Filling fruit pulp handling system

Abstract

The present invention provides a filling fruit particle processing system, which relates to the technical field of juice filling. The filling fruit particle processing system comprises a thawing component, a cooking component, a water-proof treatment component and a fruit particle filling machine; a thawing filter bag for carrying frozen fruit particles is arranged in the thawing component, the thawing component is connected to the cooking component through a first transmission component, so that the thawed fruit particles are transmitted to the cooking component; the cooking component is connected to the water-proof treatment component through a second transmission component, and the water-proof treatment component is arranged on the fruit particle filling machine. A technical effect of good use effect is achieved.

Description

Technical Field

[0001] The invention relates to the technical field of juice filling, and in particular to a filling fruit particle processing system. Background Art

[0002] In accordance with market demand, more and more fruit juices are now added with large fruit pulp, which requires that these fruit pulp or pulp frozen at minus 18 degrees must be thawed, steamed and sterilized, drained, and manually transported to the fruit pulp filling equipment for filling.

[0003] In the prior art, the frozen fruit pulp is generally put into a stainless steel mesh bucket first, and then thawed in a thawing tank. After thawing, the whole bucket is directly placed in an interlayer cooking tank for cooking. After cooking and sterilization, it is manually taken out bucket by bucket, sent to the filling room, and then poured into the fruit pulp filling machine, all manually. This operation method has the disadvantages of slow thawing and cooking speed, and manual stirring is required. In particular, multiple fruit pulp cooking buckets in the cooking tank must be stirred quickly and continuously in turn, plus manual lifting, which consumes a lot of manpower and has high labor intensity. The thawing and cooking efficiency is low, and the speed cannot keep up with the filling speed of the back end. Moreover, when the net buckets with 90°C hot water are taken out from the cooking tank bucket by bucket, the temperature is high, which is easy to burn, and there are major safety factors.

[0004] Therefore, providing a safe and effective filling fruit particle processing system has become an important technical problem to be solved by those skilled in the art. Summary of the invention

[0005] The object of the present invention is to provide a filling fruit particle processing system to alleviate the technical problem of low production efficiency in the prior art.

[0006] In a first aspect, an embodiment of the present invention provides a filling fruit pulp processing system, including a thawing component, a cooking component, a water-proof processing component and a fruit pulp filling machine;

[0007] The thawing component is provided with a thawing filter bag for carrying frozen fruit particles, and the thawing component is connected to the cooking component through a first conveying member so that the thawed fruit particles are transferred to the cooking component;

[0008] The cooking component is connected to the water-isolating component through a second conveying component, and the water-isolating component is arranged on the fruit filling machine.

[0009] In combination with the first aspect, an embodiment of the present invention provides a possible implementation of the first aspect, wherein the thawing component includes a thawing tank, a heating element and a circulation pump;

[0010] One end of the heating element is connected to a cold water pipe, and the other end is connected to a hot water pipe. The cold water pipe is connected to the outlet of the circulation pump, the inlet of the circulation pump is connected to the thawing pool, and the hot water pipe extends into the thawing pool.

[0011] In combination with the first aspect, an embodiment of the present invention provides a possible implementation of the first aspect, wherein the thawing component further includes a cold water regulating pipeline and a hot water regulating pipeline;

[0012] Both the cold water regulating pipeline and the hot water regulating pipeline extend into the thawing tank.

[0013] In combination with the first aspect, an embodiment of the present invention provides a possible implementation of the first aspect, wherein the thawing assembly further comprises a first air blowing seat, and a plurality of air blowing ports are provided on the first air blowing seat;

[0014] The first air blowing seat is arranged in the thawing pool, and the first air blowing seat is connected to the air compressor.

[0015] In combination with the first aspect, an embodiment of the present invention provides a possible implementation of the first aspect, wherein the cooking component comprises a cooking pot and a cooking cage;

[0016] The cooking cage is arranged in the cooking pot, a discharge port is provided at the bottom of the cooking cage, and an opening shutter which can be opened and closed is provided at the discharge port.

[0017] In combination with the first aspect, an embodiment of the present invention provides a possible implementation of the first aspect, wherein a limiting slide is provided on the outer wall of the cooking cage at the discharge port, and the opening shutter is slidably arranged in the limiting slide;

[0018] The top of the cooking cage is provided with a hanging lug.

[0019] In combination with the first aspect, an embodiment of the present invention provides a possible implementation of the first aspect, wherein the cooking assembly further comprises a second air blowing row seat, and a plurality of air blowing ports are arranged on the second air blowing row seat;

[0020] The second air blowing seat is arranged in the cooking pot, and the second air blowing seat is connected to the air compressor.

[0021] In combination with the first aspect, an embodiment of the present invention provides a possible implementation of the first aspect, wherein the cooking component further includes a fruit particle tilting platform;

[0022] The fruit grain tilting platform is provided with a tilting seat for carrying the steaming and cooking cage and a storage box for temporarily storing the fruit grains, and the storage box is connected to a hot water pipeline;

[0023] The storage box is connected to the water-isolating member via a second transmission member.

[0024] In combination with the first aspect, an embodiment of the present invention provides a possible implementation of the first aspect, wherein the second transmission member adopts a diaphragm pump, the inlet of the diaphragm pump is connected to the storage box through a pipeline, and the outlet of the diaphragm pump is connected to the water-proof treatment member through a pipeline.

[0025] In combination with the first aspect, an embodiment of the present invention provides a possible implementation of the first aspect, wherein the water-isolating component includes a material guide slide and a drainage pipeline, and the material guide slide is obliquely arranged on the fruit filling machine;

[0026] A drainage plate is arranged in the material guide slide, a plurality of drainage holes are opened on the drainage plate, two sides of the drainage plate are connected to the two side walls of the material guide slide, and a water baffle plate connected to the bottom of the drainage plate is arranged at the bottom of the material guide slide, a drainage port is opened at the bottom of the material guide slide, and the drainage port is located on the side of the baffle plate away from the fruit filling machine;

[0027] The drainage pipeline is connected to the drain port.

[0028] Beneficial effects:

[0029] The present invention provides a filling fruit particle processing system, comprising a thawing component, a cooking component, a water-proof treatment component and a fruit particle filling machine; a thawing filter bag for carrying frozen fruit particles is arranged in the thawing component, the thawing component and the cooking component are connected through a first transmission component so that the thawed fruit particles can be transferred to the cooking component; the cooking component is connected to the water-proof treatment component through a second transmission component, and the water-proof treatment component is arranged on the fruit particle filling machine.

[0030] Specifically, the fruit particles frozen together are put into the thawing component, and the thawing filter bag in the thawing component can carry the fruit particles to prevent the fruit particles from scattering in the thawing component after thawing. When the fruit particles are thawed, the thawing filter bag carrying the fruit particles is transferred to the cooking component by the first conveyor, and the fruit particles in the thawing filter bag are poured into the cooking component and heated according to the process requirements. The heated fruit particles are then transferred to the water-isolating component by the second conveyor, and then transferred from the water-isolating component to the fruit particle filling machine through water control treatment, and finally the filling work is carried out. Through such a setting, the degree of automation can be improved, the work efficiency can be improved, the labor demand can be reduced, and the probability of manual danger can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0032] Figure 1 A schematic diagram of a filling fruit pulp processing system provided in an embodiment of the present invention;

[0033] Figure 2 A schematic diagram of a first air blowing row seat in a filling fruit particle processing system provided in an embodiment of the present invention;

[0034] Figure 3 A side view of a first air blowing row seat in the filling fruit particle processing system provided by an embodiment of the present invention;

[0035] Figure 4 A partial view of a cooking cage in a filling fruit particle processing system provided by an embodiment of the present invention;

[0036] Figure 5 A schematic diagram of a second air blowing row seat in a filling fruit particle processing system provided in an embodiment of the present invention;

[0037] Figure 6 A side view of a second air blowing row seat in the filling fruit particle processing system provided by an embodiment of the present invention;

[0038] Figure 7 A schematic diagram of a material guide slide in a filling fruit particle processing system provided in an embodiment of the present invention;

[0039] Figure 8 A side view of a material guide chute in a filling fruit particle processing system provided in an embodiment of the present invention.

[0040] icon:

[0041] 100-thawing assembly; 101-thawing filter bag; 110-thawing tank; 120-heating element; 130-circulating pump; 140-cold water regulating pipeline; 150-hot water regulating pipeline; 160-first blowing row seat;

[0042] 200-cooking assembly; 210-cooking pot; 220-cooking cage; 221-discharging port; 222-opening shutter; 223-limiting slideway; 230-second blowing row seat; 240-fruit grain tilting platform; 241-tilting seat; 242-storage box; 243-hot water pipeline;

[0043] 300-waterproof treatment part; 310-material guide slide; 311-drain plate; 312-water retaining plate; 313-drain port;

[0044] 400-fruit filling machine;

[0045] 500 - second conveying member;

[0046] 600-air compressor; DETAILED DESCRIPTION

[0047] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0048] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0049] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0050] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0051] The present invention is further described in detail below through specific embodiments in conjunction with the accompanying drawings.

[0052] See also Figure 1-Figure 8 As shown, an embodiment of the present invention provides a filling fruit particle processing system, including a thawing component 100, a cooking component 200, a water-proof treatment component 300 and a fruit particle filling machine 400; a thawing filter bag 101 for carrying frozen fruit particles is arranged in the thawing component 100, and the thawing component 100 is connected to the cooking component 200 through a first conveying component so that the thawed fruit particles can be transferred to the cooking component 200; the cooking component 200 is connected to the water-proof treatment component 300 through a second conveying component 500, and the water-proof treatment component 300 is arranged on the fruit particle filling machine 400.

[0053] Specifically, the fruit particles frozen together are put into the thawing component 100, and the thawing filter bag 101 in the thawing component 100 can carry the fruit particles to prevent the fruit particles from scattering in the thawing component 100 after thawing. When the fruit particles are thawed, the thawing filter bag 101 carrying the fruit particles is transferred to the cooking component 200 through the first conveyor, and the fruit particles in the thawing filter bag 101 are poured into the cooking component 200, and then heated according to the process requirements. The heated fruit particles are then transferred to the water-proof treatment component 300 through the second conveyor 500, and then transferred from the water-proof treatment component 300 to the fruit particle filling machine 400 through water control treatment, and finally the filling work is carried out. Through such a setting, the degree of automation can be improved, the work efficiency can be improved, the labor demand can be reduced, and the probability of manual danger can be reduced.

[0054] The first transmission member may be a crane, a conveying robot, a conveyor belt, etc. The second transmission member 500 may be a delivery pump, a diaphragm pump, etc.

[0055] See also Figure 1-Figure 8 As shown, in an optional scheme of this embodiment, the thawing component 100 includes a thawing tank 110, a heating element 120 and a circulating pump 130; one end of the heating element 120 is connected to a cold water pipe, and the other end is connected to a hot water pipe, the cold water pipe is connected to the outlet of the circulating pump 130, the inlet of the circulating pump 130 is connected to the thawing tank 110, and the hot water pipe extends into the thawing tank 110.

[0056] Specifically, the cold water in the thawing tank 110 is pumped into the heating element 120 by the circulation pump 130 , and then the cold water is heated by the heating element 120 , and then the hot water in the heating element 120 is transferred to the thawing tank 110 under the power of the circulation pump 130 .

[0057] When thawing the fruit particles, the water temperature in the thawing pool 110 is controlled below 30 degrees Celsius to prevent the fruit particles from changing color.

[0058] In addition, the heating element 120 may adopt a shell-and-tube heater, or the heating element 120 may adopt a shell-and-tube heater bellows heat exchanger. In addition, those skilled in the art may select the type of heater according to actual needs, which will not be elaborated here.

[0059] See also Figure 1-Figure 8 As shown, in an optional solution of this embodiment, the thawing assembly 100 also includes a cold water regulating pipeline 140 and a hot water regulating pipeline 150; both the cold water regulating pipeline 140 and the hot water regulating pipeline 150 extend into the thawing tank 110.

[0060] Specifically, the water temperature in the thawing pool 110 can be urgently adjusted through the newly added cold water regulating pipeline 140 and hot water regulating pipeline 150 to prevent the water temperature in the thawing pool 110 from being controlled to exceed 30 degrees Celsius.

[0061] See also Figure 1-Figure 8 As shown, in an optional solution of this embodiment, the thawing component 100 also includes a first air blowing seat 160, and a plurality of air blowing ports are provided on the first air blowing seat 160; the first air blowing seat 160 is disposed in the thawing pool 110, and the first air blowing seat 160 is connected to the air compressor 600.

[0062] Specifically, a first air blowing seat 160 is provided at the bottom of the thawing pool 110, and the first air blowing seat 160 is driven by an external air compressor 600, so that compression control can exhaust air from a plurality of air ports of the first air blowing seat 160, and the blown gas can drive the liquid in the thawing pool 110, thereby causing the liquid in the thawing pool 110 to roll, thereby improving the contact efficiency between the liquid in the thawing pool 110 and the fruit particles to be thawed, thereby improving the thawing efficiency.

[0063] It should be noted that a first air blowing row seat 160 is provided in the thawing pool 110, and bubbles are blown by the first air blowing row seat 160 to make the water temperature uniform, instead of stirring, to ensure the integrity of the fruit particles.

[0064] See also Figure 1-Figure 8 As shown, in an optional scheme of this embodiment, the cooking assembly 200 includes a cooking pot 210 and a cooking cage 220; the cooking cage 220 is arranged in the cooking pot 210, and a discharge port 221 is opened at the bottom of the cooking cage 220, and an openable and closable opening shutter 222 is provided at the discharge port 221.

[0065] Specifically, when thawing is completed, the worker can lift the thawing filter bag 101 through the overhead crane, and then move the thawing filter bag 101 to the cooking component 200, and then pour the fruit particles in the thawing filter bag 101 into the cooking cage 220, and then the cooking cage 220 enters the cooking pot 210 for cooking.

[0066] The diameter of the cage net of the cooking cage 220 is smaller than the diameter of the fruit particles to be processed.

[0067] In addition, a discharge port 221 is provided at the bottom of the cooking cage 220 , and an openable and closable opening shutter 222 is provided at the discharge port 221 , and the discharge of the cooking cage 220 can be controlled by controlling the opening shutter 222 .

[0068] See also Figure 1-Figure 8 As shown, in an optional solution of this embodiment, a limiting slide 223 is provided on the outer wall of the cooking cage 220 at the discharge port 221, and an opening shutter 222 is slidably provided in the limiting slide 223; a lifting ear is provided on the top of the cooking cage 220.

[0069] Specifically, a limiting slide 223 is provided on the outer wall of the cooking cage 220 , and the opening shutter 222 is slidably provided in the limiting slide 223 , so that the staff can operate the opening shutter 222 .

[0070] See also Figure 1-Figure 8 As shown, in an optional solution of this embodiment, the cooking assembly 200 further includes a second air blowing seat 230 , on which a plurality of air blowing ports are arranged; the second air blowing seat 230 is arranged in the cooking pot 210 , and the second air blowing seat 230 is connected to the air compressor 600 .

[0071] Specifically, a second air blowing seat 230 is provided at the bottom of the cooking pot 210, and the second air blowing seat 230 is driven by an external air compressor 600, so that compression control can exhaust air from multiple air ports of the second air blowing seat 230, and the blown gas can drive the liquid in the cooking pot 210, thereby making the liquid in the cooking pot 210 roll, thereby improving the contact efficiency between the liquid in the cooking pot 210 and the fruit particles, thereby improving the cooking efficiency.

[0072] It should be pointed out that a second air blowing row seat 230 is provided in the cooking cylinder, and bubbles are blown by the second air blowing row seat 230 to make the water temperature uniform, instead of stirring, to ensure the integrity of the fruit particles.

[0073] See also Figure 1-Figure 8 As shown, in an optional scheme of this embodiment, the cooking component 200 also includes a fruit particle tilting platform 240; the fruit particle tilting platform 240 is provided with a tilting seat 241 for supporting the cooking cage 220 and a storage box 242 for temporarily storing fruit particles, and the storage box 242 is connected to a hot water pipeline 243; the storage box 242 is connected to the water-isolating treatment component 300 via a second conveying member 500.

[0074] Specifically, when the fruit particles have completed the cooking under the set conditions, the staff uses an overhead crane to lift the cooking cage 220, and then places the cooking cage 220 on the inclined seat 241. Then, one end of the cooking cage 220 with a discharge port 221 facing the storage box 242, the staff then opens the opening shutter 222 to allow the fruit particles in the cooking cage 220 to be discharged from the discharge port 221 into the storage box 242.

[0075] The storage box 242 is connected with a hot water pipeline 243, and hot water is filled into the storage box 242 through the hot water pipeline 243. Hot water is used to prevent the fruit particles from being contaminated.

[0076] In addition, the hot water can make it possible for the second transmission member to be a pump-type transmission member, for example, the second transmission member 500 can be a diaphragm pump.

[0077] See also Figure 1-Figure 8 As shown, in an optional solution of this embodiment, the second transmission member 500 adopts a diaphragm pump, the inlet of the diaphragm pump is connected to the storage box 242 through a pipeline, and the outlet of the diaphragm pump is connected to the water-proof treatment member 300 through a pipeline.

[0078] Specifically, the hot water and the fruit particles in the storage tank 242 are pumped together to the water-isolating treatment part 300 by a diaphragm pump.

[0079] Among them, a large-flow pneumatic diaphragm pump can be used to operate at low pressure and reduce the number of pumping times to maximize the integrity of the fruit particles.

[0080] See also Figure 1-Figure 8 As shown, in the optional scheme of this embodiment, the water-proof treatment part 300 includes a material guide slide 310 and a drainage pipeline. The material guide slide 310 is inclinedly arranged on the fruit filling machine 400; a drainage plate 311 is arranged in the material guide slide 310, and a plurality of drainage holes are opened on the drainage plate 311. Both sides of the drainage plate 311 are connected to the two side walls of the material guide slide 310, and a water retaining plate 312 connected to the bottom of the drainage plate 311 is arranged at the bottom of the material guide slide 310, and a drainage port 313 is opened at the bottom of the material guide slide 310, and the drainage port 313 is located on the side of the water retaining plate 312 away from the fruit filling machine 400; the drainage pipeline is connected to the drainage port 313.

[0081] Specifically, the hot water and fruit particles pumped to the entrance of the material guide slide 310 by the diaphragm pump can flow downward along the drain plate 311, the hot water will flow from the drain hole to the bottom of the drain plate 311, and then be discharged along the drain port 313, the remaining fruit particles can move downward along the drain plate 311, and then fall onto the fruit particle filling machine 400, and finally the filling work is completed by the fruit particle filling machine 400.

[0082] The fruit filling machine 400 adopts a filling machine in the prior art, which will not be described in detail here.

[0083] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A filling fruit particle processing system, characterized in that: include: A thawing component (100), a cooking component (200), a water-proof treatment component (300) and a fruit filling machine (400); The thawing component (100) is provided with a thawing filter bag (101) for carrying frozen fruit particles, and the thawing component (100) is connected to the cooking component (200) via a first conveying member so that the thawed fruit particles are transferred to the cooking component (200); The cooking assembly (200) is connected to the water-isolating member (300) via a second conveying member (500), and the water-isolating member (300) is disposed on the fruit filling machine (400); The thawing assembly (100) comprises a thawing pool (110), a heating element (120) and a circulation pump (130); one end of the heating element (120) is connected to a cold water pipe, and the other end is connected to a hot water pipe; the cold water pipe is connected to an outlet of the circulation pump (130); an inlet of the circulation pump (130) is connected to the thawing pool (110); and the hot water pipe extends into the thawing pool (110); The thawing assembly (100) further comprises a cold water regulating pipeline (140) and a hot water regulating pipeline (150); both the cold water regulating pipeline (140) and the hot water regulating pipeline (150) extend into the thawing pool (110); The thawing assembly (100) further comprises a first air blowing seat (160), wherein the first air blowing seat (160) is provided with a plurality of air blowing ports; the first air blowing seat (160) is disposed in the thawing pool (110), and the first air blowing seat (160) is connected to the air compressor (600); The cooking assembly (200) comprises a cooking pot (210) and a cooking cage (220); the cooking cage (220) is arranged in the cooking pot (210), a discharge port (221) is provided at the bottom of the cooking cage (220), and an openable and closable opening shutter (222) is provided at the discharge port (221); The water-isolating treatment component (300) comprises a material guide slide (310) and a drainage pipeline. The material guide slide (310) is arranged obliquely on the fruit filling machine (400). A drainage plate (311) is arranged inside the material guide slide (310). A plurality of drainage holes are provided on the drainage plate (311). Two sides of the drainage plate (311) are connected to two side walls of the material guide slide (310). A water retaining plate (312) connected to the bottom of the drainage plate (311) is arranged at the bottom of the material guide slide (310). A drainage port (313) is provided at the bottom of the material guide slide (310). The drainage port (313) is located on a side of the water retaining plate (312) away from the fruit filling machine (400). The drainage pipeline is connected to the drainage port (313).

2. The filling fruit particle processing system according to claim 1, characterized in that: The outer wall of the cooking cage (220) is provided with a limiting slideway (223) at the discharge port (221), and the opening shutter (222) is slidably arranged in the limiting slideway (223); The top of the cooking cage (220) is provided with a hanging ear.

3. The filling fruit particle processing system according to claim 2, characterized in that: The steaming assembly (200) further comprises a second air blowing row seat (230), wherein the second air blowing row seat (230) is provided with a plurality of air blowing ports; The second air blowing seat (230) is arranged in the cooking pot (210), and the second air blowing seat (230) is connected to an air compressor (600).

4. The filling fruit particle processing system according to claim 3, characterized in that: The cooking component (200) further comprises a fruit particle tilting platform (240); The fruit grain tilting platform (240) is provided with a tilting seat (241) for carrying the steaming cage (220) and a storage box (242) for temporarily storing the fruit grains, and the storage box (242) is connected to a hot water pipeline (243); The storage box (242) is connected to the water-isolating component (300) via a second transmission component (500).

5. The filling fruit particle processing system according to claim 4, characterized in that: The second transmission member (500) adopts a diaphragm pump, the inlet of the diaphragm pump is connected to the storage box (242) through a pipeline, and the outlet of the diaphragm pump is connected to the water-isolating member (300) through a pipeline.

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