Dye automatic weighing material conveying system

Abstract

The present invention relates to an automatic weighing and conveying system for dyes, comprising a storage module, a weighing module, a loading barrel conveying module, a chemical material transfer and conveying module, a chemical material module, a chemical material waiting module, an empty barrel conveying module, a barrel drying module and a material feeding and distribution module; one end of the loading barrel conveying module is connected to the storage module, and the other end is connected to the left end of the chemical material transfer and conveying module; the chemical material module is located at the rear side of the chemical material transfer and conveying module; the chemical material module comprises a plurality of chemical material cylinders; the chemical material waiting module is located at the front side of the chemical material transfer and conveying module; the chemical material waiting module comprises a placement rack, and the barrels loaded with dyes will be temporarily stored on the placement rack waiting for chemical materials; one end of the empty barrel conveying module is connected to the left end of the chemical material transfer and conveying module, and the other end is connected to the storage module; the present invention ensures the accuracy of the dyes, makes the operation more efficient, and also reduces the labor intensity of the staff.

Description

Technical Field

[0001] The invention belongs to the technical field of printing and dyeing equipment, and particularly relates to an automatic dye weighing material conveying system. Background Art

[0002] In the textile printing and dyeing industry, multiple steps are required before dyes are added to the dye vat, such as weighing, transporting, and chemical processing. In traditional transport and weighing systems, several types of dyes need to be added to the chemical processing equipment. This results in the need for multiple conveying buckets to transport the dyes during weighing and transportation. However, there are many types of dyes. If each dye corresponds to a bucket, the chemical processing system will be large and complex. At the same time, the transfer routes of the buckets will be intertwined, making the entire system design complex and prone to operational confusion. In addition, in some conveying systems, the dye barrels will return along the same route after delivering the dye to the chemical processing mechanism. In this way, the conveying of filled and empty barrels cannot be carried out simultaneously, thus affecting the efficiency of the entire dye conveying. In addition, due to the large number of dye types, the storage boxes for storing dyes are usually arranged in several intervals. Since the bottom of the storage box needs to discharge the material into the barrel, the storage boxes cannot be stacked and discharged, making the entire chemical processing system scattered and uncentralized, affecting the control and transportation efficiency of the entire system. Summary of the Invention

[0003] The purpose of the present invention is to provide an automatic dye weighing material conveying system to solve the problems of complex overall structure and low conveying efficiency in traditional dye conveying systems.

[0004] To achieve the above object, the present invention adopts the following technical solutions:

[0005] The dye automatic weighing and material conveying system includes a material storage module, a weighing module, a loading bucket conveying module, a chemical material transfer and conveying module, a chemical material module, a chemical material waiting module, an empty material bucket conveying module, a material bucket drying module, and a material feeding and distribution module;

[0006] The storage module is provided with a plurality of storage boxes, and the plurality of storage boxes are provided with two groups opposite to each other. The weighing module is located between the two groups of storage boxes, and the weighing module includes a weighing car, which is slidable left and right between the two groups of storage boxes.

[0007] One end of the material loading bucket conveying module is connected to the material storage module, and the other end is connected to the left end of the chemical material transfer conveying module;

[0008] The chemical material transfer and delivery module includes a transfer vehicle, which is arranged to slide left and right;

[0009] The chemical material module is located at the rear side of the chemical material transfer and delivery module; the chemical material module includes a plurality of chemical material cylinders;

[0010] The chemical material waiting module is located in front of the chemical material transfer and delivery module; the chemical material waiting module includes a placement rack, and the barrels containing dyes will be temporarily placed on the placement rack waiting for the chemical materials;

[0011] One end of the empty barrel conveying module is connected to the left end of the chemical material transfer conveying module, and the other end is connected to the material storage module;

[0012] The barrel drying module is arranged on the empty barrel conveying module;

[0013] The material delivery distribution module is connected to the material chemical tank pipeline; the material delivery distribution module is used to distribute the material in the material chemical tank to the dyeing vats in each workshop.

[0014] Further preferably, the material storage module includes a material storage rack, and the material storage rack is provided with two groups corresponding to the two groups of material storage boxes, respectively recorded as a front material storage rack and a rear material storage rack, and a plurality of material storage boxes are respectively arranged on the front material storage rack and the rear material storage rack at intervals on the left and right;

[0015] A barrel transfer area for barrel transfer is reserved on the right side of the front material storage rack; the loaded barrel conveying module and the empty barrel conveying module are both interconnected with the barrel transfer area.

[0016] Further preferably, the weighing module further comprises a first slide rail, two first slide rails are provided at intervals in front and back, and the length direction of the first slide rail is consistent with the left and right direction; the weighing trolley is slidably provided on the two first slide rails;

[0017] A first rack is provided between the two sets of the first slide rails; the weighing vehicle is provided with a first power gear meshing with the first rack;

[0018] A sliding seat is provided on the weighing vehicle for sliding back and forth; a first clamping arm group for clamping the material barrel is rotatably provided on the sliding seat.

[0019] Further preferably, the chemical material transfer and conveying module includes a transfer vehicle, a base, a second slide rail, and a third slide rail; two second slide rails are provided at intervals in front and back, and the length direction of the second slide rails is consistent with the left and right direction; a second rack is provided between the two second slide rails; the base is slidably provided on the second slide rail, and the base is provided with a second power gear meshing with the second rack;

[0020] The third slide rail is vertically arranged on the base, a third rack is provided on the base, the transfer vehicle is slidably arranged on the third slide rail, and a third power gear meshing with the third rack is provided on the transfer vehicle;

[0021] A second clamping arm group is rotatably provided on the transfer vehicle.

[0022] Further preferably, the rear end of the loading barrel conveying module is connected to the barrel transfer area, the front end is connected to the left end of the chemical material transfer conveying module, and the front end of the loading barrel conveying module is located at the rear side of the chemical material transfer conveying module.

[0023] Further preferably, the rear end of the empty barrel conveying module is connected to the barrel transfer area, the front end is connected to the left end of the chemical material transfer conveying module, and the front end of the empty barrel conveying module is located in front of the chemical material transfer conveying module;

[0024] The rear end of the empty bucket conveying module is located on the left side of the rear end of the loading bucket conveying module.

[0025] Further preferably, the loading bucket conveying module and the empty bucket conveying module both use powered rollers to convey the buckets.

[0026] More preferably, the material storage box is fed with materials by means of negative pressure delivery.

[0027] Further preferably, the material feeding and distribution module includes a dosing head and several material receiving pipes; the dosing head is arranged to slide back and forth, and the dosing head is connected to the outlet of the material tank through a hose; a discharge port is provided at one end of the dosing head, and the discharge port is located above the inlet of the material receiving pipe, and the outlet of the material receiving pipe is connected to the dyeing tank.

[0028] Further preferably, a gas-powder separator is provided in the storage box.

[0029] Beneficial effects of the present invention:

[0030] In the present invention, a loading barrel conveying module for conveying loading barrels and an empty barrel conveying module for returning empty barrels are provided, and the two operate independently without affecting each other. No matter how many kinds of dyes are provided, the barrels can be circulated, and there is no need to provide multiple barrels to affect the simplicity of the entire conveying system; a barrel drying module is provided on the empty barrel conveying module, which is used to clean and dry the barrels to avoid contamination of the dye in the barrels during the next dye transfer, so as to ensure the accuracy of the dye; in addition, a front storage rack and a rear storage rack are provided opposite to each other in the storage module, and several storage boxes are provided opposite to each other, and a weighing module is provided between the front storage rack and the rear storage rack, so that when the weighing module takes over the dye, it can take over the dye in any storage box in one movement stroke, so that the entire conveying system is more compact and operates more efficiently. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0032] Figure 2 yes Figure 1 A partial enlarged schematic diagram in the middle;

[0033] Figure 3 yes Figure 1 A partial enlarged schematic diagram of point B in the middle;

[0034] Figure 4 yes Figure 1 A partial enlarged schematic diagram of point C in the middle;

[0035] Figure 5 It is a partial enlarged schematic diagram (side view) of the position of the transfer vehicle in the present invention;

[0036] Figure 6 It is a schematic structural diagram of the material storage box in the present invention;

[0037] Figure 7 This is a schematic diagram of the arrangement of several material receiving pipes in the material delivery distribution module of the present invention.

[0038] The names corresponding to the marks in the figure are:

[0039] 1. Material storage module, 10. Material barrel transfer area, 11. Material storage box, 110. Gas-powder separator, 111. Screw conveying pump, 12. First slide rail, 13. First rack, 14. Weighing cart, 15. Sliding seat, 2. Weighing module, 3. Loading barrel conveying module, 4. Chemical material transfer and conveying module, 40. Transfer cart, 41. Second clamping arm group, 42. Second slide rail, 43. Second rack, 5. Chemical material module, 50. Chemical material cylinder, 6. Chemical material waiting module, 60. Placement rack, 7. Loading and conveying module, 8. Material barrel drying module, 9. Material feeding and distribution module, 90. Material receiving pipe. DETAILED DESCRIPTION

[0040] The technical solutions in the embodiments of the present invention are described clearly and completely below.

[0041] Embodiments of the present invention:

[0042] like Figure 1 As shown, the automatic weighing and material conveying system for dyes includes a material storage module 1, a weighing module 2, a loading bucket conveying module 3, a chemical material transfer and conveying module 4, a chemical material module 5, a chemical material waiting module 6, an empty material bucket conveying module, a material bucket drying module 8 and a material feeding and distribution module 9.

[0043] like Figure 2 and Figure 6As shown, the storage module 1 is provided with a plurality of storage boxes 11, and two groups of the storage boxes 11 are provided opposite each other. The weighing module 2 is located between the two groups of storage boxes 11. The weighing module 2 includes a weighing trolley 14, which is slidable left and right between the two groups of storage boxes 11. Under the control of the control instruction, the weighing trolley 14 is designated to be weighed below a certain storage box 11. After the designated weighing amount is reached, the weighing will stop and the material barrel containing the material will be transported to the loading barrel conveying module 3. One end of the loading barrel conveying module 3 is connected to the storage module 1, and the other end is connected to the left end of the chemical material transfer conveying module 4. The loading barrel conveying module 3 is used to transport the material barrel containing the material to the chemical material transfer conveying module 4.

[0044] like Figure 3-5 As shown, the chemical material transfer and delivery module 4 includes a transfer vehicle 40, which is set to slide left and right; the transfer vehicle 40 is used to transfer the material barrels loaded with materials on the loading barrel delivery module 3 to the chemical material waiting module 6 to wait for chemical material, and also to transport the empty material barrels after dumping the materials to the empty material barrel delivery module. Since the chemical material process requires a certain amount of time, the chemical material waiting module 6 can prepare the materials needed for chemical material in advance, and in the interval of waiting for chemical material, the transport of empty material barrels by the transfer vehicle 40 will not affect the normal transportation of loaded materials, especially when a loading conveying module 7 is set up specifically for transporting material-loaded barrels and an empty material barrel delivery module is set up specifically for transporting material-unloaded barrels, it can be ensured that the feeding process and the material barrel recovery process do not affect each other, thereby improving production efficiency. In addition, it also provides an installation location for setting a cleaning device for cleaning empty material barrels. Avoid being set on the same delivery module to affect the transportation of loaded material barrels.

[0045] like Figure 1 As shown, the chemical module 5 is located behind the chemical transfer and delivery module 4. The chemical module 5 includes several chemical tanks 50. The transfer vehicle 40 transports materials from the chemical holding module 6 to the chemical tanks 50 for chemical processing. After chemical processing, the materials are directly transported via pipelines to the material distribution module 9 for delivery to different dye vats. The chemical tanks 50 are conventional, and their specific structure is not further described in this embodiment.

[0046] The chemical material waiting module 6 is located in front of the chemical material transfer and delivery module 4; the chemical material waiting module 6 includes a placement rack 60, and the barrels containing dyes will be temporarily stored on the placement rack 60 waiting for the chemical materials. The placement of the barrels containing dyes on the placement rack 60 is achieved by a rotating vehicle.

[0047] One end of the empty barrel conveying module is connected to the left end of the chemical material transfer conveying module 4, and the other end is connected to the storage module 1; the empty barrel conveying module is used to convey the empty barrel after the dye is poured back to the storage module 1, thereby realizing the recycling and sharing of the barrels, avoiding the problem of setting up multiple barrels causing the entire conveying system to be complicated and chaotic in operation.

[0048] The barrel drying module 8 is arranged on the empty barrel conveying module. In this embodiment, since the barrel is recycled, in order to prevent the residual dye in the barrel from affecting the next transportation of the dye, a barrel drying module 8 is specially provided for cleaning and drying the barrel.

[0049] The material delivery distribution module 9 is connected to the dyeing tank 50 through a pipeline; the material delivery distribution module 9 is used to distribute the materials in the dyeing tank 50 to the dyeing tanks in each workshop.

[0050] Specifically, the storage module 1 includes a storage rack. Two sets of storage racks, designated as the front and rear storage racks, correspond to two groups of storage boxes 11. Several storage boxes 11 are spaced apart on the front and rear storage racks, respectively. The front and rear storage racks are connected, with a gap reserved between them for the weighing module 2. A barrel transfer area 10 for barrel transfer is reserved on the right side of the front storage rack. This area essentially makes way for the loaded and empty barrel conveying modules 3, ensuring that the entry and exit of barrels is not interfered with by the front storage racks.

[0051] like Figure 2 As shown, the weighing module 2 also includes a first slide rail 12, two of which are spaced apart in the front and rear directions, and the length direction of the first slide rail 12 is consistent with the left and right direction; a weighing trolley 14 is slidably set on the two first slide rails 12; a first rack 13 is provided between the two groups of first slide rails 12; a first power gear that is meshed with the first rack 13 is provided on the weighing trolley 14; a sliding seat 15 is provided on the weighing trolley 14 for sliding back and forth; a first clamping arm group for clamping the barrel is rotatably provided on the sliding seat 15. The left and right movement of the weighing trolley 14 is achieved by the first slide rail 12, the first rack 13, and the first power gear. The first slide rail 12 is used to support the sliding hole of the weighing trolley 14, and the first rack 13 and the first power gear are used to drive the movement of the weighing trolley 14. A sliding seat 15 is set on the right side of the weighing trolley 14 to slide back and forth. The method for achieving the back and forth movement of the sliding seat 15 is the same as the method for achieving the left and right movement of the weighing trolley 14. A first clamping arm group is rotatably provided at the right end of the sliding seat 15. The first clamping arm group includes two first clamping arms. The two first clamping arms can clamp the barrel under the action of the cylinder. Because the weighing trolley 14 is located between the front storage rack and the rear storage rack, when the first clamping arm group can rotate, it ensures that the clamped barrel can smoothly dock with the dye on the front storage rack or the rear storage rack.

[0052] The weighing vehicle 14 is provided with a weighing sensor, and the amount of material in the material barrel can be weighed in real time during the unloading process. The weighing principle of the weighing vehicle 14 is the existing technology and will not be described in detail in this embodiment.

[0053] like Figure 3-5As shown, the chemical material transfer and conveying module 4 includes a transfer trolley 40, a base, a second slide rail 42, and a third slide rail; two second slide rails 42 are provided at intervals in front and back, and the length direction of the second slide rails 42 is consistent with the left and right direction; a second rack 43 is provided between the two second slide rails 42; the base is slidably set on the second slide rail 42, and the base is provided with a second power gear meshing with the second rack 43; the third slide rail is vertically set on the base, and the base is provided with a third rack; the transfer trolley 40 is slidably set on the third slide rail up and down, and the transfer trolley 40 is provided with a third power gear meshing with the third rack; the transfer trolley 40 is rotatably provided with a second clamping arm group 41. The movement of the transfer trolley 40 is realized in the same way as the movement of the weighing trolley 14. Since the height positions of the loading bucket conveying module 3, the empty bucket conveying module, the chemical material transfer and conveying module 4, the chemical module 5 and the sliding waiting module are not uniform, a third slide rail, a third rack and a third power gear are specially provided to enable the transfer trolley 40 to move up and down.

[0054] The rear end of the loading barrel conveying module 3 is connected to the barrel transfer area 10, and the front end is connected to the left end of the chemical material transfer conveying module 4, and the front end of the loading barrel conveying module 3 is located on the rear side of the chemical material transfer conveying module 4; the rear end of the empty barrel conveying module is connected to the barrel transfer area 10, and the front end is connected to the left end of the chemical material transfer conveying module 4, and the front end of the empty barrel conveying module is located on the front side of the chemical material transfer conveying module 4; the rear end of the empty barrel conveying module is located on the left side of the rear end of the loading barrel conveying module 3.

[0055] In this embodiment, both the loaded bucket conveying module 3 and the empty bucket conveying module use powered rollers to convey the buckets.

[0056] The material storage box 11 is fed with materials by negative pressure conveying, and an air-powder separator 110 is also provided in the material storage box 11 for removing air when conveying the dye. The bottom of the material storage box 11 is unloaded by a screw conveying pump 111.

[0057] The feeding and distribution module 9 includes a dosing head and several material receiving pipes 90; the dosing head is set on the frame by a gear rack combination and a slide rail for sliding back and forth, and the dosing head is moved left and right by a cylinder combination. Specifically, when one section of the cylinder is extended, the dosing head can be extended to a certain length, and when two sections of the cylinder are extended, the dosing head can be extended to a certain length again; the linear motion mode of the gear rack combination, the slide rail, and the cylinder combination is more common, and its structure will not be emphasized in this embodiment; several material receiving pipes 90 are evenly arranged in rows and columns in the horizontal direction, such as Figure 7 As shown, Figure 7It is a top view, and the inlet of the material receiving pipe 90 is the position where multiple circular rings are concentrically arranged in the figure; the inlet of the dispensing head is connected to the outlet of the material-making tank 50 through a hose; the outlet of the dispensing head is located above the inlets of several evenly arranged material receiving pipes 90. When the dispensing head moves in the front, back, left and right directions, the material after being dissolved can be transported into different material receiving pipes 90. The outlets of the material receiving pipes correspond to the dyeing tanks one by one, thereby transporting the material to the dyeing tank.

[0058] In this embodiment, the unloading of dyes, the weighing of the weighing vehicle 14, the loading bucket conveying module 3, the empty bucket conveying module, the chemical transfer conveying module 4, the chemical module 5, and the material distribution module 9 are all controlled by preset instructions, and the execution of the actions is carried out in an orderly manner under the control of the relevant PLC program.

[0059] The present invention is not limited to the above-mentioned optimal implementation mode. Anyone can derive other forms of products under the inspiration of the present invention. However, no matter what changes are made in the shape or structure, any technical solution that is the same or similar to that of the present application falls within the scope of protection of the present invention.

Claims

1. Automatic dye weighing and material conveying system, characterized by: It includes a material storage module, a weighing module, a loading barrel conveying module, a chemical material transfer and conveying module, a chemical material module, a chemical material waiting module, an empty material barrel conveying module, a material barrel drying module and a material feeding distribution module; a plurality of material storage boxes are provided in the material storage module, and two groups of the plurality of material storage boxes are provided opposite to each other, the weighing module is located between the two groups of material storage boxes, the weighing module includes a weighing trolley, and the weighing trolley is slidably arranged between the two groups of material storage boxes; one end of the loading barrel conveying module is connected to the material storage module, and the other end is connected to the left end of the chemical material transfer and conveying module; the chemical material transfer and conveying module includes a transfer trolley, and the transfer trolley is slidably arranged left and right; The chemical material module is located at the rear side of the chemical material transfer and conveying module; the chemical material module includes several chemical material tanks; the chemical material waiting module is located at the front side of the chemical material transfer and conveying module; the chemical material waiting module includes a placement rack, and the barrels containing dyes will be temporarily placed on the placement rack waiting for chemical materials; one end of the empty barrel conveying module is connected to the left end of the chemical material transfer and conveying module, and the other end is connected to the material storage module; the barrel drying module is arranged on the empty barrel conveying module; the material feeding distribution module is connected to the chemical material tank pipeline; the material feeding distribution module is used to distribute the materials in the chemical material tank to the dyeing tanks of each workshop; The material storage module includes a material storage rack, and the material storage rack is provided with two groups corresponding to the two groups of material storage boxes, respectively recorded as a front material storage rack and a rear material storage rack, and a plurality of material storage boxes are respectively arranged on the front material storage rack and the rear material storage rack at left and right intervals; a barrel transfer area for barrel transfer is reserved on the right side of the front material storage rack; the loading barrel conveying module and the empty barrel conveying module are both connected to the barrel transfer area; The rear end of the material loading barrel conveying module is connected to the material barrel transfer area, and the front end is connected to the left end of the chemical material transfer conveying module, and the front end of the material loading barrel conveying module is located at the rear side of the chemical material transfer conveying module; The rear end of the empty barrel conveying module is connected to the barrel transfer area, and the front end is connected to the left end of the chemical material transfer conveying module, and the front end of the empty barrel conveying module is located in front of the chemical material transfer conveying module; the rear end of the empty barrel conveying module is located on the left side of the rear end of the loading barrel conveying module.

2. The automatic dye weighing material conveying system according to claim 1 is characterized in that: The weighing module also includes a first slide rail, two of which are spaced apart in front and back, and the length direction of the first slide rail is consistent with the left and right direction; the weighing trolley is slidably set on the two first slide rails; a first rack is provided between the two groups of the first slide rails; the weighing trolley is provided with a first power gear that is meshed with the first rack; a sliding seat is provided on the weighing trolley for sliding back and forth; a first clamping arm group for clamping the barrel is rotatably provided on the sliding seat.

3. The automatic dye weighing material conveying system according to claim 1 is characterized in that: The chemical material transfer and conveying module includes a transfer cart, a base, a second slide rail, and a third slide rail; two second slide rails are provided at intervals in the front and rear, and the length direction of the second slide rails is consistent with the left and right direction; a second rack is provided between the two second slide rails; the base is slidably set on the second slide rail, and the base is provided with a second power gear engaged with the second rack; the third slide rail is vertically set on the base, and the base is provided with a third rack, the transfer cart is slidably set up and down on the third slide rail, and the transfer cart is provided with a third power gear engaged with the third rack; a second clamping arm group is rotatably provided on the transfer cart.

4. The automatic dye weighing material conveying system according to claim 1, characterized in that: The loading bucket conveying module and the empty bucket conveying module both use power rollers to convey the buckets.

5. The automatic dye weighing material conveying system according to claim 1 is characterized in that: The material storage box is fed with materials by means of negative pressure conveying.

6. The automatic dye weighing material conveying system according to claim 1, characterized in that: The material feeding and distribution module includes a dosing head and several material receiving pipes; the dosing head is arranged to slide back and forth, and the dosing head is connected to the outlet of the material tank through a hose; one end of the dosing head is provided with a discharge port, and the discharge port is located above the inlet of the material receiving pipe, and the outlet of the material receiving pipe is connected to the dyeing tank.

7. The automatic dye weighing material conveying system according to claim 1, characterized in that: The material storage box is provided with an air-powder separator.

Images