A feeding mechanism for 6-up and 8-up book sections

The 6 and 8 open booklet delivery system addresses the inefficiencies of existing machines by using a chain-driven mechanism for simultaneous handling and vertical flipping, reducing complexity and cost while improving productivity.

CN115231351BActive Publication Date: 2025-07-15XINXIANG BRIX MASCH CO LTD
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Patent Information

Application Number
CN202210745870.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-29
Publication Date
2025-07-15
Estimated Expiration
2042-06-29

AI Technical Summary

Technical Problem

The existing bonding equipment cannot be used for bonding of 6- and 8-open books and magazines at the same time, resulting in repeated investment and waste of resources. The equipment is complex and costly, so it is impossible to efficiently complete the transfer and flip of books and magazines of different specifications.

Method used

A 6-open and 8-open book conveying mechanism is designed, including a frame, annular track, annular chain, a power sprocket and a clamping assembly. Through the combination of annular track and a clamping assembly, the clamping and loosening of the book is achieved. The cylinder drive clamping plate is used to achieve clamping and loosening. The structure is simple and the cost is low, and it is suitable for the bonding of a variety of books and papers.

Benefits of technology

It realizes that the book posts are sent to the station of the glue machine book holder in a vertical state, reducing processes, improving work efficiency, and reducing equipment costs. It is suitable for the delivery of a variety of books and papers, and has high structural stability.

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Abstract

The present invention discloses a conveying mechanism for 6-opening and 8-opening booklets, which includes a frame, an annular track, an endless chain, a driving sprocket, a driven sprocket and a clamping assembly. The frame includes an inner wall panel, an outer wall panel, a connecting beam and a tensioning sprocket seat. The connecting beam and the tensioning sprocket seat are arranged between the inner wall panel and the outer wall panel and are fixedly connected by screws. There are two sets of annular tracks, which are parallel to each other. The inner annular track is fixed on the side of the inner wall panel by screw fasteners, and the outer annular track is fixed on the side of the outer wall panel by screw fasteners. The clamping assembly is fixed on the side of the endless chain through accessories such as bearing pin shafts, and the endless chain is installed on the annular track. The present invention can be applied to the conveying work of 6-opening and 8-opening booklets. During the conveying movement, the booklet is turned into a vertical state following the movement track of the chain and is fed into the book clamping station of the perfect binding machine in the vertical state. The running structure is stable, the processes are reduced, and the work efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of book block conveying of a perfect binding machine, and particularly to a 6-opening and 8-opening book block conveying mechanism. Background Art

[0002] Existing perfect binding equipment is mainly for perfect binding books and periodicals. Only some perfect binding equipment is suitable for perfect binding 8-opening test papers, only some is suitable for perfect binding 6-opening test papers, and there is also perfect binding equipment only suitable for perfect binding books and periodicals. Moreover, the functions of these equipment are relatively single, that is, 6-opening test papers, 8-opening test papers, and books and periodicals cannot be completed by the same equipment. If a printing and binding enterprise wants to complete the perfect binding of different types of books, periodicals, and test papers, then this enterprise needs to repeatedly invest in different types of perfect binding equipment, which will cause duplicate investment and waste of resources. The mechanism that cannot complete the above-mentioned perfect binding work of books, periodicals, and test papers with one equipment is mainly the conveying and flipping mechanism. The existing method is to use a manipulator to first clamp, flip, lift, and push. The process is complex and requires multiple single-function equipment units to cooperate to send 6-opening and 8-opening test papers into the book clamping station of the perfect binding machine. Different specifications of books, periodicals, and test papers need to be clamped and conveyed by manipulators of different specifications. The equipment is complex and the manufacturing cost is high, which cannot meet the actual use requirements. Therefore, there is an urgent need for improved technology in the market to solve the above problems. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to overcome the existing defects, and provide a 6-opening and 8-opening book block conveying mechanism with reasonable structural design and low manufacturing cost, which can be applicable to the perfect binding work of various books, periodicals, and test papers. During the conveying movement process, it follows the movement trajectory of the chain to turn the book block into a vertical state and send it into the book clamping station of the perfect binding machine in the vertical state. The structure runs stably, reduces the process, improves the work efficiency, and can effectively solve the problems in the background art.

[0004] To achieve the above object, the present invention provides the following technical solution: A 6-opening and 8-opening book block conveying mechanism, including a frame, a circular track, a circular chain, a driving sprocket, a driven sprocket, and a clamping assembly. The frame includes an inner wall plate, an outer wall plate, a connecting beam, and a tensioning sprocket seat. The connecting beam and the tensioning sprocket seat are arranged between the inner wall plate and the outer wall plate and are fixedly connected by screws. The circular track is provided with two sets and is parallel to each other. The inner circular track is fixed on the side surface of the inner wall plate by screw fasteners, and the outer circular track is fixed on the side surface of the outer wall plate by screw fasteners. The clamping assembly is fixed on the pin shaft bearing on the side surface of the circular chain. The circular chain is installed on the circular track and is connected between the driving sprocket and the driven sprocket. There is a bearing in the hub of the driven sprocket and it is installed in the installation hole of the tensioning sprocket seat through a support shaft. The driving shaft is installed in the hub of the driving sprocket.

[0005] Further, the annular track includes a tensioning seat guide rail, an upper side limit guide rail, an upper side chain carrier guide rail, an outer arc guide rail, an outer side turning straight guide rail, a power sprocket guide rail, and a lower side chain carrier guide rail. The tensioning seat guide rail, the upper side limit guide rail, the upper side chain carrier guide rail, the outer arc guide rail, the outer side turning straight guide rail, the power sprocket guide rail, and the lower side chain carrier guide rail are connected in sequence to form an annular track. An upper side chain carrier guide rail is arranged inside the upper side limit guide rail, an inner arc guide rail is arranged inside the outer arc guide rail, and an inner side turning straight guide rail is arranged inside the outer side turning straight guide rail. The upper side chain carrier guide rail, the inner arc guide rail, and the inner side turning straight guide rail are connected in sequence. The annular track supports and guides the annular chain, ensuring the safe and stable operation of the annular chain, enabling the clamping assembly to circulate along the annular chain. The irregular annular structure formed by each component of the annular track realizes the lifting, conveying, and flipping of the clamping assembly. One mechanism completes multiple actions, improving work efficiency.

[0006] Further, the clamping assembly includes two side bases, an outer clamping plate, and an inner clamping plate. There are two side bases. The two side bases are connected to the pin shafts on the annular chain through bearings. A connecting plate is arranged between the two side bases and is fixedly connected into a whole by screws. An outer side cylinder and an inner side cylinder are respectively arranged on the two side bases. The telescopic end of the inner side cylinder is fixedly connected to the inner clamping plate through bolts, and the telescopic end of the outer side cylinder is connected to the outer clamping plate through bolts. By pushing the inner clamping plate by the inner side cylinder and pushing the outer clamping plate by the outer side cylinder, the clamping plate and the outer clamping plate move towards each other simultaneously, thus realizing the clamping and loosening actions, and firmly clamping the books and periodicals.

[0007] Further, at least one set of the clamping assemblies is provided.

[0008] Further, the tensioning seat guide rail, the tensioning sprocket seat, and the driven sprocket form a tensioning assembly. The tensioning seat guide rail is fixed on the two inner side surfaces of the tensioning sprocket seat by screws. The tensioning assembly can move as a whole, which is used to adjust the tightness of the annular chain, is convenient to adjust, and ensures the stable operation of the annular chain.

[0009] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0010] 1. A power sprocket is provided in the present invention. The annular chain is driven to convey through the power sprocket. The annular track supports and guides the annular chain, ensuring the safe and stable operation of the annular chain, enabling the clamping assembly to circulate along the annular chain. The irregular annular structure formed by each component of the annular track realizes the lifting, conveying, and flipping of the clamping assembly. One mechanism completes multiple actions, improving work efficiency.

[0011] 2. The present invention is provided with an inner cylinder and an outer cylinder. The inner cylinder is used to drive the inner clamping plate to move, and the outer cylinder is used to drive the outer clamping plate to move. The inner clamping plate and the outer clamping plate move towards each other simultaneously, thus realizing the clamping and loosening actions. The books and periodicals are firmly clamped. The tensioning assembly can move as a whole to adjust the tightness of the endless chain, which is convenient to adjust and ensures the stable operation of the endless chain.

[0012] 3. The structure of the present invention is reasonably designed and has a low manufacturing cost. It can be applied to the conveying of various books and periodicals and test papers. During the conveying process, the book blocks are turned into a vertical state and fed into the book clamping station of the perfect binding machine in the vertical state. The operating structure is stable, the processes are reduced, and the work efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic structural diagram of the present invention;

[0014] Figure 2 is a schematic structural diagram of the hidden outer wall panel of the present invention;

[0015] Figure 3 is an axonometric view of the annular track of the present invention;

[0016] Figure 4 is a front view structural schematic diagram of the annular track of the present invention;

[0017] Figure 5 is an axonometric view of the chain and clamping assembly of the present invention;

[0018] Figure 6 is a front view structural schematic diagram of the conveying process of the chain and clamping assembly of the present invention.

[0019] Figure 7 is a partial view of the clamping assembly in the A direction of the present invention;

[0020] Figure 8 is a schematic diagram of the turning state of the inner clamping plate of the present invention;

[0021] Figure 9 is a structural schematic diagram of the connection between the base and the chain and the simulated book clamping state of the clamping plate in the B-B direction of the present invention.

[0022] Figure 10 is a structural schematic diagram of the fixed connection between the clamping assembly and the chain in the C-C direction of the present invention.

[0023] In the figure: 1 inner wall panel, 2 outer wall panel, 3 tensioning sprocket seat, 4 connecting beam, 5 tensioning seat guide rail, 6 upper side limit guide rail, 7 upper side chain supporting guide rail, 8 outer arc guide rail, 9 inner arc guide rail, 10 inner side straightening guide rail for turning over, 11 outer side straightening guide rail for turning over, 12 power sprocket guide rail, 13 power sprocket, 14 lower side chain supporting guide rail, 15 driven sprocket, 16 endless chain, 17 outer clamping plate, 18 inner clamping plate, 19 connecting plate, 20 base on both sides, 21 outer side cylinder, 22 inner side cylinder, 23 pin shaft. Specific embodiments

[0024] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0025] Embodiment 1

[0026] Please refer to Figure 1-10 , the present invention provides a technical solution: a 6-up and 8-up book block conveying mechanism, including a frame, an endless track, an endless chain 16, a power sprocket 13, a driven sprocket 15 and a clamping assembly. The frame includes an inner wall panel 1, an outer wall panel 2, a connecting beam 4 and a tensioning sprocket seat 3. The connecting beam 4 and the tensioning sprocket seat 3 are arranged between the inner wall panel 1 and the outer wall panel 2 and are fixedly connected by screws. Two sets of endless tracks are provided and are parallel to each other. The inner endless track is fixed on the side surface of the inner wall panel 1 by screw fasteners, and the outer endless track is fixed on the side surface of the outer wall panel 2 by screw fasteners. The clamping assembly is fixed on the side surfaces of the two endless chains. At least one set of clamping assemblies is provided. The endless chain 16 is installed on the endless track. The endless chain 16 is connected between the power sprocket 13 and the driven sprocket 15. There is a bearing in the hub of the driven sprocket 15 and it is installed in the mounting hole of the tensioning sprocket seat 3 through a support shaft. A driving shaft is installed in the hub of the power sprocket 13.

[0027] The annular track includes a tensioning seat guide rail 5, an upper side limit guide rail 6, an upper side chain carrier guide rail 7, an outer arc guide rail 8, an outer side turned straight guide rail 11, a power sprocket guide rail 12 and a lower side chain carrier guide rail 14. The tensioning seat guide rail 5, the upper side limit guide rail 6, the upper side chain carrier guide rail 7, the outer arc guide rail 8, the outer side turned straight guide rail 11, the power sprocket guide rail 12 and the lower side chain carrier guide rail 14 are sequentially connected to form an annular track. The upper side chain carrier guide rail 7 is arranged inside the upper side limit guide rail 6, the inner arc guide rail 9 is arranged inside the outer arc guide rail 8, and the inner side turned straight guide rail 10 is arranged inside the outer side turned straight guide rail 11. The upper side chain carrier guide rail 7, the inner arc guide rail 9 and the inner side turned straight guide rail 10 are sequentially connected. The annular track plays a role in supporting and guiding the annular chain 16, ensuring the safe and stable operation of the annular chain 16, enabling the clamping assembly to circulate along the annular chain 16. The irregular annular structure formed by each component of the annular track realizes the lifting, conveying and flipping of the clamping assembly. One mechanism completes multiple actions, improving work efficiency.

[0028] The clamping assembly includes two side bases 20, an outer clamping plate 17 and an inner clamping plate 18. There are two side bases 20, and the two side bases 20 are connected together through bearings with the pin shafts 23 on the annular chain 16. A connecting plate 19 is arranged between the two side bases 20 and is fixedly connected into a whole by screws. An outer side cylinder 21 and an inner side cylinder 22 are respectively arranged on the two side bases 20. The telescopic end of the inner side cylinder 22 is fixedly connected with the inner clamping plate 18 through bolts, and the telescopic end of the outer side cylinder 21 is connected with the outer clamping plate 17 through bolts. By the inner side cylinder 22 pushing the inner clamping plate 18 to act and the outer side cylinder 21 pushing the outer clamping plate 17 to act, the inner clamping plate 18 and the outer clamping plate 17 move towards each other simultaneously, thus realizing the clamping and loosening actions, and firmly clamping the books.

[0029] The tensioning seat guide rail 5, the tensioning sprocket seat 3 and the driven sprocket 15 form a tensioning assembly. The tensioning seat guide rail 5 is fixed on the two inner side surfaces of the tensioning sprocket seat 3 by screws. The tensioning assembly can move as a whole, which is used to adjust the tightness of the annular chain 16, is convenient to adjust, and ensures the stable operation of the annular chain 16.

[0030] During use: the inner side cylinder 22 pushes the inner clamping plate 18 to act, the outer side cylinder 21 pushes the outer clamping plate 17 to act, the inner clamping plate 18 and the outer clamping plate 17 move towards each other simultaneously, thus realizing the clamping and loosening actions, firmly clamping the booklets. The power sprocket 13 drives the annular chain 16 to convey. The annular track plays a role in supporting and guiding the annular chain 16. During the operation process, the clamping assembly performs the clamping action. The clamped booklets are conveyed to the handover area with the book gripper of the gluing machine following the clamping assembly, and the booklets are loosened and handed over to the book gripper of the gluing machine.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A conveying mechanism for 6 - opening and 8 - opening booklets, comprising a frame, an annular track, an annular chain (16), a driving sprocket (13), a driven sprocket (15) and a clamping assembly, characterized in that: The frame includes an inner wall panel (1), an outer wall panel (2), a connecting beam (4), and a tensioning sprocket seat (3). The connecting beam (4) and the tensioning sprocket seat (3) are arranged between the inner wall panel (1) and the outer wall panel (2) and are fixedly connected by screws. There are two sets of the annular tracks, which are parallel to each other. The inner annular track is fixed on the side surface of the inner wall panel (1) by screw fasteners, and the outer annular track is fixed on the side surface of the outer wall panel (2) by screw fasteners. The clamping assembly is arranged between the two parallel annular tracks. The annular chain (16) is installed on the annular track. The annular chain (16) is connected between the driving sprocket (13) and the driven sprocket (15). There is a bearing inside the hub of the driven sprocket (15) and it is installed in the mounting hole of the tensioning sprocket seat (3) through a support shaft. A driving shaft is installed inside the hub of the driving sprocket (13). The annular track includes a tensioning seat guide rail (5), an upper side limit guide rail (6), an upper side chain supporting guide rail (7), an outer arc guide rail (8), an outer side turning straight guide rail (11), a driving sprocket guide rail (12), and a lower side chain supporting guide rail (14). The tensioning seat guide rail (5), the upper side limit guide rail (6), the upper side chain supporting guide rail (7), the outer arc guide rail (8), the outer side turning straight guide rail (11), the driving sprocket guide rail (12), and the lower side chain supporting guide rail (14) are sequentially connected to form an annular track. The upper side chain supporting guide rail (7) is arranged inside the upper side limit guide rail (6). An inner arc guide rail (9) is arranged inside the outer arc guide rail (8). An inner side turning straight guide rail (10) is arranged inside the outer side turning straight guide rail (11). The upper side chain supporting guide rail (7), the inner arc guide rail (9), and the inner side turning straight guide rail (10) are sequentially connected. The annular track plays a role in supporting and guiding the annular chain (16), ensuring the safe and stable operation of the annular chain (16), enabling the clamping assembly to rotate cyclically following the annular chain (16). The irregular annular structure formed by each component of the annular track realizes the lifting, conveying, and flipping of the clamping assembly, and can be applicable to the case binding work of various books and test papers. During the conveying movement process, the book block is flipped into a vertical state following the movement track of the annular chain (16) and is fed into the book clamping station of the case binder in the vertical state; The clamping assembly includes two side bases (20), an outer clamping plate (17), and an inner clamping plate (18). There are two side bases (20). The two side bases (20) are connected to 4 pins (23) on the two side annular chains (16) through bearings. A connecting plate (19) is arranged between the two side bases (20) and is fixedly integrated by screws. An outer side cylinder (21) and an inner side cylinder (22) are respectively arranged on the two side bases (20). The telescopic end of the inner side cylinder (22) is fixedly connected to the inner clamping plate (18) by bolts, and the telescopic end of the outer side cylinder (21) is connected to the outer clamping plate (17) by bolts; A round hole is provided in a bearing mounting position of the two side bases (20), and the side wall of the bearing in the round hole is in close fit with the side wall of the round hole; a long hole is provided in another bearing mounting position of the two side bases, and an empty slot is provided between the side wall of the bearing in the long hole and the side wall of the long hole, and the empty slot is used for the two side bases to move freely relative to the bearing.

2. The 6-up and 8-up signature conveying mechanism according to claim 1, wherein: At least one set of the clamping assemblies is provided.

3. A 6-up and 8-up signature conveying mechanism according to claim 1, characterized in that: The tensioning seat guide rail (5), the tensioning sprocket seat (3), and the driven sprocket (15) form a tensioning assembly. The tensioning seat guide rail (5) is fixed to the two inner side surfaces of the tensioning sprocket seat (3) by screws, and the tensioning assembly can move integrally to adjust the tightness of the endless chain (16).

Citation Information

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