An insulator installation device for substation

By introducing the rotating ring and fan blade of the umbrella skirt into the insulator installation device, and simplifying the fixing process with bidirectional screw and installation box design, the problem of cumbersome operation and low fixing efficiency when the insulator supports the cable is solved, and the problem of insulators is complicated to support the cable is improved. Installation efficiency and safety extend the life of the equipment.

CN115240930BActive Publication Date: 2025-01-10LIANGSHAN POWER SUPPLY CO OF STATE GRID SHANDONG ELECTRIC POWER CO +2
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Patent Information

Application Number
CN202210681508.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-16
Publication Date
2025-01-10
Estimated Expiration
2042-06-16

AI Technical Summary

Technical Problem

The existing insulators are cumbersome to operate when supporting cables, have low fixing efficiency, and there are safety risks for parts falling off during high altitude operations, resulting in low installation efficiency and safety risks.

Method used

A substation insulator installation device is designed, including the rotating ring and fan blade of the umbrella skirt, which uses wind power to achieve self-cleaning function, and simplifies the fixing process through the design of bidirectional screws and installation boxes, reduces the number of parts, improves installation efficiency and safety. sex.

Benefits of technology

The self-cleaning function of insulators is realized, the fixing process is simplified, the installation efficiency is improved, the safety risks are reduced, and the service life of the equipment is extended.

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Abstract

The present invention discloses an insulator installation device for a substation, and relates to the technical field of insulators. The present invention includes an insulator body, which includes a vertical rod and an umbrella skirt portion distributed in an array on the vertical rod, an upper clamp and a lower clamp are relatively arranged on the top of the vertical rod, and the upper clamp and the lower clamp are connected by bolts; a rotating ring is rotatably connected at the edge of the umbrella skirt portion, and the circumference of the rotating ring is evenly distributed with fan blades, and the upper and lower parts of the vertical rod close to the umbrella skirt portion are respectively sleeved with connecting rings, and the connecting ring is rotatably connected to the vertical rod, and a cleaning cotton is arranged between the connecting ring and the rotating ring. The present invention can enable the insulator to realize the self-cleaning function, and at the same time, it is convenient to fix the insulator and improve the installation efficiency.
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Description

Technical Field

[0001] The invention belongs to the technical field of insulators, in particular to an insulator installation device for a transformer substation. Background Art

[0002] Post insulators are insulating components used to support cables and prevent current from returning to the ground. They are used to support transmission conductors in overhead transmission lines and play a very important role. The insulator itself is not conductive. Ideally, the high-voltage line support frame is equivalent to a capacitor. The capacitance between conductors will have a certain leakage current under high voltage AC voltage. When the leakage current increases due to internal or external reasons, it indicates that the insulator has other conductive paths, such as cracks inside the insulator or dirt on the surface outside, which will bring safety hazards. Therefore, it is very important to keep the insulator clean during operation.

[0003] At the same time, the inventors found that when existing insulators support cables, they usually use manual binding to bind the cables to the top of the insulators. The operation process is very cumbersome and the work efficiency is low. When fixing the insulators on high-voltage power towers, they are mostly fixed with bolts. Since the number of bolts is large and scattered, workers need to carry more parts with them during installation. When working at high altitudes, the falling of parts will bring danger to the equipment and workers on the ground, and the bolts need to be installed and fixed one by one, resulting in low installation efficiency. Summary of the invention

[0004] The object of the present invention is to provide an insulator installation device for a transformer substation, which enables the insulator to achieve a self-cleaning function, facilitates the fixing of the insulator, improves the installation efficiency, and solves the problems in the prior art.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention is an insulator installation device for a substation, comprising an insulator body, wherein the insulator body comprises a vertical rod and an umbrella skirt portion arranged in an array on the vertical rod, an upper clamp and a lower clamp are relatively arranged on the top of the vertical rod, and the upper clamp and the lower clamp are connected by bolts; a rotating ring is rotatably connected at the edge of the umbrella skirt portion, and fan blades are evenly distributed in the circumference of the rotating ring; the upper and lower parts of the vertical rod close to the umbrella skirt portion are respectively sleeved with connecting rings, the connecting ring is rotatably connected to the vertical rod, and cleaning cotton is arranged between the connecting ring and the rotating ring.

[0007] Preferably, a limiting portion and an installation box used in conjunction with the limiting portion are provided at the bottom of the vertical rod; a cavity is provided inside the installation box, a through hole adapted to the shape of the limiting portion is provided on the top wall of the installation box, and a protrusion adapted to the shape of the limiting portion is provided on the bottom wall of the installation box.

[0008] Preferably, the limiting portion includes a limiting circle and limiting rods symmetrically arranged on both sides of the limiting circle.

[0009] Preferably, the bottom wall of the installation box is further provided with a No. 1 slide groove and a No. 2 slide groove along the width direction of the limiting rod, and the No. 1 slide groove and the No. 2 slide groove are respectively arranged on both sides of the limiting rod; sliding blocks are respectively arranged in the No. 1 slide groove and the No. 2 slide groove, and a covering block is arranged at one end of the sliding block that passes through the interior of the installation box, and the covering block limits the limiting rod; a lifting ring is arranged at one end of the sliding block that passes through the outside of the installation box, and a bidirectional screw is arranged in the lifting ring.

[0010] Preferably, the portion of the bidirectional screw rod close to the first slide groove is provided with a forward thread, and the portion of the bidirectional screw rod close to the second slide groove is provided with a reverse thread;

[0011] Alternatively, the portion of the bidirectional screw rod close to the first slide groove is provided with a reverse thread, and the portion of the bidirectional screw rod close to the second slide groove is provided with a forward thread;

[0012] A smooth portion is provided between the forward thread and the reverse thread.

[0013] Preferably, a receiving box for receiving the bidirectional screw is further provided at the bottom of the installation box; the receiving box has a cavity structure, and the box body of the receiving box is rotationally connected to the bidirectional screw.

[0014] Preferably, a telescopic sleeve is also provided on the top of the installation box, and the telescopic sleeve includes a large sleeve and a small sleeve, and the diameter of the large sleeve is larger than the diameter of the small sleeve; the large sleeve and the small sleeve are slidingly connected, and springs are provided inside the cavities of the large sleeve and the small sleeve, and a clamping end is provided at the end of the small sleeve.

[0015] Preferably, a screwing portion is provided at one end of the bidirectional screw, and the screwing portion is circular in shape.

[0016] Preferably, the fan blades include horizontal fan blades and bent fan blades, and the bent fan blades form a set angle with the horizontal plane.

[0017] Preferably, anti-slip rubber strips are provided on the inner walls of the upper clamp and the lower clamp.

[0018] The present invention has the following beneficial effects:

[0019] 1. The present invention rotates and connects a rotating ring at the edge of the umbrella skirt, and respectively sets connecting rings on the upper and lower parts of the vertical rod close to the umbrella skirt, and sets cleaning cotton between the rotating ring and the connecting ring. In this way, in windy weather, the natural wind drives the fan blades, and the fan blades drive the rotating ring to rotate, thereby realizing the function of self-cleaning the insulator by using the cleaning cotton. The design is unique and will not interfere with the use of the insulator.

[0020] 2. The present invention utilizes a bidirectional screw to drive the lifting ring to move, thereby driving the slider to move, thereby realizing effective upper and lower position limiting of the limit rod of the insulator; the protrusions arranged on the bottom wall of the installation box are used to effectively limit the limit part of the insulator in the left and right and front and back directions. The above design solves the inconvenience of workers having to carry a large number of scattered parts for fixing, thereby improving installation efficiency and making it safer;

[0021] 3. The top of the installation box of the present invention is provided with a telescopic sleeve, which can realize the secondary limit of the insulator limit part, and can also effectively prevent moisture from entering the installation box in bad weather such as rain and snow, causing equipment damage and shortening service life, thereby reducing maintenance costs and extending service life;

[0022] 4. The top of the insulator of the present invention is provided with an upper clamp and a lower clamp for adjusting the diameter of the inserted wire. Compared with the complex mechanical structure, the adjustment method of the upper clamp and the lower clamp of the present invention is simpler and easier to operate.

[0023] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0025] Figure 1 This is a schematic diagram of the overall structure of Embodiment 1 of the present invention;

[0026] Figure 2 It is a schematic diagram of the structure of the insulator body of the present invention;

[0027] Figure 3 It is a top view schematic diagram of the internal structure of the installation box of the present invention;

[0028] Figure 4 It is a three-dimensional schematic diagram of the bidirectional screw structure of the present invention;

[0029] Figure 5 For the present invention Figure 4 A schematic diagram of the structure enlargement in the middle;

[0030] Figure 6 This is a schematic diagram of the structure of the container box of the present invention;

[0031] Figure 7 For the present invention Figure 6 A magnified schematic diagram of the structure at B in the middle;

[0032] Figure 8 It is a three-dimensional schematic diagram of the telescopic sleeve structure in the second embodiment of the present invention;

[0033] Fig. 9 This is a schematic diagram of the internal structure of the telescopic sleeve of the present invention;

[0034] In the accompanying drawings, the list of parts represented by each reference numeral is as follows: 1 insulator body, 2 vertical rod, 3 umbrella skirt, 4 upper clamp, 5 lower clamp, 6 rotating ring, 7 fan blade, 8 connecting ring, 9 cleaning cotton, 10 limiting part, 11 installation box, 12 through hole, 13 protrusion, 14 limiting circle, 15 limiting rod, 16 No. 1 slide groove, 17 No. 2 slide groove, 18 slider, 19 covering block, 20 lifting ring, 21 bidirectional screw, 22 smooth part, 23 accommodating box, 24 telescopic sleeve, 25 large sleeve, 26 small sleeve, 27 spring, 28 clamping end, 29 screwing part, 30 horizontal fan blade, 31 bent fan blade. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner", "lower", "all around" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0037] Embodiment 1:

[0038] See also Figure 1-7As shown, the present invention is an insulator installation device for a substation, comprising an insulator body 1, wherein the insulator body 1 comprises a vertical rod 2 and an umbrella skirt portion 3 distributed in an array on the vertical rod 2, wherein the umbrella skirt portion 3 is evenly distributed along the height direction of the vertical rod 2; an upper clamp 4 and a lower clamp 5 are relatively arranged on the top of the vertical rod 2, wherein the upper clamp 4 and the lower clamp 5 are connected by bolts, and the upper clamp 4 and the lower clamp 5 are adjusted to match wires of different diameters, thereby realizing the function of adjustment. Meanwhile, the clamp designed in the present invention has a simple structure, is easy to operate, and has a low cost. Compared with the adjustment function realized by a complex mechanical structure, the present invention uses a clamp for adjustment, which is more cost-effective.

[0039] Furthermore, anti-skid rubber strips are arranged on the inner walls of the upper clamp 4 and the lower clamp 5. The anti-skid rubber strips can be arranged horizontally, vertically or obliquely, so as to achieve better anti-skid function.

[0040] A rotating ring 6 is rotatably connected at the edge of the umbrella skirt 3, and fan blades 7 are evenly distributed on the circumference of the rotating ring 6. The upper and lower parts of the vertical rod 2 close to the umbrella skirt 3 are respectively provided with connecting rings 8. The connecting ring 8 is rotatably connected to the vertical rod 2, and cleaning cotton 9 is arranged between the connecting ring 8 and the rotating ring 6.

[0041] In this embodiment, the fan blade 7 is designed to include a structure combining a horizontal fan blade 30 and a bent fan blade 31. The reason for this design is to fully extend the horizontal fan blade 30 beyond the coverage of the insulator body 1, so as to facilitate the use of wind power for rotation, and the bent fan blade 31 is to more efficiently use the wind power. The present invention can use wind power to drive the fan blade 7 to rotate in windy weather, and the fan blade 7 drives the rotating ring 6 and the connecting ring 8, so that the cleaning cotton 9 is used to clean the upper and lower surfaces of the umbrella skirt 3, and the cleaning effect is good and the new energy is fully utilized without causing additional burden and waste.

[0042] In practical applications, the bent sector 31 forms a certain angle with the horizontal plane, and in this embodiment, the angle is 160 degrees.

[0043] Furthermore, the bottom of the vertical rod 2 is provided with a limiting portion 10 and an installation box 11 used in cooperation with the limiting portion 10; in this embodiment, the limiting portion 10 includes a limiting circle 14 provided just below the vertical rod 2 and two limiting rods 15 provided on the limiting circle 14; the two limiting rods 15 are symmetrically provided at the edge of the limiting circle 14. A cavity is provided inside the installation box 11, and a through hole 12 matching the shape of the limiting portion 10 is provided on the top wall of the installation box 11. When in use, the limiting portion 10 can be passed through the through hole 12 into the interior of the installation box 11 by manually aligning the through hole 12 and the limiting portion 10 with the naked eye.

[0044] The bottom wall of the installation box 11 is provided with a protrusion 13 that matches the shape of the limiting portion 10. The limiting portion 10 that enters the installation box 11 is vertically inserted into the protrusion 13, so that the limiting portion 10 is limited in the left and right and front and back directions by the protruding edge of the protrusion 13. Since the shape of the protrusion 13 matches that of the limiting portion 10, the effect of limiting the limiting portion 10 by the protrusion 13 is good.

[0045] Furthermore, the bottom wall of the installation box 11 is also provided with a No. 1 slide groove 16 and a No. 2 slide groove 17 along the width direction of the limiting rod 15, and the No. 1 slide groove 16 and the No. 2 slide groove 17 are respectively arranged on both sides of the limiting rod 15; the No. 1 slide groove 16 and the No. 2 slide groove 17 are respectively provided with sliders 18, and the end of the slider 18 that penetrates into the interior of the installation box 11 is provided with a covering block 19, and the covering block 19 limits the limiting rod 15. In actual use, the covering block 19 is rectangular in shape and can cover half of the width of the limiting rod 15, so as to achieve a better limiting effect.

[0046] A lifting ring 20 is provided at one end of the sliding block 18 that passes through the outside of the installation box 11 , and a bidirectional screw 21 is provided inside the lifting ring 20 .

[0047] The bidirectional screw 21 is provided with a forward thread at a portion close to the first slide groove 16, and the bidirectional screw 21 is provided with a reverse thread at a portion close to the second slide groove 17;

[0048] Alternatively, the portion of the bidirectional screw 21 close to the No. 1 slide groove 16 is provided with a reverse thread, and the portion of the bidirectional screw 21 close to the No. 2 slide groove 17 is provided with a forward thread;

[0049] A smooth portion 22 is provided between the forward thread and the reverse thread.

[0050] The smooth portion 22 is provided between the forward thread and the reverse thread to prevent the limiting rod 15 from being squeezed and damaged due to excessive screwing.

[0051] The forward thread section and the reverse thread section of the bidirectional screw 21 of the present invention are respectively provided with a lifting ring 20, so that when the bidirectional screw 21 is manually screwed, the two lifting rings 20 can move in the same direction or in the reverse direction, thereby using the lifting ring 20 to drive the slider 18 to move. Before the limiter 10 is inserted into the through hole 12, the bidirectional screw 21 is first screwed, and the cover block 19 is screwed to a position away from the protrusion 13, so that there is no interference when the limiter 10 is inserted into the protrusion 13; after the limiter 10 is inserted into the protrusion 13, the bidirectional screw 21 is screwed in the reverse direction, so that the lifting ring 20 drives the cover block 19 to move to a suitable position to limit the limiter 10 in the upper and lower positions.

[0052] In order to facilitate the rotation operation, a screwing portion 29 is provided at one end of the bidirectional screw rod 21 , and the screwing portion 29 is circular in shape.

[0053] Furthermore, a receiving box 23 for receiving the bidirectional screw 21 is further provided at the bottom of the installation box 11 ; the receiving box 23 has a cavity structure, and the box body of the receiving box 23 is rotationally connected to the bidirectional screw 21 .

[0054] In this embodiment, the accommodating box 23 is used to limit and support the bidirectional screw 21 .

[0055] Embodiment 2:

[0056] See also Figure 8-9 As shown, the difference between this embodiment and the first embodiment is that a telescopic sleeve 24 is further provided at the top of the installation box 11, and the telescopic sleeve 24 includes a large sleeve 25 and a small sleeve 26, and the diameter of the large sleeve 25 is larger than the diameter of the small sleeve 26; the large sleeve 25 and the small sleeve 26 are slidably connected, and a spring 27 is provided inside the cavity of the large sleeve 25 and the small sleeve 26, and a clamping end 28 is provided at the end of the small sleeve 26, and the clamping end 28 is used to clamp the vertical rod 2. The above design realizes the secondary fixation of the insulator body 1, and at the same time, it can also make the overall structure more stable, and reduce the situation where water vapor enters the interior of the installation box 11 in rainy and snowy weather.

[0057] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0058] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. An insulator installation device for a substation, characterized in that: The insulator comprises an insulator body, wherein the insulator body comprises a vertical rod and an umbrella skirt portion arranged in an array on the vertical rod, an upper clamp and a lower clamp are arranged opposite to each other at the top of the vertical rod, and the upper clamp and the lower clamp are connected by bolts; a rotating ring is rotatably connected at the edge of the umbrella skirt portion, and fans are evenly distributed in the circumference of the rotating ring; the upper and lower parts of the vertical rod near the umbrella skirt portion are respectively sleeved with connecting rings, the connecting ring is rotatably connected to the vertical rod, and a cleaning cotton is arranged between the connecting ring and the rotating ring; The bottom of the vertical rod is provided with a limiting portion and a mounting box used in cooperation with the limiting portion; a cavity is provided inside the mounting box, a through hole matching the shape of the limiting portion is provided on the top wall of the mounting box, and a protrusion matching the shape of the limiting portion is provided on the bottom wall of the mounting box; Wherein, the limiting part comprises a limiting circle and limiting rods symmetrically arranged on both sides of the limiting circle; wherein, the bottom wall of the installation box is further provided with a No. 1 slide groove and a No. 2 slide groove along the width direction of the limiting rod, and the No. 1 slide groove and the No. 2 slide groove are respectively arranged on both sides of the limiting rod; a slider is respectively arranged in the No. 1 slide groove and the No. 2 slide groove, and a cover block is arranged at one end of the slider penetrating into the interior of the installation box, and the cover block limits the limiting rod, and a lifting ring is arranged at one end of the slider penetrating out of the outside of the installation box, and a bidirectional screw is arranged in the lifting ring; The part of the bidirectional screw rod close to the first slide groove is provided with a positive thread, and the part of the bidirectional screw rod close to the second slide groove is provided with a reverse thread; or the part of the bidirectional screw rod close to the first slide groove is provided with a reverse thread, and the part of the bidirectional screw rod close to the second slide groove is provided with a positive thread; a smooth part is provided between the positive thread and the reverse thread; A receiving box for receiving the bidirectional screw is also provided at the bottom of the installation box; the receiving box has a cavity structure, and the box body of the receiving box is rotatably connected to the bidirectional screw; A telescopic sleeve is also provided on the top of the installation box, and the telescopic sleeve includes a large sleeve and a small sleeve, and the diameter of the large sleeve is larger than the diameter of the small sleeve; the large sleeve and the small sleeve are slidably connected, and springs are provided inside the cavities of the large sleeve and the small sleeve, and a clamping end is provided at the end of the small sleeve.

2. The insulator installation device for a substation according to claim 1, characterized in that: A screwing portion is provided at one end of the bidirectional screw, and the screwing portion is circular in shape.

3. The insulator installation device for a substation according to claim 1, characterized in that: The fan blades include horizontal fan blades and bent fan blades, and the bent fan blades form a set angle with the horizontal plane.

4. The insulator installation device for a substation according to claim 1, characterized in that: Anti-slip rubber strips are arranged on the inner walls of the upper clamp and the lower clamp.

Citation Information

Patent Citations

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