Flaw detection device for repairing pipe wall of oil pipe
By designing a flaw detection device that includes a servo motor-driven industrial camera and a constant speed motor-driven sponge plate, the problems of inconvenience and oil pollution in the existing flaw detection device are solved, flexible adjustment and self-cleaning functions are achieved, and suitable for different pipe diameters Oil pipe.
Patent Information
- Application Number
- CN202420748569.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The existing flaw detection device is inconvenient when used, the detection position is inflexible, and the self-cleaning function is lacking. The oil pollution inside the oil pipe affects the flaw detection effect, and the device is not suitable for oil pipes of different pipe diameters.
A flaw detection device for repairing oil pipe walls is designed, using a servo motor to drive industrial cameras for flaw detection, and a sponge plate is driven by a constant speed motor to clean it. The moving wheel is driven by a resistance spring to rotate to adapt to different pipe diameters.
It realizes convenient operation and flexible adjustment of the flaw detection device, has self-cleaning function, avoids oil pollution affecting the flaw detection effect, and is suitable for oil pipes of different pipe diameters, expanding the scope of application of the device.
Smart Images

Figure CN222529253U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flaw detection devices, in particular to a flaw detection device for repairing an oil pipe wall. Background Art
[0002] The oil pipeline is the pipeline that transports crude oil and natural gas from the oil and gas layer to the surface after drilling is completed. After long-term use, dirt or damage will occur. When the oil pipeline is used subsequently, it is necessary to use a flaw detection device to inspect the oil pipeline to ensure the stable effect of the subsequent use of the oil pipeline to transport crude oil.
[0003] When the oil pipe is used subsequently, a flaw detection device is needed. Among them, the "a waste oil pipe wall flaw detection device" disclosed by the application number "CN219245458U" has solved the various disadvantages that before the flaw detection operation, the oil pipe to be tested needs to be lifted onto the equipment and connected to the equipment before the detection operation can be carried out, the use is not convenient, and the adjustment of the detection position is not flexible enough.
[0004] However, there are still many defects in the actual use of flaw detection devices with similar structures, such as: the device does not have the function of self-cleaning, the oil stains inside the oil pipe easily affect the clear flaw detection effect of the device, reducing the intelligent effect of using the device, and at the same time, it does not have the function of flaw detection of different pipe fittings and oil pipes, and the device is easily limited by the diameter of the oil pipe, which reduces the scope of application of the device. Therefore, it is necessary to design a flaw detection device for repairing the oil pipe wall. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a device for detecting flaws in the wall of a repaired oil pipe to solve the above problems.
[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a device for detecting flaws in the wall of a repaired oil pipe, comprising a box, a mounting plate is fixedly installed inside the box, a cleaning mechanism is fixedly installed on one side of the mounting plate, and multiple groups of driving mechanisms are equidistantly installed outside the box;
[0007] The cleaning mechanism comprises a servo motor, a fixing plate is fixedly mounted on the output end of the servo motor, an industrial camera for flaw detection inside the oil pipe is fixedly mounted on the top of the fixing plate, a uniform speed motor is fixedly mounted on the back of the mounting plate, a linkage rod is fixedly mounted on the output end of the uniform speed motor, and a sponge board for cleaning the industrial camera is fixedly mounted on one end of the linkage rod;
[0008] The driving mechanism comprises a shell, and a resisting spring is fixedly installed inside the shell.
[0009] Preferably, a plurality of groups of connecting members are equidistantly installed on the inner wall of the box, and one end of the connecting member is fixedly connected to one side of the mounting plate.
[0010] Preferably, a mounting seat is fixedly mounted on the outer side of the servo motor, and one side of the mounting seat is fixedly connected to one side of the mounting plate.
[0011] Preferably, a support rod is fixedly mounted on one end of the resistance spring, an idle motor is fixedly mounted on one end of the support rod via a fixing seat, and a moving wheel is fixedly mounted on the output end of the idle motor.
[0012] Preferably, a dust cover is fixedly installed on the outer side of the idle motor, and one side of the dust cover is fixedly connected to the fixing seat.
[0013] Preferably, a plurality of sets of fixing blocks are fixedly mounted on one side of the connecting member, and a pull rope is fixedly mounted on one side of the fixing block.
[0014] Beneficial Effects
[0015] The utility model provides a device for detecting flaws in the wall of a repaired oil pipe. Compared with the prior art, it has the following beneficial effects:
[0016] 1. The servo motor is powered on to drive the fixed plate to rotate, and the rotating fixed plate can be driven to rotate the industrial camera. The industrial camera is powered on to monitor and record the internal environment and damage status of the oil pipe in real time. When the industrial camera needs to be cleaned, the uniform speed motor is powered on to drive the linkage rod to move in an arc position. The linkage rod that moves in an arc position can drive the sponge plate to move synchronously. The sponge plate that moves in position can clean the industrial camera lens, realizing the self-cleaning function of the device, avoiding the problem that the oil inside the oil pipe affects the clear effect of flaw detection, and increasing the intelligent effect of the device.
[0017] 2. The high elastic force of the resistance spring can drive the support rod to move, and the moving support rod can drive the fixed seat to move synchronously, so that the moving wheel fits the inner wall of the oil pipe to be detected, and the moving wheel is driven to rotate by the idle motor. The rotating moving wheel can drive the device to move, realizing the function of flaw detection of different pipe fittings and oil pipes, avoiding the device being limited by the oil pipe diameter, and expanding the scope of application of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the partial structure of the cleaning mechanism of the utility model;
[0020] Figure 3 It is a schematic diagram of the local structure of the driving mechanism of the utility model;
[0021] Figure 4It is a schematic diagram of the local structure of the pull rope of the utility model.
[0022] In the figure: 1. box body; 101. connector; 2. mounting plate; 201. mounting seat; 3. cleaning mechanism; 301. servo motor; 302. fixing plate; 303. industrial camera; 304. uniform speed motor; 305. linkage rod; 306. sponge plate; 4. driving mechanism; 401. housing; 402. resistance spring; 403. support rod; 404. idle motor; 405. moving wheel; 5. dust cover; 6. fixing block; 601. pull rope. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] The utility model provides two technical solutions:
[0025] Figure 1 , Figure 2 , Figure 3 , Figure 4 The first embodiment is shown: a device for detecting flaws in the wall of a repaired oil pipe, comprising a box 1, a mounting plate 2 is fixedly mounted inside the box 1, a cleaning mechanism 3 is fixedly mounted on one side of the mounting plate 2, and multiple sets of driving mechanisms 4 are equidistantly mounted outside the box 1;
[0026] The cleaning mechanism 3 includes a servo motor 301, a fixing plate 302 is fixedly installed at the output end of the servo motor 301, an industrial camera 303 for flaw detection inside the oil pipe is fixedly installed on the top of the fixing plate 302, a uniform speed motor 304 is fixedly installed on the back of the mounting plate 2, a linkage rod 305 is fixedly installed at the output end of the uniform speed motor 304, and a sponge board 306 for cleaning the industrial camera 303 is fixedly installed at one end of the linkage rod 305;
[0027] The driving mechanism 4 includes a housing 401, a resisting spring 402 is fixedly installed inside the housing 401, a mounting seat 201 is fixedly installed outside the servo motor 301, and one side of the mounting seat 201 is fixedly connected to one side of the mounting plate 2;
[0028] A dust cover 5 is fixedly installed on the outside of the idle motor 404, and one side of the dust cover 5 is fixedly connected to the fixing seat. A plurality of sets of fixing blocks 6 are fixedly installed on one side of the connecting member 101, and a pull rope 601 is fixedly installed on one side of the fixing block 6.
[0029] The idle motor 404 is powered on to drive the moving wheel 405 to rotate, and the rotating moving wheel 405 can drive the device to move, and then the servo motor 301 is powered on to drive the fixed plate 302 to rotate, and the rotating fixed plate 302 can drive the industrial camera 303 to rotate, and then the industrial camera 303 is powered on to monitor and record the internal environment and damage status of the oil pipe in real time;
[0030] When the industrial camera 303 needs to be cleaned, the uniform speed motor 304 is powered on to drive the linkage rod 305 to move in an arc position. The linkage rod 305 that moves in an arc position can drive the sponge board 306 to move in a synchronous position. The sponge board 306 that moves in position can clean the lens of the industrial camera 303, thereby realizing the self-cleaning function of the device.
[0031] The mounting seat 201 can provide an installation position for the servo motor 301, thereby preventing the servo motor 301 from falling off the installation position due to impact. The dustproof cover 5 can provide an installation position for the idle motor 404, thereby preventing the idle motor 404 from being damaged due to external oil entering the idle motor 404. The fixing block 6 can provide an installation position for the pull rope 601, which can facilitate the recovery operation of the device.
[0032] Figure 1 , Figure 3 , Figure 4 A second embodiment is shown, which mainly differs from the first embodiment in that: a plurality of groups of connecting members 101 are equidistantly installed on the inner wall of the box body 1, and one end of the connecting member 101 is fixedly connected to one side of the mounting plate 2; a support rod 403 is fixedly installed at one end of the resistance spring 402, an idle motor 404 is fixedly installed at one end of the support rod 403 through a fixing seat, and a moving wheel 405 is fixedly installed at the output end of the idle motor 404.
[0033] The connecting piece 101 can provide an installation position for the installation plate 2, thereby ensuring a stable installation position of the installation plate 2;
[0034] The high elastic force of the resistance spring 402 can drive the support rod 403 to move in position, and the moving support rod 403 can drive the fixed seat to move in a synchronous manner, so that the moving wheel 405 fits the inner wall of the oil pipe to be detected, and the idle motor 404 is powered on to drive the moving wheel 405 to rotate, and the rotating moving wheel 405 can drive the device to move in position, thereby realizing the function of flaw detection of different pipe fittings and oil pipes.
[0035] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for detecting flaws in the wall of a repaired oil pipe, comprising a housing (1), characterized in that: A mounting plate (2) is fixedly mounted inside the housing (1), a cleaning mechanism (3) is fixedly mounted on one side of the mounting plate (2), and a plurality of drive mechanisms (4) are equidistantly mounted outside the housing (1); The cleaning mechanism (3) comprises a servo motor (301), a fixing plate (302) is fixedly mounted on the output end of the servo motor (301), an industrial camera (303) for detecting flaws inside the oil pipe is fixedly mounted on the top of the fixing plate (302), a uniform speed motor (304) is fixedly mounted on the back of the mounting plate (2), a linkage rod (305) is fixedly mounted on the output end of the uniform speed motor (304), and a sponge board (306) for cleaning the industrial camera (303) is fixedly mounted on one end of the linkage rod (305); The driving mechanism (4) comprises a housing (401), wherein a resisting spring (402) is fixedly installed inside the housing (401).
2. The device for detecting flaws in the wall of a repaired oil pipe according to claim 1, characterized in that: The inner wall of the box body (1) is equidistantly mounted with multiple groups of connecting pieces (101), and one end of the connecting piece (101) is fixedly connected to one side of the mounting plate (2).
3. The device for detecting flaws in the wall of a repaired oil pipe according to claim 1, characterized in that: A mounting seat (201) is fixedly mounted on the outside of the servo motor (301), and one side of the mounting seat (201) is fixedly connected to one side of the mounting plate (2).
4. The device for detecting flaws in the wall of a repaired oil pipe according to claim 1, characterized in that: A support rod (403) is fixedly mounted on one end of the resisting spring (402), an idle motor (404) is fixedly mounted on one end of the support rod (403) via a fixing seat, and a moving wheel (405) is fixedly mounted on the output end of the idle motor (404).
5. The device for detecting flaws in the wall of a repaired oil pipe according to claim 4, characterized in that: A dustproof shell (5) is fixedly mounted on the outside of the idle motor (404), and one side of the dustproof shell (5) is fixedly connected to a fixing seat.
6. The device for detecting flaws on the wall of a repaired oil pipe according to claim 2, characterized in that: A plurality of sets of fixing blocks (6) are fixedly mounted on one side of the connecting member (101), and a pull rope (601) is fixedly mounted on one side of the fixing block (6).
Citation Information
Patent Citations
Waste oil pipe wall flaw detection device
CN219245458U