A kind of intelligent grading process and device for aggregate for concrete

Through intelligent aggregate grading process and devices, needle-shaped and sheet-shaped aggregates in the aggregate are identified and adjusted, the problem of inconsistent aggregate grading in concrete is solved, the quality and performance of concrete is improved, and production costs are reduced. And it has promoted the industry's environmental transformation.

CN115266710BActive Publication Date: 2025-01-17HUZHOU XINKAIYUAN CRUSHED STONE CO LTD
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Patent Information

Application Number
CN202210659528.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-13
Publication Date
2025-01-17
Estimated Expiration
2042-06-13

AI Technical Summary

Technical Problem

During the concrete production process, excessive addition of needle-shaped and sheet-shaped aggregates of mechanical aggregates can easily lead to poor workingability of fresh concrete, affecting construction quality, mechanical properties and durability of concrete, and natural sand and gravel resources are not renewable and mined Causes ecological environment damage.

Method used

Adopt intelligent grading process and devices for concrete aggregates, including crushing, grading, weighing, leveling treatment, water spraying treatment, detection and stirring. The aggregate grading is identified and adjusted through the intelligent detection device to ensure the consistency of aggregate grading. reduce unnecessary losses and improve aggregate quality.

Benefits of technology

Real-time detection and adjustment of aggregate grading, reduce unnecessary losses, improve the quality and performance of concrete, reduce production costs, support the production of high-quality and high-performance concrete, and promote the greening of the industry. and environmental transformation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an intelligent grading process and device for aggregate for concrete, comprising the following steps: crushing, grading treatment, weighing, flattening treatment, water spraying treatment, detection, and stirring. The flattening treatment allows the mixture to be flattened in a material placement frame to prevent the aggregate from piling up. The water spraying treatment allows the mixture to be sprayed with water to remove dust before shooting, thereby ensuring the clarity of the acquired multi-angle image of the aggregate, thereby ensuring the accuracy of the detection. Needle-shaped aggregates and flaky aggregates are detected and identified through detection, and the aggregate grading is detected and analyzed in real time to check whether the aggregate grading is in good consistency with the designed grading. If they are consistent, the next step is entered; if they are inconsistent, the waste area is entered to make adjustments, thereby reducing unnecessary losses, providing strong support for the production of high-quality, high-performance concrete, and also playing an important role in reducing engineering costs, improving engineering quality, and industry transformation and upgrading.
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Description

Technical Field

[0001] The invention relates to the field of aggregate intelligent grading technology, and in particular to an aggregate intelligent grading technology and device for concrete. Background Art

[0002] With the progress of my country's modernization, the concrete industry has developed rapidly. The demand for concrete in the construction industry has continued to increase in quantity and quality. Aggregates, as the raw materials of concrete, have also been in increasing demand. In the process of producing concrete, aggregates are wrapped in cement paste composed of water and cement, and mainly play a skeleton role inside the concrete. Their grading has a direct impact on the properties of concrete after hardening. Aggregate grading refers to the distribution of each particle size of sand and gravel used in concrete. It can be divided into continuous grading and discontinuous grading. Continuous grading is a grading composed of aggregates of continuous particle sizes. Each particle size exists continuously to form a relatively stable stacking structure, while discontinuous grading is a grading based on continuous grading without one or several particle gradings. Aggregate grading is one of the important indicators of aggregates. Different aggregate gradings have a very important impact on the strength, durability, and impermeability of concrete. Aggregates with good grading have a small total surface area and stacking void ratio, which can reduce the amount of slurry and save concrete production costs.

[0003] The early sources of aggregates were mainly natural sand and weathered pebbles. However, natural sand and gravel require the accumulation of natural environment to form, and have the characteristics of long formation cycle and small accumulation, and are non-renewable resources. In addition, during the large-scale mining of natural sand and gravel, it will also cause the riverbed water level to drop and damage the ecological environment. The machine-made aggregate formed by the crushing of rocks by impact crushers has gradually become the main raw material for concrete aggregate. Machine-made aggregates meet the requirements of green, large-scale and intensive construction materials, and have ecological and environmental protection characteristics. They have received more and more attention in recent years. However, in the production process of machine-made aggregates, too much needle-shaped and flaky aggregates added to concrete can easily lead to poor workability of fresh concrete, affecting the construction quality and the mechanical properties and durability of concrete. Therefore, it is necessary to propose an intelligent grading process and device for concrete aggregates. Summary of the invention

[0004] The purpose of the present invention is to solve the problems in the background technology and provide a process and device for intelligent grading of aggregate for concrete.

[0005] The above technical objectives of the present invention are achieved through the following technical solutions:

[0006] A process for intelligent grading of aggregate for concrete, comprising the following steps:

[0007] S1, crushing, crushing the raw materials and outputting the crushed materials;

[0008] S2, classification treatment, classifying the crushed material to classify the crushed material into several grades according to particle size and / or gravity;

[0009] S3, weighing, weighing the crushed materials after classification and mixing them according to the required proportion to form a mixed material;

[0010] S4, leveling treatment, the mixed material is leveled through an intelligent detection device;

[0011] S5, water spraying treatment, spraying water on the leveled mixture through an intelligent detection device;

[0012] S6, detection, the mixture after leveling is detected by intelligent detection device, needle-shaped aggregate and flaky aggregate are identified, and the aggregate gradation is detected and analyzed in real time to check whether the aggregate gradation is consistent with the designed gradation. If it is consistent, it will go to the next step, if not, it will go to the waste area to make adjustments;

[0013] S7, stirring, mixing and stirring the qualified mixture and additives to form aggregate.

[0014] An intelligent detection device for aggregate for concrete includes a flattening water spraying mechanism, a conveyor belt, a detection mechanism, a waste conveyor belt, and a pushing mechanism. The flattening water spraying mechanism is located at the starting end of the conveyor belt, the detection mechanism is located above the conveyor belt, the waste conveyor belt is located at the rear side of the end of the conveyor belt, and the pushing mechanism is located at the front side of the end of the conveyor belt.

[0015] The mixture is flattened and sprayed with water by the flattening and water spraying mechanism, and then conveyed to the bottom of the detection mechanism through the conveyor belt for needle-shaped aggregate and flaky aggregate detection. The needle-shaped aggregate and flaky aggregate are identified through image processing, and then the content of needle-shaped aggregate and flaky aggregate is calculated by the system. Products with qualified content enter the next step for mixing, etc., and products with unqualified content are pushed to the waste conveyor belt by the pushing mechanism for adjustment, thereby completing the aggregate detection work, reducing unnecessary losses and improving the quality of aggregate.

[0016] Preferably, the flattening water spraying mechanism includes a left-right reciprocating shaking mechanism, a frame, and an up-and-down reciprocating pressing water spraying mechanism. The left-and-right reciprocating shaking mechanism is arranged above the frame, and the up-and-down reciprocating pressing water spraying mechanism is located above the left-and-right reciprocating shaking mechanism.

[0017] Preferably, the left and right reciprocating shaking mechanism includes a shaking plate, a fixed platform, a spring sheet, a connecting rod, a rotating motor, a rotating disk, and a material placement frame. The shaking plate is arranged above the fixed platform, and the material placement frame is arranged on the upper surface of the shaking plate. The shaking plate and both sides of the fixed platform are fixedly connected with fixed blocks. The spring sheet is arranged between the shaking plate and the fixed platform. One end of the spring sheet is fixedly connected to the fixed block on the shaking plate, and the other end is fixedly connected to the fixed block on the fixed platform. The rotating motor is arranged at the starting end of the fixed platform, and the rotating disk is fixed to the output end of the rotating motor. The first fixing rod is fixedly connected to the side of the rotating disk away from the rotating motor, and the second fixing rod is fixedly connected to the end of the shaking plate. One end of the connecting rod is rotatably connected to the first fixing rod through a bearing, and the other end of the connecting rod is rotatably connected to the second fixing rod through a bearing. The mixture can fall into the material placement frame on the shaking plate through the drop hopper. The rotating motor rotates, driving the first fixing rod on the rotating disk to rotate, thereby driving the connecting rod to reciprocate. The spring sheet has elastic force, so that the shaking plate can reciprocate left and right, thereby shaking the mixture flat and completing the mixture spreading process.

[0018] Preferably, the shaking plate includes a plate body, baffles are vertically fixed on the front and rear sides of the plate body, a pushing frame mechanism is provided on the left side of the plate body, and a blocking frame mechanism is provided at the rear of the plate body, and the pushing frame mechanism includes a pushing plate, a first pushing rod mechanism, the pushing plate is arranged on the left side of the baffle plate, the first pushing rod mechanism is arranged on the frame and the push rod end of the first pushing rod mechanism is fixedly connected to the pushing plate, the first pushing rod mechanism can be an electric pushing rod, and the blocking frame mechanism includes a second pushing rod mechanism fixed to the fixed table, the second pushing rod mechanism can be an electric pushing rod, and the push rod end of the second pushing rod mechanism is provided with a blocking plate capable of blocking the rear of the plate body, and the front and rear of the shaking plate are sealed by the baffle of the pushing frame mechanism and the blocking plate of the blocking frame mechanism, and the material placement frame falls during the shaking process, and the material placement frame can be pushed onto the conveyor belt by the pushing frame mechanism.

[0019] Preferably, the upper surface of the plate body is provided with elongated chute on both sides along the conveying direction of the conveyor belt, and the bottom of the material placement frame is provided with a pulley capable of sliding on the elongated chute. Through the design of the elongated chute and the pulley, the friction between the material placement frame and the plate body can be reduced and the service life can be extended.

[0020] Preferably, the up and down reciprocating water spraying mechanism includes a driving motor, a cylinder, a compression spring, a horizontal plate, a vertical plate, a pressure plate, a spring fixing seat, and a latch. The driving motor is fixedly connected to the inner top of the frame, the cylinder is arranged at the output end of the driving motor, the horizontal plate is arranged at the bottom of the cylinder, the two vertical plates are arranged at the two ends of the horizontal plate, the pressure plate is arranged at the bottom of the vertical plate, an extrusion space is formed between the two vertical plates and the horizontal plate and the pressure plate, the spring fixing seat is arranged in the extrusion space, the compression spring is arranged between the horizontal plate and the spring fixing seat, a limiting slide groove capable of moving the cylinder up and down is opened on the side wall of the cylinder, and the latch is arranged in the limiting slide groove.

[0021] Preferably, a tightening mechanism is provided on the side of the latch away from the cylinder, and the tightening mechanism includes a shell with a hollow interior, a tightening spring, and a connecting plate. The top of the connecting plate is fixedly connected to the inner top of the frame, the bottom of the connecting plate is fixedly connected to the spring fixing seat, the shell is fixedly connected to the side wall of the connecting plate, the tightening spring is arranged in the shell, one end of the tightening spring is fixedly connected to the shell, and the other end is fixedly connected to the latch, and the latch can always be fitted with the bottom of the slide groove through the jacking spring.

[0022] Preferably, the limiting slide groove includes a vertical slide groove and an inclined groove located on opposite sides of the cylinder, the two vertical slide grooves are transitionally connected by the inclined groove, the top of the inclined groove is connected to the top of the vertical slide groove, and the bottom of the inclined groove is connected to the bottom of the vertical slide groove, and the cylinder is pressed downward by the sliding of the inclined groove on the latch, and the cylinder is returned to its original position through the vertical slide groove.

[0023] Preferably, a water inlet is provided at the top of the pressing plate, and a plurality of water outlets are provided in an array at the bottom of the pressing plate, so that water can enter the pressing plate through the water inlet and then be dispersed on the mixture through the water outlets, thereby removing dust.

[0024] Preferably, the detection mechanism includes a first support frame and a second support frame placed in sequence above the conveyor belt, the first support frame is provided with a two-dimensional image processing system, and the second support frame is provided with a binocular stereo vision system. The cooperation between the two-dimensional image processing system, the binocular stereo vision system and the computer is the prior art, and therefore will not be described in detail in this case. The two-dimensional image processing system is used to process the two-dimensional image through artificial intelligence to identify the needle-shaped aggregate, and then the three-dimensional model is obtained through the binocular stereo vision system to calculate the volume and thickness and identify the flaky aggregate; finally, the above two modules are combined to obtain comprehensive information of the aggregate sample, and the content of flaky aggregate and needle-shaped aggregate is calculated by the computer, thereby completing the detection of the mixture.

[0025] In summary, the beneficial effects of the present invention are:

[0026] 1. The present invention flattens the mixture in the material placement frame through flattening treatment to prevent the aggregate from stacking. The water spraying treatment can spray the mixture with water before shooting to remove dust, thereby ensuring the clarity of the acquired multi-angle image of the aggregate, thereby ensuring the accuracy of the detection. The needle-shaped aggregate and the flaky aggregate are detected and identified through detection, and the aggregate gradation is detected and analyzed in real time to check whether the aggregate gradation is consistent with the designed gradation. If it is consistent, it proceeds to the next step. If it is inconsistent, it enters the waste area to make adjustments, thereby reducing unnecessary losses, providing strong support for the production of high-quality and high-performance concrete, and also playing an important role in reducing engineering costs, improving engineering quality, and industry transformation and upgrading;

[0027] 2. The present invention reciprocates the left and right shaking mechanism to shake the mixture, so that the stacked mixture is spread flat, and then the material that has been shaken left and right is pressed up and down by the up and down reciprocating pressing water spraying mechanism to make the mixture completely flat, so as to prevent the mixture from stacking, and then the up and down reciprocating pressing water spraying mechanism is used to spray water to remove dust, so as to facilitate the later detection;

[0028] 3. The present invention uses a material placement frame on the shaking plate to drop the material from the drop hopper, and the rotating motor rotates to drive the first fixed rod on the rotating disk to rotate, thereby driving the connecting rod to reciprocate, and the spring sheet has elastic force, so that the shaking plate can reciprocate left and right, thereby shaking the mixed material flat, and completing the mixed material leveling process;

[0029] 4. The present invention generates power by driving the rotation of the motor to rotate the cylinder. The cooperation of the latch and the limiting slide groove enables the latch to press the cylinder to move downward. Since the cylinder and the pressure plate are an integral whole, the pressure plate is driven to move downward. Then the compression spring overcomes gravity and moves upward, driving the pressure plate back. The cylinder rotates one circle, and the pressure plate reciprocates twice, thereby pressing up and down on the mixture that has been shaken left and right, and can further flatten some local mixtures that have not been completely shaken and are partially stacked, so that the mixture is completely flattened, which is convenient for later detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the process flow of the present invention;

[0031] Figure 2 It is an overall schematic diagram of the detection device of the present invention;

[0032] Figure 3 It is a schematic diagram of the flattening water spraying mechanism of the present invention;

[0033] Figure 4It is a left side view of the flattening water spraying mechanism of the present invention;

[0034] Figure 5 It is a schematic diagram of the up and down reciprocating pressing mechanism of the present invention;

[0035] Figure 6 is a cross-sectional schematic diagram of the latch and the tightening mechanism of the present invention;

[0036] Figure 7 is a schematic cross-sectional view of a pressing plate of the present invention;

[0037] Figure 8 It is a cross-sectional schematic diagram of the material placement frame and the shaking plate of the present invention. DETAILED DESCRIPTION

[0038] The following specific embodiments are merely explanations of the present invention and are not limitations of the present invention. After reading this specification, those skilled in the art may make modifications to the embodiments without any creative contribution as needed. However, such modifications are protected by the patent law as long as they are within the scope of the claims of the present invention.

[0039] The present invention will be described in detail below with reference to the accompanying drawings by way of embodiments. Example

[0040] like Figure 1 As shown,

[0041] A process for intelligent grading of aggregate for concrete, characterized by comprising the following steps:

[0042] S1, crushing, crushing the raw materials and outputting the crushed materials;

[0043] S2, classification treatment, classifying the crushed material to classify the crushed material into several grades according to particle size and / or gravity;

[0044] S3, weighing, weighing the crushed materials after classification and mixing them according to the required proportion to form a mixed material;

[0045] S4, leveling treatment, the mixed material is leveled through the intelligent detection device 1;

[0046] S5, water spraying treatment, the mixed material after leveling treatment is sprayed with water through the intelligent detection device 1;

[0047] S6, detection, the mixture after leveling is detected by the intelligent detection device 1, the needle-shaped aggregate and the flaky aggregate are identified, the aggregate gradation is detected and analyzed in real time, and whether the aggregate gradation is consistent with the designed gradation is checked. If it is consistent, it proceeds to the next step, if not, it enters the waste area to make adjustments;

[0048] S7, stirring, mixing and stirring the qualified mixture and additives to form aggregate.

[0049] like Figure 1-8 As shown, an intelligent detection device for aggregate for concrete includes a flattening water spraying mechanism 11, a conveyor belt 12, a detection mechanism 13, a waste conveyor belt 14, and a pushing mechanism 15. The flattening water spraying mechanism 11 is located at the starting end of the conveyor belt 12, the detection mechanism 13 is located above the conveyor belt 12, the waste conveyor belt 14 is located at the rear side of the end of the conveyor belt 12, and the pushing mechanism 15 is arranged at the front side of the end of the conveyor belt 12. The flattening water spraying mechanism 11 includes a left and right reciprocating shaking mechanism 2, a frame 3, and an up and down reciprocating pressing water spraying mechanism 4. The left and right reciprocating shaking mechanism 2 is arranged above the frame 3, and the up and down reciprocating pressing water spraying mechanism 4 is located above the left and right reciprocating shaking mechanism 2. The detection mechanism 13 includes a first support frame 131 and a second support frame 132 placed in sequence above the conveyor belt 12, the first support frame 131 is provided with a two-dimensional image processing system, and the second support frame 132 is provided with a binocular stereo vision system

[0050] like Figure 3As shown, the left and right reciprocating shaking mechanism 2 includes a shaking plate 21, a fixed platform 22, a spring piece 23, a connecting rod 24, a rotating motor 25, a rotating disk 27, and a material placement frame 28. The shaking plate 21 is arranged above the fixed platform 22, and the material placement frame 28 is arranged on the upper surface of the shaking plate 21. The shaking plate 21 and the fixed platform 22 are both fixedly connected with a fixed block 26. The spring piece 23 is arranged between the shaking plate 21 and the fixed platform 22. One end of the spring piece 23 is connected to the shaking plate 21. The fixing block 26 on the shaking plate 21 is fixedly connected, and the other end thereof is fixedly connected to the fixing block 26 on the fixing platform 22. The rotating motor 25 is arranged at the starting end of the fixing platform 22. The rotating disk 27 is fixedly connected to the output end of the rotating motor 25. A first fixing rod 271 is fixedly connected to the side of the rotating disk 27 away from the rotating motor 25. A second fixing rod 272 is fixedly connected to the end of the shaking plate 21. One end of the connecting rod 24 is rotatably connected to the first fixing rod 271 through a bearing, and the other end thereof is fixedly connected to the first fixing rod 271 through a bearing. The shaking plate 21 is rotatably connected to the second fixing rod 272 through a bearing, and the shaking plate 21 includes a plate body 211, and baffles 212 are vertically fixed to the front and rear sides of the plate body 211. A push frame mechanism 213 is provided on the left side of the plate body 211, and a baffle mechanism 214 is provided on the back of the plate body 211. The push frame mechanism 213 includes a push plate 215 and a first push rod mechanism 216. The push plate 215 is arranged on the left side of the baffle 212, and the first push rod mechanism 216 is arranged on the frame 3 and the first push rod mechanism 21 6, the push rod end is fixedly connected to the push plate 215, the baffle frame mechanism 214 includes a second push rod mechanism 501 fixed to the fixed platform, the second push rod mechanism 501 can be an electric push rod, the push rod end of the second push rod mechanism 501 is provided with a baffle plate 502 capable of blocking the rear part of the plate body, the upper surface of the plate body 211 is provided with an elongated chute 210 on both sides along the conveying direction of the conveyor belt 12, and the bottom of the material placement frame 28 is provided with a pulley 281 capable of sliding on the elongated chute 210.

[0051] like Figure 5As shown, the above-mentioned up and down reciprocating water spraying mechanism 4 includes a driving motor 41, a cylinder 42, a compression spring 43, a horizontal plate 44, a vertical plate 45, a pressure plate 46, a spring fixing seat 47, and a latch 48. The driving motor 41 is fixedly connected to the inner top of the frame 3, the cylinder 42 is arranged at the output end of the driving motor 41, the horizontal plate 44 is arranged at the bottom of the cylinder 42, two vertical plates 45 are arranged at both ends of the horizontal plate 44, the pressure plate 46 is arranged at the bottom of the vertical plate 45, and an extrusion space 40 is formed between the two vertical plates 45 and the horizontal plate 44 and the pressure plate 46. The spring fixing seat 47 is arranged in the extrusion space 40, and the compression spring 43 is arranged between the horizontal plate 44 and the spring fixing seat 47. A limiting slide groove 49 capable of moving the cylinder 42 up and down is opened on the side wall of the cylinder 42, and the latch 48 is arranged in the limiting slide groove 49. A tightening mechanism 5 is provided on the side of the latch 48 away from the cylinder 42, and the tightening mechanism 5 includes an internal hollow shell 51, a tightening spring 52, and a connecting plate 53. The top of the connecting plate 53 is fixedly connected to the inner top of the frame 3, and the bottom of the connecting plate 53 is fixedly connected to the spring fixing seat 47. The shell 51 is fixedly connected to the side wall of the connecting plate 53. The tightening spring 52 is arranged in the shell 51, one end of the tightening spring 52 is fixedly connected to the shell 51, and the other end is fixedly connected to the latch 48. The limiting slide 49 includes a vertical slide 491 and an inclined groove 492 located on opposite sides of the cylinder. The two vertical slides 491 are transitionally connected by an inclined groove 492, the top of the inclined groove 492 is connected to the top of the vertical slide 491, and the bottom end of the inclined groove 492 is connected to the bottom end of the vertical slide 491.

[0052] like Figure 7 As shown, a water inlet 461 is provided at the top of the pressing plate 46 , and a plurality of water outlet holes 462 are provided in an array at the bottom of the pressing plate 46 .

[0053] Working principle: Figure 1-8As shown, during the detection, the mixed material is dropped into the material placement frame 28 on the shaking plate 21 through the drop hopper, and the first push rod mechanism 216 drives the push plate 215 to leave one end of the material placement frame. At the same time, the second push rod mechanism 501 drives the baffle plate 502 to close the rear end of the shaking plate 21, and the rotating motor 25 rotates to drive the first fixed rod 271 on the rotating disk 27 to rotate, thereby driving the connecting rod 24 to reciprocate. The spring piece has elastic force, so that the shaking plate 21 can reciprocate left and right, thereby shaking the mixed material flat, and then the rotation of the driving motor 41 causes the cylinder 42 to rotate to generate power, and the latch 48 and the limiting slide groove The combination of the spring 43 and the spring 49 enables the latch 48 to press the cylinder 42 downward. Since the cylinder 42 and the pressure plate 46 are a whole, the pressure plate 46 is driven to move downward. Then the compression spring 43 overcomes gravity and moves upward, driving the pressure plate 46 back to its original position. The cylinder 42 rotates one circle, and the pressure plate 46 reciprocates twice, thereby pressing up and down the mixture that has been shaken left and right, and can further flatten some of the partially stacked mixture that has not been shaken completely, so as to completely flatten the mixture. Then water enters the pressure plate 46 from the water inlet, and then spreads on the mixture through the water outlet 462, thereby removing dust and facilitating later detection. Then, the first push rod mechanism 216 pushes the push plate 215 to move the material placement frame toward the conveyor belt, and at the same time, the second push rod mechanism 501 drives the material blocking plate 502 to move downward, thereby pushing the material placement frame onto the conveyor belt 2, and then the conveyor belt 2 moves with the material placement frame toward the detection mechanism 13. After the two-dimensional image processing system processes the two-dimensional image through artificial intelligence, the needle-shaped aggregate is identified, and then the three-dimensional model is obtained through the binocular stereo vision system, the volume and thickness are calculated, and the flake aggregate is identified; finally, the above two modules are combined to obtain comprehensive information of the aggregate sample, and the content of flake aggregate and needle-shaped aggregate is calculated by computer. , thereby completing the detection of the mixture, and the qualified products are pushed forward to the next step. The unqualified products are pushed to the waste conveyor belt 14 through the pushing mechanism 15 for adjustment, thereby completing the detection work. The needle-shaped aggregate and the flaky aggregate are identified through detection, and the aggregate gradation is detected and analyzed in real time to check whether the aggregate gradation is consistent with the designed gradation. If they are consistent, they go to the next step. If they are inconsistent, they enter the waste area to make adjustments, reduce unnecessary losses, provide strong support for the production of high-quality and high-performance concrete, and also play an important role in reducing engineering costs, improving engineering quality, and industry transformation and upgrading.

Claims

1. An intelligent detection device for concrete aggregate, characterized in that: The utility model comprises a flattening water spraying mechanism (11), a conveyor belt (12), a detection mechanism (13), a waste conveyor belt (14), and a material pushing mechanism (15), wherein the flattening water spraying mechanism (11) is located at the starting end of the conveyor belt (12), the detection mechanism (13) is located above the conveyor belt (12), the waste conveyor belt (14) is located at the rear side of the end of the conveyor belt (12), and the material pushing mechanism (15) is located at the front side of the end of the conveyor belt (12); The flattening water spraying mechanism (11) comprises a left-right reciprocating shaking mechanism (2), a frame (3), and an up-down reciprocating pressing water spraying mechanism (4), wherein the left-right reciprocating shaking mechanism (2) is arranged above the frame (3), and the up-down reciprocating pressing water spraying mechanism (4) is located above the left-right reciprocating shaking mechanism (2); The left-right reciprocating shaking mechanism (2) comprises a shaking plate (21), a fixed platform (22), a spring sheet (23), a connecting rod (24), a rotating motor (25), a rotating disk (27), and a material placement frame (28). The shaking plate (21) is arranged above the fixed platform (22). The material placement frame (28) is arranged on the upper surface of the shaking plate (21). Both sides of the shaking plate (21) and the fixed platform (22) are fixedly connected with a fixed block (26). The spring sheet (23) is arranged between the shaking plate (21) and the fixed platform (22). One end of the spring sheet (23) is in contact with the fixed block (26) on the shaking plate (21). 6) is fixedly connected, and the other end thereof is fixedly connected to a fixed block (26) on the fixed platform (22), the rotating motor (25) is arranged at the starting end of the fixed platform (22), the rotating disk (27) is fixedly connected to the output end of the rotating motor (25), a first fixed rod (271) is fixedly connected to the side of the rotating disk (27) away from the rotating motor (25), a second fixed rod (272) is fixedly connected to the end of the shaking plate (21), one end of the connecting rod (24) is rotatably connected to the first fixed rod (271) via a bearing, and the other end thereof is rotatably connected to the second fixed rod (272) via a bearing; The shaking plate (21) includes a plate body (211), baffles (212) are vertically fixed on the front and rear sides of the plate body (211), a push frame mechanism (213) is provided on the left side of the plate body (211), and a baffle mechanism (214) is provided on the rear side of the plate body (211), the push frame mechanism (213) includes a push plate (215), a first push rod mechanism (216), the push plate (215) is provided on the left side of the baffle (212), the first push rod mechanism (216) is provided on the frame (3) and the push rod end of the first push rod mechanism (216) is fixedly connected to the push plate (215), the upper surface of the plate body (211) is provided with long chute (210) on both sides along the conveying direction of the conveyor belt (12), and the bottom of the material placement frame (28) is provided with a pulley (281) capable of sliding on the long chute (210); The up-and-down reciprocating water spray mechanism (4) comprises a driving motor (41), a cylinder (42), a compression spring (43), a horizontal plate (44), a vertical plate (45), a pressure plate (46), a spring fixing seat (47), and a latch (48). The driving motor (41) is fixedly connected to the inner top of the frame (3). The cylinder (42) is arranged at the output end of the driving motor (41). The horizontal plate (44) is arranged at the bottom of the cylinder (42). The two vertical plates (45) are arranged at both ends of the horizontal plate (44). A pressure plate (46) is arranged at the bottom of the vertical plate (45); an extrusion space (40) is formed between the two vertical plates (45), the horizontal plate (44) and the pressure plate (46); the spring fixing seat (47) is arranged in the extrusion space (40); the compression spring (43) is arranged between the horizontal plate (44) and the spring fixing seat (47); a limiting slide groove (49) is provided on the side wall of the cylinder (42) to enable the cylinder (42) to move up and down; and the latch (48) is arranged in the limiting slide groove (49); A tightening mechanism (5) is provided on a side of the latch (48) away from the cylinder (42), the tightening mechanism (5) comprising a shell (51) with a hollow interior, a tightening spring (52), and a connecting plate (53), the top of the connecting plate (53) being fixedly connected to the inner top of the frame (3), the bottom of the connecting plate (53) being fixedly connected to the spring fixing seat (47), the shell (51) being fixedly connected to the side wall of the connecting plate (53), the tightening spring (52) being arranged in the shell (51), one end of the tightening spring (52) being fixedly connected to the shell (51), and the other end of the tightening spring (52) being fixedly connected to the latch (48).

2. The intelligent detection device for concrete aggregate according to claim 1, characterized in that: The limiting slide groove (49) comprises a vertical slide groove (491) and an inclined groove (492) located on opposite sides of the cylinder body, the two vertical slide grooves (491) are transitionally connected via the inclined groove (492), the top end of the inclined groove (492) is connected to the top end of the vertical slide groove (491), and the bottom end of the inclined groove (492) is connected to the bottom end of the vertical slide groove (491).

3. The intelligent detection device for concrete aggregate according to claim 2, characterized in that: The top of the pressing plate (46) is provided with a water inlet (461), and the bottom of the pressing plate (46) is provided with a plurality of water outlet holes (462) in an array.

4. The intelligent detection device for concrete aggregate according to claim 3, characterized in that: The detection mechanism (13) comprises a first support frame (131) and a second support frame (132) which are sequentially placed above the conveyor belt (12); the first support frame (131) is provided with a two-dimensional image processing system, and the second support frame (132) is provided with a binocular stereo vision system.

Citation Information

Patent Citations

  • Aggregate intelligent detection device

    CN218067664U