Wire manufacturing apparatus

Abstract

The application relates to the technical field of wire rod manufacturing, and discloses a wire rod manufacturing device, which comprises a support assembly, a first driving assembly, a second driving assembly and a press groove wheel assembly; the first driving assembly and the second driving assembly are oppositely arranged on the two sides of the support assembly; the press groove wheel assembly is connected with the first driving assembly and the second driving assembly and arranged between the first driving assembly and the second driving assembly; when the first driving assembly and the second driving assembly are simultaneously turned on, the press groove wheel assembly performs press groove processing on a target wire rod under the control of the first driving assembly, and the press groove wheel assembly rotates around the target wire rod under the control of the second driving assembly. In the above manner, the yield of the manufactured section-shaped wire rod can be improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of wire manufacturing, in particular to a wire manufacturing device. BACKGROUND

[0002] At present, different thicknesses of wires are used in various industries. For example, cables, data lines, power lines, etc.

[0003] However, these wires are all smooth and circular in cross-section, which is not convenient in some use processes. For example, it is not easy to bend, and the anti-skid effect is not good. SUMMARY

[0004] In order to solve the above problems, the present application provides a wire manufacturing device which can manufacture segmented wires and improve the yield of segmented wires.

[0005] One technical solution adopted by the present application is to provide a wire manufacturing device, which comprises a support assembly, a first driving assembly, a second driving assembly and a groove wheel assembly. The first driving assembly and the second driving assembly are oppositely arranged on both sides of the support assembly. The groove wheel assembly is connected to the first driving assembly and the second driving assembly and is arranged between the first driving assembly and the second driving assembly. When the first driving assembly and the second driving assembly are turned on at the same time, the groove wheel assembly performs groove processing on the target wire under the control of the first driving assembly, and the groove wheel assembly rotates around the target wire under the control of the second driving assembly.

[0006] The groove wheel assembly comprises a first groove wheel and a second groove wheel. The first groove wheel is tangentially arranged on one side of the second groove wheel.

[0007] The first groove wheel is provided with a first groove die, and the second groove wheel is provided with a second groove die. The first groove die is tangentially arranged on one side of the second groove die. The first groove die and the second groove die have the same size.

[0008] The first groove die is continuously and intermittently provided with a first groove and a second groove. The depth of the second groove is greater than that of the first groove. The length of the second groove is greater than that of the first groove. The width of the second groove is greater than that of the first groove.

[0009] The first driving assembly comprises a first driving motor and a first transmission assembly connected to the first driving motor and the groove wheel assembly. The first transmission assembly controls the groove wheel assembly to perform groove processing on the target wire under the driving of the first driving motor. The second driving assembly comprises a second driving motor and a second transmission assembly connected to the second driving motor and the groove wheel assembly. The second transmission assembly controls the groove wheel assembly to rotate around the target wire under the driving of the second driving motor.

[0010] The first transmission assembly comprises a first gear assembly connected to the first driving motor, a first transmission shaft connected to the first gear assembly, a second gear assembly connected to the first transmission shaft, and a second transmission shaft connected to the second gear assembly and the groove wheel assembly.

[0011] The first gear assembly comprises a first gear connected to the first driving motor and a second gear engaged with the first gear and rotating in the same plane as the first gear and connected to the first transmission shaft.

[0012] The second transmission assembly comprises a third gear assembly connected to the second driving motor.

[0013] The third transmission shaft is connected to the third gear assembly and the groove wheel assembly.

[0014] The support assembly comprises a base, a first support connected to the first driving assembly, and a second support connected to the second driving assembly.

[0015] The first support and the second support are arranged at intervals, and the groove wheel assembly is arranged at the interval between the first support and the second support.

[0016] The beneficial effects of the present application are as follows: Unlike the prior art, the wire manufacturing equipment of the present application comprises a support assembly, a first driving assembly, a second driving assembly, and a groove wheel assembly. The first driving assembly and the second driving assembly are arranged on the two sides of the support assembly, and the groove wheel assembly is connected to the first driving assembly and the second driving assembly and arranged between the first driving assembly and the second driving assembly. When the first driving assembly and the second driving assembly are turned on at the same time, the groove wheel assembly performs groove processing on the target wire under the control of the first driving assembly, and the groove wheel assembly rotates around the target wire under the control of the second driving assembly. By driving the groove wheel assembly to perform groove processing on the target wire using the first driving assembly, grooves can be formed on the target wire. Then, the groove wheel assembly is driven to rotate around the target wire using the second driving assembly, so that the groove wheel assembly can perform groove ring cutting on the target wire, and continuous processing of the nodular wire can be achieved. The consistency of the standard, specification, and shape of the formed wire is improved. Moreover, the use of the second driving assembly to drive the groove wheel assembly to rotate around the target wire can reduce the burrs of the wire and improve the yield of the wire. BRIEF DESCRIPTION OF DRAWINGS

[0017] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein:

[0018] Figure 1 This is a schematic diagram of the structure of an embodiment of the wire manufacturing equipment provided in this application;

[0019] Figure 2 This application provides Figure 1 A top-view structural diagram;

[0020] Figure 3 This application provides Figure 1 Partial structural diagram;

[0021] Figure 4 This is a schematic diagram of the groove mold provided in this application;

[0022] Figure 5 This is a schematic diagram of the segmented wire provided in this application. Detailed Implementation

[0023] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. It is understood that the specific embodiments described herein are only for explaining this application and not for limiting it. Furthermore, it should be noted that, for ease of description, only the parts related to this application are shown in the accompanying drawings, not all structures. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0024] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0025] See Figures 1-4 , Figure 1 This is a schematic diagram of the structure of an embodiment of the wire manufacturing equipment provided in this application; Figure 2 This application provides Figure 1 A schematic diagram of the right-side view structure; Figure 3 This application provides Figure 1A partial structural schematic diagram. The wire manufacturing equipment 100 includes: a support assembly 10, a first drive assembly 20, a second drive assembly 30, and a grooved wheel assembly 40.

[0026] The first drive assembly 20 and the second drive assembly 30 are disposed opposite each other on both sides of the bracket assembly 10, and the grooved wheel assembly 40 is connected to the first drive assembly 20 and the second drive assembly 30 and disposed between the first drive assembly 20 and the second drive assembly 30.

[0027] When the first drive assembly 20 and the second drive assembly 30 are activated simultaneously, the grooving wheel assembly 40 performs grooving processing on the target wire 200 under the control of the first drive assembly 20, and the grooving wheel assembly 40 rotates around the target wire 200 under the control of the second drive assembly 30, that is, rotates around the axial direction of the target wire 200.

[0028] By using the first drive assembly 20 to drive the grooving wheel assembly 40 to perform grooving on the target wire 200, a groove can be formed on the target wire 200. Then, by using the second drive assembly 30 to drive the grooving wheel assembly 40 to rotate around the target wire 200, the grooving wheel assembly 40 can perform grooving and circumferential cutting on the target wire 200, which can continuously process segmented wire, improve the standard, specification, and shape consistency of the segmented wire after forming, and by using the second drive assembly to drive the grooving wheel assembly to rotate around the target wire, the burrs of the produced wire can be reduced, thus improving the yield of the wire.

[0029] The grooved wheel assembly 40 includes a first grooved wheel 41 and a second grooved wheel 42, with the first grooved wheel 41 tangentially disposed on one side of the second grooved wheel 42.

[0030] The first grooving wheel 41 is provided with a first grooving mold 43, and the second grooving wheel 42 is provided with a second grooving mold (not shown); the first grooving mold 43 is tangentially disposed on one side of the second grooving mold, and the first grooving mold 43 and the second grooving mold have the same size.

[0031] The first groove mold 43 is provided with a first groove 431 and a second groove 432 at continuous intervals. The depth of the second groove 432 is greater than the depth of the first groove 431, the length of the second groove 432 is greater than the length of the first groove 431, and the width of the second groove 432 is greater than the width of the first groove 431.

[0032] The wire produced in this way is like Figure 5 As shown.

[0033] The grooving mold can adopt a blade and wheel separation mode, which reduces processing costs, makes it easy to replace damaged blades, or allows for the replacement of blades with different circumferential cutting shapes when the groove shape is different.

[0034] The entire device has one motor on each side. The right motor mainly controls the entire cylinder to rotate at a constant speed. The left motor drives the internal transmission shaft through several gears, thereby making the two gears move synchronously, and thus the two cutting discs move synchronously. The wire is fed from left to right. When the two motors start, the outer cylinder rotates and the inner cutting discs rotate synchronously, so that the wire is cut into grooved bamboo-joint wire.

[0035] The first drive assembly 20 includes a first drive motor 21 and a first transmission assembly 22. The first transmission assembly 22 connects the first drive motor 21 and the grooving wheel assembly 40, and is used to control the grooving wheel assembly 40 to perform grooving processing on the target wire under the drive of the first drive motor 21.

[0036] The first transmission assembly 22 includes: a first gear assembly 221, a first transmission shaft 222, a second gear assembly 223, and a second transmission shaft 224.

[0037] The first gear assembly 221 is connected to the first drive motor 21.

[0038] The first drive shaft 222 is connected to the first gear assembly 221.

[0039] The second gear assembly 223 is connected to the first drive shaft 222.

[0040] The second drive shaft 224 connects the second gear assembly 223 and the grooved wheel assembly 40.

[0041] Specifically, the first gear assembly 221 includes a first gear 2211 and a second gear 2212. The first gear 2211 is connected to the first drive motor 21; the second gear 2212 meshes with the first gear 2211, rotates in the same plane as the first gear 2211, and is connected to the first transmission shaft 222. The second gear assembly 223 includes a third gear 2231 and a fourth gear 2232. The third gear 2231 is connected to the first transmission shaft 222; the fourth gear 2232 meshes with the third gear 2231, rotates in the same plane as the third gear 2231, and is connected to the second transmission shaft 224.

[0042] The second drive assembly 30 includes a second drive motor 31 and a second transmission assembly 32. The second transmission assembly 32 connects the second drive motor 31 and the grooved wheel assembly 40, and is used to control the grooved wheel assembly 40 to rotate around the target wire under the drive of the second drive motor 31.

[0043] The second transmission assembly 32 includes a third gear assembly 321 and a third transmission shaft 322. The third gear assembly 321 is connected to the second drive motor 31; the third transmission shaft 322 connects the third gear assembly 321 and the grooved wheel assembly 40. The third gear assembly 321 includes a fifth gear 3211 and a sixth gear 3212. The fifth gear 3211 is connected to the second drive motor 31; the sixth gear 3212 meshes with the fifth gear 3211, rotates in the same plane as the fifth gear 3211, and is connected to the third transmission shaft 322.

[0044] The bracket assembly 10 includes a base 11, a first support member 12, and a second support member 13. The first support member 12 is connected to the first drive assembly 20, and the second support member 13 is connected to the second drive assembly 30.

[0045] The first support member 12 and the second support member 13 are spaced apart, and the grooved wheel assembly 40 is disposed at the space between the first support member 12 and the second support member 13.

[0046] The wire manufacturing equipment provided in this application can achieve automatic, intelligent, and synchronous control, and can ensure continuous processing; the wire output speed is ≥50m / mins. The temperature of the grooved rollers is controlled between room temperature and 280℃. The spacing between the grooved rollers is adjustable. The minimum wire output speed is ≥50m / mins, and the normal wire output speed is ≥150m / mins. This equipment can be installed between the extrusion molding outlet of traditional cable (single-core or multi-core wire) or optical cable processing equipment and the cooling water tank, and the rotation speeds of the grooved rollers and the wire drawing rollers can be synchronized.

[0047] The above description is merely an embodiment of this application and does not limit the patent scope of this application. Any equivalent structural or procedural transformations made using the content of this application's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this application.

Claims

1. A wire manufacturing equipment, characterized in that, The wire manufacturing equipment includes: a support assembly, a first drive assembly, a second drive assembly, and a grooved wheel assembly; The first drive assembly and the second drive assembly are disposed opposite each other on both sides of the bracket assembly. The grooved wheel assembly connects the first drive assembly and the second drive assembly and is disposed between the first drive assembly and the second drive assembly. Between components; When the first drive component and the second drive component are activated simultaneously, the grooving wheel component performs grooving processing on the target wire under the control of the first drive component, and the grooving wheel component rotates around the target wire under the control of the second drive component, so that the grooving wheel component can perform grooving and circumferential cutting on the target wire, and can continuously process segmented wire. The grooving wheel assembly includes a first grooving wheel and a second grooving wheel, wherein the first grooving wheel is tangentially disposed on one side of the second grooving wheel; The first driving component includes: First drive motor; The first transmission component connects the first drive motor and the grooving wheel assembly, and is used to control the grooving wheel assembly to perform grooving processing on the target wire under the drive of the first drive motor. The second driving component includes: Second drive motor; The second transmission assembly connects the second drive motor and the grooved wheel assembly, and is used to control the grooved wheel assembly to rotate around the target wire under the drive of the second drive motor; The support assembly includes: Base; The first support component is connected to the first drive component; The second support component is connected to the second drive assembly; The first support member and the second support member are spaced apart, and the grooved wheel assembly is disposed at the space between the first support member and the second support member.

2. The wire manufacturing equipment according to claim 1, characterized in that, The first grooving wheel is provided with a first grooving mold, and the second grooving wheel is provided with a second grooving mold; The first grooving mold is tangentially disposed on one side of the second grooving mold, and the first grooving mold and the second grooving mold have the same size.

3. The wire manufacturing equipment according to claim 2, characterized in that, The first groove mold is provided with a first groove and a second groove at continuous intervals. The depth of the second groove is greater than the depth of the first groove, and the length of the second groove is greater than the length of the first groove. The width of the second groove is greater than the width of the first groove.

4. The wire manufacturing equipment according to claim 1, characterized in that, The first transmission assembly includes: The first gear assembly is connected to the first drive motor; A first drive shaft is connected to the first gear assembly; The second gear assembly is connected to the first drive shaft; The second drive shaft connects the second gear assembly and the groove wheel assembly.

5. The wire manufacturing equipment according to claim 4, characterized in that, The first gear assembly includes: The first gear is connected to the first drive motor; The second gear meshes with the first gear, rotates in the same plane as the first gear, and is connected to the first drive shaft; The second gear assembly includes: The third gear is connected to the first drive shaft; The fourth gear meshes with the third gear, rotates in the same plane as the third gear, and is connected to the second drive shaft.

6. The wire manufacturing equipment according to claim 1, characterized in that, The second transmission assembly includes: The third gear assembly is connected to the second drive motor; The third drive shaft connects the third gear assembly and the groove wheel assembly.

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