A high-precision automatic processing device for a submerged arc furnace and its control system

Abstract

The embodiment of the present application provides a high-precision automatic processing device for an electric arc furnace and a control system thereof, and relates to the technical field of electric arc furnace processing. An electric arc furnace main body, a smelting energy supply component, a material discharge component and a discharge platform; the smelting energy supply component and the material discharge component are arranged above the electric arc furnace main body, and the smelting energy supply component is arranged on the right side of the material discharge component, the top of the electric arc furnace main body is snap-connected with the outer ring of the furnace cover, and the inner wall of the outer ring of the furnace cover is rotatably connected with the top of the furnace cover. According to the high-precision automatic processing device for an electric arc furnace and the control system thereof of the present application, the ore material inside the electric arc furnace main body can form a moving contact relationship with the energy supply electrode. Compared with static contact, it can form contact with multiple materials at the same time, which is more efficient, and the melting speed of each piece of material is relatively uniform, which effectively improves the efficiency and yield rate of high-precision processing of the device.

Description

Technical Field

[0001] The present application relates to the technical field of submerged arc furnace processing, and in particular to a high-precision automatic processing device for a submerged arc furnace and a control system thereof. Background Art

[0002] Submerged arc furnace is mainly used for reducing smelting ore, carbonaceous reducing agent and solvent and other raw materials. It is also called arc furnace or resistance furnace. It mainly produces important industrial raw materials in the metallurgical industry such as ferrosilicon, ferromanganese, ferrochrome, ferrotungsten, silicon-manganese alloy and chemical raw materials such as calcium carbide.

[0003] The working characteristics of the ore-fired furnace are that it uses refractory materials as the furnace lining, uses self-trained electrodes, inserts the electrodes into the charge for submerged arc operation, utilizes the energy of the arc and the current passing through the charge, and generates energy due to the resistance of the charge to melt the metal, gradually adds materials, and intermittently discharges iron slag. It is an industrial electric furnace that operates continuously.

[0004] The basic task of the production of electric arc furnace is to extract metals and other organic materials from ores or oxides. The chemical reaction in the production process of electric arc furnace is mainly the reduction reaction of oxides, and there are also oxidation reactions of elements. The basic principle of electric arc furnace production is based on the thermodynamics of selective redox reactions. Its essence is that the oxide of the required element reacts with the reducing agent to generate the oxide of the required element and the main element in the reducing agent.

[0005] However, when the existing submerged arc furnace is used for reduction smelting of ore, different types of materials are poured in all at once, which not only leads to low smelting efficiency, but also may result in incomplete smelting of the minerals.

[0006] In addition, the height of the self-heating electrode used for submerged arc operation inside the electric arc furnace is often fixed. However, when faced with materials of different densities, types, and volumes, the fixed electrode height may not be able to touch or the arc energy may not be fully supplied due to the small contact area.

[0007] After the existing ore-fired furnace produces metal, the feed port is in a fixed state, and it is impossible to supply smelted metal to equipment that requires different metals with one device. Summary of the invention

[0008] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a high-precision automatic processing device for a submerged arc furnace and a control system thereof, which can improve the smelting effect and make the smelting more sufficient, and can realize feeding for multiple devices.

[0009] According to the high-precision automatic processing device for a submerged arc furnace and its control system in the embodiment of the present application, a high-precision automatic processing device for a submerged arc furnace comprises: a submerged arc furnace body, a smelting energy supply component, a material discharge component and a material discharge platform;

[0010] The smelting energy supply component and the material discharge component are arranged above the main body of the ore-bearing furnace, and the smelting energy supply component is arranged on the right side of the material discharge component. The top of the main body of the ore-bearing furnace is connected with the outer ring of the furnace cover in a snap-fitting manner, and the inner wall of the outer ring of the furnace cover is rotatably connected with the top of the furnace cover. The discharge end of the material discharge component and the output end of the smelting energy supply component both penetrate the top of the furnace cover and extend to the interior of the main body of the ore-bearing furnace.

[0011] There are three discharge platforms, which are respectively arranged on the front and rear sides and the left side of the main body of the submerged arc furnace. The main body of the submerged arc furnace is provided with a discharge port for discharging materials from the discharge platform, and a valve is installed in the discharge port;

[0012] A positioning base is provided at the bottom of the submerged arc furnace body, the top of the positioning base is rotatably connected to the bottom of the submerged arc furnace body, an outer gear ring is installed on the surface of the submerged arc furnace body, a toothed disc is meshed on one side of the outer gear ring, a first servo motor is provided at the bottom of the toothed disc, and the top of the output shaft of the first servo motor is fixedly connected to the bottom of the toothed disc through a coupling;

[0013] The smelting energy supply assembly includes an electrode holder, a threaded rotating rod, an outer support frame, a lifting plate, a second servo motor and a top plate.

[0014] There are two electrode holders and two outer support frames, the two outer support frames are fixed to the surfaces of the adjacent electrode holders, the bottoms of the two outer support frames are fixedly connected to the top of the lifting plate, and the bottoms of the two electrode holders are provided with energy supply electrodes;

[0015] There are two second servo motors, the bottom ends of the two output rods of the second servo motors are fixedly connected to the top ends of the adjacent threaded rotating rods through a coupling, and the bottom ends of the two threaded rotating rods penetrate the lifting plate and are threadedly connected to the lifting plate;

[0016] Wherein, the tops of the two second servo motors are fixedly connected to the bottom of the top plate;

[0017] The bottom ends of the two threaded rotating rods are fixedly connected with lifting limit rings;

[0018] A transformer is provided on the right side of the electrode holder, and the current input / output end of the transformer is respectively connected to the two electrode holders;

[0019] The material discharge assembly includes a sliding cover, a material discharge cylinder, a material feed cylinder, a liquid replenishing pipe, and a material feed pipe;

[0020] The top of the lower barrel is slidably connected with a sliding cover, the bottom of the lower barrel is installed with a three-way valve, the bottom of the three-way valve is connected with two feeding barrels, the bottom of the two feeding barrels is respectively connected with a feeding pipe, the two feeding pipes have different lengths, the backs of the two feeding barrels are connected with a liquid replenishing pipe, and the bottom ends of the two feeding pipes pass through the top of the furnace cover and extend to the inside of the main body of the submerged arc furnace;

[0021] The discharging platform includes a supporting platform body, a discharging guide rail and a top frame, the bottom of the discharging guide rail is fixedly connected to the supporting platform body, the top of the discharging guide rail is fixedly connected to the top frame, a plurality of exhaust fans are installed at the bottom of the top frame, and the discharging guide rail is located directly below the discharging port;

[0022] A placement rack is provided on the right side of the ore-fired furnace body, a control compartment is installed inside the placement rack, a data screen and an operation panel are provided on the right side of the placement rack, the left side of the data screen is fixedly connected to the placement rack, and the left side of the operation panel is hinged to the placement rack;

[0023] A temperature sensor is installed on the inner wall of the main body of the electric arc furnace. The first servo motor and the gear disc are both located in the placement rack, and the top of the gear disc is rotatably connected to the inner wall of the placement rack. The bottoms of the placement rack and the three discharge tables are fixedly connected to the positioning base.

[0024] According to the high-precision automatic processing device and control system of the electric arc furnace of the embodiment of the present application, the signal input ends of the valve in the discharge port, the first servo motor, the electrode holder, the second servo motor, the transformer, the three-way valve, and the exhaust fan under the top frame are all electrically connected to the signal control output end of the control compartment; the control compartment controls the opening and closing of the valve in the discharge port, the opening and closing of the first servo motor and the rotation direction of the first servo motor, the opening and closing of the electrode holder and the current / voltage, the opening and closing of the second servo motor and the rotation direction of the second servo motor, the control compartment controls the current transmission of the transformer, the transmission control compartment controls the rotation direction of the valve in the three-way valve, and the control compartment is used to control the opening and closing of the exhaust fan under the top frame; the output ends of the temperature sensor and the operation panel are all electrically connected to the signal receiving end of the control compartment, and the image signal display end of the data screen is connected to the signal output end of the control compartment.

[0025] Beneficial effects of the present invention:

[0026] 1. The device can screen and place different types of ore raw materials in order and time before smelting, and can crush the ore in advance, reduce the unit ore volume, achieve ore precision processing, and reduce the working time of the submerged arc furnace.

[0027] 2. The device can select the height of the energy supply electrode according to the amount of ore material, the type of ore material, the density of the ore material, and the volume of the ore material. The operation can be achieved by controlling the rotation direction of the second servo motor. The operation is simple and convenient. The height of the energy supply electrode can be adjusted so that the energy supply electrode is always at a centered and fully contacted height with the material when discharging through the electrode holder. The device can achieve better working efficiency when using the energy of the arc and the current passing through the charge to generate energy due to the resistance of the charge to melt the metal.

[0028] 3. The device can rotate the main body and the discharge port of the ore-fired furnace, and during the rotation, the furnace cover top and the outer ring of the furnace cover are connected in a rotating manner, that is, the smelting energy supply component and the unloading component are fixed in time, and the rotation of the main body and the outer ring of the ore-fired furnace will not affect the furnace cover top, the smelting energy supply component and the unloading component. While the stability is better, it can be coordinated with multiple discharge tables, and the discharge port can be rotated to the discharge guide rail at the corresponding position as needed to unload the material.

[0029] 4. The device can control the volume and time of the material released by the unloading component, and cooperate with the transformer to control the energy release of the electrode holder and the energy supply electrode. That is, when the mineral material is less, the energy of the energy supply electrode is also less. In this way, it can be ensured that the smelting energy supply component and the mineral material released by the unloading component are always in a state of high energy efficiency ratio and high efficiency.

[0030] 5. While the device controls the rotation of the main body of the submerged arc furnace to adjust the position of the discharge port corresponding to the discharge guide rail through the first servo motor, the smelted material inside the main body of the submerged arc furnace can also form a certain dynamic stirring relationship between the two stationary electrode holders, so that the ore material inside the main body of the submerged arc furnace can form a moving contact relationship with the energy supply electrode. Compared with static contact, it can form contact with multiple materials at the same time, which is more efficient. The melting speed of each piece of material is more uniform, which effectively improves the efficiency and yield of high-precision processing of the device.

[0031] 6. The two feeding pipes of different lengths in the device can rotate along with the first servo motor when the main body of the submerged arc furnace rotates, and can cooperate with the smelting energy supply component to form a certain dynamic stirring relationship for the material inside the main body of the submerged arc furnace, and according to the rising or falling amplitude of the energy supply electrode, that is, when the electrode rises, the material can be fed through the short feeding pipe, and when the energy supply electrode falls, the material can be fed through the long feeding pipe, so that the material can always be kept at the shortest vertical distance to the energy supply electrode when entering the main body of the submerged arc furnace, regardless of whether there is material inside the main body of the submerged arc furnace, better smelting efficiency can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments of the present application will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0033] Figure 1 is a schematic diagram of the three-dimensional structure of a high-precision automatic processing device for a submerged arc furnace and a control system thereof from a first perspective according to an embodiment of the present application;

[0034] Figure 2 is a schematic diagram of the three-dimensional structure of a high-precision automatic processing device for a submerged arc furnace and a control system thereof from a second viewing angle according to an embodiment of the present application;

[0035] Figure 3 is a schematic diagram of a front cross-sectional structure of a main body of a submerged arc furnace according to an embodiment of the present application;

[0036] Figure 4 It is a schematic diagram of the three-dimensional structure of the smelting energy supply component according to an embodiment of the present application;

[0037] Figure 5 is a schematic diagram of the three-dimensional structure of the smelting energy supply group from a second perspective according to an embodiment of the present application;

[0038] Figure 6 It is a schematic diagram of the three-dimensional structure of the blanking assembly according to an embodiment of the present application;

[0039] Figure 7 According to the embodiment of the present application Figure 1 Schematic diagram of the enlarged structure at point A in the middle.

[0040] icon:

[0041] 1. The main body of the electric arc furnace; 11. The outer ring of the furnace cover; 12. The outer gear ring; 13. The discharge port; 14. The first servo motor; 15. The gear disc; 16. The top of the furnace cover; 17. The positioning base; 18. The temperature sensor; 2. The smelting energy supply component; 21. The electrode holder; 22. The threaded rotating rod; 23. The outer support frame; 24. The lifting plate; 25. The energy supply electrode; 26. The second servo motor; 27. The lifting limit ring; 28. The transformer; 29. ​​The top plate; 3. The unloading component; 31. The sliding cover; 32. The unloading barrel; 33. The feeding barrel; 34. The liquid replenishing pipe; 35. The feeding pipe; 36. The three-way valve; 4. The placement rack; 5. The control compartment; 51. The data screen; 52. The operation panel; 6. The unloading platform; 61. The support platform body; 62. The unloading guide rail; 63. The top frame. DETAILED DESCRIPTION

[0042] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.

[0043] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0044] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.

[0045] The following describes a high-precision automatic processing device for a submerged arc furnace and a control system thereof according to an embodiment of the present application with reference to the accompanying drawings.

[0046] like Figure 1-Figure 7 As shown, the high-precision automatic processing device and control system of the submerged arc furnace according to the embodiment of the present application include: an submerged arc furnace body 1, a smelting energy supply component 2, a material discharge component 3 and a discharge platform 6; the smelting energy supply component 2 and the material discharge component 3 are arranged above the submerged arc furnace body 1, and the smelting energy supply component 2 is arranged on the right side of the material discharge component 3, the top of the submerged arc furnace body 1 is snap-connected with the outer ring of the furnace cover 11, the inner wall of the outer ring of the furnace cover 11 is rotatably connected with the furnace cover top 16, the discharge end of the material discharge component 3 and the output end of the smelting energy supply component 2 both penetrate the furnace cover top 16 and extend to the interior of the submerged arc furnace body 1; wherein, there are three discharge platforms 6, and the three discharge platforms 6 are respectively arranged on the front and rear sides and the left side of the submerged arc furnace body 1, and a discharge port 13 for outputting materials from the discharge platform 6 is installed on the submerged arc furnace body 1, and a valve is installed in the discharge port 13.

[0047] According to some embodiments of the present application, a positioning base 17 is provided at the bottom of the induction furnace body 1, and the top of the positioning base 17 is rotatably connected to the bottom of the induction furnace body 1. An outer gear ring 12 is installed on the surface of the induction furnace body 1, and a gear disk 15 is meshed on one side of the outer gear ring 12. A first servo motor 14 is provided at the bottom of the gear disk 15, and the top of the output shaft of the first servo motor 14 is fixedly connected to the bottom of the gear disk 15 through a coupling.

[0048] Example A

[0049] like Figure 2-Figure 5As shown, according to some embodiments of the present application, the smelting energy supply assembly 2 includes an electrode holder 21, a threaded rotating rod 22, an outer support frame 23, a lifting plate 24, a second servo motor 26 and a top plate 29.

[0050] There are two electrode holders 21 and two outer support frames 23. The two outer support frames 23 are fixed to the surface of the adjacent electrode holders 21. The bottoms of the two outer support frames 23 are fixedly connected to the top of the lifting plate 24. The bottoms of the two electrode holders 21 are provided with energy supply electrodes 25.

[0051] There are two second servo motors 26, the bottom ends of the output rods of the two second servo motors 26 are fixedly connected to the top ends of the adjacent threaded rotating rods 22 through couplings, and the bottom ends of the two threaded rotating rods 22 penetrate the lifting plate 24 and are threadedly connected to the lifting plate 24;

[0052] The tops of the two second servo motors 26 are fixedly connected to the bottom of the top plate 29 .

[0053] According to some embodiments of the present application, the bottom ends of the two threaded rotating rods 22 are fixedly connected with lifting limit rings 27 .

[0054] According to some embodiments of the present application, a transformer 28 is disposed on the right side of the electrode holder 21 , and the current input / output ends of the transformer 28 are respectively connected to the two electrode holders 21 .

[0055] By controlling the opening and closing and the rotation direction of the second servo motor 26, under the simultaneous limit of the lifting plate 24 and the two threaded rotating rods 22, when the threaded rotating rod 22 rotates, the lifting plate 24 can drive the electrode holder 21 to rise or fall through the external support frame 23, that is, adjust the position of the energy supply electrode 25 inside the ore-fired furnace body 1, so that the energy supply electrode 25 can be located as far as possible in the center of the metal to be smelted, and a lifting limit ring 27 is provided to prevent the lifting plate 24 from rotating to the bottom of the threaded rotating rod 22 and disengaging from the threaded rotating rod 22. When the lifting plate 24 moves to the bottom, due to the limit of the lifting limit ring 27, no matter how the second servo motor 26 drives the threaded rotating rod 22 to rotate, the disengagement phenomenon will not occur; and the setting of the transformer 28 can not only supply energy to the two electrode holders 21, but also adjust the pressure, that is, adjust the working intensity of the energy supply electrode 25.

[0056] Example B

[0057] like Figure 2 , 5 6, according to some embodiments of the present application, the material discharge assembly 3 includes a sliding cover 31, a material discharge cylinder 32, a material feed cylinder 33, a liquid replenishing pipe 34, and a material feed pipe 35;

[0058] The top of the lower barrel 32 is slidably connected to a sliding cover 31, and a three-way valve 36 is installed at the bottom of the lower barrel 32. The bottom of the three-way valve 36 is connected to two feeding barrels 33, and the bottom of the two feeding barrels 33 is respectively connected to a feeding pipe 35, and the two feeding pipes 35 have different lengths. The backs of the two feeding barrels 33 are connected to a liquid replenishing pipe 34, and the bottom ends of the two feeding pipes 35 pass through the furnace cover top 16 and extend to the interior of the electric arc furnace body 1.

[0059] The material feeding assembly 3 is provided to facilitate the feeding of materials, and the order and time of feeding can be screened before smelting, and the ore can be crushed in advance to reduce the unit ore volume, realize the precision processing of ore, and reduce the working time of the ore arc furnace.

[0060] Example C

[0061] According to some embodiments of the present application, the discharge platform 6 includes a supporting platform body 61, a discharge guide rail 62 and a top frame 63. The bottom of the discharge guide rail 62 is fixedly connected to the supporting platform body 61, and the top of the discharge guide rail 62 is fixedly connected to the top frame 63. A plurality of exhaust fans are installed at the bottom of the top frame 63. The discharge guide rail 62 is located directly below the discharge port 13.

[0062] The discharging platform 6 can cooperate with the discharging port 13 to guide the liquid raw materials, slag and other materials formed after production into different equipment for subsequent processing according to different needs.

[0063] Example D

[0064] like Figure 1-Figure 7 As shown, according to some embodiments of the present application, a placement rack 4 is provided on the right side of the electric arc furnace body 1, a control compartment 5 is installed inside the placement rack 4, a data screen 51 and an operation panel 52 are provided on the right side of the placement rack 4, the left side of the data screen 51 is fixedly connected to the placement rack 4, and the left side of the operation panel 52 is hinged to the placement rack 4.

[0065] A placement rack 4 is provided for limiting the rotation / fixation of the positions of the control compartment 5 , the data screen 51 and the operation panel 52 .

[0066] According to some embodiments of the present application, a temperature sensor 18 is installed on the inner wall of the electric arc furnace body 1, the first servo motor 14 and the gear disc 15 are both located in the placement rack 4, and the top of the gear disc 15 is rotatably connected to the inner wall of the placement rack 4, and the bottom of the placement rack 4 and the three discharge tables 6 are fixedly connected to the positioning base 17.

[0067] The placement rack 4 can also be provided to fix the position of the first servo motor 14 and the gear wheel 15 and provide auxiliary support.

[0068] According to some embodiments of the present application, the signal input ends of the valve in the discharge port 13, the first servo motor 14, the electrode holder 21, the second servo motor 26, the transformer 28, the three-way valve 36, and the exhaust fan below the top frame 63 are all electrically connected to the signal control output end of the control chamber 5, the control chamber 5 controls the opening and closing of the valve in the discharge port 13, the control chamber 5 controls the opening and closing of the first servo motor 14 and the rotation direction of the first servo motor 14, the control chamber 5 controls the opening and closing of the electrode holder 21 and the current / voltage size, the control chamber 5 controls the opening and closing of the second servo motor 26 and the rotation direction of the second servo motor 26, the control chamber 5 controls the current delivery of the transformer 28, the delivery control chamber 5 controls the rotation direction of the valve in the three-way valve 36, and the control chamber 5 is used to control the opening and closing of the exhaust fan below the top frame 63; the output ends of the temperature sensor 18 and the operation panel 52 are all electrically connected to the signal receiving end of the control chamber 5, and the image signal display end of the data screen 51 is connected to the signal output end of the control chamber 5.

[0069] The control chamber 5 is the core output and input part of the control signal. The control chamber 5 can control any controllable power unit in the device. In the following description, all control structures are realized through the control chamber 5. The control chamber 5 can control the valve in the discharge port 13, the first servo motor 14, the electrode holder 21, the second servo motor 26, the transformer 28, the three-way valve 36, and the exhaust fan under the top frame 63. It can also receive signals from the temperature sensor 18 and the operation panel 52, and finally present the data on the data screen 51.

[0070] Further, additional embodiments;

[0071] On the basis of the original equipment, a pulverizer or crusher (not shown in the figure) can be installed inside the lower barrel 32 to pre-crush the ore, which not only speeds up the smelting efficiency inside the outer ring 11 of the furnace cover, but also prevents the material ore from clogging the feed pipe 35.

[0072] Working principle of the present invention: When the device is working, firstly, the control compartment 5 is the core output and input part of the control signal. The control compartment 5 can control any controllable power unit in the device. In the following description, all control structures are realized through the control compartment 5.

[0073] Open the slide cover 31 to put in the material, control the three-way valve 36 to rotate to the corresponding feed barrel 33, and choose according to needs. The short feed pipe 35 only contacts the upper half of the entire mineral arc furnace body 1, and the long feed pipe 35 contacts the bottom of the inner wall of the mineral arc furnace body 1. In this way, no matter whether there is molten liquid metal or only solid metal inside, the material can be put in. The length of the feed pipe 35 is different. When the liquid replenishing pipe 34 is replenishing the liquid raw material, it can be put into the upper surface or the bottom of the molten metal inside the mineral arc furnace body 1 for reaction as needed.

[0074] After the material is put into the main body 1 of the ore-heating furnace, by controlling the opening and closing and the rotation direction of the second servo motor 26, under the simultaneous limit of the lifting plate 24 and the two threaded rotating rods 22, when the threaded rotating rods 22 rotate, the lifting plate 24 can drive the electrode holder 21 to rise or fall through the outer support frame 23, that is, adjust the position of the energy supply electrode 25 inside the main body 1 of the ore-heating furnace, so that the energy supply electrode 25 can be located as far as possible in the center of the metal to be smelted.

[0075] When slag or material needs to be discharged during smelting, the first servo motor 14 is controlled to rotate the gear disc 15, so that the gear disc 15 drives the electric arc furnace body 1 to rotate through the outer gear ring 12. Even after the discharge port 13 rotates to the top of the corresponding discharge guide rail 62, the valve inside the discharge port 13 is opened to discharge the material.

[0076] Different discharge guide rails 62 will be connected to different equipment. For example, they can be connected to various injection molding equipment and cooling equipment to enter the metal finished product warehouse after cooling. Any of the discharge guide rails 62 can be used as a slag discharge channel, connected to slag recovery and reuse equipment or directly discharged and discarded.

[0077] A top frame 63 is provided above each data screen 51, which can be used to pre-cool the device when the discharge guide rail 62 is connected to the discharge port 13 of the device and the feed port between the equipment, thereby shortening the working time of the device;

[0078] The operator transmits the signal to the control chamber 5 through the operation panel 52, and then the control chamber 5 transmits it to other components. The control chamber 5 transmits the opening and closing or operation of the device and the temperature value inside the main body 1 of the electric arc furnace to the data screen 51. Finally, the operator can understand the overall reaction of the device through the data screen 51.

[0079] The electronic components and models used in the present invention can be selected in different models and sizes according to the actual needs of use, and the selected model can realize the functions that the parts need to realize in this application. For example, the control compartment 5 of this article is equipped with a control module, a signal receiving module and a signal transmitting module. These three modules are integrated inside the control compartment 5 and are interconnected on the circuit board. Each module can adopt a model that can realize the function on the market, and the size of each module can ensure that the three modules can be fully integrated inside the control compartment 5.

[0080] The above are only embodiments of the present application and are not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0081] The above are only specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A high-precision automatic processing device for a submerged arc furnace, characterized in that: include: A submerged arc furnace body (1), a smelting energy supply component (2), a material discharge component (3) and a material discharge platform (6); The smelting energy supply component (2) and the material discharge component (3) are arranged above the submerged arc furnace body (1), and the smelting energy supply component (2) is arranged on the right side of the material discharge component (3); the top of the submerged arc furnace body (1) is snap-connected with a furnace cover outer ring (11); the inner wall of the furnace cover outer ring (11) is rotatably connected with a furnace cover top (16); the discharge end of the material discharge component (3) and the output end of the smelting energy supply component (2) both penetrate the furnace cover top (16) and extend to the interior of the submerged arc furnace body (1); There are three discharge platforms (6), which are respectively arranged on the front and rear sides and the left side of the submerged arc furnace body (1); a discharge port (13) for discharging materials from the discharge platform (6) is installed on the submerged arc furnace body (1), and a valve is installed in the discharge port (13); A positioning base (17) is provided at the bottom of the submerged arc furnace body (1), the top of the positioning base (17) is rotatably connected to the bottom of the submerged arc furnace body (1), an outer gear ring (12) is installed on the surface of the submerged arc furnace body (1), a toothed disc (15) is meshed on one side of the outer gear ring (12), a first servo motor (14) is provided at the bottom of the toothed disc (15), and the top of the output shaft of the first servo motor (14) is fixedly connected to the bottom of the toothed disc (15) via a coupling; The smelting energy supply assembly (2) comprises an electrode holder (21), a threaded rotating rod (22), an outer support frame (23), a lifting plate (24), a second servo motor (26) and a top plate (29). There are two electrode holders (21) and two outer support frames (23), the two outer support frames (23) are fixed to the surface of the adjacent electrode holders (21), the bottoms of the two outer support frames (23) are fixedly connected to the top of the lifting plate (24), and the bottoms of the two electrode holders (21) are provided with energy supply electrodes (25); There are two second servo motors (26), the bottom ends of the output rods of the two second servo motors (26) are fixedly connected to the top ends of the adjacent threaded rotating rods (22) through couplings, and the bottom ends of the two threaded rotating rods (22) penetrate the lifting plate (24) and are threadedly connected to the lifting plate (24); Wherein, the tops of the two second servo motors (26) are fixedly connected to the bottom of the top plate (29); The bottom ends of the two threaded rotating rods (22) are fixedly connected with lifting limit rings (27); A transformer (28) is provided on the right side of the electrode holder (21), and the current input / output ends of the transformer (28) are respectively connected to the two electrode holders (21); The material discharge assembly (3) comprises a sliding cover (31), a material discharge cylinder (32), a material feed cylinder (33), a liquid replenishing pipe (34), and a material feed pipe (35); The top of the lower material barrel (32) is slidably connected with a sliding cover (31), the bottom of the lower material barrel (32) is installed with a three-way valve (36), the bottom of the three-way valve (36) is connected with two feeding barrels (33), the bottom of the two feeding barrels (33) is respectively connected with a feeding pipe (35), the two feeding pipes (35) have different lengths, the backs of the two feeding barrels (33) are both connected with a liquid replenishing pipe (34), the bottom ends of the two feeding pipes (35) pass through the furnace cover top (16) and extend to the inside of the submerged arc furnace body (1); The discharge platform (6) comprises a support platform body (61), a discharge guide rail (62) and a top frame (63); the bottom of the discharge guide rail (62) is fixedly connected to the support platform body (61); the top of the discharge guide rail (62) is fixedly connected to the top frame (63); a plurality of exhaust fans are installed at the bottom of the top frame (63); and the discharge guide rail (62) is located directly below the discharge port (13); A placement rack (4) is arranged on the right side of the ore-bearing furnace body (1), a control compartment (5) is installed inside the placement rack (4), a data screen (51) and an operation panel (52) are arranged on the right side of the placement rack (4), the left side of the data screen (51) is fixedly connected to the placement rack (4), and the left side of the operation panel (52) is hinged to the placement rack (4); A temperature sensor (18) is installed on the inner wall of the main body (1) of the ore-generating furnace; the first servo motor (14) and the toothed disc (15) are both located in the placement rack (4); the top of the toothed disc (15) is rotatably connected to the inner wall of the placement rack (4); and the bottoms of the placement rack (4) and the three discharge platforms (6) are fixedly connected to the positioning base (17).

2. A high-precision control system for a submerged arc furnace, characterized in that: The high-precision automatic processing device for a submerged arc furnace according to claim 1, The valve in the discharge port (13), the first servo motor (14), the electrode holder (21), the second servo motor (26), the transformer (28), the three-way valve (36), and the signal input end of the exhaust fan below the top frame (63) are all electrically connected to the signal control output end of the control chamber (5); The control chamber (5) controls the opening and closing of the valve in the discharge port (13), the control chamber (5) controls the opening and closing of the first servo motor (14) and the rotation direction of the first servo motor (14), the control chamber (5) controls the opening and closing of the electrode holder (21) and the magnitude of the current / voltage, the control chamber (5) controls the opening and closing of the second servo motor (26) and the rotation direction of the second servo motor (26), the control chamber (5) controls the current transmission of the transformer (28), the transmission control chamber (5) controls the rotation direction of the valve in the three-way valve (36), and the control chamber (5) is used to control the opening and closing of the exhaust fan below the top frame (63); The output ends of the temperature sensor (18) and the operation panel (52) are electrically connected to the signal receiving end of the control compartment (5), and the image signal display end of the data screen (51) is connected to the signal output end of the control compartment (5).

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