A carbon fiber precursor image online acquisition device

Abstract

The invention discloses an online carbon fiber precursor image acquisition device, comprising an image acquisition tooling module, a high-speed industrial camera module, a combined light source module and an image display storage module; the image acquisition tooling module is fixed on the carbon fiber precursor production line equipment, the high-speed industrial camera module and the combined light source module are respectively distributed on both sides of the image acquisition tooling module to realize the carbon fiber precursor image data acquisition and lighting; the image display storage module is used to display and store the carbon fiber precursor image data in real time. The image acquisition tooling module of the invention can absorb the vibration in the precursor winding on both sides of the precursor winding drum to realize the online acquisition of the carbon fiber precursor image; the high-speed industrial camera module can realize the fine adjustment of the camera position through the slide rail structure to ensure the high-definition acquisition of the carbon fiber precursor image; the combined light source module can design a suitable lighting environment through a strip LED light source to realize the high-definition acquisition of the carbon fiber precursor image under the high-speed industrial camera.

Description

Technical Field

[0001] The invention belongs to the technical field of carbon fiber precursor detection, and in particular relates to an online carbon fiber precursor image acquisition device. Background Art

[0002] Carbon fiber is a new type of fiber material with a carbon content of more than 90% and high specific strength and high specific modulus. Its density is lower than that of aluminum and its strength is higher than that of steel. It has the characteristics of high temperature resistance and corrosion resistance. At the same time, it has the softness and processability of the fiber. It is an important material in the fields of national defense, military industry, aerospace, and civilian equipment. my country's carbon fiber industry started late. After years of development, domestic carbon fiber has achieved good results in performance and application. With the continuous expansion of military demand and the civilian market, high performance, high output, low cost and stability have become the goals pursued by domestic carbon fiber production.

[0003] The quality of carbon fiber is affected by many factors, among which the quality of precursor is the key factor restricting the quality of carbon fiber. It is impossible to produce high-performance carbon fiber without high-quality precursor. Therefore, achieving stable production of precursor quality is one of the problems that need to be solved urgently in the current carbon fiber production.

[0004] The production process of raw silk is complicated. In the production process, the initiators, oligomers and dust particles remaining in the spinning solution will be transmitted or exerted in the subsequent process to form hole defects, and produce hair when tension is applied. At the same time, under the action of tension and stress concentration, stress concentration is also easy to occur, leading to the generation of hair. Finally, the installation accuracy of the transmission machine also has a serious impact on the generation of hair, which is easy to cause the phenomenon of wire sticking and overlapping, thus generating hair. For various hair defects in raw silk production, machine vision-based methods are generally used for detection and evaluation to ensure the production quality of the entire raw silk production line. However, due to the complex spatial structure of the raw silk production line and the fast winding speed of the raw silk, it is impossible to efficiently realize the high-speed acquisition of carbon fiber raw silk images.

[0005] Therefore, in the production of carbon fiber precursor, there is an urgent need for an online carbon fiber precursor image acquisition device with high efficiency, high precision and no influence on the traditional precursor production process. Summary of the invention

[0006] The technical problem to be solved by the present invention is to provide an online carbon fiber precursor image acquisition device in view of the above-mentioned deficiencies in the prior art, so as to realize image data acquisition when the carbon fiber precursor production line is in operation.

[0007] In order to achieve the above technical objectives, the technical solution adopted by the present invention is:

[0008] A carbon fiber precursor image online acquisition device, comprising an image acquisition tooling module, a high-speed industrial camera module, and a combined light source module;

[0009] The image acquisition tooling module is fixed on the carbon fiber precursor production line equipment.

[0010] The high-speed industrial camera module and the combined light source module are respectively distributed on both sides of the image acquisition tooling module to realize carbon fiber raw silk image data acquisition and lighting.

[0011] To optimize the above technical solutions, the specific measures taken also include:

[0012] The above-mentioned image acquisition tooling module includes a first cantilever beam structure and a second cantilever beam structure, which are respectively used to fix the high-speed industrial camera module and the combined light source module;

[0013] The carbon fiber precursor production line equipment includes a precursor winding drum, which drives the precursor bundle to move by running at high speed to achieve the forming and winding of the precursor structure;

[0014] The first cantilever beam structure and the second cantilever beam structure are respectively fixed on both sides of the raw silk winding drum, ensuring that the camera of the high-speed industrial camera module and the light source of the combined light source module correspond to each raw silk wound at a high speed.

[0015] The first cantilever beam structure and the second cantilever beam structure are made of aluminum-magnesium alloy as the load-bearing structure, and aluminum alloy is used as the shell of the installation position, and holes for installing the high-speed industrial camera module and the combined light source module, image acquisition and light source lighting are set on the shell;

[0016] Among them, high-strength glass is set on the holes used for image acquisition and light source lighting to prevent the high-speed running raw wire from entering the module through the holes, ensuring the safety of each module during the high-speed operation of the raw wire;

[0017] Two cooling fans are distributed at the rear end of the shell to dissipate heat for the high-speed industrial camera module and the combined light source module.

[0018] The above-mentioned high-speed industrial camera module uses n Basler ace L model area array high-speed cameras to adapt to the n winding raw yarns moving at high speed in the raw yarn production line, and the area array high-speed camera is fixed on the high-speed industrial camera module frame by bolt connection.

[0019] The above-mentioned high-speed industrial camera module is equipped with a slide rail mechanism for fine-tuning the position of a single camera to ensure that the area array high-speed camera can collect image data of the corresponding raw silk.

[0020] The above-mentioned combined light source module includes a strip-shaped LED light source and a slide rail structure;

[0021] The number of the strip LED light sources is equal to the number of cameras in the high-speed industrial camera module.

[0022] The above-mentioned device also includes an image display storage module for real-time display and storage of carbon fiber precursor image data.

[0023] The present invention has the following beneficial effects:

[0024] (1) The image acquisition tooling module in the online image acquisition device for carbon fiber precursor of the present invention can absorb the vibration of the precursor winding on both sides of the precursor winding drum to realize the online image acquisition of the carbon fiber precursor;

[0025] (2) The high-speed industrial camera module in the online acquisition device for carbon fiber precursor images of the present invention can achieve fine adjustment of the camera position through the slide rail structure, thereby ensuring high-definition acquisition of carbon fiber precursor images;

[0026] (3) The combined light source module in the online acquisition device for carbon fiber precursor images of the present invention can design a suitable lighting environment through a strip LED light source to achieve high-definition acquisition of carbon fiber precursor images under a high-speed industrial camera. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a structural diagram of an online carbon fiber precursor image acquisition device of the present invention.

[0028] The reference numerals in the figure are: 1-first cantilever beam structure, 2-second cantilever beam structure, 3-raw yarn winding drum, 4-high-speed industrial camera module, 5-combined light source module. DETAILED DESCRIPTION

[0029] The embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings.

[0030] See also Figure 1 , the present invention provides an online carbon fiber precursor image acquisition device, comprising an image acquisition tooling module, a high-speed industrial camera module 4 and a combined light source module 5;

[0031] The image acquisition tooling module is fixed to the carbon fiber precursor production line equipment by bolts.

[0032] The high-speed industrial camera module 4 and the combined light source module 5 are respectively distributed on both sides of the image acquisition tooling module to realize the image data acquisition and lighting of the carbon fiber precursor;

[0033] In a specific embodiment, the image acquisition tooling module includes a first cantilever beam structure 1 and a second cantilever beam structure 2, which are respectively used to fix a high-speed industrial camera module 4 and a combined light source module 5;

[0034] The carbon fiber precursor production line equipment includes a precursor winding drum 3, which drives the precursor bundle to move by running at high speed to achieve the forming and winding of the precursor structure;

[0035] The first cantilever beam structure 1 and the second cantilever beam structure 2 are respectively fixed on both sides of the raw silk winding drum 3 to ensure that the camera of the high-speed industrial camera module 4 and the light source of the combined light source module 5 correspond to each raw silk wound at a high speed.

[0036] The first cantilever beam structure 1 and the second cantilever beam structure 2 are made of aluminum-magnesium alloy as the load-bearing structure, and use 7 series aluminum alloy as the shell of the installation position, and holes for the installation of the high-speed industrial camera module 4 and the combined light source module 5, image acquisition and light source lighting are set on the shell;

[0037] At the same time, in order to protect the high-speed industrial camera module 4 and the combined light source module 5, high-strength glass is set on the holes for facilitating image acquisition and light source lighting, which can prevent the high-speed running raw silk from entering the module through the holes, thereby ensuring the safety of each module during the high-speed operation of the raw silk.

[0038] At the same time, in order to prevent the camera module and the light source module from overheating during operation, resulting in interruption of image acquisition, two cooling fans are distributed at the rear end of the aluminum alloy shell to dissipate heat for the high-speed industrial camera module 4 and the combined light source module 5.

[0039] The first cantilever beam structure 1 and the second cantilever beam structure 2 are made of aluminum-magnesium alloy and 7 series aluminum alloy materials, which can effectively absorb the vibration of the raw silk winding drum 3 during movement, and ensure that the high-speed industrial camera module can efficiently collect raw silk image data.

[0040] In a specific embodiment, the high-speed industrial camera module 4 uses 12 Basler ace L model area array high-speed cameras, which can adapt to the 12 high-speed moving winding raw silks in the raw silk production line, and the area array high-speed cameras are fixed to the frame of the high-speed industrial camera module 4 by bolts.

[0041] The high-speed industrial camera module is equipped with a slide rail mechanism for fine-tuning the position of a single camera to ensure that the area array high-speed camera can collect image data of the corresponding raw silk.

[0042] In a specific embodiment, the combined light source module 5 includes a strip-shaped LED light source and a slide rail structure;

[0043] The number of the strip LED light sources and the number of cameras in the high-speed industrial camera module 4 can achieve large-area lighting of the carbon fiber precursor and highlight the hair defects. Similarly, the slide rail structure can achieve fine-tuning of the light source position.

[0044] In a specific embodiment, the device further includes an image display storage module for real-time display and storage of carbon fiber precursor image data. The image display storage module uses an industrial computer equipped with a software system, which can display and store precursor image data in real time. Specifically, the software can call the API of the camera in the high-speed industrial camera module 4 to realize the display and storage of the precursor image.

[0045] The above are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should be regarded as the protection scope of the present invention.

Claims

1. A carbon fiber precursor image online acquisition device, characterized in that: Including image acquisition tooling module, high-speed industrial camera module, and combined light source module; The image acquisition tooling module is fixed on the carbon fiber precursor production line equipment; The high-speed industrial camera module and the combined light source module are respectively distributed on both sides of the image acquisition tooling module to realize the image data acquisition and lighting of the carbon fiber precursor; The image acquisition tooling module includes a first cantilever beam structure and a second cantilever beam structure, which are respectively used to fix the high-speed industrial camera module and the combined light source module; The carbon fiber precursor production line equipment includes a precursor winding drum, which drives the precursor bundle to move by running at high speed to achieve the forming and winding of the precursor structure; The first cantilever beam structure and the second cantilever beam structure are respectively fixed on both sides of the raw silk winding drum, so as to ensure that the camera of the high-speed industrial camera module and the light source of the combined light source module correspond to each raw silk wound at a high speed; The first cantilever beam structure and the second cantilever beam structure are constructed of aluminum-magnesium alloy as a load-bearing structure, and an aluminum alloy is used as a shell of the installation position, and holes for installing a high-speed industrial camera module and a combined light source module, image acquisition, and light source lighting are set on the shell; Among them, high-strength glass is set on the holes used for image acquisition and light source lighting to prevent the high-speed running raw wire from entering the module through the holes, ensuring the safety of each module during the high-speed operation of the raw wire; Two cooling fans are distributed at the rear end of the shell to dissipate heat for the high-speed industrial camera module and the combined light source module.

2. The online carbon fiber precursor image acquisition device according to claim 1, characterized in that: The high-speed industrial camera module uses n Basler ace L-type area array high-speed cameras to adapt to the n winding raw yarns moving at high speed in the raw yarn production line, and the area array high-speed cameras are fixed on the high-speed industrial camera module frame by bolt connection.

3. The online carbon fiber precursor image acquisition device according to claim 2, characterized in that: The high-speed industrial camera module is equipped with a slide rail mechanism for fine-tuning the position of a single camera to ensure that the area array high-speed camera can collect image data of the corresponding raw silk.

4. The online carbon fiber precursor image acquisition device according to claim 1, characterized in that: The combined light source module includes a strip-shaped LED light source and a slide rail structure; The number of the strip LED light sources is equal to the number of cameras in the high-speed industrial camera module.

5. The online carbon fiber precursor image acquisition device according to claim 1, characterized in that: The device also includes an image display storage module, which is used for real-time display and storage of carbon fiber precursor image data.

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