A kind of mutual inductor production equipment

By designing the core ring feeding, positioning drive and loop winding device, the problems of low winding efficiency and insufficient automation in the existing technology are solved, the core is automated processing is realized, and the winding efficiency is improved. performance.

CN115312320BActive Publication Date: 2024-12-31JIANGXI JINFU ELECTRIC POWER TECH CO LTD
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Patent Information

Application Number
CN202210916584.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-01
Publication Date
2024-12-31
Estimated Expiration
2042-08-01

AI Technical Summary

Technical Problem

The existing automatic winding machine for secondary winding of current transformer requires manual operation during the winding process, resulting in low winding efficiency and poor performance of the iron core, and the inability to automatically load and unload.

Method used

A transformer production equipment is designed, including the iron core ring feeding device, the iron core ring positioning driving mechanism and the ring winding device. The automatic rotation and discharge of the iron core ring is achieved through the positioning wheel and the driving wheel, and combined with belt conveying. and gear transmission realize automatic winding and unloading.

Benefits of technology

It realizes automatic loading, uniform winding and automatic discharge of transformer iron cores, improves winding efficiency and performance, and is suitable for iron core processing of different diameters.

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Abstract

The invention relates to the technical field of mutual inductor production and preparation, and specifically discloses a mutual inductor production equipment; the equipment comprises an iron core ring feeding device, an iron core ring positioning driving mechanism and an annular winding device, wherein the iron core ring feeding device is connected to the iron core ring positioning driving mechanism via an unloading guide rail; the iron core ring positioning driving mechanism comprises a frame, two positioning wheels and a driving wheel, and a first driving device is arranged at a side end of the driving wheel; the annular winding device comprises a machine base and an upper platen, the upper platen is fixedly connected with an annular guide rail, a notched winding ring is arranged above the annular guide rail, a plurality of rollers extending into the annular guide rail are connected to the lower surface of the notched winding ring at intervals, a wire reel is arranged on the inner side of the notched winding ring, and a second driving device for driving the notched winding ring to rotate is also arranged on the upper surface of the upper platen; the mutual inductor production equipment integrates the functions of automatic feeding, uniform winding, automatic unloading and the like, which greatly improves the processing efficiency of the mutual inductor.
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Description

Technical Field

[0001] The invention relates to the technical field of mutual inductor production and preparation, and specifically discloses a mutual inductor production device. Background Art

[0002] The instrument transformer is an indispensable part of power facilities, which is mainly divided into current transformer and voltage transformer. However, both current transformer and voltage transformer need to be wound on the transformer core during the production process. At present, the winding process of the instrument transformer during the production process is completed by a semi-automatic winding machine. Although the existing semi-automatic winding machine has a good winding effect, the loading and unloading of the core after winding are both manually operated, which not only increases the labor intensity of the operators, but also affects the winding efficiency of the transformer core.

[0003] For example, the invention patent with application number 2015109700136 discloses an automatic winding machine and winding method for the secondary winding of a current transformer. The automatic winding machine includes a box, a core station clamping device installed on the upper end surface of the box, a secondary winding winding ring device, a winding coil counter and a hand-cranked device arranged in the box; the automatic winding machine uses the core station clamping device, and then can adjust the core clamping station according to the size of the current transformer core, and then use the secondary winding winding ring device to make the copper wire wound on the core arranged evenly and uniformly, and the tension is consistent. The automatic winding machine for the secondary winding of the current transformer is actually a semi-automatic winding machine. When winding the core of the transformer, it is necessary to manually put the core into the station clamping device, and after the winding is completed, it is also necessary to manually take the core of the transformer out of it, which is not only cumbersome, but also makes the winding efficiency of the transformer core low. In addition, the workpiece of the current transformer secondary winding automatic winding machine is fixed during winding, so it is impossible to evenly wind a layer of copper wire on the transformer core, resulting in poor performance of the prepared transformer in various aspects. Therefore, in view of the above-mentioned shortcomings of the existing current transformer secondary winding automatic winding machine, the present invention proposes a transformer production equipment, which can effectively solve the technical problems existing in the transformer winding process. Summary of the invention

[0004] The purpose of the present invention is to provide a transformer production equipment to solve the shortcomings of the existing current transformer secondary winding automatic winding machine when winding the transformer.

[0005] The present invention is achieved through the following technical solutions:

[0006] A transformer production device comprises an iron core ring feeding device, an iron core ring positioning drive mechanism and a ring winding device, wherein the iron core ring feeding device and the iron core ring positioning drive mechanism are connected via a feeding guide rail;

[0007] The core ring positioning drive mechanism comprises a frame, two positioning wheels and a driving wheel, a first telescopic device is arranged at the top of the frame, a lower end of the first telescopic device is connected to the driving wheel, and a first driving device is arranged at the side end of the driving wheel, and the two positioning wheels are respectively arranged at the two ends of the middle cross beam on the frame;

[0008] The ring-type winding device includes a machine base and an upper platen, the upper surface of the machine base and the upper platen are both provided with a cylindrical groove, a positioning notch connected to the cylindrical groove is provided on the side of the machine base close to the core ring positioning drive mechanism, an annular guide rail is fixedly connected to the outer edge of the upper end of the cylindrical groove, an annular guide rail opening is arranged above the positioning notch, a notch winding ring is arranged above the annular guide rail, a plurality of rollers extending into the annular guide rail are connected at intervals on the lower surface of the notch winding ring, a wire reel is arranged on the inner side of the notch winding ring, and a second driving device for driving the notch winding ring to rotate is also arranged on the upper surface of the upper platen.

[0009] As a further configuration of the above scheme, the core ring feeding device includes a bottom material box and a vertical belt conveyor frame, the lower end of the vertical belt conveyor frame is connected to the bottom material box, belt rollers are provided at the upper and lower ends of the vertical belt conveyor frame, a belt motor connected to the belt rollers is provided at the upper end of the vertical belt conveyor frame, a conveyor belt is provided between the two belt rollers, and material shifting blocks are connected to the outer surface of the conveyor belt at equal intervals, a material discharge port is opened at the upper end of the vertical belt conveyor frame, and the upper end of the material discharge guide rail is connected to the material discharge port.

[0010] As a further configuration of the above scheme, the shape of the material shifting block is triangular, and the upper end of the material shifting block facing the feeding port is arranged in a downwardly inclined surface.

[0011] As a further arrangement of the above scheme, a strip-shaped limit groove is provided on the upper surface of the middle cross beam on the frame, a bidirectional screw rod is rotatably connected in the strip-shaped limit groove, a screw motor connected to the bidirectional screw rod is provided on the frame, the lower ends of the two positioning wheels are connected to limit moving blocks extending into the strip-shaped limit groove, and a threaded hole matching the bidirectional screw rod is provided on the limit moving block.

[0012] As a further configuration of the above scheme, the first driving device includes a reducer and a driving motor fixedly arranged on the side end of the driving wheel, the driving motor is connected to the input shaft of the reducer, and the driving wheel is connected to the output shaft of the reducer.

[0013] As a further arrangement of the above scheme, a rotating unloading mechanism is also arranged on the core ring positioning drive mechanism, and a discharge plate extending out of the machine base is arranged in the cylindrical groove, wherein the rotating unloading mechanism comprises a rotating swing arm rotatably connected to the side of the frame, a second telescopic device is arranged at the top of the rotating swing arm, and the end of the second telescopic device is connected to a material removing rod extending into the center of a circle formed by two positioning wheels and a driving wheel, and a hydraulic telescopic rod is rotatably arranged on the side of the frame, and the end of the hydraulic telescopic rod is movably connected to the lower surface of the rotating swing arm.

[0014] As a further configuration of the above solution, the first telescopic device and the second telescopic device are both one of a cylinder, a hydraulic cylinder or an electric push rod.

[0015] As a further configuration of the above scheme, an installation opening is opened on the inner side of the notched winding ring, and the wire coil is detachably arranged in the installation opening.

[0016] As a further configuration of the above solution, the lower end of the annular guide rail is connected to an epitaxial base plate, and the upper surface of the epitaxial base plate is provided with a plurality of connecting screws connected to the upper platform.

[0017] As a further configuration of the above scheme, the second driving device includes a servo motor fixedly mounted on the lower surface of the upper platform, the upper end of the output shaft of the servo motor is connected to a first gear, both ends of the first gear are meshed with second gears rotatably arranged on the upper platform, each of the second gears is connected to a third gear through a V-belt drive, and the outer cylindrical surface of the notched winding ring is provided with ring teeth meshing with two third gears. Beneficial Effects

[0018] (1) When the transformer production equipment disclosed in the present invention performs winding processing on the core ring of the transformer, the core ring loading device and the unloading guide rail can place one core ring on the two positioning wheels at a time, and then the core ring can automatically rotate slowly during the winding process through the pressing and driving action of the driving wheel. In addition, the high-speed winding action of the notched winding ring can wind a uniform layer of copper wire on the core ring, so that the prepared transformer has relatively excellent performance. In addition, after the core winding on the transformer is completed, the core ring can be automatically pulled out from the two positioning wheels through the rotating unloading mechanism, thereby realizing automatic unloading, so that the entire transformer production equipment integrates the functions of automatic loading, uniform winding, automatic unloading, etc., which greatly improves the processing efficiency of the transformer.

[0019] (2) The two positioning wheels in the core ring positioning drive mechanism of the present invention can also run toward or away from each other along the strip-shaped limiting groove on the middle crossbeam, so that the spacing between the two positioning wheels can be adjusted. In addition, the driving wheel can move up and down to press the core ring between the two positioning wheels, and then the core ring can be automatically rotated during the winding process by driving the positioning wheel. This not only ensures the winding effect of the transformer core ring, but also because the spacing between the two positioning wheels is adjustable, it can meet the winding processing of transformer cores of various diameters, and has greater applicability for the entire transformer production equipment.

[0020] (3) The core ring feeding device of the present invention utilizes the transmission process of the belt and arranges specially designed shifting blocks at equal intervals on the outer surface of the belt. During the belt transmission process, each shifting block can shift an iron core ring and lift it upward. During the lifting process, the iron core ring has a downward-inclined gravity component. Once it is transported to the position of the discharge port, it can immediately roll into the discharge guide rail and enter the iron core ring positioning drive mechanism along the discharge guide rail. The structural design of the entire iron core ring feeding device is novel, so that the automatic feeding effect of the transformer iron core ring is excellent. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure from a first angle of the present invention;

[0023] Figure 2 It is a schematic diagram of the three-dimensional structure from a second angle of the present invention;

[0024] Figure 3 It is a schematic diagram of the three-dimensional structure from a first angle of the core ring positioning drive mechanism of the present invention;

[0025] Figure 4 It is a second angle three-dimensional structural schematic diagram of the core ring positioning drive mechanism of the present invention;

[0026] Figure 5 It is a schematic diagram of the internal structure of the core ring positioning drive mechanism in the present invention from a front view;

[0027] Figure 6 It is a schematic diagram of the three-dimensional structure of the ejector fixture in the present invention;

[0028] Figure 7 It is a schematic diagram of the three-dimensional structure of the ring winding device in the present invention;

[0029] Figure 8 It is a three-dimensional exploded view of the ring-type guide rail, the notched winding ring, the roller, etc. in the present invention;

[0030] Fig. 9 It is a three-dimensional structural schematic diagram of the rotary feeding mechanism in the present invention;

[0031] Fig.10 It is a schematic diagram of the three-dimensional structure of the core ring feeding device in the present invention.

[0032] in:

[0033] Core ring feeding device, 101-bottom material box, 102-vertical belt conveyor frame, 1021-feeding port, 103-transmission belt, 104-feeding block, 105-belt motor;

[0034] Core ring positioning drive mechanism, 201-frame, 202-positioning wheel, 203-driving wheel, 204-first telescopic device, 205-first driving device, 206-middle crossbeam, 2061-strip limiting groove, 207-bidirectional screw rod, 208-screw rod motor, 209-limiting moving block;

[0035] Ring winding device, 301-machine base, 3011-cylindrical groove, 3012-positioning notch, 302-upper table, 303-ring guide rail, 304-notch winding ring, 3041-installation port, 3042-ring tooth, 305-roller, 306-wire coil, 307-second driving device, 3071-servo motor, 3072-first gear, 3073-second gear, 3074-V-belt, 3075-third gear, 308-extension bottom plate, 309-connecting screw, 310-discharging plate;

[0036] Unloading guide rail, 5-rotating unloading mechanism, 501-rotating swing arm, 502-second telescopic device, 503-discharging rod, 504-hydraulic telescopic rod. DETAILED DESCRIPTION

[0037] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0038] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. Figures 1 to 10 , and describes the application in detail with reference to embodiments. Example 1

[0039] Embodiment 1 discloses a transformer production device, which is used for automatic winding processing of transformer core rings. Figure 1 and attached Figure 2 , which includes an iron core ring positioning drive mechanism 2 and a ring winding device 3.

[0040] Reference Figure 3 , Attachment Figure 4 and attached Figure 5 The core ring positioning drive mechanism 2 includes an F-shaped frame 201, two positioning wheels 202 and a driving wheel 203. A first telescopic device 204 is arranged at the top of the frame 201, and the lower end of the first telescopic device 204 is connected to the driving wheel 203. When specifically arranged, the first telescopic device 204 can be selected from a cylinder, a hydraulic cylinder or an electric push rod. Then, a first driving device 205 is arranged at the side end of the driving wheel 203. The specific first driving device 205 includes a reducer and a driving motor fixedly arranged at the side end of the driving wheel 203. The driving motor is connected to the input shaft of the reducer, and the driving wheel 203 is connected to the output shaft of the reducer. The driving wheel 203 can rotate slowly through the power input of the driving motor and the deceleration effect of the reducer.

[0041] The two positioning wheels 202 are respectively arranged at the two ends of the middle cross beam 206 on the frame 201, and in order to adjust the distance between the positioning wheels 202 to meet the requirements of core winding wires of different sizes, a strip-shaped limit groove 2061 is provided on the upper surface of the middle cross beam 206 on the frame 201, and a bidirectional screw rod 207 is rotatably connected in the strip-shaped limit groove 2061, and a screw motor 208 connected to the bidirectional screw rod 207 is arranged on the frame 201. The lower ends of the two positioning wheels 202 are connected to limit moving blocks 209 extending into the strip-shaped limit groove 2061, and threaded holes matching the bidirectional screw rod 207 are provided on the limit moving blocks 209. By controlling the forward and reverse rotation of the screw motor 208, the bidirectional screw 207 is rotated in the strip-shaped limiting groove 2061, and then the two positioning wheels 202 are moved toward or away from each other under the cooperation of the bidirectional screw 207 and the threaded hole on the limiting moving block 209. When winding, the iron core ring is manually placed between the two positioning wheels 202, and then the first telescopic device 204 is controlled to press the driving wheel 203 down to contact the iron core ring, and then during the winding process, the driving action of the driving wheel 203 can make the iron core slowly rotate around its own central axis.

[0042] Reference Figure 6 , Attachment Figure 7 and attached Figure 8The ring-type winding device 3 includes a machine base 301 and an upper plate 302. A cylindrical groove 3011 is provided on the upper surface of the machine base 301 and the upper plate 302. A positioning notch 3012 connected to the cylindrical groove 3011 is provided on the side of the machine base 301 close to the core ring positioning drive mechanism 2. A ring-type guide rail 303 is fixedly connected to the outer edge of the upper end of the cylindrical groove 3011, and the ring-type guide rail 303 above the positioning notch 3012 is opened. In the specific setting, an extension bottom plate 308 is connected to the lower end of the ring-type guide rail 303, and a plurality of connecting screws 309 connected to the upper plate 302 are provided on the upper surface of the extension bottom plate 308. Then, a notch winding ring 304 is provided above the ring-type guide rail 303, and a plurality of rollers 305 extending into the ring-type guide rail 303 are connected to the lower surface of the notch winding ring 304 at intervals. Meanwhile, a wire reel 306 is arranged on the inner side of the notched wire winding ring 304 . In specific arrangement, a mounting opening 3041 may be opened on the inner side of the notched wire winding ring 304 , and then the wire reel 306 may be detachably arranged in the mounting opening 3041 .

[0043] A second driving device 307 for driving the notch winding ring 304 to rotate is also provided on the upper surface of the upper platen 302. Specifically, the second driving device 307 includes a servo motor 3071 fixedly mounted on the lower surface of the upper platen 302, a first gear 3072 is connected to the upper end of the output shaft of the servo motor 3071, and then second gears 3073 rotatably provided on the upper platen 302 are meshed and connected at both ends of the first gear 3072, and each second gear 3073 is connected to a third gear 3075 through a V-belt 3074, and a ring tooth 3042 meshing with two third gears 3075 is provided on the outer circumferential surface of the notch winding ring 304. The ring-type winding device 3 uses only one servo motor 3071 as power input. Through the gear meshing and V-belt transmission, the two third gears 3075 rotate synchronously, and during the rotation of the third gears 3075, they mesh with the ring teeth 3042 on the notched winding ring 304, so that the notched winding ring 304 rotates around the ring guide rail 303 to realize the winding processing of the core ring. Example 2

[0044] Embodiment 2 discloses a transformer production device, which is used for automatic winding processing of transformer core rings. Figure 1 and attached Figure 2 , which includes a core ring feeding device 1, a core ring positioning drive mechanism 2 and a ring winding device 3. The core ring feeding device 1 is connected to the core ring positioning drive mechanism 2 through a feeding guide rail 4, so that the core ring transported by the core ring feeding device 1 can enter the core ring positioning drive mechanism 2 along the feeding guide rail 4, and then the ring winding device 3 winds the copper wire onto the core ring.

[0045] Reference Fig.10 The core ring feeding device 1 includes a bottom material box 101 and a vertical belt conveyor frame 102, and the lower end of the vertical belt conveyor frame 102 is connected to the bottom material box 101. Belt rollers are arranged at the upper and lower ends of the vertical belt conveyor frame 102, and a belt motor 105 connected to the belt rollers is arranged at the upper end of the vertical belt conveyor frame 102, and then a conveyor belt 103 is arranged between the two belt rollers. Through the power input of the belt motor 105, the conveyor belt 103 is timed to drive in the vertical belt conveyor frame 102 or to drive after receiving a signal.

[0046] A plurality of material-dispensing blocks 104 are connected at equal intervals on the outer surface of the conveyor belt 103, and then a material-dispensing port 1021 is opened at the upper end of the vertical belt conveyor frame 102, and the upper end of the material-dispensing guide rail 4 is connected to the material-dispensing port 1021. In the specific setting, the material-dispensing block 104 is in a triangular shape, and the upper end of the material-dispensing block 104 facing the material-dispensing port 1021 is arranged with a downwardly inclined surface, so that the iron core ring transported upward by the material-dispensing block 104 is subjected to downward gravity along the inclined surface of the material-dispensing block 104, and when it is moved and transported to the position of the material-dispensing port 1021, its iron core ring can enter the material-dispensing guide rail 4 through the material-dispensing port 1021, and then be directed and rolled along the material-dispensing guide rail 4.

[0047] Reference Figure 3 , Attachment Figure 4 and attached Figure 5 The core ring positioning drive mechanism 2 includes an F-shaped frame 201, two positioning wheels 202 and a driving wheel 203. A first telescopic device 204 is arranged at the top of the frame 201, and the lower end of the first telescopic device 204 is connected to the driving wheel 203. When specifically arranged, the first telescopic device 204 can be selected from a cylinder, a hydraulic cylinder or an electric push rod. Then, a first driving device 205 is arranged at the side end of the driving wheel 203. The specific first driving device 205 includes a reducer and a driving motor fixedly arranged at the side end of the driving wheel 203. The driving motor is connected to the input shaft of the reducer, and the driving wheel 203 is connected to the output shaft of the reducer. The driving wheel 203 can rotate slowly through the power input of the driving motor and the deceleration effect of the reducer.

[0048] The two positioning wheels 202 are respectively arranged at the two ends of the middle cross beam 206 on the frame 201, and in order to adjust the distance between the positioning wheels 202 to meet the requirements of core winding wires of different sizes, a strip-shaped limit groove 2061 is provided on the upper surface of the middle cross beam 206 on the frame 201, and a bidirectional screw rod 207 is rotatably connected in the strip-shaped limit groove 2061, and a screw motor 208 connected to the bidirectional screw rod 207 is arranged on the frame 201. The lower ends of the two positioning wheels 202 are connected to limit moving blocks 209 extending into the strip-shaped limit groove 2061, and threaded holes matching the bidirectional screw rod 207 are provided on the limit moving blocks 209. By controlling the forward and reverse rotation of the screw motor 208, the bidirectional screw 207 is rotated in the bar-shaped limit groove 2061, and then the two positioning wheels 202 are moved toward or away from each other under the cooperation of the bidirectional screw 207 and the threaded hole on the limit moving block 209. That is, the iron core ring rolling down along the unloading guide rail 4 will fall between the two positioning wheels 202, and then the first telescopic device 204 is controlled to press the driving wheel 203 down to contact the iron core ring, and then during the winding process, the driving action of the driving wheel 203 can make the iron core slowly rotate around its own central axis.

[0049] Reference Figure 6 , Attachment Figure 7 and attached Figure 8 The ring-type winding device 3 includes a machine base 301 and an upper plate 302. A cylindrical groove 3011 is provided on the upper surface of the machine base 301 and the upper plate 302. A positioning notch 3012 connected to the cylindrical groove 3011 is provided on the side of the machine base 301 close to the core ring positioning drive mechanism 2. A ring-type guide rail 303 is fixedly connected to the outer edge of the upper end of the cylindrical groove 3011, and the ring-type guide rail 303 above the positioning notch 3012 is opened. In the specific setting, an extension bottom plate 308 is connected to the lower end of the ring-type guide rail 303, and a plurality of connecting screws 309 connected to the upper plate 302 are provided on the upper surface of the extension bottom plate 308. Then, a notch winding ring 304 is provided above the ring-type guide rail 303, and a plurality of rollers 305 extending into the ring-type guide rail 303 are connected to the lower surface of the notch winding ring 304 at intervals. Meanwhile, a wire reel 306 is arranged on the inner side of the notched wire winding ring 304 . In specific arrangement, a mounting opening 3041 may be opened on the inner side of the notched wire winding ring 304 , and then the wire reel 306 may be detachably arranged in the mounting opening 3041 .

[0050] A second driving device 307 for driving the notch winding ring 304 to rotate is also provided on the upper surface of the upper platen 302. Specifically, the second driving device 307 includes a servo motor 3071 fixedly mounted on the lower surface of the upper platen 302, a first gear 3072 is connected to the upper end of the output shaft of the servo motor 3071, and then second gears 3073 rotatably provided on the upper platen 302 are meshed and connected at both ends of the first gear 3072, and each second gear 3073 is connected to a third gear 3075 through a V-belt 3074, and a ring tooth 3042 meshing with two third gears 3075 is provided on the outer circumferential surface of the notch winding ring 304. The ring-type winding device 3 uses only one servo motor 3071 as power input. Through the gear meshing and V-belt transmission, the two third gears 3075 rotate synchronously, and during the rotation of the third gears 3075, they mesh with the ring teeth 3042 on the notched winding ring 304, so that the notched winding ring 304 rotates around the ring guide rail 303 to realize the winding processing of the core ring.

[0051] Finally, refer to the attached Figure 3 and attached Fig. 9 In this embodiment, a rotating unloading mechanism 5 is also provided on the core ring positioning drive mechanism 2, and a discharge plate 310 extending out of the machine base 301 is provided in the cylindrical groove 3011. The rotating unloading mechanism 5 includes a rotating swing arm 501 rotatably connected to the side of the frame 201, and a second telescopic device 502 is provided at the top of the rotating swing arm 501. When specifically provided, the second telescopic device 502 can be selected from a cylinder, a hydraulic cylinder or an electric push rod. A material-pickup rod 503 is connected to the end of the second telescopic device 502. The material-pickup rod 503 can extend into the circular center formed by the two positioning wheels 202 and the driving wheel 203 (i.e., extend into the core ring after winding is completed) under the action of the second telescopic device 502, and then a hydraulic telescopic rod 504 is rotatably provided on the side of the frame 201, and the end of the hydraulic telescopic rod 504 is movably connected to the lower surface of the rotating swing arm 501. After the core winding line is completed, the rotating unloading mechanism 5 swings the end of the rotating swing arm 501 to align with the center of the core ring through the hydraulic telescopic rod 504, and then extends the material removal rod 503 into the center of the core ring through the action of the second telescopic device 502, and continues to remove the core ring in the two positioning wheels 202 under the action of the hydraulic telescopic rod 504, and then discharges it along the discharge plate 310.

[0052] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A transformer production equipment, characterized in that: It comprises an iron core ring feeding device (1), an iron core ring positioning drive mechanism (2) and a ring-type winding device (3), wherein the iron core ring feeding device (1) and the iron core ring positioning drive mechanism (2) are connected via a feeding guide rail (4); The core ring positioning drive mechanism (2) comprises a frame (201), two positioning wheels (202) and a driving wheel (203); a first telescopic device (204) is arranged at the top of the frame (201); a lower end of the first telescopic device (204) is connected to the driving wheel (203); a first driving device (205) is arranged at a side end of the driving wheel (203); and the two positioning wheels (202) are respectively arranged at two ends of a middle crossbeam (206) on the frame (201); The ring-type winding device (3) comprises a machine base (301) and an upper platen (302); the upper surface of the machine base (301) and the upper platen (302) are both provided with a cylindrical groove (3011); a side of the machine base (301) close to the core ring positioning drive mechanism (2) is provided with a positioning notch (3012) connected to the cylindrical groove (3011); an outer edge of the upper end of the cylindrical groove (3011) is fixedly connected to a ring-type guide rail (303) located at the positioning notch (301 2) The upper annular guide rail (303) is opened, a notched winding ring (304) is arranged above the annular guide rail (303), a plurality of rollers (305) extending into the annular guide rail (303) are connected to the lower surface of the notched winding ring (304) at intervals, a wire reel (306) is arranged on the inner side of the notched winding ring (304), and a second driving device (307) for driving the notched winding ring (304) to rotate is also arranged on the upper surface of the upper platform (302).

2. A transformer production equipment according to claim 1, characterized in that: The core ring feeding device (1) comprises a bottom material box (101) and a vertical belt conveyor frame (102); the lower end of the vertical belt conveyor frame (102) is connected to the bottom material box (101); belt rollers are arranged at both upper and lower ends of the vertical belt conveyor frame (102); a belt motor (105) connected to the belt rollers is arranged at the upper end of the vertical belt conveyor frame (102); a conveyor belt (103) is arranged between the two belt rollers; the outer surface of the conveyor belt (103) is connected with material shifting blocks (104) at equal intervals; a material discharge port (1021) is provided at the upper end of the vertical belt conveyor frame (102); and the upper end of the material discharge guide rail (4) is connected to the material discharge port (1021).

3. A mutual inductor production equipment according to claim 2, characterized in that: The material shifting block (104) is triangular in shape, and the upper end of the material shifting block (104) facing the material discharge opening (1021) is arranged in a downwardly inclined surface.

4. The transformer production equipment according to claim 1, characterized in that: A strip-shaped limit groove (2061) is provided on the upper surface of the middle cross beam (206) on the frame (201), a bidirectional screw rod (207) is rotatably connected in the strip-shaped limit groove (2061), a screw motor (208) connected to the bidirectional screw rod (207) is provided on the frame (201), and the lower ends of the two positioning wheels (202) are connected to limit moving blocks (209) extending into the strip-shaped limit groove (2061), and a threaded hole matching the bidirectional screw rod (207) is provided on the limit moving block (209).

5. The mutual inductor production equipment according to claim 1, characterized in that: The first driving device (205) comprises a reducer and a driving motor fixedly arranged at the side end of the driving wheel (203); the driving motor is connected to the input shaft of the reducer, and the driving wheel (203) is connected to the output shaft of the reducer.

6. The mutual inductor production equipment according to claim 1, characterized in that: The core ring positioning drive mechanism (2) is also provided with a rotating unloading mechanism (5), and a discharge plate (310) extending out of the machine base (301) is provided in the cylindrical groove (3011), wherein the rotating unloading mechanism (5) comprises a rotating swing arm (501) rotatably connected to the side of the frame (201), a second telescopic device (502) is provided at the top of the rotating swing arm (501), and the end of the second telescopic device (502) is connected to a material discharging rod (503) extending into the center of a circle formed by two positioning wheels (202) and a driving wheel (203), and a hydraulic telescopic rod (504) is rotatably provided on the side of the frame (201), and the end of the hydraulic telescopic rod (504) is movably connected to the lower surface of the rotating swing arm (501).

7. The mutual inductor production equipment according to claim 6, characterized in that: The first telescopic device (204) and the second telescopic device (502) are both one of a pneumatic cylinder, a hydraulic cylinder or an electric push rod.

8. The mutual inductor production equipment according to claim 1, characterized in that: An installation opening (3041) is provided on the inner side of the notched winding ring (304), and the wire coil (306) is detachably arranged in the installation opening (3041).

9. The mutual inductor production equipment according to claim 1, characterized in that: The lower end of the annular guide rail (303) is connected to an epitaxial base plate (308), and the upper surface of the epitaxial base plate (308) is provided with a plurality of connecting screws (309) connected to the upper platform plate (302).

10. The mutual inductor production equipment according to claim 1, characterized in that: The second driving device (307) comprises a servo motor (3071) fixedly mounted on the lower surface of the upper platen (302); the upper end of the output shaft of the servo motor (3071) is connected to a first gear (3072); both ends of the first gear (3072) are meshed with second gears (3073) rotatably mounted on the upper platen (302); each of the second gears (3073) is connected to a third gear (3075) via a V-belt (3074); and the outer circumferential surface of the notched winding ring (304) is provided with ring teeth (3042) meshed with two third gears (3075).