An injection molding system and method

Abstract

The present invention relates to the field of injection molding, and more specifically to an injection molding system and method. The object of the present invention is to provide an injection molding system and method that can accurately align and clamp the injection molded product, thereby facilitating the deburring of the injection molded product. The object of the present invention is achieved by the following technical solutions: An injection molding method, the method comprising the following steps: Step 1: Obtain an injection molded product through injection molding; Step 2: Align both sides of the formed injection molded product by flipping the position of the injection molding system; Step 3: Clamp both sides of the injection molded product using the injection molding system; Step 4: Deburr the surface of the injection molded product through the injection molding system.

Description

Technical Field

[0001] The present invention relates to the field of injection molding, and more specifically to an injection molding system and method. Background Art

[0002] Injection molding is a method for producing industrial product shapes. Products usually use rubber injection molding and plastic injection molding. Injection molding can also be divided into injection molding compression molding method and die casting method. Among them, in the existing injection molding work, for example, a two-color injection molding system and injection molding method with the application number 201810615891.X can perform the two-color injection molding process without mold change operation, and will not be contaminated during the injection molding process to improve the product quality. However, it is not suitable for precisely aligning and clamping the injection molded product, thus facilitating the deburring of the injection molded product. Summary of the Invention

[0003] The purpose of the present invention is to provide an injection molding system and method that can precisely align and clamp the injection molded product, thus facilitating the deburring of the injection molded product.

[0004] The purpose of the present invention is achieved through the following technical solutions: An injection molding method, which includes the following steps:

[0005] Step 1: Obtain an injection molded product through injection molding;

[0006] Step 2: Align both sides of the formed injection molded product by flipping the position of the injection molding system;

[0007] Step 3: Clamp both sides of the injection molded product using the injection molding system;

[0008] Step 4: Grind the burrs on the surface of the injection molded product through the injection molding system.

[0009] The injection molding system includes an injection barrel and a clamping frame fixedly connected to the right side of the injection barrel. The middle of the injection barrel is rotatably connected to the fixed end of an electric push rod. The movable end of the electric push rod is fixedly connected to a pulling rod. The front side of the pulling rod is movably connected to a main clamping seat, and the rear side of the pulling rod is movably connected to a sub-clamping seat;

[0010] The right side of the clamping frame is fixedly connected to the fixed end of a bidirectional push rod I. The two movable ends of the bidirectional push rod I are respectively rotatably connected to the left sides of the main clamping seat and the sub-clamping seat. Brief Description of the Drawings

[0011] The following further describes the present invention in detail with reference to the drawings and specific implementation methods.

[0012] Figure 1 It is a schematic structural diagram of the method flow of an injection molding method of the present invention;

[0013] Figure 2It is a schematic structural diagram of the injection barrel of the present invention;

[0014] Figure 3 It is a schematic structural diagram of the positional relationship between the main clamping seat and the auxiliary clamping seat of the present invention;

[0015] Figure 4 It is the present invention Figure 3 Schematic enlarged view of the partial structure;

[0016] Figure 5 It is a schematic structural diagram of the lifting seat of the present invention;

[0017] Figure 6 It is a schematic structural diagram of the grinding wheel of the present invention;

[0018] Figure 7 It is a schematic structural diagram of the moving seat of the present invention;

[0019] Figure 8 It is the present invention Figure 7 Schematic enlarged view of the partial structure;

[0020] Figure 9 and Figure 10 Both are schematic overall structural diagrams of the present invention.

[0021] In the figure: injection barrel 101; electric push rod 102; clamping frame 103; pulling rod 104; mold part 105; main clamping seat 201; auxiliary clamping seat 202; bidirectional push rod I 203; convex seat 204; bidirectional push rod II 301; lifting seat 302; lead screw 303; moving seat 401; rotating rod 402; grinding wheel 403; belt 404. Specific implementation mode

[0022] An injection molding method, which includes the following steps:

[0023] Step 1: Obtain an injection molded product through injection molding;

[0024] Step 2: Align both sides of the formed injection molded product by flipping the position of the injection molding system;

[0025] Step 3: Clamp both sides of the injection molded product by using the injection molding system;

[0026] Step 4: Grind the burrs on the surface of the injection molded product through the injection molding system.

[0027] This part is based on Figures 2-4The working process described is as follows: When in use, first, the plastic particles are heated and melted by the injection barrel 101 and injection molding work is carried out. After that, to facilitate deburring the injection-molded finished product, first, the injection-molded finished product should be accurately aligned and clamped. Further, the electric push rod 102 rotatably connected to the middle of the injection barrel 101 is driven, so that the pulling rod 104 fixedly connected to the movable end of the electric push rod 102 by a flange moves to the right, and synchronously pushes the main clamp seat 201 and the sub-clamp seat 202 located on the front and rear sides of the pulling rod 104 to rotate on the two movable ends of the double-sided push rod I 203, and with this as the center point, the main clamp seat 201 and the sub-clamp seat 202 perform a flipping operation to facilitate vertically aligning with the formed injection-molded finished product. Then, at this time, by driving the double-sided push rod I 203, the main clamp seat 201 and the sub-clamp seat 202 located at the two movable ends of the double-sided push rod I move towards the middle. To facilitate the consistent movement of the main clamp seat 201 and the sub-clamp seat 202, the main clamp seat 201 and the sub-clamp seat 202 are connected by sliding sleeves when sliding on the front and rear sides of the pulling rod 104, and then the formed finished product parts are clamped evenly from both sides to prevent the formed finished product parts from falling off after injection molding and to facilitate timely deburring work.

[0028] The upper and lower sides of the main clamp seat 201 and the sub-clamp seat 202 are slidably connected to each other.

[0029] A rectangular strip hole is provided in the middle of the main clamp seat 201 and the sub-clamp seat 202 in the vertical direction.

[0030] A mold part 105 is fixedly connected to the right side of the clamping frame 103.

[0031] This part is based on Figures 2-10 The working process described is as follows: A mold part 105 is fixedly connected to the right side of the clamping frame 103 by bolts. This mold part 105 is convenient for forming a strip-shaped injection-molded part. In this application, the injection-molded finished product part takes the strip-shaped injection-molded part as an example for description.

[0032] A convex seat 204 is fixedly connected to the middle of the outer sides of the main clamp seat 201 and the sub-clamp seat 202. A fixed end of a double-sided push rod II 301 is fixedly connected to each convex seat 204. A lifting seat 302 is fixedly connected to each of the two movable ends of each double-sided push rod II 301. The two lifting seats 302 located at the rear side are respectively slidably connected to the upper and lower sides of the rectangular strip hole of the sub-clamp seat 202, and the two lifting seats 302 located at the front side are respectively slidably connected to the upper and lower sides of the rectangular strip hole of the main clamp seat 201.

[0033] This part is based on Figures 2-10The working process expressed in it is as follows: In the middle of the outer sides of the main clamping seat 201 and the auxiliary clamping seat 202, a convex seat 204 is fixedly connected by bolts. The convex seat 204 is fixedly connected to the fixed ends of two double-direction push rods II 301 through flanges. When in use, when clamping the injection molded product, the lifting seats 302 on the two movable ends of each double-direction push rod II 301 are driven to move closer to the middle, and the right-angle parts on each lifting seat 302 extending backward are used to clamp the injection molded product. When clamping, the long strip holes on the main clamping seat 201 and the auxiliary clamping seat 202 provide sliding limits for the lifting movement of each lifting seat 302.

[0034] The four lifting seats 302 are symmetrically arranged in a mirror image with the fixed ends of the two double-direction push rods II 301 to which they are fixedly connected as the mirror center.

[0035] This part is based on Figures 2-10 The working process expressed in it is as follows: The four lifting seats 302 are sequentially symmetrically arranged in a mirror image, which is convenient for fixedly clamping the four corners of the injection molded product, thereby improving stability.

[0036] Each lifting seat 302 is provided with a right-angle part, which extends backward, and a long strip hole is provided at the extending part.

[0037] A moving seat 401 is slidably connected in the long strip hole of each lifting seat 302. On the left and right sides of the bottom of each moving seat 401, a rotating rotating rod 402 is rotatably connected. A grinding wheel 403 is fixedly connected to each rotating rod 402.

[0038] A lead screw 303 is rotatably connected to each lifting seat 302, and each lead screw 303 is respectively in transmission connection with the top of each moving seat 401 in sequence.

[0039] This part is based on Figures 2-10 The working process expressed in it is as follows: When deburring the clamped injection molded product, the top of each lead screw 303 is fixedly connected to the output shaft of a motor through a coupling, and then each motor is driven to drive each lead screw 303 to rotate. At this time, each moving seat 401 threadedly connected to each lead screw 303 can be driven to move along the long strip hole on each lifting seat 302 as a track;

[0040] And a first motor is fixedly connected to each moving seat 401. The rotating shaft on each first motor is drivingly connected to four belts 404 and two rotating rods 402 located on each moving seat 401 through pulleys. When grinding the injection molded products, the first motors on each moving seat 401 are driven to drive the rotating rods 402 drivingly connected thereto to rotate by each belt 404. Thus, when the moving seat 401 moves along the long hole direction, it is convenient to grind the injection molded product clamped by the lifting seat 302, preventing burrs from affecting the appearance of the overall injection molded product and improving the quality of each formed injection molded product.

Claims

1. An injection molding method, It is characterized in that The method comprises the following steps: Step 1: Obtaining an injection molded product by injection molding; Step 2: Aligning the two sides of the formed injection molded product by flipping the position of the injection molding system; Step 3: Use the injection molding system to clamp both sides of the injection molded product; Step 4: Grind the burrs on the surface of the injection molded product through the injection molding system; The injection molding system includes an injection molding barrel and a clamping frame fixedly connected to the right side of the injection molding barrel, the middle part of the injection molding barrel is rotatably connected to the fixed end of the electric push rod, the movable end of the electric push rod is fixedly connected to the pull rod, the front side of the pull rod is movably connected to the main clamping seat, and the rear side of the pull rod is movably connected to the auxiliary clamping seat; The right side of the clamping frame is fixedly connected with the fixed end of the bidirectional push rod I, and the two movable ends of the bidirectional push rod I are rotatably connected with the left sides of the main clamping seat and the auxiliary clamping seat respectively; A convex seat is fixedly connected to the middle of the outer side of the main clamp seat and the auxiliary clamp seat, and a fixed end of a two-way push rod II is fixedly connected to each convex seat, and a lifting seat is fixedly connected to the two movable ends of each two-way push rod II. The two lifting seats located on the rear side are slidably connected to the upper and lower sides of the rectangular hole of the auxiliary clamp seat, and the two lifting seats located on the front side are slidably connected to the upper and lower sides of the rectangular hole of the main clamp seat; A moving seat is slidably connected in the long hole on each lifting seat, and a rotating rod is rotatably connected to the left and right sides of the bottom of each moving seat, and a grinding wheel is fixedly connected to each rotating rod.

2. The method according to claim 1, Features: The upper and lower sides of the main clamping seat and the auxiliary clamping seat are slidably connected to each other.

3. The method according to claim 1, Features: A rectangular hole is provided in the middle of the main clamping seat and the auxiliary clamping seat in the vertical direction.

4. The method according to claim 1, Features: The right side of the clamping frame is fixedly connected with a mold part.

5. The method according to claim 1, Features: The four lifting seats are arranged in a mirror-symmetrical manner according to the fixed ends of the two bidirectional push rods II to which they are fixedly connected as the mirror center.

6. The method according to claim 5, Features: Each lifting seat is provided with a right angle portion, which extends to the right side and has a long hole at the extending portion.

7. The method according to claim 6, Features: Each lifting seat is rotatably connected with a lead screw, and each lead screw is respectively and sequentially correspondingly connected to the top of each moving seat in transmission.

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