A rolling and throwing automation system

By designing a rolling and throwing automation system, the problem of manual operation of changing the abrasive materials by the rolling and throwing machine is solved, and the automatic addition of abrasives and abrasives is realized, reducing the intensity of manual labor and improving production efficiency.

CN115351709BActive Publication Date: 2025-08-15KUNSHAN KINGHAGER INTELLIGENT SYST CO LTD
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Patent Information

Application Number
CN202210702108.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-21
Publication Date
2025-08-15
Estimated Expiration
2042-06-21

AI Technical Summary

Technical Problem

The existing rolling and throwing machine replacement requires manual operation, resulting in problems such as high replacement frequency, high manual operation strength, low efficiency and high cost.

Method used

Design a rolling and throwing automation system, including storage silo device, lifting rack device, abrasive quantitative conveying device, conveying trolley device, abrasive circulation conveying device, abrasive sorting device, vibration conveying device, abrasive dispensing device and automatic liquid addition device, to realize the automatic addition of abrasives and abrasive liquid.

Benefits of technology

It reduces the intensity of manual labor, improves production efficiency, and realizes the automated operation of abrasives and abrasives.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automated tumble-throwing system, comprising a frame, a tumble-throwing machine, a storage bin, a lifting frame, an abrasive metering conveyor, a conveying trolley, an abrasive circulating conveyor, an abrasive sorting device, a vibrating conveyor, an abrasive packaging device, and an automatic liquid adding device. The automated tumble-throwing system provided by the present invention can automatically add abrasives and polishing liquid, thereby improving production efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of grinding equipment, in particular to an automatic rolling and throwing system. Background Art

[0002] In the existing technology, the replacement of abrasives in a roller polishing machine needs to be completed manually, and the equipment needs to be manually added with abrasives. This has disadvantages such as high replacement frequency, high manual operation intensity, and high manual replacement efficiency and low cost. Summary of the Invention

[0003] The present invention aims to provide an automated rolling and throwing system to improve production efficiency.

[0004] Based on the above problems, the technical solution provided by the present invention is:

[0005] A rolling and throwing automation system, comprising:

[0006] A roller polishing machine device, comprising a plurality of roller polishing machines arranged side by side;

[0007] A material storage bin device is arranged above the roller-throwing machine device, and includes a plurality of material storage bin mechanisms corresponding to the plurality of roller-throwing machines;

[0008] A lifting frame device, which is arranged on one side of the roller polishing machine device and is used to lift the abrasive;

[0009] An abrasive quantitative conveying device, which is arranged on the upper part of the lifting frame device and is used to complete the quantitative feeding of the abrasive;

[0010] A conveying trolley device includes a conveying track mechanism arranged above the roller-polishing machine device and a conveying trolley arranged to move on the conveying track mechanism, and the conveying trolley sequentially conveys the abrasives quantitatively conveyed by the abrasive quantitative conveying device to each storage bin mechanism;

[0011] An abrasive circulation conveying device is provided on one side of the roller polishing machine device and is used to output the abrasive after grinding;

[0012] an abrasive sorting device, which is arranged at the discharge end of the abrasive circulating conveying device and is used to sort out qualified abrasives;

[0013] a vibrating conveying device, which is arranged at the discharge end of the abrasive sorting device and is used to convey qualified abrasive to the lifting frame device;

[0014] an abrasive dispensing device, which is provided on the lifting frame device and is used to receive excess abrasive outputted by the abrasive quantitative conveying device after quantitative measurement, and output the abrasive to the vibrating conveying device;

[0015] An automatic liquid adding device is used to add grinding liquid into the roller polishing machine.

[0016] In some embodiments, the storage bin mechanism includes a plurality of storage bins arranged side by side and corresponding to the abrasive inlet at the upper end of the rolling and polishing machine, a storage bin baffle provided at the storage bin outlet, and a first driving component. One end of the storage bin baffle is hinged to the storage bin, and the other end of the storage bin baffle is transmission-connected to the first driving component. The storage bin baffle opens or closes the storage bin outlet under the drive of the first driving component.

[0017] In some embodiments, the lifting frame device includes a lifting frame, a tilting hopper that is lifted and lowered in the lifting frame, and a driving component that drives the tilting hopper to move up and down.

[0018] In some embodiments, the abrasive quantitative conveying device includes a storage hopper slidably arranged on the lifting frame, a first vibrating component arranged on the storage hopper, and a second driving component that drives the storage hopper to slide on the lifting frame. The storage hopper is divided into a quantitative bin and a residual bin by a partition. The storage hopper is provided with a pushing mechanism for pushing the residual material in the quantitative bin to the residual bin, and the discharge port of the quantitative bin is provided with a gate mechanism. A residual material diversion bin connected to the residual material bin and a guide pipe connected to the residual material diversion bin and extending downward to the top of the abrasive filling device are provided below the storage hopper.

[0019] In some embodiments, the conveying track mechanism includes a synchronous belt mechanism and a running track, and the conveying trolley is connected to the synchronous belt of the synchronous belt mechanism and rollingly cooperates with the running track;

[0020] The conveying trolley includes a frame, a plurality of hoppers arranged on the frame, a conveying trolley baffle arranged at the discharge ports of the plurality of hoppers, and a third driving component that drives the conveying trolley baffle to open or close the discharge ports of the hoppers. The bottom of the frame is provided with a plurality of walking wheels that cooperate with the walking track.

[0021] In some embodiments, the abrasive circulation conveying device includes a first conveying line arranged on one side of the multiple roller polishing machines, and a second conveying line arranged at the discharge port of the first conveying line, and the discharge port of the second conveying line corresponds to the feed port of the abrasive sorting device.

[0022] In some embodiments, an abrasive vibration mechanism is provided under the rolling polishing machine, including a mounting seat, an abrasive separation bin arranged on the mounting seat and a second vibration component arranged on the abrasive separation bin, one end of the abrasive separation bin is a feed port and the other end is a discharge port, the discharge port of the abrasive separation bin extends to above the first conveying line, a grinding liquid separation port is provided in the middle of the abrasive separation bin and the grinding liquid separation port is provided with an abrasive screen, and the grinding liquid separation port is connected to the water tank through a grinding liquid guide pipe.

[0023] In some embodiments, the abrasive sorting device includes a first screening section for intercepting foreign matter, a second screening section for screening qualified abrasives, and a waste storage section that are connected from top to bottom. A third vibrating component is provided below the first screening section, and a fourth vibrating component is provided below the second screening section. A first sorting screen is provided in the first screening section, and a second sorting screen is provided in the second screening section. A sorting baffle is provided at the discharge port of the second screening section, and the sorting baffle is transmission-connected to the fourth driving section and opens or closes the discharge port of the second screening section under the drive of the fourth driving section.

[0024] In some embodiments, the vibrating conveying device includes a support, a vibrating hopper slidably arranged on the support, a driving mechanism for driving the vibrating hopper to move back and forth on the support, and a fifth vibrating component arranged on the vibrating hopper. The vibrating hopper and the support are rollingly engaged, and the discharge port of the vibrating hopper is provided with a vibrating conveying baffle, which is transmission-connected to the fifth driving component and opens or closes the discharge port of the vibrating hopper under the drive of the fifth driving component.

[0025] In some embodiments, the abrasive packaging device includes a box body, a receiving hopper arranged on the box body, a transfer trough arranged below the receiving hopper, a discharge hopper arranged at the discharge end of the transfer trough, and a sixth vibrating component arranged below the transfer trough. A weighing module is provided between the upper end of the discharge hopper and the box body, and a packaging baffle is provided at the discharge port of the discharge hopper. The packaging baffle is transmission-connected to the sixth driving component and opens or closes the discharge port of the discharge hopper under the drive of the sixth driving component.

[0026] Compared with the prior art, the advantages of the present invention are:

[0027] By adopting the technical solution of the present invention, the automated operation of adding abrasives and grinding fluids can be realized, the labor intensity can be reduced, and the production efficiency can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. The drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0029] Figure 1 This is a structural diagram of an embodiment of a rolling and throwing automation system of the present invention;

[0030] Figure 2 This is a structural diagram of another embodiment of the present invention;

[0031] Figure 3 for Figure 2 A partial enlarged view of point I in the middle;

[0032] Figure 4 A schematic diagram of a part of the structure of an embodiment of the present invention Figure 1 ;

[0033] Figure 5 A schematic diagram of a part of the structure of an embodiment of the present invention Figure 2 ;

[0034] Figure 6 This is a structural diagram of a storage bin mechanism in an embodiment of the present invention;

[0035] Figure 7 Schematic diagram of the structure of the lifting frame device in an embodiment of the present invention;

[0036] Figure 8 Schematic diagram of the structure of the abrasive quantitative delivery device in an embodiment of the present invention;

[0037] Figure 9 The structure of the transport trolley in the embodiment of the present invention is shown in FIG. Figure 1 ;

[0038] Figure 10 The structure of the transport trolley in the embodiment of the present invention is shown in FIG. Figure 2 ;

[0039] Figure 11 Schematic diagram of the structure of the abrasive separation device in the embodiment of the present invention Figure 1 ;

[0040] Figure 12 Schematic diagram of the structure of the abrasive separation device in the embodiment of the present invention Figure 2 ;

[0041] Figure 13 Schematic diagram of the structure of a vibrating conveying device in an embodiment of the present invention;

[0042] Figure 14Schematic diagram of the structure of the abrasive packaging device in an embodiment of the present invention;

[0043] Figure 15 Schematic diagram of the structure of the abrasive vibration mechanism in an embodiment of the present invention;

[0044] Figure 16 This is a schematic structural diagram of a water tank in an embodiment of the present invention;

[0045] in:

[0046] 1. Frame;

[0047] 2. Rolling and polishing machine;

[0048] 3. Storage bin mechanism; 3-1. Storage bin; 3-2. Storage bin baffle; 3-3. First drive component;

[0049] 4. Lifting frame device; 4-1. Lifting frame; 4-2. Tilting hopper; 4-3. Driving motor; 4-4. Transmission chain;

[0050] 5. Abrasive quantitative conveying device; 5-1. Storage hopper; 5-1a. Quantifying bin; 5-1b. Residual bin; 5-1c. Partition; 5-2. First vibrating component; 5-3. Push plate; 5-4. Push plate cylinder; 5-5. Gate; 5-6. Gate cylinder; 5-7. Residual diversion bin; 5-8. Material guide pipe;

[0051] 6. Conveyor trolley device; 6-1. Conveyor trolley; 6-1a. Frame; 6-1b. Hopper; 6-1c. Conveyor trolley baffle; 6-1d. Third drive component; 6-1e. Cylinder connecting plate; 6-1f. Travel wheel; 6-2. Conveyor track mechanism; 6-2a. Synchronous belt motor; 6-2b. Synchronous belt; 6-2c. Travel track;

[0052] 7. The first conveyor line;

[0053] 8. The second conveyor line;

[0054] 9. Abrasive sorting device; 9-1. Mounting frame; 9-2. First screening section; 9-2a. First sorting screen; 9-3. Second screening section; 9-3a. Second sorting screen; 9-4. Waste storage section; 9-5. Third vibrating component; 9-6. Fourth vibrating component; 9-7. Sorting baffle; 9-8. Fourth driving component;

[0055] 10. Vibrating conveyor device; 10-1. Support; 10-2. Vibrating hopper; 10-2a. Mounting platform; 10-2b. Hopper body; 10-2c. Vibrating conveyor baffle; 10-2d. Fifth drive component; 10-3. Vibrating conveyor motor; 10-4. Conveyor chain;

[0056] 11. Abrasive dispensing device; 11-1. Box; 11-2. Receiving hopper; 11-3. Transfer trough; 11-4. Dispensing hopper; 11-5. Sixth vibrating component; 11-6. Weighing module; 11-7. Dispensing baffle; 11-8. Sixth driving component;

[0057] 12. Abrasive vibration mechanism; 12-1. Mounting seat; 12-2. Abrasive separation chamber; 12-3. Second vibration component; 12-4. Abrasive screen; 12-5. Grinding liquid guide pipe;

[0058] 13. Water tank; 13-1. Water inlet; 13-2. Drain outlet; 13-3. Overflow outlet; 13-4. Pneumatic ball valve. DETAILED DESCRIPTION

[0059] The above scheme is further described below in conjunction with specific examples. It should be understood that these examples are used to illustrate the present invention and are not intended to limit the scope of the present invention. The implementation conditions adopted in the examples can be further adjusted according to the conditions of the specific manufacturer. The implementation conditions not specified are generally those in routine experiments.

[0060] See also Figure 1 、 Figure 2 、 Figure 4 、 Figure 5 , which is a structural schematic diagram of an embodiment of the present invention, provides an automated rolling and polishing system, including a frame 1, a rolling and polishing machine device, a storage bin device, a lifting frame device 4, an abrasive quantitative conveying device 5, a conveying trolley device 6, an abrasive circulating conveying device, an abrasive sorting device 9, a vibrating conveying device 10, an abrasive filling device 11 and an automatic liquid adding device.

[0061] The rolling and polishing machine device includes five rolling and polishing machines 2 arranged side by side on the frame 1. The rolling and polishing machine 2 is a prior art and will not be described in detail in the present invention. It is used to complete the grinding of the workpiece. It should be understood that in other embodiments, other numbers of rolling and polishing machines 2 can be set as needed, and the present invention does not limit it.

[0062] The storage bin device is arranged above the roller polishing machine device, specifically arranged on the upper part of the frame 1, and includes five storage bin mechanisms 3, the same number as the roller polishing machines 2. Each roller polishing machine 2 is provided with a storage bin mechanism 3 for adding abrasives to the roller polishing machine 2. Figure 6Specifically, the storage bin mechanism 3 includes a plurality of storage bins 3-1 arranged side by side and corresponding to the feed port at the upper end of the roller-throwing machine 2, a storage bin baffle 3-2 provided at the discharge port of the storage bin 3-1, and a first drive component 3-3. One end of the storage bin baffle 3-2 is hinged to the storage bin 3-1, and the other end of the storage bin baffle 3-2 is transmission-connected to the first drive component 3-3. The storage bin baffle 3-2 opens or closes the discharge port of the storage bin 3-1 under the drive of the first drive component 3-3. In this example, there are four storage bins 3-1, which are arranged corresponding to the four rollers in the roller-throwing machine 2. Preferably, the first drive component 3-3 is a cylinder.

[0063] The lifting frame device 4 is arranged on one side of the roller polishing machine device and is used to lift the abrasive. Figure 7 、 Figure 8 , including a lifting frame 4-1, a tilting hopper 4-2 that is lifted and lowered in the lifting frame 4-1, and a driving component that drives the tilting hopper 4-2 to move up and down. The driving component includes a driving motor 4-3 and a transmission chain 4-4 that is transmission-connected to the driving motor 4-3. The tilting hopper 4-2 is fixedly connected to the transmission chain 4-4 and slides with the lifting frame 4-1. The transmission chain 4-4 is driven by the driving motor 4-3 to move, thereby driving the tilting hopper 4-2 to move up and down, so as to lift the abrasive in the tilting hopper 4-2 to the upper part of the lifting frame 4-1.

[0064] The abrasive quantitative conveying device 5 is arranged on the upper part of the lifting frame 4-1 and is used to complete the quantitative feeding of the abrasive. Figure 8 The abrasive quantitative conveying device 5 includes a storage hopper 5-1 slidably arranged on the lifting frame 4-1, a first vibrating component 5-2 arranged on the storage hopper 5-1, and a second driving component that drives the storage hopper 5-1 to slide on the lifting frame 4-1. The storage hopper 5-1 is divided into a quantitative bin 5-1a and a residual bin 5-1b by a partition 5-1c. A pushing mechanism is provided on the storage hopper 5-1 to push the residual material in the quantitative bin 5-1a to the residual bin 5-1b, and a gate mechanism is provided at the discharge port of the quantitative bin 5-1a. A residual material diversion bin 5-7 connected to the residual material bin 5-1b and a guide pipe 5-8 connected to the residual material diversion bin 5-7 and extending downward to the top of the abrasive packaging device 11 are provided below the storage hopper 5-1.

[0065] The first vibrating component 5-2 is a vibration motor, and the second driving component is a cylinder. The pushing mechanism includes a push plate 5-3 provided at the upper end of the quantitative bin 5-1a and a push plate cylinder 5-4 connected to the push plate 5-3. The push plate cylinder 5-4 drives the push plate 5-3 to move to push the excess abrasive in the upper part of the quantitative bin 5-1a to the residual material bin 5-1b, completing the quantitative measurement of the abrasive. The excess abrasive in the residual material bin 5-1b is discharged to the abrasive dispensing device 11 through the residual material diversion bin 5-7 and the material guide pipe 5-8. The storage hopper 5-1 is driven by the second driving component to move toward the conveying trolley device 6 to facilitate the delivery of the quantitative abrasive to the conveying trolley device 6. The gate mechanism includes a gate 5-5 and a gate cylinder 5-6 provided at the discharge end of the quantitative bin 5-1a. The gate 5-5 is in transmission connection with the gate cylinder 5-6 and is driven by the gate cylinder 5-6 to open or close the quantitative bin 5-1a.

[0066] See also Figure 3 、 Figure 9 、 Figure 10 The conveying trolley device 6 includes a conveying track mechanism 6-2 arranged above the roller polishing machine device and a conveying trolley 6-1 that moves on the conveying track mechanism 6-2. The conveying trolley 6-1 is used to convey the quantitative abrasives of the abrasive quantitative conveying device 5 to each storage bin mechanism 3 in sequence.

[0067] Specifically, the conveyor track mechanism 6-2 includes a synchronous belt mechanism and a running track 6-2c. The conveyor trolley 6-1 is connected to the synchronous belt 6-2b of the synchronous belt mechanism and is in rolling engagement with the running track 6-2c. The synchronous belt mechanism is conventional technology and includes a driving wheel, a driven wheel, a synchronous belt 6-2b disposed on the driving wheel and the driven wheel, and a synchronous belt motor 6-2a. The driving wheel is in transmission connection with the synchronous belt motor 6-2a. The conveyor trolley 6-1 includes a frame 6-1a, multiple hoppers 6-1b disposed on the frame 6-1a, a conveyor trolley baffle 6-1c disposed at the discharge ports of the multiple hoppers 6-1b, and a third drive component 6-1d that drives the conveyor trolley baffle 6-1c to open or close the discharge ports of the multiple hoppers 6-1b. Multiple running wheels 6-1f are provided at the bottom of the frame 6-1a and engage with the running track 6-2c. In this example, the third driving component 6-1d is a cylinder. Specifically, the conveying trolley baffle 6-1c is slidably arranged below the discharge ports of multiple hoppers 6-1b. A cylinder connecting plate 6-1e is provided at one end in the width direction of the conveying trolley baffle 6-1c. The third driving component 6-1d is provided on both sides of the conveying trolley baffle 6-1c in the length direction on the frame 6-1a. The third driving component 6-1d is connected to the cylinder connecting plate 6-1e, and the cylinder connecting plate 6-1e is driven to move by the third driving component 6-1d to open or close the discharge ports of multiple hoppers 6-1b.

[0068] See also Figure 4 、 Figure 5 The abrasive circulation conveyor device is arranged on one side of the multiple roller polishing machines 2 to discharge the abrasive after grinding. It includes a first conveyor line 7 arranged on the side of the multiple roller polishing machines 2 and a second conveyor line 8 arranged at the discharge port of the first conveyor line 7. The discharge port of the second conveyor line 8 corresponds to the feed port of the abrasive sorting device 9. The first conveyor line 7 is a belt conveyor mechanism in the prior art, and the second conveyor line 8 is a Z-type conveyor belt mechanism in the prior art.

[0069] In order to facilitate the output of the used abrasive in the roller polishing machine 2, an abrasive vibration mechanism 12 is provided below the roller polishing machine 2. Figure 15 Specifically, the abrasive vibration mechanism 12 includes a mounting seat 12-1, an abrasive separation chamber 12-2 arranged on the mounting seat 12-1, and a second vibration component 12-3 arranged on the abrasive separation chamber 12-2. The abrasive separation chamber 12-2 is elastically supported on the mounting seat 12-1 by a spring. One end of the abrasive separation chamber 12-2 is a feed port and the other end is a discharge port. The discharge port of the abrasive separation chamber 12-2 extends to above the first conveyor line 7. A grinding liquid separation port is provided in the middle of the abrasive separation chamber 12-2 and the grinding liquid separation port is provided with an abrasive screen 12-4. The grinding liquid separation port is connected to the water tank through a grinding liquid guide pipe 12-5. The used abrasive and grinding liquid mixture in the roller polishing machine 2 enters the abrasive separation bin 12-2, the second vibrating component 12-3 vibrates, and the abrasive and grinding liquid mixture moves toward the discharge port of the abrasive separation bin 12-2. The grinding liquid flows into the grinding liquid guide pipe 12-5 through the abrasive screen 12-4 at the grinding liquid separation port. The separated abrasive is transported to the first conveyor line 7 through the discharge port of the abrasive separation bin 12-2, and then transported to the abrasive sorting device 9 via the second conveyor line 8.

[0070] See also Figure 11 、 Figure 12The abrasive sorting device 9 is arranged at the discharge end of the abrasive circulation conveying line and is used to sort out qualified abrasives. It includes a mounting frame 9-1, a first screening part 9-2 for intercepting foreign matter and arranged on the mounting frame 9-1 from top to bottom, a second screening part 9-3 for screening qualified abrasives, and a waste storage part 9-4. A third vibrating component 9-5 is provided below the first screening part 9-2, and a fourth vibrating component 9-6 is provided below the second screening part 9-3. A first sorting screen 9-2a is provided in the first screening part 9-2. The first screening part 9-2 and the second screening part 9-3 are elastically supported on the mounting frame 9-1 by springs. A second sorting screen 9-3a is provided in the second screening part 9-3. The aperture of the first sorting screen 9-2a is larger than that of the second sorting screen 9-3a. Foreign matter is intercepted by the first sorting screen 9-2a, and qualified abrasives are selected by the second sorting screen 9-3a. A sorting baffle 9-7 is provided at the discharge port of the second screening part 9-3, and the sorting baffle 9-7 is transmission-connected to the fourth driving component 9-8 and opens or closes the discharge port of the second screening part 9-3 under the drive of the fourth driving component 9-8. Preferably, the third vibrating component 9-5 and the fourth vibrating component 9-6 adopt a vibration motor, and the fourth driving component 9-8 adopts a cylinder, which drives the sorting baffle 9-7 to open the discharge port of the second screening part 9-3 to transport the qualified abrasives sorted out to the vibration conveying device 10.

[0071] The vibrating conveying device 10 is provided at the discharge end of the abrasive sorting device 9 and is used to convey the qualified abrasive to the lifting frame device 4. Figure 13 The vibrating conveying device 10 includes a support 10-1, a vibrating hopper 10-2 arranged on the support 10-1, a driving mechanism for driving the vibrating hopper 10-2 to move back and forth on the support 10-1, and a fifth vibrating component arranged on the vibrating hopper. Specifically, the driving mechanism includes a vibrating conveying motor 10-3, a conveying chain 10-4 driven by the vibrating conveying motor 10-3, and the vibrating hopper 10-2 includes a mounting platform 10-2a and a hopper body 10-2b elastically supported on the mounting platform 10-2a. The hopper body 10-2b is elastically supported on the mounting platform 10-2a via a spring, wherein the mounting platform 10-2a is connected to the conveying chain 10-4 and rollingly cooperates with the support 10-1. The conveying chain 10-4 is driven to move by the rotation of the vibrating conveying motor 10-3, thereby driving the mounting platform 10-2a to move back and forth, thereby driving the hopper body 10-2b to approach or move away from the lifting frame device 4. A vibrating conveying baffle 10-2c is provided at the discharge port of the hopper body 10-2b. The vibrating conveying baffle 10-2c is transmission-connected to the fifth driving component 10-2d and opens or closes the discharge port of the vibrating hopper 10-2 under the drive of the fifth driving component 10-2d. Preferably, the fifth vibrating component is a vibration motor and the fifth driving component 10-2d is a cylinder.

[0072] The abrasive packing device 11 is provided on the lifting frame device 4, and is used to receive the excess abrasive outputted by the abrasive quantitative conveying device 5 after quantitative feeding, and output the abrasive to the vibrating conveying device 10. Figure 14 The abrasive dispensing device 11 includes a housing 11-1, a receiving hopper 11-2 disposed on the housing 11-1, a transfer tank 11-3 disposed below the receiving hopper 11-2, a discharge hopper 11-4 disposed at the discharge end of the transfer tank 11-3, and a sixth vibrating component 11-5 disposed below the transfer tank 11-3. A weighing module 11-6 is disposed between the upper end of the discharge hopper 11-4 and the housing 11-1. A dispensing baffle 11-7 is disposed at the discharge port of the discharge hopper 11-4. The dispensing baffle 11-7 is transmission-connected to a sixth driving component 11-8 and is driven by the sixth driving component 11-8 to open or close the discharge port of the discharge hopper. The sixth vibrating component 11-5 is a direct vibration device in the prior art, and the sixth driving component 11-8 is a cylinder. The excess abrasive discharged by the abrasive quantitative conveying device 5 after quantitative measurement enters the receiving hopper 11-2 through the material guide pipe 5-8 and is stored in the transfer slot 11-3. The weighing module 11-6 weighs the weight of the abrasive. When the abrasive reaches a certain weight, the sixth driving component 11-8 drives the packaging baffle 11-7 to open the discharge port of the discharge hopper 11-4, and conveys the abrasive to the vibrating hopper 10-2 of the vibrating conveying device 10, and then conveys it to the flip hopper 4-2 of the lifting frame device 4 through the vibrating hopper 10-2.

[0073] An automatic liquid adding device is also provided on the side above the roller polishing machine device, which is used to add grinding liquid into the roller polishing machine 2. The automatic liquid adding device includes multiple water tanks 13 corresponding to the multiple roller polishing machines 2. Figure 16 The water tank 13 is provided with a water inlet 13-1, a drain outlet 13-2 and an overflow outlet 13-3, and a pneumatic ball valve 13-4 is provided at the drain outlet 13-2.

[0074] The working principle of the present invention is:

[0075] During the first operation, the prepared abrasive is manually added to the tipping hopper 4-2 of the lifting frame device 4, and the tipping hopper 4-2 is lifted to the upper part of the lifting frame 4-1 by the driving component and turned over, and the abrasive is poured into the storage hopper 5-1 of the abrasive quantitative conveying device 5, and the pushing mechanism pushes the excess abrasive into the residual material bin 5-1b and then discharges it to the abrasive filling device 11 through the guide pipe 5-8, so as to realize the quantitative measurement of the abrasive in the quantitative bin 5-1a, and the quantitative abrasive is discharged into the hopper 6-1b of the conveying trolley 6-1, and the conveying trolley 6-1 runs to each storage bin mechanism 3 in turn through the synchronous belt mechanism, and discharges the abrasive into the storage bin mechanism 3. The abrasives in the multiple storage bins 3-1 of the storage bin mechanism 3 are manually added to the drum in the roller polishing machine 2 in turn, and the grinding liquid is manually added from the water tank 13. After grinding is completed, the upper cover of the roller polishing machine 2 is opened manually, the product is taken out, the abrasive and grinding liquid in the drum are poured out, the abrasive and grinding liquid flow into the abrasive vibration mechanism 12 below the roller polishing machine 2, and the grinding liquid flows into the liquid storage tank below. The abrasive is transported to the abrasive sorting device 9 via the abrasive circulation conveying device to sort out qualified abrasives, and the qualified abrasives are transported to the tipping hopper 4-2 of the lifting frame device 4 via the vibrating conveying device 10, and circulated in sequence.

[0076] The above examples are intended only to illustrate the technical concepts and features of the present invention. Their purpose is to enable those skilled in the art to understand the contents of the present invention and implement them accordingly. They are not intended to limit the scope of protection of the present invention. Any equivalent changes or modifications made in accordance with the spirit of the present invention are intended to be covered by the scope of protection of the present invention.

Claims

1. A rolling and throwing automation system, characterized in that: include: A roller polishing machine device, comprising a plurality of roller polishing machines arranged side by side; A material storage bin device is arranged above the roller-throwing machine device, and includes a plurality of material storage bin mechanisms corresponding to the plurality of roller-throwing machines; A lifting frame device, which is arranged on one side of the roller polishing machine device and is used to lift the abrasive; An abrasive quantitative conveying device, which is arranged on the upper part of the lifting frame device and is used to complete the quantitative feeding of the abrasive; A conveying trolley device includes a conveying track mechanism arranged above the roller-polishing machine device and a conveying trolley arranged to move on the conveying track mechanism, and the conveying trolley sequentially conveys the abrasives quantitatively conveyed by the abrasive quantitative conveying device to each storage bin mechanism; An abrasive circulation conveying device is provided on one side of the roller polishing machine device and is used to output the abrasive after grinding; an abrasive sorting device, which is arranged at the discharge end of the abrasive circulating conveying device and is used to sort out qualified abrasives; a vibrating conveying device, which is arranged at the discharge end of the abrasive sorting device and is used to convey qualified abrasive to the lifting frame device; an abrasive dispensing device, which is provided on the lifting frame device and is used to receive excess abrasive outputted by the abrasive quantitative conveying device after quantitative measurement, and output the abrasive to the vibrating conveying device; An automatic liquid adding device is used to add grinding liquid into the roller polishing machine.

2. The automated rolling and throwing system according to claim 1, characterized in that: The storage bin mechanism includes a plurality of storage bins arranged side by side and corresponding to the abrasive inlet at the upper end of the rolling and polishing machine, a storage bin baffle arranged at the storage bin outlet, and a first driving component. One end of the storage bin baffle is hinged on the storage bin, and the other end of the storage bin baffle is transmission-connected to the first driving component. The storage bin baffle opens or closes the storage bin outlet under the drive of the first driving component.

3. The automated rolling and throwing system according to claim 1, characterized in that: The lifting frame device includes a lifting frame, a tilting hopper that is lifted and lowered in the lifting frame, and a driving component that drives the tilting hopper to move up and down.

4. The automated rolling and throwing system according to claim 3, characterized in that: The abrasive quantitative conveying device includes a storage hopper slidably arranged on the lifting frame, a first vibrating component arranged on the storage hopper, and a second driving component that drives the storage hopper to slide on the lifting frame. The storage hopper is divided into a quantitative bin and a residual bin by a partition. The storage hopper is provided with a pushing mechanism for pushing the residual material in the quantitative bin to the residual bin, and the discharge port of the quantitative bin is provided with a gate mechanism. A residual material diversion bin connected to the residual material bin and a guide pipe connected to the residual material diversion bin and extending downward to the top of the abrasive packaging device are provided below the storage hopper.

5. The automated rolling and throwing system according to claim 1, characterized in that: The conveying track mechanism includes a synchronous belt mechanism and a running track, and the conveying trolley is connected to the synchronous belt of the synchronous belt mechanism and rollingly cooperates with the running track; The conveying trolley includes a frame, a plurality of hoppers arranged on the frame, a conveying trolley baffle arranged at the discharge ports of the plurality of hoppers, and a third driving component that drives the conveying trolley baffle to open or close the discharge ports of the hoppers. The bottom of the frame is provided with a plurality of walking wheels that cooperate with the walking track.

6. The automated rolling and throwing system according to claim 1, characterized in that: The abrasive circulation conveying device includes a first conveying line arranged on one side of the multiple roller polishing machines and a second conveying line arranged at the discharge port of the first conveying line. The discharge port of the second conveying line corresponds to the feed port of the abrasive sorting device.

7. The automated rolling and throwing system according to claim 6, characterized in that: An abrasive vibration mechanism is provided below the roller polishing machine, including a mounting seat, an abrasive separation bin arranged on the mounting seat and a second vibration component arranged on the abrasive separation bin. One end of the abrasive separation bin is a feed port and the other end is a discharge port. The discharge port of the abrasive separation bin extends to the top of the first conveyor line. A grinding liquid separation port is provided in the middle of the abrasive separation bin and an abrasive screen is provided at the grinding liquid separation port. The grinding liquid separation port is connected to the water tank through a grinding liquid guide pipe.

8. The automated rolling and throwing system according to claim 1, characterized in that: The abrasive sorting device includes a first screening part for intercepting foreign matter, a second screening part for screening qualified abrasives and a waste storage part, which are arranged in a connected manner from top to bottom. A third vibrating component is provided below the first screening part, and a fourth vibrating component is provided below the second screening part. A first sorting screen is provided in the first screening part, and a second sorting screen is provided in the second screening part. A sorting baffle is provided at the discharge port of the second screening part, and the sorting baffle is transmission-connected to the fourth driving part and opens or closes the discharge port of the second screening part under the drive of the fourth driving part.

9. The automated rolling and throwing system according to claim 1, characterized in that: The vibrating conveying device includes a support, a vibrating hopper slidably arranged on the support, a driving mechanism for driving the vibrating hopper to move back and forth on the support, and a fifth vibrating component arranged on the vibrating hopper. The vibrating hopper and the support are rollingly engaged. The discharge port of the vibrating hopper is provided with a vibrating conveying baffle, which is transmission-connected to the fifth driving component and opens or closes the discharge port of the vibrating hopper under the drive of the fifth driving component.

10. The automated rolling and throwing system according to claim 1, characterized in that: The abrasive packaging device includes a box body, a receiving hopper arranged on the box body, a transfer trough arranged below the receiving hopper, a discharge hopper arranged at the discharge end of the transfer trough and a sixth vibrating component arranged below the transfer trough. A weighing module is provided between the upper end of the discharge hopper and the box body, and a packaging baffle is provided at the discharge port of the discharge hopper. The packaging baffle is transmission-connected to the sixth driving component and opens or closes the discharge port of the discharge hopper under the drive of the sixth driving component.

Citation Information

Patent Citations

  • Automatic rolling and polishing system

    CN218017922U