An automatic loading and unloading system for anode hangers
By designing an automatic loading and unloading system for anode racks and utilizing the coordinated operation of mechanical systems, the three-injury risk and low efficiency problems of manual loading of products during anodizing treatment have been solved, thereby improving safety and efficiency.
Patent Information
- Application Number
- CN202210987785.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-17
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2042-08-17
AI Technical Summary
In the prior art anodizing process, the process of loading the product onto the hanger requires manual operation, which poses the risk of three injuries, increases the operator's labor intensity and reduces work efficiency.
An automatic loading and unloading system for anode racks is designed, which includes a product loading device, a product positioning device, a rack fixing device, a first transmission device and a second transmission device. Automatic loading and unloading is achieved through the coordinated operation of a mechanical system.
It reduces the labor intensity of operators, avoids damage to products, hangers and personnel, and improves operational safety and production efficiency.
Smart Images

Figure CN115352871B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of anodizing treatment devices, in particular to an automatic loading and unloading system for an anode hanger. Background Art
[0002] During the anodizing process, anode racks are used to clamp and secure products. In the prior art, products are often loaded onto the racks manually, and during this process, the product needs to be positioned manually by pressing the rack springs. To avoid damage to the racks, products, and operators during loading, extremely high operator proficiency is required. Long-term manual operation increases the workload of operators and reduces work efficiency. Therefore, it is crucial to provide an automatic loading and unloading system for anode racks that can avoid the risk of injury, reduce labor, and improve production efficiency. Summary of the Invention
[0003] The purpose of the present invention is to solve the above problems and provide an automatic loading and unloading system for anode racks.
[0004] In order to solve the above technical problems, the technical solutions adopted by the present invention are as follows:
[0005] An automatic loading and unloading system for anode hangers, comprising a product loading device, a product positioning device provided on one side of the product loading device, a hanger fixing device provided on the other side of the product loading device and used to set the hanger, a first transmission device provided between the product positioning device and the product loading device, and a second transmission device provided between the product loading device and the hanger fixing device.
[0006] Preferably, the product loading device includes a loading platform, a bracket provided on the loading platform, and side pushing mechanisms symmetrically provided on both sides of the bracket.
[0007] Preferably, the bracket includes a lifting drive member symmetrically arranged at both ends of the upper loading platform, a connecting bridge arranged at both ends corresponding to the lifting drive member, a receiving plate arranged on the connecting bridge and perpendicular to the longitudinal direction of the connecting bridge, and a first receiving block and a second receiving block arranged at intervals on the lifting part of the lifting drive member; a placement block is provided on both sides of the receiving plate, and the plane of the placement block is higher than the height of the plane of the connecting bridge.
[0008] Preferably, the side-pushing mechanism includes a support provided on the upper loading platform, a sliding driving member provided on the support and with the telescopic end facing the bracket, a slider connected to the telescopic end of the sliding driving member, a slide plate connected to the slider, claws symmetrically provided at both ends of the slide plate, and a stop block provided on the claw; a slot is provided on the side of the claw close to the bracket, and a socket is also provided on the main body of the claw.
[0009] Preferably, the product positioning device includes a positioning platform, a positioning drive mechanism provided on the positioning platform, and a positioning jig connected to the positioning drive mechanism; the positioning drive mechanism includes a linear guide rail provided parallel to the positioning platform, a positioning drive member provided on the positioning platform, and a mounting plate connected to the positioning drive member and slidably connected to the linear guide rail; the positioning jig is provided on the mounting plate; the positioning jig includes a positioning plate, and a positioning protrusion provided on the edge area of the positioning plate.
[0010] Preferably, the hanger fixing device includes a fixing frame and a locking mechanism arranged on the top of the fixing frame; the fixing frame includes parallel side frames, a bottom plate arranged vertically between the bottoms of the side frames, and a crossbeam arranged vertically between the tops of the side frames; the locking mechanism is mounted on the crossbeam; the locking mechanism includes a carrier plate spanning the crossbeam, a straightening assembly and a clamping assembly arranged on the carrier plate.
[0011] Preferably, the straightening assembly includes a first straightening drive member arranged on the carrier plate, a support plate connected to the top of the first straightening drive member, a second straightening drive member arranged on both sides of the support plate, and a guide plate arranged at the telescopic end of the second straightening drive member and extending toward the lower part of the carrier plate; the clamping assembly includes a vertical plate arranged perpendicular to the carrier plate, a lifting drive member arranged on the vertical plate with the telescopic end facing downward, and a clamping slot plate connected to the telescopic end of the lifting drive member.
[0012] Preferably, the hanger includes a hanging frame and a carrier arranged on the hanging frame; the hanging frame includes a supporting frame, elastic clamping members arranged one-to-one at the top and bottom of the supporting frame, a connecting rod provided at the top of the supporting frame and passing through the elastic clamping members at the top, a top plate provided at the top of the supporting frame, and a connecting member provided on the top plate; both ends of the connecting rod are connected to the top of the supporting frame through an elastic connecting member, and an elastic connecting part is provided on the top of the connecting member; the carrier includes a load-bearing frame and a connecting frame evenly distributed on the load-bearing frame, and a spring sheet provided on the connecting frame, and the spring sheet is bent into a U shape as a whole; the spring sheet is Y-shaped, including a closing part and a fork part, and the fork part forms two hanging branches.
[0013] Preferably, the first transmission device includes a first driver and a first gripper connected to the output end of the first driver; the first gripper includes a first connecting member connected to the first driver and a suction frame provided at the other end of the first connecting member, and the suction frame is provided with a suction nozzle.
[0014] Preferably, the second transmission device includes a second driver and a second gripper connected to the output end of the second driver; the second gripper includes a second connecting member connected to the second driver and a clamping mechanism provided at the other end of the second connecting member; the clamping mechanism includes a first ⌚-shaped frame connected to the second connecting member, a second ⌚-shaped frame slidably connected to the first ⌚-shaped frame, and a second sliding drive member provided on the first ⌚-shaped frame; a limit block is provided at the end of the opening of the first ⌚-shaped frame.
[0015] The beneficial effects produced by the present invention include at least:
[0016] The automatic loading and unloading system for anode hangers of the present invention replaces manual operation with automatic operation of a mechanical system through the coordinated cooperation of the product loading device, the product positioning device, the hanger fixing device, the first transmission device and the second transmission device, thereby reducing the labor intensity of operators, avoiding damage to products, hangers and workers, improving the safety and stability of operations, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 Schematic diagram of the automatic loading and unloading system for anode racks of the present invention;
[0018] Figure 2 A schematic diagram of the product mounting device;
[0019] Figure 3 is a schematic diagram of the bracket;
[0020] Figure 4 is a schematic diagram of the thrust mechanism;
[0021] Figure 5 A schematic diagram of the assembly of the product and the carrier for the product mounting device;
[0022] Figure 6 A schematic diagram of a product positioning device;
[0023] Figure 7 is a schematic diagram of a hanger fixing device;
[0024] Figure 8 is a schematic diagram of the locking mechanism;
[0025] Figure 9 is a schematic diagram of a first transmission device;
[0026] Figure 10 is a schematic diagram of a second transmission device;
[0027] Figure 11 is a schematic diagram of the second gripper;
[0028] Figure 12is a schematic diagram of the hanger;
[0029] Figure 13 A schematic diagram of the vehicle. DETAILED DESCRIPTION
[0030] To facilitate understanding of the present invention, the present invention will be described more fully below with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the accompanying drawings. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present disclosure.
[0031] It should be noted that when an element is referred to as being “fixed to” another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or there may be an intermediate element.
[0032] In this disclosure, references to "first," "second," and so on are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the technical features being referenced. The direction "bottom" refers to the direction toward the horizontal ground; the direction "top" refers to the direction away from the horizontal bottom.
[0033] Example
[0034] like Figure 1 As shown, an automatic loading and unloading system for anode hangers includes a product loading device 1, a product positioning device 2 provided on one side of the product loading device 1, a hanger fixing device 3 provided on the other side of the product loading device 1 and used to set a hanger 6, a first transmission device 4 provided between the product positioning device 2 and the product loading device 1, and a second transmission device 5 provided between the product loading device 1 and the hanger fixing device 3.
[0035] That is, the first conveying device 4 and the second conveying device 5 are respectively located on either side of the product loading device 1. The first conveying device 4 is located on the side of the product loading device 1 close to the product positioning device 2, and the second conveying device 5 is located on the side of the product loading device 1 close to the hanger fixing device 3. The first conveying device 4 is used to transfer products from the product positioning device 2 to the product loading device 1; the second conveying device 5 is used to transfer carriers between the product loading device 1 and the hanger fixing device 3.
[0036] It should be noted that, in the embodiment of the present invention, the product is a square product with four corners embedded with positioning pieces for connecting with the spring sheet, and the positioning piece is provided with a positioning hole for inserting a fork of the spring sheet.
[0037] like Figure 2-4 As shown, the product loading device 1 includes a loading platform 11, a bracket 12 provided on the loading platform 11, and a side pushing mechanism 13 symmetrically provided on both sides of the bracket 12. The bracket 12 is provided corresponding to the longitudinal axis of the loading platform 11.
[0038] The bracket 12 includes a lifting drive member 121 symmetrically arranged at both ends of the upper loading platform 11, a connecting bridge 122 corresponding to the lifting drive member 121 at both ends, a receiving plate 123 arranged on the connecting bridge 122 and arranged vertically with the connecting bridge 122 for receiving the product, and a first receiving block 124 and a second receiving block 125 arranged at intervals on the lifting part of the lifting drive member 121 for receiving the end of the carrier 62; a placement block 126 is provided on both sides of the receiving plate 123, and the plane of the placement block 126 is higher than the height of the plane of the connecting bridge 122; the first receiving block 124 and the second receiving block 125 are spaced apart along the lifting direction of the lifting drive member 121. In the embodiment of the present invention, the spacing between the first receiving block 124 and the second receiving block 125 is not specifically limited and can be adjusted according to actual conditions, as long as there is no mutual interference in the taking and placing of the carrier 62. The number of the receiving plates 123 is set to correspond to the number of the connecting frames 622 of the carrier 62 , that is, the number of the receiving plates 123 is set to correspond to the number of products pre-set on a single side of the carrier 62 .
[0039] During use, both ends of the carrier 62 are simultaneously attached to the first receiving block 124 or the second receiving block 125, and the opening direction of the spring piece 623 is arranged opposite to the plane of the loading platform 11. The lifting drive member 121 can be equipped with two carriers 62 at the same time, enabling continuous loading of products and the carriers 62, thereby improving production efficiency.
[0040] Optionally, the connecting bridge 122 is provided with a limiting protrusion on the plane of both ends of the lifting drive member 121 for limiting the end of the carrier 62. Optionally, the receiving plate 123 is further provided with a sensor for detecting whether the product is aligned.
[0041] The side pushing mechanism 13 is arranged corresponding to the receiving plate 123 , and the side pushing mechanism 13 is symmetrically arranged on both sides of the receiving plate 123 . The two symmetrically arranged side pushing mechanisms 13 constitute a group, and the number of groups of the side pushing mechanism 13 is the same as the number of the receiving plates 123 .
[0042] The side pushing mechanism 13 includes a support 131 provided on the upper loading platform 11, a sliding driving member 132 provided on the support 131 and with its telescopic end facing the bracket 12, a slider 133 connected to the telescopic end of the sliding driving member 132, a slide plate 134 connected to the slider 133, claws 135 symmetrically provided at both ends of the slide plate 134, and a stopper 136 provided on the claw 135 and matching the edge profile of the product; the support 131 and the areas corresponding to the two ends of the slide plate 134 are provided with a stopper for the slide plate 134 to move. Sliding rail; the side of the clamping claw 135 close to the bracket 12 is provided with a clamping groove 1351 for clamping the spring piece 623 close to the fork of the connecting frame 622, and the main body of the clamping claw 135 is also provided with a socket for allowing the spring piece 623 to pass through away from the fork of the connecting frame 622; the socket is a long hole arranged along the moving direction of the clamping claw 135; the side of the stop block 136 facing the bracket 12 is provided with a notch for inserting the spring piece 623 away from the forked hanging branch of the bracket 12 to prevent the hanging branch from damaging the product.
[0043] like Figure 5 As shown, when in use: the sliding drive member 132 drives the slider 133 to move toward the direction close to the elastic piece 623, and then drives the slide plate 134 to move along the slide rail toward the direction close to the elastic piece 623, and then drives the claw 135 to approach the elastic piece 623. As the claw 135 moves, the fork close to the claw 135 is inserted into the socket, and the slot 1351 abuts against the other fork. As the claw 135 moves, the elastic piece 623 is pushed sideways to the installation position with the product, and the fork abutting against the slot 1351 is inserted into the positioning hole of the product; the telescopic end of the sliding drive member 132 moves in the opposite direction, so that the claw 135 moves away from the elastic piece 623, and the fork provided in the socket disengages from the socket and rebounds, thereby completing the clamping of the product by the elastic piece 623. The sliding drive members 132 on the side push mechanisms 13 on both sides of the bracket 12 synchronously drive the clamping claws 135 to move in opposite directions, synchronously clamping the ends of the product, thereby allowing the product to be loaded onto the carrier 62.
[0044] Preferably, the claw 135 is slidably connected to the slide 134, and a buffer member connected to the claw 135 is provided on a side of the slide 134 away from the locking slot 1351. The buffer member is compressed and contracts when the claw 135 is subjected to a large force, preventing the claw 135 from overpressing the spring 623, thereby avoiding damage to the spring 623 and the product.
[0045] A side push mechanism 13 simultaneously pushes two springs 623 on the same side of the connecting frame 622, ensuring the consistency of the movement of the springs 623. To further improve the operational stability of the side push mechanism 13, the side push mechanism 13 includes three synchronously moving sliding drive members 132, and the slider 133 is simultaneously connected to the telescopic ends of the three sliding drive members 132.
[0046] like Figure 6 As shown, the product positioning device 2 includes a positioning platform 21, a positioning drive mechanism 22 provided on the positioning platform 21, and a positioning fixture 23 connected to the positioning drive mechanism 22; the positioning drive mechanism 22 includes a linear guide rail 221 provided parallel to the positioning platform 21, a positioning drive member 222 provided on the positioning platform 21, and a mounting plate 223 connected to the positioning drive member 222 and slidably connected to the linear guide rail 221; the positioning fixture 23 is provided on the mounting plate 223; the positioning fixture 23 includes a positioning plate 231, and a positioning protrusion 232 provided on the edge area of the positioning plate 231.
[0047] Optionally, the positioning jig 23 may also include a positioning protrusion on the side of the positioning plate 231 facing away from the positioning platform 21. The positioning protrusion corresponds to the positioning hole provided on the product and is inserted into the positioning hole when the product is placed. A sliding member that cooperates with the linear guide 221 is provided at the corresponding portion of the mounting plate 223 and the linear guide 221. The positioning jig may also be equipped with a sensor to detect whether the product is properly aligned.
[0048] During use, the product is placed on the positioning jig 23 , and the positioning drive 222 drives the mounting plate 223 to slide along the linear guide rail 221 , thereby transporting the product on the positioning jig 23 toward the direction close to the first transmission device 4 .
[0049] like Figure 7 and Figure 8 As shown, the hanger fixing device 3 includes a fixing frame 31 and a locking mechanism 32 disposed at the top of the fixing frame 31 and used to connect to the hanger 6. The fixing frame 31 includes parallel side frames 311, a bottom plate 312 disposed perpendicularly between the bottoms of the side frames 311 and used to receive the hanger 6, and a crossbeam 313 disposed perpendicularly between the tops of the side frames 311. The locking mechanism 32 is mounted on the crossbeam 313. The locking mechanism 32 includes a carrier plate 321 spanning the crossbeam 313, a straightening assembly 322 disposed on the carrier plate 321, and a clamping assembly 323. Furthermore, a limit plate is provided on the bottom plate 312 for limiting the bottom of the hanger 6.
[0050] The centralizing assembly 322 includes a first centralizing driver 3221 disposed on the carrier plate 321, a support plate 3222 connected to the top of the first centralizing driver 3221, second centralizing drivers 3223 disposed on opposite sides of the support plate 3222, and a guide plate 3224 disposed at the telescopic end of the second centralizing driver 3223 and extending toward the bottom of the carrier plate 321.
[0051] The guide plate 3224 and the support plate 3222 are provided with avoidance grooves in the corresponding areas, so that the support plate 3222 can move in a direction parallel to the plane of the support plate 3222. The bottom of the guide plate 3224 is L-shaped and is bent toward the direction of the hanger 6.
[0052] The clamping assembly 323 includes a vertical plate 3231 perpendicular to the carrier plate 321 , a lifting drive member 3232 disposed on the vertical plate 3231 with the telescopic end facing downward, and a clamping slot plate 3233 connected to the telescopic end of the lifting drive member 3232 .
[0053] Corresponding holes are provided on the areas corresponding to the telescopic ends of the carrier plate 321 and the lifting drive member 3232 for passing through; further preferably, in order to improve the stability of the operation of the clamping assembly 323, a transfer assembly is provided between the telescopic end of the lifting drive member 3232 and the clamping slot plate 3233, and the transfer assembly includes a transfer plate connected to the telescopic end of the lifting drive member 3232 and a transfer rod vertically symmetrically arranged on the bottom surface of the transfer plate, and the clamping slot plate 3233 is connected to the bottom end of the transfer rod.
[0054] A vertical guide rail for the movement of the vertical plate 3231 is provided on the surface of the vertical plate 3231 close to the supporting plate 3222 , and a corresponding piece is provided at the corresponding position of the supporting plate 3222 and the vertical guide rail to be slidably connected with the vertical guide rail.
[0055] During use: the telescopic end of the first straightening drive member 3221 contracts, driving the support plate downward, thereby driving the guide plate 3224 downward. The telescopic end of the second straightening drive member 3223 moves toward each other, thereby driving the guide plates 3224 toward each other. The bottom of the guide plates 3224 inserts into the side of the support frame 611 of the hanger 6, thereby allowing the guide plates 3224 to guide and support both sides of the hanger 6. The telescopic end of the lifting drive member 3232 moves downward, driving the clamping slot plate 3233 to move toward the top of the hanger 6, thereby causing the clamping slot plate 3233 to clamp the elastic connection portion of the hanger 6. Alternatively, the elastic connection portion may be a bent elastic sheet, which, when connected to the clamping slot plate 3233, achieves a secure connection with the clamping slot plate 3233 by exerting force on the clamping slot plate 3233.
[0056] The number of the hangers 6 that can be fixed simultaneously by the hanger fixing device 3 is at least 2.
[0057] like Figure 12 As shown, the hanger 6 includes a hanging frame 61 and a carrier 62 arranged on the hanging frame 61; the hanging frame 61 includes a supporting frame 611, elastic clamping members 612 arranged at the top and bottom of the supporting frame 611 in a one-to-one manner, a connecting rod 613 arranged at the top of the supporting frame 611 and passing through the elastic clamping members 612 at the top, a top plate 614 arranged at the top of the supporting frame 611, and a connecting member 615 arranged on the top plate 614; wherein, the elastic clamping member 612 group clamps and fixes the top and top of the carrier 62 respectively; the two ends of the connecting rod 613 are connected to the top of the supporting frame 611 by elastic connecting members 616, and the top of the connecting member 615 is provided with an elastic connecting part, which is matched with the clamping slot plate 3233; when in use, the elastic connecting member 616 is arranged in the clamping slot plate 3233;
[0058] like Figure 13 As shown, the carrier 62 includes a supporting frame 621, connecting frames 622 evenly distributed on the supporting frame 621, and spring clips 623 disposed on the connecting frames 622. The spring clips 623 are bent into a U-shape as a whole. The spring clips 623 are Y-shaped, including a closed portion and a bifurcated portion, with the bifurcated portion forming two hanging branches. In other words, the Y-shaped spring clips 623, which include a closed portion and a bifurcated portion, are bent into a U-shape when connected to the connecting frame 622.
[0059] In an embodiment of the present invention, the supporting frame 621 is square as a whole, the connecting frame 622 is distributed along the longitudinal direction of the supporting frame 621, the connecting frame 622 is H-shaped, and the two parallel sides of the connecting frame 622 are arranged parallel to the longitudinal direction of the supporting frame 621; the spring clips 623 are symmetrically arranged at the ends of the two parallel sides of the connecting frame 622; the closed part of the spring clip 623 is connected to the connecting frame 622, and the fork part of the spring clip 623 is bent in the direction away from the side of the connecting frame 622, so that the spring clip 623 is bent into a U shape as a whole, and the fork part of the spring clip 623 and the end of the closed part are oriented in the same direction.
[0060] The top of the carrier 62 is provided with an arcuate groove. When the top of the carrier 62 is placed in the elastic clamping member 612, the elastic connector 616 is compressed and contracts. After the arcuate groove contacts the connecting rod 613, the elastic connector 616 rebounds, allowing the connector to be located in the arcuate groove, further securing the carrier 62. The supporting frame 621 is also provided with a limiting hole for the limiting protrusion on the connecting bridge 122 to be placed.
[0061] like Figure 9 As shown, the first transmission device 4 includes a first driver 41 and a first gripper 42 connected to the output end of the first driver 41; the first gripper 42 includes a first connecting member 421 connected to the first driver 41 and a suction frame 422 provided at the other end of the first connecting member 421, and the suction frame 422 is provided with a suction nozzle for sucking products.
[0062] The suction nozzle is connected to the negative pressure device via a ventilation duct. Alternatively, the suction frame 422 can be a square frame, with a suction nozzle positioned on only one side, allowing the first conveyor 4 to only suck one product at a time. Alternatively, suction nozzles can be positioned on both sides of the square frame, allowing products to be sucked onto both sides of the square frame, allowing the first conveyor 4 to transfer two products simultaneously. The suction frame 422 can be in the shape of a triangular prism or a cube, with products being sucked onto the sides of the suction frame 422. Preferably, in this embodiment of the present invention, the suction frame 422 is in the shape of a triangular prism.
[0063] like Figure 10 and Figure 11As shown, the second transmission device 5 includes a second driver 51 and a second gripper 52 connected to the output end of the second driver 51; the second gripper 52 includes a second connecting member 521 connected to the second driver 51 and a clamping mechanism 522 provided at the other end of the second connecting member 521; the clamping mechanism 522 includes a first ⌚-shaped frame 5221 connected to the second connecting member 521, a second ⌚-shaped frame 5222 slidably connected to the first ⌚-shaped frame 5221, and a second sliding driving member 5223 provided on the first ⌚-shaped frame 5221 and used to drive the second ⌚-shaped frame 5222 to slide on the first ⌚-shaped frame 5221; a limit block 5224 is provided at the open end of the first ⌚-shaped frame 5221.
[0064] The first ⌚-shaped frame 5221 includes a first cross bar connected to the second connecting member 521 and a first side bar parallel and perpendicular to the two ends of the first cross bar. The second ⌚-shaped frame 5222 includes a second cross bar parallel to the first cross bar and a second side bar perpendicular and perpendicular to the two ends of the second cross bar. The opening direction of the first ⌚-shaped frame 5221 is set away from the second driver 51. The second ⌚-shaped frame 5222 is set in the same direction as the first ⌚-shaped frame 5221. The length of the second side bar is smaller than the length of the first side bar. The fixed part of the second sliding drive member 5223 is set close to the first cross bar and its telescopic end is connected to the second cross bar. The limit block 5224 is set at the end of the first side bar away from the first cross bar.
[0065] When in use, the second sliding drive member 5223 drives the second ⌚-shaped frame 5222 to move along the first side rod toward the direction away from the first cross rod, and the second side rod of the second ⌚-shaped frame 5222 abuts against the supporting frame 621 of the carrier 62, so that the supporting frame 621 of the carrier 62 is tightly clamped between the limit block 5224 and the second side rod.
[0066] Optionally, both the first driver 41 and the second driver 51 are six-axis robots.
[0067] Optionally, one or more of the positioning platform 21, the loading platform 11, or the fixing frame may be provided with casters and feet at their bottoms. The casters may be lockable casters, and the height of the feet may be adjustable. When the device is fixed, the casters are locked and the feet are adjusted so that the bottoms of the feet contact the ground. To move the device, the casters are unlocked and the feet are adjusted so that the bottoms of the feet are away from the ground.
[0068] A protective net is provided on the periphery of the anode hanger automatic loading and unloading system to maintain the product loading device 1, the product positioning device 2, the hanger fixing device 3, the first transmission device 4 and the second transmission device 5; the protective net corresponding to the product positioning device 2 is provided on the positioning platform 21 to facilitate the transmission of the product; when laid on the hanger 6 fixing device, the protective net is connected to the fixed frame 31.
[0069] Optionally, the product positioning device 2, the product loading device 1, and the hanger fixing device 3 are each equipped with an emergency stop controller, which allows for manual emergency stop and halting of the equipment in the event of a malfunction. In the embodiments of the present invention, the placement of each device is not specifically limited; the specific arrangement of each device can be adjusted based on the actual operating environment to facilitate operation of each device.
[0070] The automatic anode rack loading and unloading system of the present invention includes the following steps during operation: the rack fixing device 3 fixes an empty rack 6, the product is placed on the product positioning device 2, and then the product is conveyed in a direction close to the first transmission device 4. The first transmission device 4 absorbs the product and transfers the product to the product loading device 1. The product loading device 1 is pre-installed with an empty carrier 62. The product is installed on the carrier 62 on the product loading device 1. The second transmission device 5 then transfers the carrier 62 with the product to the rack fixing device 3 for fixation. After all the carriers 62 on the rack 6 are installed with products, the rack 6 is removed and transferred to the anodizing area, where the empty carrier 62 pre-installed on the product loading device 1 can be transferred by the second transmission device 5. After the anodizing process is completed, the rack 6 is transported back to the rack fixing device 3 and the reverse operation is performed to achieve product unloading. The automatic loading and unloading of the anode rack of the present invention realizes the automatic loading and installation of the product and the rack 6 and the automatic operation of unloading.
[0071] The technical features of the above embodiments can be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0072] The above embodiments merely represent preferred embodiments of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the patent for this invention shall be determined by the appended claims.
Claims
1. An automatic loading and unloading system for anode racks, characterized by: The product loading device includes a product positioning device provided on one side of the product loading device, a hanger fixing device provided on the other side of the product loading device and used to set a hanger, a first transmission device provided between the product positioning device and the product loading device, and a second transmission device provided between the product loading device and the hanger fixing device; the first transmission device is used to transfer the product from the product positioning device to the product loading device; the second transmission device is used to transfer the carrier between the product loading device and the hanger fixing device; The hanging device includes a hanging frame and a carrier arranged on the hanging frame; The carrier includes a carrying frame, connecting frames evenly distributed on the carrying frame, and springs provided on the connecting frames, wherein the springs are bent into a U-shape as a whole; the springs are Y-shaped, including a closing portion and a bifurcated portion, wherein the bifurcated portion forms two hanging branches; The product loading device includes a loading platform, a bracket provided on the loading platform, and side pushing mechanisms symmetrically provided on both sides of the bracket; The side-pushing mechanism includes a support provided on the upper loading platform, a sliding driving member provided on the support and with the telescopic end facing the bracket, a slider connected to the telescopic end of the sliding driving member, a slide plate connected to the slider, claws symmetrically provided at both ends of the slide plate, and a stopper provided on the claw; a slot is provided on the side of the claw close to the bracket, and a socket is also provided on the main body of the claw; the product is a square product with four corners embedded with positioning members for connecting with spring pieces, and a positioning hole is provided on the positioning member for inserting a fork of the spring piece.
2. The automatic loading and unloading system for anode racks according to claim 1, characterized in that: The bracket includes a lifting drive member symmetrically arranged at both ends of the upper loading platform, a connecting bridge arranged at both ends corresponding to the lifting drive member, a receiving plate arranged on the connecting bridge and perpendicular to the longitudinal direction of the connecting bridge, and a first receiving block and a second receiving block arranged at intervals on the lifting part of the lifting drive member; a placement block is provided on both sides of the receiving plate, and the plane of the placement block is higher than the height of the plane of the connecting bridge.
3. The automatic loading and unloading system for anode racks according to claim 1, characterized in that: The product positioning device includes a positioning platform, a positioning drive mechanism provided on the positioning platform, and a positioning jig connected to the positioning drive mechanism; the positioning drive mechanism includes a linear guide rail provided parallel to the positioning platform, a positioning drive member provided on the positioning platform, and a mounting plate connected to the positioning drive member and slidably connected to the linear guide rail; the positioning jig is provided on the mounting plate; the positioning jig includes a positioning plate and a positioning protrusion provided on the edge area of the positioning plate.
4. The automatic loading and unloading system for anode racks according to claim 1, characterized in that: The hanger fixing device includes a fixing frame and a locking mechanism arranged on the top of the fixing frame; the fixing frame includes parallel side frames, a bottom plate arranged vertically between the bottoms of the side frames, and a crossbeam arranged vertically between the tops of the side frames; the locking mechanism is mounted on the crossbeam; the locking mechanism includes a carrier plate spanning the crossbeam, a straightening assembly and a clamping assembly arranged on the carrier plate.
5. The automatic loading and unloading system for anode racks according to claim 4, characterized in that: The straightening assembly includes a first straightening drive member arranged on the carrier plate, a support plate connected to the top of the first straightening drive member, a second straightening drive member arranged on both sides of the support plate, and a guide plate arranged at the telescopic end of the second straightening drive member and extending to the lower part of the carrier plate; the clamping assembly includes a vertical plate arranged perpendicular to the carrier plate, a lifting drive member arranged on the vertical plate with the telescopic end facing downward, and a clamping slot plate connected to the telescopic end of the lifting drive member.
6. The automatic loading and unloading system for anode racks according to claim 1, characterized in that: The hanging frame includes a supporting frame, elastic clamping parts correspondingly arranged at the top and bottom of the supporting frame, a connecting rod arranged at the top of the supporting frame and passing through the elastic clamping parts at the top, a top plate arranged at the top of the supporting frame, and a connecting part arranged on the top plate; both ends of the connecting rod are connected to the top of the supporting frame through an elastic connecting part, and an elastic connecting part is provided at the top of the connecting part.
7. The automatic loading and unloading system for anode racks according to claim 1, characterized in that: The first transmission device includes a first driver and a first gripper connected to the output end of the first driver; the first gripper includes a first connecting member connected to the first driver and a suction frame provided at the other end of the first connecting member, and a suction nozzle is provided on the suction frame.
8. The automatic loading and unloading system for anode racks according to claim 1, characterized in that: The second transmission device includes a second driver and a second gripper connected to the output end of the second driver; the second gripper includes a second connecting member connected to the second driver and a clamping mechanism provided at the other end of the second connecting member; the clamping mechanism includes a first ⌚-shaped frame connected to the second connecting member, a second ⌚-shaped frame slidably connected to the first ⌚-shaped frame, and a second sliding drive member provided on the first ⌚-shaped frame; a limit block is provided at the end of the opening of the first ⌚-shaped frame.
Citation Information
Patent Citations
Automatic sheet-shaped object up-and-down hanging system and automatic sheet-shaped object up-and-down hanging method
CN114084640A