Automatic hook loom
By designing an automatic crochet machine, using the drive components to control the movement of the thread-feeding bend and crochet, the automated production of decorative coils is achieved, and the problems of low production efficiency and high labor costs in the existing technology are solved, and the production capacity is increased and labor costs are reduced.
Patent Information
- Application Number
- CN202211128803.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-16
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2042-09-16
AI Technical Summary
In the prior art, the production efficiency of decorative coils is low and labor costs are high, making it difficult to quickly increase production capacity and reduce labor costs.
An automatic crochet machine is designed, including a load ring rotating mechanism, a crochet mechanism and a wire feeding mechanism. The machine realizes automatic crocheting of wires by driving the assembly to swing and rotate the wire buckle and crochet within a preset angle range.
The production of decorative coils with high degree of automation has been achieved, which greatly improves production efficiency, is conducive to the rapid increase in production capacity, and significantly reduces labor costs.
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Figure CN115387019B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of crocheting equipment, in particular to an automatic crocheting machine. Background Art
[0002] At present, when factories produce decorative coils, they use manual processing to crochet on the carrier ring with jade thread and other weaving threads. The existing production method is inefficient and has high labor costs, which is not conducive to the factory to increase production capacity and reduce labor costs. Summary of the invention
[0003] In view of the defects in the prior art, the present invention provides an automatic hook loom, comprising:
[0004] The bearing ring rotating mechanism is used to clamp the bearing ring and drive the bearing ring to rotate around the center of the circle;
[0005] A crocheting mechanism, comprising an inverted L-shaped wire feeding bend, a hook and a driving assembly, wherein the vertical section of the wire feeding bend and the hook are both mounted on the driving assembly; the wire feeding bend is arranged opposite to the hook, and the wire outlet port at the top of the wire feeding bend is arranged toward the hook; the driving assembly is used to drive the wire feeding bend to swing back and forth within a first preset angle range on a vertical plane; the driving assembly is also used to drive the hook to approach or move away from the wire feeding bend, and drive the hook to reciprocate around the axis within a second preset angle range to cooperate with the swing of the wire feeding bend; the driving assembly is also used to drive the hook and the wire feeding bend to reciprocate up and down synchronously; and,
[0006] The wire feeding mechanism is used to actively feed the wire into the wire inlet port at the bottom of the wire feeding elbow.
[0007] Furthermore, the bearing ring rotating mechanism includes a first substrate, two fixed clamping components relatively arranged on the first substrate, and an adjustable clamping component arranged on the first substrate; wherein,
[0008] The adjustable clamping assembly is located on the midline of the line connecting the two fixed clamping assemblies; the wire feeding elbow and the hook are both located between the two fixed clamping assemblies; a threading hole is provided on the first substrate between the two fixed clamping assemblies;
[0009] The fixed clamping assembly includes a sleeve fixedly and vertically arranged on the first substrate, a rotating shaft rotatably arranged in the sleeve along the axial direction of the sleeve, and a first clamp rotatably installed on the top of the sleeve, the bottom of the first clamp is connected to the top of the rotating shaft, and the bottom of the rotating shaft is installed with a driven synchronous wheel after passing downward from the first substrate;
[0010] The adjustable clamping assembly includes an inverted L-shaped mounting seat, a sliding seat slidably mounted on the top of the mounting seat, an adjusting member arranged at one end of the top of the mounting seat, and a second clamping member rotatably mounted on an end of the mounting seat away from the adjusting member, the bottom of the second clamping member is connected to one end of a universal transmission shaft, and the other end of the universal transmission shaft is also connected to a driven synchronous wheel after passing downward from the bottom of the first base plate; the adjusting member is connected to one end of the sliding seat, and is used to drive the sliding seat to slide along the top of the mounting seat to make the second clamping member approach or move away from the first clamping member;
[0011] A first motor is provided at the bottom of the first substrate, an active synchronous wheel is installed on the first motor, and the active synchronous wheel is connected to the three driven synchronous wheels through a synchronous belt;
[0012] The first clamping member and the second clamping member are arranged in the same horizontal plane.
[0013] Furthermore, the bearing ring rotating mechanism further comprises auxiliary clamping assemblies disposed opposite to each other on both sides of the first substrate, the auxiliary clamping assemblies comprising a first column and a third clamping member rotatably mounted on the top of the first column, and the bottom end of the first column is adjustably mounted in an adjustment hole on the first substrate by means of bolts;
[0014] The adjustment hole is in the shape of an elongated strip and is arranged perpendicular to the midline of the line connecting the two fixed clamping components;
[0015] The third clamping member and the first clamping member and the second clamping member are all arranged in the same horizontal plane.
[0016] Furthermore, the first card member, the second card member and the third card member have the same structure;
[0017] The first clamping member comprises a disc and a truncated cone coaxially arranged on the top of the disc, the lower bottom surface of the truncated cone is smaller than the upper bottom surface, and a connecting rod extending downward is coaxially arranged on the bottom of the disc.
[0018] Further, the driving assembly includes a bending tube driving module, a hook driving module and a coordination module for coordinating the movement of the bending tube driving module and the hook driving module;
[0019] The bending pipe driving module includes a first mounting rod and a mounting frame, the mounting frame includes a first mounting block and a U-shaped frame located on the top of the first mounting block, one end of the first mounting rod is rotatably connected to the first mounting block, the tops of both sides of the U-shaped frame are rotatably connected to second columns, and the bottom of the second column is fixedly connected to the second base plate; the wire feeding bending pipe is installed on the other end of the first mounting rod, and the axial direction of the wire feeding bending pipe is perpendicular to the axial direction of the first mounting rod;
[0020] The crochet drive module comprises a second mounting rod and a second mounting block, one end of the second mounting rod is slidably arranged in the second mounting block and the second mounting rod can rotate relative to the second mounting block, the second mounting block is rotatably mounted in the U-shaped frame, and the crochet is coaxially connected to the other end of the second mounting rod;
[0021] The coordination module includes an up-and-down motion coordination unit, a bend pipe swing coordination unit, a hook rotation coordination unit, a hook advance-and-retreat coordination unit, and a second motor; the up-and-down motion coordination unit, the bend pipe swing coordination unit, and the hook advance-and-retreat coordination unit are all connected to the second motor in a transmission manner;
[0022] The up-and-down motion coordination unit is in transmission connection with the first mounting rod and the second mounting rod, and is used to drive the first mounting rod and the second mounting rod to swing up and down synchronously within a preset range;
[0023] The bent pipe swing coordination unit is in transmission connection with the first mounting rod, and is used to drive the first mounting rod to reciprocate along the axial direction within a first preset angle range;
[0024] The hook rotation coordination unit is in transmission connection with the second mounting rod, and is used to drive the second mounting rod to reciprocate along the axial direction within a second preset angle range;
[0025] The hook needle advance and retreat coordination unit is transmission-connected to the second mounting rod, and is used to drive the second mounting rod to approach or move away from the wire feeding elbow.
[0026] Further, the up-and-down motion coordination unit includes a first rotating shaft, a driving column mounted on the first rotating shaft, and a driving plate;
[0027] The bottom of the first rotating shaft is rotatably connected to the second base plate, and a gear is installed on the bottom end of the first rotating shaft after passing through the second base plate downward;
[0028] One end of the driving plate is rotatably connected to the top of the third column, and the bottom of the third column is fixedly connected to the second base plate; the driving plate is located on one side of the driving column, and the plate surface is arranged longitudinally;
[0029] A driving groove is arranged on the outer peripheral wall of the driving column, and the driving groove is arranged through the outer peripheral wall surface of the driving column. A pin shaft is arranged on the driving plate, and one end of the pin shaft is inserted into the driving groove and contacts the inner wall of the driving groove.
[0030] The driving plate has two connection holes spaced apart and arranged in parallel up and down. The middle of the first mounting rod and the middle of the second mounting rod are both sleeved with connection blocks. The two connection blocks are both connected with screw rods, and the two screw rods are respectively inserted into the corresponding connection holes.
[0031] Further, the elbow swing coordination unit includes a second rotating shaft, a first reciprocating swing driving unit and a first connecting arm whose one end is fixedly connected to the second rotating shaft, the first connecting arm is vertically arranged to the second rotating shaft, the other end of the first connecting arm is connected to the end of the first mounting rod close to the first mounting block through a transmission rod, one end of the transmission rod is ball-jointed to the first connecting arm, and the other end of the transmission rod is provided with a crank on the ball joint, and the crank is fixedly sleeved on the first mounting rod;
[0032] The second rotating shaft is vertically rotatably arranged on the second substrate;
[0033] The first reciprocating swing driving unit includes a first wheel disc and a first pull rod. The first wheel disc is rotatably mounted on the second substrate. A first synchronization shaft is connected to the bottom of the first wheel disc. The first synchronization shaft passes through the second substrate downward and is connected to a synchronization wheel. One end of the first pull rod is rotatably connected to the first wheel disc, and the other end is rotatably connected to a second connecting arm on the second rotating shaft. The second connecting arm is vertically arranged to the second rotating shaft, and the connection between the first pull rod and the first wheel disc is eccentrically arranged.
[0034] Furthermore, the crochet rotation coordination unit includes a third motor, which is fixedly mounted on the second mounting block through a mounting plate, and a synchronous wheel is rotatably mounted on the second mounting block through a bearing seat, and the second mounting rod is slidably penetrated into the bearing seat and the synchronous wheel, and one end of the second mounting rod penetrated into the bearing seat and the synchronous wheel is a square column so that the synchronous wheel can drive the second mounting rod to rotate.
[0035] Further, the hook advance and retreat coordination unit includes a third rotating shaft, a second reciprocating swing driving unit and a pushing connecting member fixedly connected to the third rotating shaft;
[0036] The third rotating shaft is vertically rotatably arranged on the second substrate;
[0037] The second reciprocating swing driving unit includes a second wheel disc and a second pull rod, the second wheel disc is rotatably mounted on the second base plate, the bottom of the second wheel disc is connected to a second synchronization shaft, and the second synchronization shaft is connected to a synchronization wheel and a gear after passing through the second base plate downward; one end of the second pull rod is rotatably connected to the second wheel disc, and the other end is rotatably connected to a third connecting arm on the third rotating shaft, the third connecting arm is vertically arranged to the third rotating shaft, and the connection between the second pull rod and the second wheel disc is eccentrically arranged;
[0038] The push connector includes a fixed block, a movable block, a C-shaped connecting seat and a connecting sleeve, wherein the fixed block is fixedly mounted on the third rotating shaft, the fixed block has a U-shaped connecting portion, the movable block is rotatably mounted in the connecting portion, the outer side wall of the connecting seat is fixedly connected with a movable shaft, and the movable shaft is movably inserted in the movable block;
[0039] One end of the connecting sleeve is horizontally rotatably connected in the connecting seat, and the other end of the connecting sleeve is fixedly sleeved on the second mounting rod.
[0040] Furthermore, the wire feeding mechanism includes a wire pay-off frame and a wire feeding assembly; wherein,
[0041] The wire feeding assembly includes a wire feeding tensioning plate and an active wire feeding module, a wire feeding trigger module, a tension adjustment column and a guide wheel which are sequentially arranged on the wire feeding tensioning plate;
[0042] The active wire feeding module comprises a wire feeding wheel, a wire pressing wheel and a fourth motor, the wire pressing wheel is arranged opposite to the wire feeding wheel, and the fourth motor is connected to the wire feeding wheel;
[0043] The wire feeding trigger module includes a wire passing block and a porcelain eye that crosses the wire passing block, and the wire passing block is installed on the wire feeding tensioning plate through a first spring column; a trigger element opposite to the wire passing block is provided on the wire feeding tensioning plate, and the trigger element is connected to the controller of the fourth motor by an electrical signal;
[0044] The guide wheel is mounted on the wire feeding tensioning plate through a second spring column.
[0045] The beneficial effects of the present invention are embodied in:
[0046] The automatic crochet machine provided by the present invention can automatically crochet decorative coils on a carrying ring with threads such as jade thread used for weaving. It has a high degree of automation, greatly improves the production efficiency of decorative coils, is conducive to the factory to quickly increase production capacity, and greatly reduces labor costs.
[0047] The automatic crochet loom provided by the present invention has an ingenious structure, can perform crochet operations on bearing rings of different diameters, has strong practicality, is suitable for producing decorative coils of different diameters, and has wide applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0048] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the specific embodiments or the description of the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.
[0049] Figure 1A schematic structural diagram of an automatic hook loom provided in this embodiment;
[0050] Figure 2 The structure diagram of the bearing ring rotating mechanism provided in this embodiment is as follows: Figure 1 ;
[0051] Figure 3 The structure diagram of the bearing ring rotating mechanism provided in this embodiment is as follows: Figure 2 ;
[0052] Figure 4 The structure diagram of the bearing ring rotating mechanism provided in this embodiment is as follows: Figure 3 ;
[0053] Figure 5 A schematic diagram of the clamping of the load-bearing ring on the load-bearing ring rotating mechanism provided in this embodiment;
[0054] Figure 6 A schematic diagram of the structure of the universal joint transmission shaft provided in this embodiment;
[0055] Figure 7 A schematic diagram of the structure of the first card member provided in this embodiment;
[0056] Figure 8 The structural diagram of the hooking mechanism provided in this embodiment is Figure 1 ;
[0057] Fig. 9 The structural diagram of the hooking mechanism provided in this embodiment is Figure 2 ;
[0058] Fig.10 The structural diagram of the hooking mechanism provided in this embodiment is Figure 3 ;
[0059] Fig.11 The structural diagram of the hooking mechanism provided in this embodiment is Figure 4 ;
[0060] Fig.12 The structural diagram of the hooking mechanism provided in this embodiment is Figure 5 ;
[0061] Fig.13 A schematic diagram of the structure of the driving board provided in this embodiment;
[0062] Fig.14 A schematic diagram of the structure of the push connector provided in this embodiment;
[0063] Fig.15 A schematic diagram of the structure of the wire feeding mechanism provided in this embodiment;
[0064] Fig.16A schematic diagram of the first step of the crocheting process provided in this embodiment;
[0065] Fig.17 A schematic diagram of the second step of the crocheting process provided in this embodiment;
[0066] Fig.18 A schematic diagram of the third step of the crocheting process provided in this embodiment;
[0067] Fig.19 A schematic diagram of the fourth step of the crocheting process provided in this embodiment;
[0068] Fig. 20 A schematic diagram of the fifth step of the crocheting process provided in this embodiment;
[0069] Fig.21 This is a schematic diagram of the sixth step of the crocheting process provided in this embodiment. DETAILED DESCRIPTION
[0070] The following embodiments of the technical solution of the present invention are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the protection scope of the present invention.
[0071] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by those skilled in the art to which the present invention belongs.
[0072] like Figure 1 As shown, the present embodiment provides an automatic hook loom, which is used to automatically hook a decorative loop of a thread such as a jade thread on a carrier ring 72, and the carrier ring 72 is generally a plastic ring. The automatic hook loom may include a carrier ring rotating mechanism, a hook mechanism and a wire feeding mechanism.
[0073] In this embodiment, the bearing ring rotating mechanism is used to clamp the bearing ring 72 and drive the bearing ring 72 to rotate around the center of the circle. Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the bearing ring rotating mechanism includes a first base plate 3 , two fixed clamping components 4 arranged opposite to each other on the first base plate 3 , and an adjustable clamping component 5 arranged on the first base plate 3 .
[0074] Specifically, the adjustable clamping component 5 is located on the midline of the line connecting the two fixed clamping components 4, the wire feeding bend 1 and the hook needle 2 are both arranged between the two fixed clamping components 4, and a threading hole 6 is arranged on the first substrate 3 between the two fixed clamping components 4. The wire passes upward from the threading hole 6 and enters the wire feeding bend 1 of the crochet mechanism.
[0075] The fixed clamping assembly 4 includes a sleeve 7 fixedly and vertically arranged on the first base plate 3, a rotating shaft rotatably arranged in the sleeve 7 along the axial direction of the sleeve 7, and a first clamp 8 rotatably installed on the top of the sleeve 7 through a bearing, the bottom of the first clamp 8 is connected to the top of the rotating shaft, and the bottom of the rotating shaft is installed with a driven synchronous wheel 9 after passing downward from the first base plate 3. The driven synchronous wheel 9 rotates, driving the rotating shaft in the sleeve 7 to rotate, thereby driving the first clamp 8 to rotate.
[0076] The adjustable clamping assembly 5 includes an inverted L-shaped mounting seat 10, a sliding seat 11 slidably mounted on the top of the mounting seat 10, an adjusting member 12 arranged at one end of the top of the mounting seat 10, and a second clamping member 13 rotatably mounted on the end of the mounting seat 10 away from the adjusting member 12 through a bearing. The bottom of the second clamping member 13 is connected to one end of a universal joint shaft 14, and the other end of the universal joint shaft 14 is also connected to a driven synchronous wheel 9 after passing through the bottom of the first substrate 3 downward. The universal joint shaft 14 is driven to rotate by the driven synchronous wheel 9, and the universal joint shaft 14 drives the second clamping member 13 to rotate.
[0077] The adjusting member 12 is connected to one end of the sliding seat 11, and is used to drive the sliding seat 11 to slide along the top of the mounting seat 10 to make the second clamping member 13 approach or move away from the first clamping member 8. When the second clamping member 13 approaches the first clamping member 8, the bearing ring 72 can be clamped on the second clamping member 13 and the two first clamping members 8, and when the second clamping member 13 and the first clamping member 8 rotate, the bearing ring 72 can be driven to rotate. The first clamping member 8 and the second clamping member 13 are arranged in the same horizontal plane, so that the clamped bearing ring 72 can be kept in a horizontal state, and the bearing ring 72 can be prevented from tilting, which may cause the crocheted decorative coil to fail to meet the quality requirements.
[0078] A first motor 15 is provided at the bottom of the first substrate 3, and an active synchronous wheel 16 is installed on the first motor 15, and the active synchronous wheel 16 is connected to three driven synchronous wheels 9 through a synchronous belt. The first motor 15 drives the active synchronous wheel 16 to rotate, and the active synchronous wheel 16 drives the three driven synchronous wheels 9 to rotate in the same direction at the same time through the synchronous belt, so as to drive the bearing ring 72 to rotate. In order to accurately control the rotation speed of the bearing ring 72, the first motor 15 can adopt a servo motor or a stepping motor.
[0079] In order to provide stable support for the bearing ring 72 with a larger diameter, the bearing ring rotating mechanism also includes auxiliary clamping components 17 arranged opposite to each other on both sides of the first substrate 3. The auxiliary clamping component 17 includes a first column 18 and a third clamping component 80 rotatably mounted on the top of the first column 18. The third clamping component 80, the first clamping component 8 and the second clamping component 13 are all arranged in the same horizontal plane. The bottom end of the first column 18 is adjustably mounted in an adjustment hole 19 on the first substrate 3 by bolts. The adjustment hole 19 is in the shape of a long strip and is perpendicular to the center line of the line connecting the two fixed clamping components 4. The first column 18 slides along the adjustment hole 19 to adjust the distance between the two auxiliary clamping components 17. By adjusting the distance between the two auxiliary clamping components 17, it is used to adapt to the load-bearing requirements of bearing rings 72 of different sizes.
[0080] Specifically, the first clamp 8, the second clamp 13 and the third clamp 80 have the same structure. The first clamp 8 includes a disc 20 and a truncated cone 21 concentrically arranged on the top of the disc 20, the lower bottom surface of the truncated cone 21 is smaller than the upper bottom surface, and a connecting rod 22 extending downward is concentrically arranged at the bottom of the disc 20. The outer edge of the bearing ring 72 is connected to the connection between the truncated cone 21 and the disc 20. It can be understood that the connecting rod 22 of the first clamp 8 is fixedly connected to the top of the rotating shaft in the sleeve 7, the connecting rod 22 of the second clamp 13 is connected to the top of the universal transmission shaft 14, and the connecting rod 22 of the third clamp 80 is connected to the bearing at the top of the first column 18.
[0081] In this embodiment, the adjusting member 12 can be a push-pull type quick clamp, which is convenient and quick to operate. The sliding seat 11 is slidably connected to the top of the mounting seat 10 through a linear slide rail.
[0082] like Figure 6 As shown, the universal transmission shaft 14 includes a shaft and universal joints 23 connected to both ends of the shaft, the shaft includes a sleeve 24 and a connecting shaft 25 inserted in the sleeve 24, the connecting shaft 25 is a prism, and two universal joints 23 are respectively connected to one end of the sleeve 24 and one end of the connecting shaft 25. In this way, when the adjustment member 12 pushes the sliding seat 11 to slide and drives the second clamping member 13 to translate, the length of the connecting shaft 25 extending out of the sleeve 24 can be adaptively changed without affecting the shaft driving the second clamping member 13 to rotate.
[0083] like Figure 8 , Fig. 9 , Fig.10 , Fig.11 , Fig.12As shown, the crocheting mechanism includes an inverted L-shaped wire feeding bend 1, a hook 2 and a driving assembly, and the vertical section of the wire feeding bend 1 and the hook 2 are both installed on the driving assembly. The wire feeding bend 1 and the hook 2 are arranged opposite to each other, and the wire outlet port on the top of the wire feeding bend 1 is arranged toward the hook 2, and the wire material enters from the bottom of the wire feeding bend 1 and passes out from the top of the wire feeding bend 1. The driving assembly is used to drive the wire feeding bend 1 to swing back and forth within a first preset angle range on a vertical plane. The driving assembly is also used to drive the hook 2 to approach or move away from the wire feeding bend 1, and drive the hook 2 to reciprocate axially within a second preset angle range to cooperate with the swing of the wire feeding bend 1. The driving assembly is also used to drive the hook 2 to reciprocate up and down synchronously with the wire feeding bend 1. Specifically, a complete crocheting process is as follows Figure 16-Figure 21 shown.
[0084] In this embodiment, the driving assembly includes a bending tube driving module, a hook driving module, and a coordination module for coordinating the movements of the bending tube driving module and the hook driving module.
[0085] Specifically, the elbow drive module includes a first mounting rod 26 and a mounting frame 27. The mounting frame 27 includes a first mounting block and a U-shaped frame located on the top of the first mounting block. One end of the first mounting rod 26 is rotatably connected to the first mounting block. The tops of both sides of the U-shaped frame are rotatably connected to second columns 28. The bottom of the second column 28 is fixedly connected to the second base plate 29. The wire feeding elbow 1 is installed on the other end of the first mounting rod 26, and the axial direction of the wire feeding elbow 1 is perpendicular to the axial direction of the first mounting rod 26.
[0086] The crochet drive module includes a second mounting rod 30 and a second mounting block 31. One end of the second mounting rod 30 is slidably inserted into the second mounting block 31 and the second mounting rod 30 can rotate relative to the second mounting block 31. The second mounting block 31 is rotatably installed in the U-shaped frame, and the crochet hook 2 is coaxially connected to the other end of the second mounting rod 30.
[0087] The coordination module includes an up-and-down motion coordination unit, a pipe bending swing coordination unit, a hook rotation coordination unit, a hook advance-and-retreat coordination unit, and a second motor 73. The up-and-down motion coordination unit, the pipe bending swing coordination unit, and the hook advance-and-retreat coordination unit are all connected to the second motor by transmission, and the up-and-down motion coordination unit, the pipe bending swing coordination unit, and the hook advance-and-retreat coordination unit are driven by the second motor 73 to move synchronously.
[0088] The up-down motion coordination unit is connected to the first mounting rod 26 and the second mounting rod 30 in a transmission connection, and is used to drive the first mounting rod 26 and the second mounting rod 30 to swing up and down synchronously within a preset range. The elbow swing coordination unit is connected to the first mounting rod 26 in a transmission connection, and is used to drive the first mounting rod 26 to reciprocate axially within a first preset angle range. The hook rotation coordination unit is connected to the second mounting rod 30 in a transmission connection, and is used to drive the second mounting rod 30 to reciprocate axially within a second preset angle range. The hook advance and retreat coordination unit is connected to the second mounting rod 30 in a transmission connection, and is used to drive the second mounting rod 30 to move closer to or away from the wire feeding elbow 1.
[0089] Specifically, the up-down motion coordination unit includes a first rotating shaft 32, a driving column 33 mounted on the first rotating shaft 32, and a driving plate 34. The bottom of the first rotating shaft 32 is rotatably connected to the second base plate 29 through a bearing seat, and a gear 35 is installed after the bottom end of the first rotating shaft 32 passes through the second base plate 29 downward, and the first rotating shaft 32 is driven to rotate by the gear 35, and the rotation of the first rotating shaft 32 drives the driving column 33 to rotate.
[0090] One end of the driving plate 34 is rotatably connected to the top of the third column 36, and the bottom of the third column 36 is fixedly connected to the second base plate 29. The driving plate 34 is located on one side of the driving column 33, and the plate surface is arranged longitudinally.
[0091] A driving groove 37 is provided on the outer peripheral wall of the driving column 33, and the driving groove 37 is provided through the outer peripheral wall surface of the driving column 33. A pin shaft 38 is provided on the driving plate 34, and one end of the pin shaft 38 is inserted into the driving groove 37 and contacts the inner wall of the driving groove 37. When the driving column 33 rotates, the pin shaft 38 moves along the track of the driving groove 37, and the pin shaft 38 drives the driving plate 34 to rotate up and down around the connection with the third column 36 following the track of the driving groove 37.
[0092] like Fig.13 As shown, the driving plate 34 has two connecting holes 39 spaced apart and arranged in parallel, and a connecting block 40 is sleeved on the middle part of the first mounting rod 26 and the middle part of the second mounting rod 30. The connecting block 40 on the second mounting rod 30 is slidably connected to the second mounting rod 30, so as not to affect the axial reciprocating sliding of the second mounting rod 30 along the second mounting rod 30.
[0093] like Fig. 9 As shown, the two connecting blocks 40 are connected with screw rods 41, and the two screw rods 41 are respectively inserted into the corresponding connecting holes 39. When the driving plate 34 rotates up and down, the first mounting rod 26 and the second mounting rod 30 are driven to rotate up and down synchronously through the screw rods 41. The first mounting rod 26 rotates around the connection between the U-shaped frame and the second column 28, and the second mounting rod 30 rotates around the connection between the second mounting block 31 and the U-shaped frame.
[0094] Specifically, the bent pipe swing coordination unit includes a second rotating shaft 42, a first reciprocating swing driving unit and a first connecting arm 43 with one end fixedly connected to the second rotating shaft 42. The first connecting arm 43 is vertically arranged to the second rotating shaft 42. The other end of the first connecting arm 43 is connected to the end of the first mounting rod 26 close to the first mounting block through a transmission rod 44. One end of the transmission rod 44 is ball-jointed to the first connecting arm 43 through a ball joint head, and the other end is ball-jointed with a crank 45 through the ball joint head. The crank 45 is fixedly sleeved on the first mounting rod 26.
[0095] The second rotating shaft 42 is vertically rotatably arranged on the second base plate 29 through a bearing seat. The first reciprocating swing driving unit includes a first wheel disc 46 and a first pull rod 47. The first wheel disc 46 is rotatably installed on the second base plate 29 through a bearing seat. The bottom of the first wheel disc 46 is connected to a first synchronization shaft, and the first synchronization shaft passes through the second base plate 29 downward and is connected to a synchronization wheel 48. One end of the first pull rod 47 is rotatably connected to the first wheel disc 46, and the other end is rotatably connected to a second connecting arm 49 on the second rotating shaft 42. The second connecting arm 49 is vertically arranged with the second rotating shaft 42, and the connection between the first pull rod 47 and the first wheel disc 46 is eccentrically arranged.
[0096] The synchronous wheel 48 drives the first wheel disc 46 to rotate through the first synchronous shaft. When the first wheel disc 46 rotates, the second rotating shaft 42 is driven to reciprocate around the axis within a set rotation angle through the first pull rod 47 and the second connecting arm 49. When the second rotating shaft 42 rotates, the first mounting rod 26 is driven to reciprocate within a first preset angle range through the first connecting arm 43, the transmission rod 44 and the crank 45, thereby driving the wire feeding elbow 1 to swing.
[0097] Specifically, the hook needle rotation coordination unit includes a third motor 50, which is fixedly mounted on the second mounting block 31 through a mounting plate 51, and a synchronous wheel 48 is rotatably mounted on the second mounting block 31 through a bearing seat 52, and a second mounting rod 30 is slidably inserted into the bearing seat 52 and the synchronous wheel 48, and one end of the second mounting rod 30 inserted into the bearing seat 52 and the synchronous wheel 48 is a square column so that the synchronous wheel 48 can drive the second mounting rod 30 to rotate. In order to accurately control the rotation angle of the third motor 50, the third motor 50 can be a servo motor or a stepping motor, and the third motor 50 drives the synchronous wheel 48 to rotate, and the synchronous wheel 48 drives the second mounting rod 30 to rotate, so that the crochet needle 2 rotates.
[0098] Specifically, the hook advance and retreat coordination unit includes a third rotating shaft 53, a second reciprocating swing driving unit and a pushing connecting member fixedly connected to the third rotating shaft. The third rotating shaft 53 is vertically rotatably arranged on the second base plate 29 through a bearing seat.
[0099] The second reciprocating swing driving unit includes a second wheel disc 54 and a second pull rod 55. The second wheel disc 54 is rotatably mounted on the second base plate 29. The second synchronous shaft is connected to the bottom of the second wheel disc 54. The second synchronous shaft passes through the second base plate 29 downward and is connected to the synchronous wheel 48 and the gear 35. The gear 35 on the second synchronous shaft and the gear 35 on the first rotating shaft 32 are connected by a chain.
[0100] One end of the second pull rod 55 is rotatably connected to the second wheel disc 54, and the other end is rotatably connected to the third connecting arm 56 on the third rotating shaft 53. The third connecting arm 56 is vertically arranged to the third rotating shaft 53, and the connection between the second pull rod 55 and the second wheel disc 54 is eccentrically arranged. The synchronous wheel 48 drives the second wheel disc 54 to rotate through the second synchronous shaft. When the second wheel disc 54 rotates, the third rotating shaft 53 is driven to reciprocate around the axis within a preset angle range through the second pull rod 55 and the third connecting arm 56.
[0101] like Fig.14 As shown, the push connector includes a fixed block 57, a movable block 58, a C-shaped connecting seat 59 and a connecting sleeve 60. The fixed block 57 is fixedly mounted on the third rotating shaft 53. The fixed block 57 has a U-shaped connecting portion. The movable block 58 is rotatably mounted in the connecting portion. A movable shaft 61 is fixedly connected to the outer wall of the connecting seat 59. The movable shaft 61 is movably inserted in the movable block 58 so that the movable shaft 61 can be extended and retracted relative to the movable block 58. One end of the connecting sleeve 60 is horizontally rotatably connected in the connecting seat 59, and the other end of the connecting sleeve 60 is fixedly sleeved on the second mounting rod 30. When the third rotating shaft 53 reciprocates around the axis within a preset angle range, the first mounting rod 26 is driven to reciprocate along the axial direction through the push connector.
[0102] Specifically, Fig.10 , Fig.11 , Fig.12 As shown, the second motor 73 drives the synchronous wheel 48 on the first synchronous shaft and the synchronous wheel 48 on the second synchronous shaft to rotate simultaneously through the reduction mechanism 76. The reduction mechanism 76 includes a first speed-changing wheel 77 and a second speed-changing wheel 78 arranged coaxially, the diameter of the first speed-changing wheel 77 is larger than the diameter of the second speed-changing wheel 78, the second speed-changing wheel 78 is connected to the synchronous wheel 48 on the first synchronous shaft and the synchronous wheel 48 on the second synchronous shaft through a synchronous belt, the first speed-changing wheel 77 is connected to a driving wheel 79 connected to the second motor 73 through a synchronous belt, and the diameter of the driving wheel 79 is smaller than the diameter of the second speed-changing wheel 78.
[0103] The wire feeding mechanism is used to actively feed the wire into the wire inlet port at the bottom of the wire feeding elbow 1. Fig.15As shown, the wire feeding mechanism includes a wire pay-off frame 74 and a wire feeding assembly, and a wire reel 75 is arranged on the wire pay-off frame 74. Among them, the wire feeding assembly includes a wire feeding tensioning plate 62 and an active wire feeding module, a wire feeding trigger module, a tension adjustment column 63 and a guide wheel 64 arranged on the wire feeding tensioning plate 62 in sequence. The active wire feeding module includes a wire feeding wheel 65, a wire pressing wheel 66 and a fourth motor 67. The wire pressing wheel 66 is arranged opposite to the wire feeding wheel 65. The wire pressing wheel 66 presses the wire on the wheel wall of the wire feeding wheel 65. The fourth motor 67 is connected to the wire feeding wheel 65, and the fourth motor 67 drives the wire feeding wheel 65 to rotate to actively feed the wire.
[0104] The wire feeding trigger module includes a wire passing block 68 and a porcelain eye 69 that crosses the wire passing block 68. The wire passes through the porcelain eye 69. The wire passing block 68 is installed on the wire feeding tensioning plate 62 through a first spring column 70. A trigger element opposite to the wire passing block 68 is provided on the wire feeding tensioning plate 62. The trigger element is connected to the controller electrical signal of the fourth motor 67.
[0105] When the hook mechanism starts working, the hook mechanism pulls the thread to move the thread block 68 upward, compressing the first spring column 70. After the thread block 68 moves upward, it triggers the trigger element, which sends a first trigger signal to the controller of the fourth motor 67. The controller controls the fourth motor 67 to start and start actively supplying thread. When the hook mechanism stops working, the first spring column 70 moves the thread block 68 downward to reset when the thread is not needed. The trigger element sends a second trigger signal to the controller of the fourth motor 67, and the controller controls the fourth motor 67 to cut off the power and stop rotating, and stop supplying thread. The trigger element can be a photoelectric sensor or a switch button.
[0106] The guide wheel 64 is installed on the wire feeding tensioning plate 62 through the second spring column 71. The guide wheel 64 plays the role of reversing and assisting in adjusting the tightness of the wire. After the wire passes around the guide wheel 64, the wire head goes upward into the wire feeding elbow 1.
[0107] The automatic crochet machine provided by the present invention can automatically crochet decorative coils on a carrying ring with threads such as jade thread used for weaving. It has a high degree of automation, greatly improves the production efficiency of decorative coils, is conducive to the factory to quickly increase production capacity, and greatly reduces labor costs.
[0108] The automatic crochet loom provided by the present invention has an ingenious structure, can perform crochet operations on bearing rings of different diameters, has strong practicality, is suitable for producing decorative coils of different diameters, and has wide applicability.
[0109] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the above embodiments, a person of ordinary skill in the art should understand that the technical solutions described in the above embodiments can still be modified, or some or all of the technical features can be replaced by equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.
Claims
1. An automatic hook loom, characterized in that: include: The bearing ring rotating mechanism is used to clamp the bearing ring and drive the bearing ring to rotate around the center of the circle; A crochet mechanism, comprising an inverted L-shaped wire feeding bend (1), a hook (2) and a drive assembly, wherein the vertical section of the wire feeding bend (1) and the hook (2) are both mounted on the drive assembly; the wire feeding bend (1) and the hook (2) are arranged opposite to each other, and a wire outlet port at the top of the wire feeding bend (1) is arranged toward the hook (2); the drive assembly is used to drive the wire feeding bend (1) to swing back and forth within a first preset angle range on a vertical plane; the drive assembly is also used to drive the hook (2) to move closer to or away from the wire feeding bend (1), and to drive the hook (2) to rotate back and forth around an axial direction within a second preset angle range to cooperate with the swing of the wire feeding bend (1); the drive assembly is also used to drive the hook (2) and the wire feeding bend (1) to reciprocate up and down synchronously; and, A wire feeding mechanism, used for actively feeding the wire into the wire inlet port at the bottom of the wire feeding elbow (1); The driving assembly includes a bending tube driving module, a hook driving module and a coordination module for coordinating the movements of the bending tube driving module and the hook driving module; The bending pipe driving module comprises a first mounting rod (26) and a mounting frame (27), the mounting frame (27) comprising a first mounting block and a U-shaped frame located on the top of the first mounting block, one end of the first mounting rod (26) is rotatably connected to the first mounting block, the tops of both sides of the U-shaped frame are rotatably connected to second columns (28), and the bottom of the second column (28) is fixedly connected to a second base plate (29); the wire feeding bending pipe (1) is mounted on the other end of the first mounting rod (26), and the axial direction of the wire feeding bending pipe (1) is arranged perpendicular to the axial direction of the first mounting rod (26); The crochet needle driving module comprises a second mounting rod (30) and a second mounting block (31), one end of the second mounting rod (30) is slidably inserted into the second mounting block (31) and the second mounting rod (30) is rotatable relative to the second mounting block (31), the second mounting block (31) is rotatably mounted in the U-shaped frame, and the crochet needle (2) is coaxially connected to the other end of the second mounting rod (30); The coordination module includes an up-and-down motion coordination unit, a bend pipe swing coordination unit, a hook rotation coordination unit, a hook advance-and-retreat coordination unit, and a second motor; the up-and-down motion coordination unit, the bend pipe swing coordination unit, and the hook advance-and-retreat coordination unit are all connected to the second motor in a transmission manner; The up-and-down motion coordination unit is in transmission connection with the first mounting rod (26) and the second mounting rod (30), and is used to drive the first mounting rod (26) and the second mounting rod (30) to swing up and down synchronously within a preset range; The bent pipe swing coordination unit is in transmission connection with the first mounting rod (26) and is used to drive the first mounting rod (26) to reciprocate along the axial direction within a first preset angle range; The hook needle rotation coordination unit is in transmission connection with the second mounting rod (30), and is used to drive the second mounting rod (30) to reciprocate in an axial direction within a second preset angle range; The hook needle advance and retreat coordination unit is in transmission connection with the second mounting rod (30) and is used to drive the second mounting rod (30) to approach or move away from the wire feeding elbow (1); The up-and-down motion coordination unit comprises a first rotating shaft (32), a driving column (33) mounted on the first rotating shaft (32), and a driving plate (34); The bottom of the first rotating shaft (32) is rotatably connected to the second base plate (29); a gear (35) is installed on the bottom end of the first rotating shaft (32) after passing through the second base plate (29) downwards; One end of the driving plate (34) is rotatably connected to the top of the third column (36), and the bottom of the third column (36) is fixedly connected to the second base plate (29); the driving plate (34) is located on one side of the driving column (33), and the plate surface is arranged longitudinally; A driving groove (37) is provided on the outer peripheral wall of the driving column (33), and the driving groove (37) is provided along the outer peripheral wall surface of the driving column (33); a pin shaft (38) is provided on the driving plate (34), and one end of the pin shaft (38) is inserted into the driving groove (37) and contacts the inner wall of the driving groove (37); The driving plate (34) has two connection holes (39) spaced apart from each other and arranged in parallel, a connection block (40) is sleeved on the middle of the first mounting rod (26) and the middle of the second mounting rod (30), and screw rods (41) are connected to the two connection blocks (40), and the two screw rods (41) are respectively inserted into the corresponding connection holes (39); The hook needle rotation coordination unit comprises a third motor (50), the third motor (50) is fixedly mounted on the second mounting block (31) via a mounting plate (51), a synchronous wheel (48) is rotatably mounted on the second mounting block (31) via a bearing seat (52), the second mounting rod (30) is slidably inserted into the bearing seat (52) and the synchronous wheel (48), and one end of the second mounting rod (30) inserted into the bearing seat (52) and the synchronous wheel (48) is a square column so that the synchronous wheel (48) can drive the second mounting rod (30) to rotate.
2. An automatic hook loom as claimed in claim 1, characterized in that: The bearing ring rotating mechanism comprises a first substrate (3), two fixed clamping components (4) arranged on the first substrate (3) in opposite directions, and an adjustable clamping component (5) arranged on the first substrate (3); wherein: The adjustable clamping component (5) is located on the midline of the line connecting the two fixed clamping components (4); the wire feeding elbow (1) and the hook needle (2) are both located between the two fixed clamping components (4); a threading hole (6) is provided on the first substrate (3) between the two fixed clamping components (4); The fixed clamping assembly (4) comprises a shaft sleeve (7) fixedly and vertically arranged on the first substrate (3), a rotating shaft rotatably arranged in the shaft sleeve (7) along the axial direction of the shaft sleeve (7), and a first clamping member (8) rotatably mounted on the top of the shaft sleeve (7), the bottom of the first clamping member (8) being connected to the top of the rotating shaft, and the bottom of the rotating shaft being mounted with a driven synchronous wheel (9) after passing downwardly from the first substrate (3); The adjustable clamping assembly (5) comprises an inverted L-shaped mounting seat (10), a sliding seat (11) slidably mounted on the top of the mounting seat (10), an adjusting member (12) arranged at one end of the top of the mounting seat (10), and a second clamping member (13) rotatably mounted on an end of the mounting seat (10) away from the adjusting member (12), wherein the bottom of the second clamping member (13) is connected to one end of a universal transmission shaft (14), and the other end of the universal transmission shaft (14) is also connected to a driven synchronous wheel (9) after passing through the bottom of the first base plate (3) downward; the adjusting member (12) is connected to one end of the sliding seat (11) and is used to drive the sliding seat (11) to slide along the top of the mounting seat (10) so that the second clamping member (13) is close to or away from the first clamping member (8); A first motor (15) is arranged at the bottom of the first substrate (3); a driving synchronous wheel (16) is mounted on the first motor (15); the driving synchronous wheel (16) is connected to the three driven synchronous wheels (9) via a synchronous belt; The first clamping member (8) and the second clamping member (13) are arranged in the same horizontal plane.
3. An automatic hook loom as claimed in claim 2, characterized in that: The bearing ring rotating mechanism further comprises auxiliary clamping assemblies (17) arranged opposite to each other on two sides of the first substrate (3), the auxiliary clamping assemblies (17) comprising a first column (18) and a third clamping member (80) rotatably mounted on the top of the first column (18), the bottom end of the first column (18) being adjustably mounted in an adjustment hole (19) on the first substrate (3) via a bolt; The adjustment hole (19) is in the shape of an elongated strip and is arranged perpendicular to the center line of the line connecting the two fixed clamping components (4); The third clamping member (80) and the first clamping member (8) and the second clamping member (13) are all arranged in the same horizontal plane.
4. An automatic hook loom as claimed in claim 3, characterized in that: The first clamping member (8), the second clamping member (13) and the third clamping member (80) have the same structure; The first clamping member (8) comprises a disc (20) and a truncated cone (21) coaxially arranged on the top of the disc (20); the lower bottom surface of the truncated cone (21) is smaller than the upper bottom surface; and a connecting rod (22) extending downward is coaxially arranged on the bottom of the disc (20).
5. An automatic hook loom as claimed in claim 1, characterized in that: The bent pipe swing coordination unit comprises a second rotating shaft (42), a first reciprocating swing driving unit and a first connecting arm (43) with one end fixedly connected to the second rotating shaft (42); the first connecting arm (43) is arranged perpendicular to the second rotating shaft (42); the other end of the first connecting arm (43) is connected to an end of the first mounting rod (26) close to the first mounting block via a transmission rod (44); one end of the transmission rod (44) is connected to the first connecting arm (43) by a ball joint, and the other end of the transmission rod (44) is provided with a crank (45) on the ball joint; the crank (45) is fixedly sleeved on the first mounting rod (26); The second rotating shaft (42) is vertically rotatably arranged on the second substrate (29); The first reciprocating swing driving unit comprises a first wheel disc (46) and a first pull rod (47), wherein the first wheel disc (46) is rotatably mounted on the second base plate (29), a first synchronization shaft is connected to the bottom of the first wheel disc (46), and the first synchronization shaft is connected to a synchronization wheel (48) after passing through the second base plate (29) downward; one end of the first pull rod (47) is rotatably connected to the first wheel disc (46), and the other end of the first pull rod (47) is rotatably connected to a second connecting arm (49) on the second rotating shaft (42), the second connecting arm (49) is vertically arranged to the second rotating shaft (42), and the connection between the first pull rod (47) and the first wheel disc (46) is eccentrically arranged.
6. An automatic hook loom as claimed in claim 1, characterized in that: The hook advance and retreat coordination unit comprises a third rotating shaft (53), a second reciprocating swing driving unit and a pushing connecting member fixedly connected to the third rotating shaft; The third rotating shaft (53) is vertically rotatably arranged on the second substrate (29); The second reciprocating swing driving unit comprises a second wheel disc (54) and a second pull rod (55); the second wheel disc (54) is rotatably mounted on the second base plate (29); a second synchronization shaft is connected to the bottom of the second wheel disc (54); the second synchronization shaft passes through the second base plate (29) downward and is connected to a synchronization wheel (48) and a gear (35); one end of the second pull rod (55) is rotatably connected to the second wheel disc (54), and the other end is rotatably connected to a third connecting arm (56) on the third rotating shaft (53); the third connecting arm (56) is arranged perpendicular to the third rotating shaft (53); and the connection between the second pull rod (55) and the second wheel disc (54) is eccentrically arranged; The push connecting member comprises a fixed block (57), a movable block (58), a C-shaped connecting seat (59) and a connecting sleeve (60); the fixed block (57) is fixedly mounted on the third rotating shaft (53); the fixed block (57) has a U-shaped connecting portion; the movable block (58) is rotatably mounted in the connecting portion; an outer side wall of the connecting seat (59) is fixedly connected with a movable shaft (61); the movable shaft (61) is movably inserted in the movable block (58); One end of the connecting sleeve (60) is horizontally rotatably connected in the connecting seat (59), and the other end of the connecting sleeve (60) is fixedly sleeved on the second mounting rod (30).
7. An automatic crochet loom as claimed in claim 1, characterized in that: The wire feeding mechanism comprises a wire pay-off frame (74) and a wire feeding assembly; wherein: The wire feeding assembly comprises a wire feeding tensioning plate (62), and an active wire feeding module, a wire feeding triggering module, a tension adjusting column (63), and a guide wheel (64) which are sequentially arranged on the wire feeding tensioning plate (62); The active wire feeding module comprises a wire feeding wheel (65), a wire pressing wheel (66) and a fourth motor (67), wherein the wire pressing wheel (66) is arranged opposite to the wire feeding wheel (65), and the fourth motor (67) is connected to the wire feeding wheel (65); The wire feeding trigger module comprises a wire passing block (68) and a porcelain eye (69) that crosses the wire passing block (68), and the wire passing block (68) is mounted on the wire feeding tensioning plate (62) via a first spring column (70); a trigger element is provided on the wire feeding tensioning plate (62) opposite to the wire passing block (68), and the trigger element is connected to an electrical signal of a controller of the fourth motor (67); The guide wheel (64) is mounted on the wire feeding tensioning plate (62) via a second spring column (71).
Citation Information
Patent Citations
Automatic crocheting machine
CN220079352U
Automatic crocheting machine
CN220099336U