A multifunctional detection device

Abstract

The present application relates to the technical field of power screwdriver working state pressure and torque detection, and more particularly to a multifunctional detection device; comprising a test head, a conducting element, a pressure sensing assembly, a torque sensing assembly and a shell; the conducting element comprises an intermediate plate and a rod part connected with the intermediate plate, the intermediate plate is connected with the shell, the rod part protrudes into the shell, and the test head is rotationally connected with the rod part; the pressure sensing assembly is arranged below the intermediate plate and in contact with the intermediate plate; the torque sensing assembly is arranged below the intermediate plate and connected with the intermediate plate; by arranging the test head, the conducting rod, the pressure sensing assembly and the torque sensing assembly, the pressure borne by the test head is transmitted to the pressure sensing assembly through the conducting rod, the torque borne by the test head is transmitted to the torque sensing assembly through the conducting rod, the purpose of instant monitoring of pressure and torque is achieved, the qualified rate of workpiece machining is improved, and the production efficiency is improved.

Description

Technical Field

[0001] This invention relates to the field of pressure and torque detection technology for electric screwdrivers in operation, and particularly to a multifunctional detection device. Background Technology

[0002] Electric screwdrivers are widely used in the field of screw connection technology. Electric screwdrivers apply pressure and torque to screw connectors to connect multiple workpieces. In actual work, it is necessary to control the torque and pressure on the screw connectors within a reasonable range. Otherwise, screw breakage or excessive pressure between multiple workpieces may occur, affecting processing quality and failing to meet production requirements, thus requiring improvement. Summary of the Invention

[0003] In order to overcome the shortcomings of existing technologies where the pressure and torque on screw connectors exceed the set range, the purpose of this invention is to provide a multifunctional detection device to achieve real-time monitoring of pressure and torque, thereby improving production quality and reducing production costs.

[0004] To achieve the above objectives, the technical solution of the present invention is as follows:

[0005] A multifunctional testing device includes a test head, a conductive element, a pressure sensing component, a torque sensing component, and a housing;

[0006] The conductive component includes an intermediate plate and a rod connected to the intermediate plate. The intermediate plate is connected to the housing, the rod protrudes into the housing, and the test head is rotatably connected to the rod.

[0007] The pressure sensing component is located below the intermediate plate and is in contact with the intermediate plate;

[0008] The torque sensing component is located below the intermediate plate and is connected to the intermediate plate.

[0009] Furthermore, the intermediate plate is provided with a protrusion, and the pressure sensing component abuts against the protrusion.

[0010] Furthermore, the detection device also includes a control board mounted on the housing, and the end of the torque sensing component away from the intermediate plate is connected to the control board.

[0011] Furthermore, the housing includes a base plate and an outer shell connected to the base plate, the control board is connected to the base plate, the intermediate plate is connected to the outer shell, and the pressure sensing component is fixedly connected to the outer shell.

[0012] Furthermore, the test head includes a head and a screw, with the head connected to the screw.

[0013] Furthermore, the test head also includes a planar bearing and a buffer component, wherein the planar bearing is sleeved on the screw and the buffer component is located between the planar bearing and the intermediate plate.

[0014] Furthermore, the buffer element is sleeved on the rod.

[0015] The beneficial effects of this invention are as follows: By setting up a test head, a transmission rod, a pressure sensing component, and a torque sensing component, the pressure on the test head is transmitted to the pressure sensing component through the transmission rod, and the torque on the test head is transmitted to the torque sensing component through the transmission rod, thereby achieving the purpose of real-time monitoring of pressure and torque, improving the pass rate of workpiece processing, and increasing production efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the present invention;

[0017] Figure 2 This is a first-view perspective sectional view of the present invention;

[0018] Figure 3 This is a second-view perspective sectional view of the present invention;

[0019] Figure 4 This is a schematic diagram of the disassembled structure of the present invention;

[0020] Figure 5 This is a schematic diagram showing the disassembled structure of the conductive element and the housing of the present invention.

[0021] The reference numerals in the figures include:

[0022] 1—Test head 11—Head 12—Screw

[0023] 13—Bearing 14—Limiting Ring 15—Buffer Component

[0024] 2—Connecting rod 21—Intermediate plate 211—Protrusion

[0025] 22—Bar section 23—Clamping block 231—Left clamping plate

[0026] 232—Right clip; 2301—Cavity; 2302—Gap

[0027] 3—Pressure sensing component; 4—Torque sensing component; 5—Control board

[0028] 6—Shell; 61—Base plate; 62—Outer shell. Detailed Implementation

[0029] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to embodiments and accompanying drawings. The content mentioned in the embodiments is not intended to limit the present invention.

[0030] Please see Figures 1 to 5 The present invention provides a multifunctional detection device, comprising a test head 1, a conductive component 2, a pressure sensing component 3, a torque sensing component 4, a control board 5, and a housing 6.

[0031] The conductive element 2 includes an intermediate plate 21, a rod 22 connected to the intermediate plate 21, and a clamping block 23. The intermediate plate 21 is connected to the housing 6, the rod 22 protrudes into the housing 6, and the test head 1 is rotatably connected to the rod 22.

[0032] The pressure sensing component 3 is located below the intermediate plate 21 and abuts against the intermediate plate 21;

[0033] The torque sensing component 4 is located below the intermediate plate 21 and is connected to the intermediate plate 21.

[0034] The detection device also includes a control board 5 installed on the housing 6, and the end of the torque sensing component 4 away from the intermediate plate 21 is connected to the control board 5.

[0035] Specifically, in this embodiment, the conductive member 2 includes a rod 22 and an intermediate plate 21 connected in sequence. The radial dimension of the intermediate plate 21 is consistent with the inner diameter of the housing 6. The intermediate plate 21 and the housing 6 are fixedly connected by screws. The rod 22 protrudes into the housing 6, and the free end of the rod 22 is connected to the test head 1. The test head 1 is rotatably connected to the rod 22. One end of the test head 1 is provided with a groove, and the free end of the rod 22 is embedded in the groove to achieve a stable connection. A clamping block 23 is provided on the other side of the intermediate plate 21. The clamping block 23 clamps the torque sensing component 4. The torque sensing component 4 is connected to the control... The control board 5 is electrically connected. The torque generated by the test head 1 and the external screw connection is transmitted to the control board 5 through the rod 22, the intermediate plate 21, the clamping block 23, and the torque sensing component 4, and finally displayed digitally to achieve real-time torque monitoring. At the same time, the pressure sensing component 3 is in contact with the intermediate plate 21. During operation, the pressure generated by the test head 1 and the external screw connection is transmitted to the pressure sensing component 3 through the rod 22 and the intermediate plate 21, and finally displayed digitally to achieve real-time pressure monitoring. This controls the magnitude of the external force applied by the electric screwdriver and ensures the pass rate of production quality.

[0036] Preferably, the clamping block 23 includes a left clamping piece 231 and a right clamping piece 232, both of which are L-shaped and connected to the intermediate plate 21. The left clamping piece 231, the right clamping piece 232, and the intermediate plate 21 form a cavity 2301. The free ends of the left clamping piece 231 and the right clamping piece 232 are spaced apart to form a gap 2302. The end of the torque sensing component 4 closest to the conductor 2 is clamped in the gap 2302. The pressure on the rod 22 is transmitted to the torque sensing component 4 through the left clamping piece 231, the right clamping piece 232, and the intermediate plate 21, realizing instantaneous torque sensing and improving sensing sensitivity. Furthermore, the cavity 2301 is used to house the pressure sensing component 3, making the connection structure of the conductor 2, the pressure sensing component 3, and the torque sensing component 4 more rational and reducing the overall volume of the detection device.

[0037] By setting up a test head 1, a transmission rod 2, a pressure sensing component 3, and a torque sensing component 4, the pressure on the test head 1 is transmitted to the pressure sensing component 3 through the transmission rod 2, and the torque on the test head 1 is transmitted to the torque sensing component 4 through the transmission rod 2, thereby achieving the purpose of real-time monitoring of pressure and torque, improving the pass rate of workpiece processing, and increasing production efficiency.

[0038] The intermediate plate 21 is provided with a protrusion 211, which is located on the same side of the intermediate plate 21 as the clamping block 23. The pressure sensing component 3 abuts against the protrusion 211. The setting of the protrusion 211 further improves the connection stability between the intermediate plate 21 and the pressure sensing component 3 and improves the reliability of the detected pressure value.

[0039] The housing 6 includes a base plate 61 and an outer shell 62 connected to the base plate 61. The control board 5 is connected to the base plate 61, the intermediate plate 21 is connected to the outer shell 62, and the pressure sensing component 3 is fixedly connected to the outer shell 62. The pressure sensing component 3, the torque sensing component 4, and the control board 5 are all located inside the outer shell 62. The outer shell 62 has a large and a small opening, with the large opening connected to the base plate 61, which serves to protect the pressure sensing component 3, the torque sensing component 4, and the control board 5.

[0040] The test head 1 includes a head 11 and a screw 12, the head 11 being connected to the screw 12, and also includes a bearing 13, which is installed inside the housing 62 and rotatably connected to the screw 12. The detachable structure of the head 11 and the screw 12 facilitates the replacement of different specifications of the head 11 to meet different usage requirements.

[0041] The test head 1 also includes a limiting ring 14 and a buffer 15. The limiting ring 14 is sleeved on the screw 12. The buffer 15 is located between the limiting ring 14 and the intermediate plate 21. The buffer 15 is sleeved on the rod 22. The buffer 15 is a spring. The two ends of the buffer 15 abut against the limiting ring 14 and the intermediate plate 21 respectively, so as to protect the rod 22 and avoid large external forces from colliding with the rod 22.

[0042] The above description is only a preferred embodiment of the present invention. For those skilled in the art, there will be changes in the specific implementation and application scope based on the ideas of the present invention. The content of this specification should not be construed as a limitation of the present invention.

Claims

1. A multi-functional detection device, characterized by: It includes a test head (1), a conductive component (2), a pressure sensing component (3), a torque sensing component (4), and a housing (6); The conductive element (2) includes an intermediate plate (21) and a rod (22) connected to the intermediate plate (21). The intermediate plate (21) is connected to the housing (6). The rod (22) protrudes into the housing (6). The test head (1) is rotatably connected to the rod (22). The pressure sensing component (3) is located below the intermediate plate (21) and is in contact with the intermediate plate (21); The torque sensing component (4) is located below the intermediate plate (21), and the torque sensing component (4) is connected to the intermediate plate (21); The clamping block (23) includes a left clamping piece (231) and a right clamping piece (232). Both the left clamping piece (231) and the right clamping piece (232) are L-shaped. Both the left clamping piece (231) and the right clamping piece (232) are connected to the intermediate plate (21). The left clamping piece (231) and the right clamping piece (232) and the intermediate plate (21) form a cavity (2301). The free end of the left clamping piece (231) and the free end of the right clamping piece (232) are spaced apart to form a gap (2302). The end of the torque sensing component (4) near the conductor (2) is clamped in the gap (2302). The pressure on the rod (22) is transmitted to the torque sensing component (4) through the left clamping piece (231), the right clamping piece (232), and the intermediate plate (21). The cavity (2301) is used to house the pressure sensing component (3). The test head (1) includes a head (11) and a screw (12), the head (11) being connected to the screw (12); the test head (1) also includes a plane bearing (14) and a buffer (15), the plane bearing (14) being sleeved on the screw (12), and the buffer (15) being located between the plane bearing (14) and the intermediate plate (21); the buffer (15) is sleeved on the rod (22).

2. The multi-functional detection device according to claim 1, characterized in that: The intermediate plate (21) is provided with a protrusion (211), and the pressure sensing component (3) abuts against the protrusion (211).

3. The multi-functional detection device of claim 1, wherein: The detection device also includes a control board (5) installed on the housing (6), and the end of the torque sensing component (4) away from the intermediate plate (21) is connected to the control board (5).

4. The multi-functional detection device of claim 3, wherein: The housing (6) includes a base plate (61) and an outer shell (62) connected to the base plate (61). The control board (5) is connected to the base plate (61), the intermediate plate (21) is connected to the outer shell (62), and the pressure sensing component (3) is fixedly connected to the outer shell (62).

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