A highly efficient automatic device for inserting rotor core into shaft

By designing an efficient automation device including a frame, conveying component, iron core feeding component, rotor shaft feeding component, sleeve shaft pre-pressing device, shaft entry pre-pressing device and core positioning component, the problems of high manipulator handling costs during the iron core entry process in the prior art, the rotor shaft is prone to scratches, and the axial positioning of the iron core is achieved, and the automatic assembly and positioning of the iron core and the rotor shaft are improved, and the processing efficiency is improved.

CN115395741BActive Publication Date: 2025-05-13SHENZHEN XINGTECHUANG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202210922099.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-02
Publication Date
2025-05-13
Estimated Expiration
2042-08-02

AI Technical Summary

Technical Problem

During the process of entering the shaft of the existing rotor core, the manipulator is expensive to carry, the rotor shaft is prone to scratches, and the axial positioning of the iron core is inconvenient, which affects the winding.

Method used

An efficient automation device including a frame, conveying assembly, iron core feeding assembly, rotor shaft feeding assembly, sleeve shaft pre-pressing device, inlet shaft pre-pressing device and core positioning assembly is designed. Through components such as belt conveyor, suction device, flip mechanism and precision pressing servo electric cylinder, automatic assembly and positioning of the iron core and rotor shaft are realized.

Benefits of technology

The core feeding efficiency is improved, the rotor shaft scratches are avoided, the core is accurately positioned axially, and the overall automation and processing efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a rotor core shaft-entry efficient automation device, comprising: a frame, a conveying assembly, a core loading assembly, a rotor shaft loading assembly, a sleeve shaft pre-pressing device, a shaft-entry pre-pressing device, and a core positioning assembly; the conveying assembly, the core loading assembly, the rotor shaft loading assembly, the sleeve shaft pre-pressing device, the shaft-entry pre-pressing device, and the core positioning assembly are all installed on the frame, and the core loading assembly, the rotor shaft loading assembly, the sleeve shaft pre-pressing device, the shaft-entry pre-pressing device, and the core positioning assembly are sequentially distributed along the conveying direction of the conveying assembly. The rotor core shaft-entry efficient automation device, through the inch motion assembly, enables the core to complete the displacement of one processing station at a time, has a simple structure and low cost, can effectively fix the core through a fixing device, so that the sleeve shaft pre-pressing and shaft-entry precision pressing can be carried out accurately, and the core positioning assembly cooperates with the winding groove on the side wall of the core to position the core axis, so as to prevent the winding groove of the core from being blocked when the end cover is installed, thereby affecting the winding.
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Description

Technical Field

[0001] The invention relates to the technical field of rotating shaft assembly, and in particular to a highly efficient automatic device for inserting a rotor core into a shaft. Background Art

[0002] The rotor includes an iron core, a rotor shaft, an end cover and a commutator. In the process of installing the existing rotor shaft into the iron core, each process requires a robot to carry the iron core, which is relatively expensive. The rotor shaft is easily scratched and the shaft feeding versatility is poor. It is inconvenient to position the iron core axially. When the end cover is installed on the rotor shaft, the end cover is easy to block the winding groove of the iron core, affecting the winding.

[0003] Therefore, it is necessary to provide a new efficient automatic device for rotor core entering the shaft to solve the above technical problems. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides a highly efficient automatic device for inserting the rotor core into the shaft.

[0005] The present invention provides a rotor core shaft-entering high-efficiency automatic device, comprising:

[0006] Frame, conveying assembly, core feeding assembly, rotor shaft feeding assembly, sleeve shaft preloading device, shaft entry preloading device and core positioning assembly;

[0007] The rotor shaft feeding assembly comprises a manipulator mounted on a frame for feeding the rotor shaft and a rotor shaft flipping mechanism for flipping the rotor shaft from the manipulator onto the inlet shaft preloading device;

[0008] The conveying assembly, the iron core feeding assembly, the rotor shaft feeding assembly, the sleeve shaft preloading device, the inlet shaft preloading device and the iron core positioning assembly are all installed on the frame, and the iron core feeding assembly, the rotor shaft feeding assembly, the sleeve shaft preloading device, the inlet shaft preloading device and the iron core positioning assembly are distributed in sequence along the conveying direction of the conveying assembly, and a fixing device for fixing the iron core is installed on the frame opposite to the sleeve shaft preloading device and the inlet shaft preloading device.

[0009] Preferably, the iron core loading assembly includes a material box installed on a frame, a suction device for sucking the iron cores, and an XZ-axis driving device for driving the suction device to move.

[0010] It should be emphasized that: the material box is placed one on each side of the belt conveyor, and the iron cores are neatly stacked and arranged in the material box, which is convenient for the iron cores to automatically absorb and load the materials.

[0011] Preferably, the XZ axis driving device comprises an X axis linear motor fixed on the frame and a Z axis linear motor fixed at the output end of the X axis linear motor and perpendicular to the X axis linear motor;

[0012] The suction device includes a material picking seat fixed on the output shaft of the Z-axis linear motor, a fixing rod is equidistantly fixed in the material picking seat, and a magnetic suction block for adsorbing the iron core is slidably connected to one end of the fixing rod away from the material picking seat, and a return spring is sleeved on the fixing rod, and the two ends of the return spring are respectively fixedly connected to the material picking seat and the magnetic suction block (it should be emphasized that the magnetic suction block will not be separated from the fixing rod);

[0013] The suction device also includes a separation device for separating the iron core adsorbed on the bottom of the magnetic suction block.

[0014] Preferably, the separation device includes a plurality of support rods fixed on the top of the material picking seat, a stripping cylinder is fixed to the top of the support rod, the output end of the stripping cylinder is fixedly connected to a mounting plate, and the mounting plate is slidably connected to the support rod, a plurality of stripping rods are embedded and fixed at the bottom of the mounting plate, the bottom end of the stripping rod passes through the material picking seat and is fixedly connected to a stripping plate for extruding the iron core, and the fixed rod is located on the inner side of the stripping plate.

[0015] Preferably, the conveying assembly comprises a belt conveyor arranged at one end of the frame for conveying the iron core, an iron core baffle is fixed on the top of the belt conveyor, an X-axis limiting cylinder is fixed on the belt conveyor, an output shaft of the X-axis limiting cylinder is fixed with a movable plate that cooperates with the iron core baffle, and the movable plate and the iron core baffle cooperate to position the iron core;

[0016] The conveying assembly also includes a track changing device installed at the discharge end of the belt conveyor and an iron core guide rail installed at the other end of the frame, and the track changing device includes an X-axis track changing cylinder fixed on the frame and a bearing seat fixed at the output end of the X-axis track changing cylinder for bearing the iron core;

[0017] The sleeve shaft preloading device, the shaft entry preloading device, the core positioning assembly and the bearing seat are distributed at equal intervals along the track changing device, and an inching assembly for intermittently moving the core forward along the track changing device is installed on the core guide rail.

[0018] Preferably, the inching assembly includes an electric push rod fixed on the X-axis, a slide plate is fixed on the output end of the X-axis electric push rod, a movable plate is slidably connected to the top of the slide plate, U-shaped fingers for moving the iron core are equidistantly fixed on the movable plate, a Y-axis inching cylinder is fixed on the slide plate, and the output end of the Y-axis inching cylinder is fixedly connected to the movable plate.

[0019] Preferably, the sleeve shaft prestressing device includes a mounting frame fixed on a frame, a vertical plate fixed to one side of the mounting frame, a Z-axis alignment cylinder fixed to the top of the vertical plate, a sliding plate fixedly connected to the output of the Z-axis alignment cylinder, a Z-axis prestressing cylinder fixedly connected to the middle of the sliding plate, a prestressing head fixedly connected to the output end of the Z-axis prestressing cylinder, a rotor shaft clamp fixed to the bottom end of the sliding plate, and the rotor shaft clamp is arranged opposite to the Z-axis prestressing cylinder.

[0020] Preferably, the shaft pre-pressing device comprises a precision pressing servo electric cylinder fixed on a mounting frame, and the output shaft of the precision pressing servo electric cylinder is equipped with a precision pressing head assembly for pressing the rotor shaft and the iron core;

[0021] The rotor shaft flipping mechanism includes a frame fixed on the frame, a first pneumatic clamp for clamping the rotor shaft is installed on the frame, a flip cylinder is fixed on the frame, a rack is fixed on the output shaft of the flip cylinder, a first rotating shaft is rotatably connected to the frame, a gear is fixed at one end of the first rotating shaft, and the gear is meshed with the rack, a flip plate is fixed on the first rotating shaft, and a second pneumatic clamp is fixed at one end of the flip plate.

[0022] Preferably, the iron core positioning assembly includes a bracket fixed to the frame, a Y-axis cylinder is installed on the bracket, the top of the bracket is slidably connected to a track plate, the output shaft of the Y-axis cylinder is fixedly connected to the track plate, and several groups of positioning devices suitable for different types of iron cores are installed on the track plate. The positioning device includes an X-axis telescopic cylinder fixed to the track plate, the output shaft of the X-axis telescopic cylinder is installed with a positioning finger cylinder, the two output ends of the positioning finger cylinder are respectively fixed with a left clamping jaw and a right clamping jaw, a Z-shaped plate is fixed to one side of the right clamping jaw, a positioning cylinder is fixed to one side of the Z-shaped plate, a slider is fixed to the output shaft of the positioning cylinder, and the slider is slidably connected in the right clamping jaw, a mounting groove is provided in the slider, a pusher claw is rotatably connected in the mounting groove through a second rotating shaft, a torsion spring is sleeved on the outer side of the second rotating shaft, and the two ends of the torsion spring are respectively clamped with the pusher claw and the right clamping jaw.

[0023] Preferably, the fixing device includes a fixed finger cylinder fixed on the frame, the two output ends of the fixed finger cylinder are respectively fixedly connected to a slide seat through connecting rods, a Z-shaped positioning plate is fixed to the top of the slide seat, and the top of the Z-shaped positioning plate is provided with a fixing groove for clamping the iron core.

[0024] Compared with the related art, the rotor core shaft high-efficiency automatic device provided by the present invention has the following advantages:

[0025] Beneficial effects:

[0026] 1. Through the setting of the core feeding assembly, it is convenient to quickly transfer the cores in the material box to the belt conveyor. Multiple cores can be loaded at one time, ensuring the continuous feeding of the cores and improving the feeding efficiency. The track changing device aligns the core conveyor belt from the belt conveyor with the core guide rail. Through the inching assembly, the core can complete the displacement of one processing station at a time. It has a simple structure and low cost. The fixing device can effectively fix the core, so that the pre-pressing and fine pressing can be carried out accurately.

[0027] 2. The core positioning assembly is coordinated with the winding groove on the side wall of the core to position the core axis to prevent the winding groove of the core from being blocked when the end cover is installed, thereby affecting the winding. Several groups of positioning devices suitable for different types of cores are provided to meet the positioning requirements of different core winding grooves.

[0028] 3. The entire rotor core shaft feeding high-efficiency automatic device has a high degree of automation and high processing efficiency. Through the coordinated use of the manipulator and the rotor shaft turning mechanism, the rotor shaft is prevented from being scratched and is suitable for feeding rotor shafts of different diameters. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 A schematic diagram of the overall structure provided by the present invention;

[0030] Figure 2 A schematic diagram of the position of the conveying assembly provided by the present invention;

[0031] Figure 3 A schematic diagram of the relative positions of the core positioning components provided by the present invention;

[0032] Figure 4 A schematic diagram of the relative position of the suction device provided by the present invention;

[0033] Figure 5 A schematic diagram of the structure of the belt conveyor provided by the present invention;

[0034] Figure 6 A schematic diagram of the structure of the suction device provided by the present invention;

[0035] Figure 7 A schematic diagram of the structure of the core positioning assembly provided by the present invention;

[0036] Figure 8 A schematic diagram of the structure of the inching assembly provided by the present invention;

[0037] Fig. 9 A schematic diagram of the structure of the sleeve shaft preloading device provided by the present invention;

[0038] Fig.10 A schematic diagram of the structure of the core positioning assembly provided by the present invention;

[0039] Fig.11A schematic diagram of the structure of a slider provided by the present invention;

[0040] Fig.12 A schematic diagram of the structure of the pusher claw provided by the present invention;

[0041] Fig.13 A schematic diagram of the structure of the pusher claw provided by the present invention;

[0042] Fig.14 A schematic diagram of the structure of the rotor shaft feeding assembly provided by the present invention;

[0043] Fig.15 This is one of the schematic diagrams of the rotor shaft flipping mechanism provided by the present invention;

[0044] Fig.16 This is the second structural schematic diagram of the rotor shaft flipping mechanism provided by the present invention. DETAILED DESCRIPTION

[0045] Example

[0046] In the specific implementation process, Figures 1 to 13 As shown, a high-efficiency automatic device for inserting a rotor core into a shaft comprises:

[0047] Rack 1;

[0048] A conveying assembly 2, used to convey the iron core forward;

[0049] The conveying assembly 2 includes a belt conveyor 21 for conveying the iron core, which is arranged at one end of the frame 1. A core baffle 22 is fixed on the top of the belt conveyor 21. An X-axis limiting cylinder 23 is fixed on the belt conveyor 21. A movable plate 24 that cooperates with the core baffle 22 is fixed on the output shaft of the X-axis limiting cylinder 23. The movable plate 24 and the core baffle 22 cooperate to position the iron core.

[0050] The conveying assembly 2 also includes a track changing device 25 installed at the discharge end of the belt conveyor 21 and an iron core guide rail 26 installed at the other end of the frame 1. The track changing device 25 includes an X-axis track changing cylinder 251 fixed on the frame 1 and a bearing seat 252 fixed at the output end of the X-axis track changing cylinder 251 for bearing the iron core;

[0051] The sleeve shaft preloading device 5, the shaft entry preloading device 6, the core positioning assembly 7 and the bearing seat 252 are evenly spaced along the track changing device 25, and an inching assembly 27 for intermittently moving the core forward along the track changing device 25 is installed on the core guide rail 26;

[0052] The inching assembly 27 includes an electric push rod 271 fixed to the X-axis, a slide plate 272 is fixed to the output end of the X-axis electric push rod 271, a moving plate 273 is slidably connected to the top of the slide plate 272, U-shaped fingers 274 for moving the iron core are equidistantly fixed on the moving plate 273, a Y-axis inching cylinder 275 is fixed on the slide plate 272, and the output end of the Y-axis inching cylinder 275 is fixedly connected to the moving plate 273.

[0053] The iron core loading assembly 3 is used to transport the iron core to the feeding end of the conveying assembly 2;

[0054] The iron core loading assembly 3 comprises a material box 31 mounted on the frame 1 , a suction device 32 for sucking the iron core, and an XZ axis driving device 33 for driving the suction device 32 to move.

[0055] The XZ axis driving device 33 comprises an X axis linear motor 331 fixed on the frame 1 and a Z axis linear motor 332 fixed at the output end of the X axis linear motor 331 and perpendicular to the X axis linear motor 331;

[0056] The suction device 32 includes a material picking seat 321 fixed on the output shaft of the Z-axis linear motor 332, and fixed rods 322 are fixed equidistantly in the material picking seat 321. The end of the fixed rod 322 away from the material picking seat 321 is slidably connected to a magnetic suction block 323 for adsorbing the iron core. A return spring 324 is sleeved on the fixed rod 322, and the two ends of the return spring 324 are fixedly connected to the material picking seat 321 and the magnetic suction block 323 respectively. It should be emphasized that the magnetic suction block 323 will not be separated from the fixed rod 322;

[0057] The suction device 32 further includes a separation device 325 for separating the iron core adsorbed on the bottom of the magnetic suction block 323 .

[0058] The separation device 325 includes a plurality of support rods 3251 fixed on the top of the material picking seat 321, and a stripping cylinder 3252 is fixed to the top of the support rod 3251. The output end of the stripping cylinder 3252 is fixedly connected to a mounting plate 3253, and the mounting plate 3253 is slidably connected to the support rod 3251. A plurality of stripping rods 3254 are embedded and fixed at the bottom of the mounting plate 3253. The bottom end of the stripping rod 3254 passes through the material picking seat 321 and is fixedly connected to a stripping plate 3255 for extruding the iron core, and the fixing rod 322 is located on the inner side of the stripping plate 3255.

[0059] The rotor shaft loading assembly 4 includes a manipulator 41 mounted on the frame 1 for loading the rotor shaft and a rotor shaft flipping mechanism 42 for flipping the rotor shaft from the manipulator 41 onto the shaft preloading device 6, so as to take the rotor shaft out of the material tray and insert it into the mounting hole of the iron core.

[0060] A sleeve shaft preloading device 5, used to preload the rotor shaft into the core;

[0061] The sleeve shaft preloading device 5 includes a mounting frame 51 fixed on the frame 1, a vertical plate 52 is fixed on one side of the mounting frame 51, a Z-axis alignment cylinder 53 is fixed on the top of the vertical plate 52, the output of the Z-axis alignment cylinder 53 is fixedly connected to a sliding plate 54, the middle of the sliding plate 54 is fixedly connected to a Z-axis preloading cylinder 55, the output end of the Z-axis preloading cylinder 55 is fixedly connected to a preloading head 56, and a rotor shaft clamp 57 is fixed to the bottom end of the sliding plate 54, and the rotor shaft clamp 57 is arranged opposite to the Z-axis preloading cylinder 55.

[0062] The shaft pre-pressing device 6 is used to accurately press the rotor shaft and the core together;

[0063] The shaft pre-pressing device 6 comprises a precision pressing servo electric cylinder 61 fixed on the mounting frame 51, and the output shaft of the precision pressing servo electric cylinder 61 is equipped with a precision pressing head assembly 62 for pressing the rotor shaft and the iron core;

[0064] The rotor shaft flip mechanism 42 includes a frame 421 fixed on the frame 1, a first pneumatic clamp 422 for clamping the rotor shaft is installed on the frame 421, a flip cylinder 423 is fixed on the frame 421, a rack 424 is fixed to the output shaft of the flip cylinder 423, a first rotating shaft 425 is rotatably connected in the frame 421, a gear 426 is fixed to one end of the first rotating shaft 425, and the gear 426 is meshed with the rack 424, a flip plate 427 is fixed on the first rotating shaft 425, and a second pneumatic clamp 428 is fixed to one end of the flip plate 427. And

[0065] The core positioning assembly 7 is used to axially position the core;

[0066] The core positioning assembly 7 includes a bracket 71 fixed on the frame 1, a Y-axis cylinder 72 is installed on the bracket 71, a track plate 73 is slidably connected to the top of the bracket 71, the output shaft of the Y-axis cylinder 72 is fixedly connected to the track plate 73, and a plurality of positioning devices 74 suitable for different types of cores are installed on the track plate 73. The positioning device 74 includes an X-axis telescopic cylinder 741 fixed on the track plate 73, and a positioning finger cylinder 742 is installed on the output shaft of the X-axis telescopic cylinder 741. The two output ends of the positioning finger cylinder 742 are respectively fixed with left clamps. 743 and a right clamping jaw 744, a Z-shaped plate 745 is fixed to one side of the right clamping jaw 744, a positioning cylinder 746 is fixed to one side of the Z-shaped plate 745, a slider 747 is fixed to the output shaft of the positioning cylinder 746, and the slider 747 is slidably connected in the right clamping jaw 744, a mounting groove 7471 is provided in the slider 747, a pusher claw 748 is rotatably connected in the mounting groove 7471 through a second rotating shaft 7472, a torsion spring 749 is sleeved on the outer side of the second rotating shaft 7472, and both ends of the torsion spring 749 are respectively clamped with the pusher claw 748 and the right clamping jaw 744.

[0067] The conveying assembly 2, the core feeding assembly 3, the rotor shaft feeding assembly 4, the sleeve shaft pre-pressing device 5, the inlet shaft pre-pressing device 6 and the core positioning assembly 7 are all installed on the frame 1, and the core feeding assembly 3, the rotor shaft feeding assembly 4, the sleeve shaft pre-pressing device 5, the inlet shaft pre-pressing device 6 and the core positioning assembly 7 are sequentially distributed along the conveying direction of the conveying assembly 2, and the frame 1 is provided with a fixing device 8 for fixing the core at positions opposite to the sleeve shaft pre-pressing device 5 and the inlet shaft pre-pressing device 6;

[0068] The fixing device 8 includes a fixed finger cylinder 81 fixed on the frame 1, and the two output ends of the fixed finger cylinder 81 are fixedly connected to a slide 83 through a connecting rod 82 respectively. A Z-shaped positioning plate 84 is fixed on the top of the slide 83, and a fixing groove 841 for clamping the iron core is provided at the top of the Z-shaped positioning plate 84.

[0069] Working principle:

[0070] Step 1: The core loading assembly 3 is loaded.

[0071] First, the X-axis linear motor 331 and the Z-axis linear motor 332 move together to move the suction device 32 to the top of the material box 31, and the Z-axis linear motor 332 moves downward to enable the magnetic suction block 323 to absorb the iron core in the material box 31;

[0072] Subsequently, the X-axis linear motor 331 and the Z-axis linear motor 332 move in coordination to move the suction device 32 to the top of the belt conveyor 21, and the Z-axis linear motor 332 conveys the suction device 32 downward to make the bottom of the iron core contact with the belt of the belt conveyor 21;

[0073] Next, the stripping cylinder 3252 extends, causing the mounting plate 3253, the stripping rod 3254 and the stripping plate 3255 to move downward together. After the stripping plate 3255 contacts the top of the iron core, the Z-axis linear motor 332 drives the stripping plate 3255 to move upward, and the stripping cylinder 3252 continues to extend, separating the iron core from the magnetic suction block 323. At this time, the iron core is located on the belt of the belt conveyor 21.

[0074] Step 2: Conveying component 2 conveys the iron core.

[0075] First, the cylinder 23 is extended by limiting the X-axis so that the plurality of cores are located on the same straight line with the core baffle 22 and the movable plate 24;

[0076] Subsequently, the belt conveyor 21 drives the iron core forward, and the iron core moves to the bearing seat 252. The X-axis track-changing cylinder 251 drives the iron core and the bearing seat 252 to move together, and the bearing seat 252 moves to be in the same straight line as the iron core guide rail 26.

[0077] Next, the X-axis electric push rod 271 and the Y-axis inching cylinder 275 are used in conjunction with each other to position the iron core from the bearing seat 252 inside the U-shaped finger 274, and the Y-axis inching cylinder 275 drives the iron core to move forward one station along the iron core guide rail 26, just to the position facing the sleeve shaft preloading device 5;

[0078] Step 3: The sleeve shaft preloading device 5, the rotor shaft feeding assembly 4 and the fixing device 8 work.

[0079] First, the fixed finger cylinder 81 drives the two slides 83 and the Z-shaped positioning plate 84 to move, so that the iron core is fixed in the fixed groove 841;

[0080] Then, the manipulator 41 takes the rotor shaft out of the material tray and places it on the first pneumatic clamp 422. The first pneumatic clamp 422 clamps the rotor shaft, and the second pneumatic clamp 428 clamps the rotor shaft. The rack 424 is driven to move by the flip cylinder 423. The rack 424 moves to drive the first rotating shaft 425, the flip plate 427 and the second pneumatic clamp 428 to rotate together, so that the rotor shaft is aligned with the mounting hole of the iron core. The rotor shaft is clamped by the rotor shaft clamp 57, and the output end of the Z-axis alignment cylinder 53 is extended to insert the rotor shaft into the mounting hole of the iron core.

[0081] Finally, the rotor shaft clamp 57 is loosened a little, and the rotor shaft is preliminarily pressed into the installation hole of the iron core by the Z-axis pre-pressing cylinder 55 .

[0082] Step 3: The inching assembly 27, the shaft preloading device 6 and the fixing device 8 are started.

[0083] First, the inching assembly 27 transports the iron core and the rotor shaft that have been preliminarily pressed together by the sleeve shaft preloading device 5 to the shaft inlet preloading device 6, and drives the two slides 83 and the Z-shaped positioning plate 84 to move through the finger cylinder 81, so that the iron core is fixed in the fixing groove 841;

[0084] Subsequently, the precision pressing servo electric cylinder 61 drives the precision pressing head assembly 62 to press the rotor shaft tightly into the iron core.

[0085] Step 4: The inching assembly 27 and the core positioning assembly 7 are activated.

[0086] First, the inching assembly 27 transports the iron core and the rotor shaft, which have been precisely pressed together by the shaft preloading device 6, to the position facing the iron core positioning assembly 7;

[0087] Secondly, the X-axis telescopic cylinder 741 is started, so that the left clamping jaw 743 and the right clamping jaw 744 are located on the side of the iron core, and the left clamping jaw 743 and the right clamping jaw 744 are moved toward each other through the positioning finger cylinder 742. At the same time, the positioning cylinder 746 is extended, and the positioning cylinder 746 drives the slider 747 to slide along the right clamping jaw 744. Under the action of the torsion spring 749, the pusher claw 748 contacts the side of the iron core, and at the same time, the torsion spring 749 twists and accumulates force. During the extension process of the positioning cylinder 746, the pusher claw 748 moves close to the iron core. When the pusher claw 748 moves to the gap on the side of the iron core, the pusher claw 748 will be stuck in the gap on the side of the iron core under the action of the torsion spring, and the pusher claw 748 pushes the iron core to move together. When the positioning cylinder 746 is extended to the maximum position, the iron core completes axial positioning, and the positioning finger cylinder 742 clamps the iron core.

[0088] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A highly efficient automatic device for inserting the rotor core into the shaft, characterized in that: include: Rack (1); A conveying assembly (2) for conveying the iron core forward; An iron core loading assembly (3) for transporting the iron core to the feeding end of the conveying assembly (2); Rotor shaft loading assembly (4); A sleeve shaft preloading device (5) for preloading the rotor shaft into the iron core; A shaft pre-pressing device (6) is used to accurately press the rotor shaft and the iron core together; as well as An iron core positioning assembly (7) for axially positioning the iron core; The conveying assembly (2), the iron core feeding assembly (3), the rotor shaft feeding assembly (4), the sleeve shaft pre-pressing device (5), the shaft inlet pre-pressing device (6) and the iron core positioning assembly (7) are all installed on the frame (1), and the iron core feeding assembly (3), the rotor shaft feeding assembly (4), the sleeve shaft pre-pressing device (5), the shaft inlet pre-pressing device (6) and the iron core positioning assembly (7) are sequentially distributed along the conveying direction of the conveying assembly (2), and a fixing device (8) for fixing the iron core is installed on the frame (1) at positions facing the sleeve shaft pre-pressing device (5) and the shaft inlet pre-pressing device (6); The rotor shaft feeding assembly (4) comprises a manipulator (41) mounted on a frame (1) for feeding the rotor shaft and a rotor shaft flipping mechanism (42) for flipping the rotor shaft from the manipulator (41) onto the inlet shaft preloading device (6); The conveying assembly (2) comprises a belt conveyor (21) arranged at one end of the frame (1) for conveying the iron core, a core baffle (22) being fixed on the top of the belt conveyor (21), an X-axis limiting cylinder (23) being fixed on the belt conveyor (21), a movable plate (24) cooperating with the core baffle (22) being fixed on the output shaft of the X-axis limiting cylinder (23), and the movable plate (24) and the core baffle (22) being cooperated to position the iron core; The conveying assembly (2) further comprises a track changing device (25) installed at the discharge end of the belt conveyor (21) and an iron core guide rail (26) installed at the other end of the frame (1), wherein the track changing device (25) comprises an X-axis track changing cylinder (251) fixed on the frame (1) and a bearing seat (252) fixed at the output end of the X-axis track changing cylinder (251) for bearing the iron core; The sleeve shaft preloading device (5), the shaft inlet preloading device (6), the iron core positioning assembly (7) and the bearing seat (252) are distributed at equal intervals along the track changing device (25), and an inching assembly (27) for intermittently moving the iron core forward along the track changing device (25) is installed on the iron core guide rail (26); The inch motion assembly (27) comprises an electric push rod (271) fixed to the X-axis, a slide plate (272) being fixed to the output end of the X-axis electric push rod (271), a moving plate (273) being slidably connected to the top of the slide plate (272), U-shaped fingers (274) for moving the iron core being equidistantly fixed to the moving plate (273), a Y-axis inch motion cylinder (275) being fixed to the slide plate (272), and the output end of the Y-axis inch motion cylinder (275) being fixedly connected to the moving plate (273); The sleeve shaft pre-pressing device (5) comprises a mounting frame (51) fixed on a frame (1), a vertical plate (52) being fixed on one side of the mounting frame (51), a Z-axis alignment cylinder (53) being fixed on the top of the vertical plate (52), a sliding plate (54) being fixedly connected to the output of the Z-axis alignment cylinder (53), a Z-axis pre-pressing cylinder (55) being fixedly connected to the middle of the sliding plate (54), a pre-pressing head (56) being fixedly connected to the output end of the Z-axis pre-pressing cylinder (55), a rotor shaft fixture (57) being fixed on the bottom end of the sliding plate (54), and the rotor shaft fixture (57) being arranged opposite to the Z-axis pre-pressing cylinder (55); The shaft pre-pressing device (6) comprises a precision pressing servo electric cylinder (61) fixed on the mounting frame (51), and the output shaft of the precision pressing servo electric cylinder (61) is equipped with a precision pressing head assembly (62) for pressing the rotor shaft and the iron core; The rotor shaft flipping mechanism (42) comprises a frame (421) fixed on the frame (1), a first pneumatic clamp (422) for clamping the rotor shaft is installed on the frame (421), a flip cylinder (423) is fixed on the frame (421), a rack (424) is fixed to the output shaft of the flip cylinder (423), a first rotating shaft (425) is rotatably connected inside the frame (421), a gear (426) is fixed to one end of the first rotating shaft (425), and the gear (426) is meshingly connected to the rack (424), a flip plate (427) is fixed on the first rotating shaft (425), and a second pneumatic clamp (428) is fixed to one end of the flip plate (427).

2. The rotor core shaft high-efficiency automatic device according to claim 1 is characterized in that: The iron core loading assembly (3) comprises a material box (31) mounted on a frame (1), a suction device (32) for sucking the iron core, and an XZ axis driving device (33) for driving the suction device (32) to move.

3. The rotor core shaft-entry high-efficiency automated device according to claim 2, characterized in that: The XZ axis driving device (33) comprises an X axis linear motor (331) fixed on the frame (1) and a Z axis linear motor (332) fixed on the output end of the X axis linear motor (331) and perpendicular to the X axis linear motor (331); The suction device (32) comprises a material picking seat (321) fixed on the output shaft of the Z-axis linear motor (332), fixed rods (322) are fixed equidistantly in the material picking seat (321), one end of the fixed rod (322) away from the material picking seat (321) is slidably connected to a magnetic suction block (323) for adsorbing the iron core, and a return spring (324) is sleeved on the fixed rod (322), and the two ends of the return spring (324) are respectively fixedly connected to the material picking seat (321) and the magnetic suction block (323); The suction device (32) further comprises a separation device (325) for separating the iron core adsorbed on the bottom of the magnetic suction block (323).

4. The high-efficiency automatic device for inserting the rotor core into the shaft according to claim 3 is characterized in that: The separation device (325) includes a plurality of support rods (3251) fixed on the top of the material picking seat (321), a stripping cylinder (3252) is fixed on the top of the support rod (3251), the output end of the stripping cylinder (3252) is fixedly connected to a mounting plate (3253), and the mounting plate (3253) is slidably connected to the support rod (3251), a plurality of stripping rods (3254) are embedded and fixed on the bottom of the mounting plate (3253), the bottom end of the stripping rod (3254) passes through the material picking seat (321) and is fixedly connected to a stripping plate (3255) for extruding the iron core, and the fixing rod (322) is located on the inner side of the stripping plate (3255).

5. The high-efficiency automatic device for inserting the rotor core into the shaft according to claim 1 is characterized in that: The iron core positioning assembly (7) comprises a bracket (71) fixed on the frame (1), a Y-axis cylinder (72) is installed on the bracket (71), a track plate (73) is slidably connected to the top of the bracket (71), an output shaft of the Y-axis cylinder (72) is fixedly connected to the track plate (73), a plurality of groups of positioning devices (74) suitable for iron cores of different models are installed on the track plate (73), the positioning device (74) comprises an X-axis telescopic cylinder (741) fixed on the track plate (73), a positioning finger cylinder (742) is installed on the output shaft of the X-axis telescopic cylinder (741), and two output ends of the positioning finger cylinder (742) are respectively fixed with left clamping claws (74 3) and a right clamping jaw (744), a Z-shaped plate (745) is fixed on one side of the right clamping jaw (744), a positioning cylinder (746) is fixed on one side of the Z-shaped plate (745), a slider (747) is fixed to the output shaft of the positioning cylinder (746), and the slider (747) is slidably connected in the right clamping jaw (744), a mounting groove (7471) is provided in the slider (747), a pusher claw (748) is rotatably connected in the mounting groove (7471) via a second rotating shaft (7472), a torsion spring (749) is sleeved on the outer side of the second rotating shaft (7472), and two ends of the torsion spring (749) are respectively engaged with the pusher claw (748) and the right clamping jaw (744).

6. The high-efficiency automatic device for inserting the rotor core into the shaft according to claim 1 is characterized in that: The fixing device (8) comprises a fixing finger cylinder (81) fixed on the frame (1), the two output ends of the fixing finger cylinder (81) are respectively fixedly connected to a slide seat (83) via a connecting rod (82), a Z-shaped positioning plate (84) is fixed on the top of the slide seat (83), and a fixing groove (841) for clamping the iron core is provided at the top of the Z-shaped positioning plate (84).

Citation Information

Patent Citations

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