A portable assembly type secondary structure injection mold

The portable prefabricated secondary structure injection mold solves the problems of cumbersome operation and difficulty in ensuring quality in traditional wooden formwork construction, and realizes efficient and safe secondary structure construction, improving construction efficiency and quality.

CN115401776BActive Publication Date: 2025-11-28NINGXIA FIFTH CONSTR CO LTD
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Patent Information

Application Number
CN202211094534.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-08
Publication Date
2025-11-28
Estimated Expiration
2042-09-08

AI Technical Summary

Technical Problem

Traditional wooden formwork is cumbersome to operate in secondary structure construction, and the quality is difficult to guarantee. Problems such as formwork bulging, formwork displacement, honeycombing, pitting, and hollowing exist. In addition, high-altitude formwork support poses safety hazards, results in serious waste of resources, and has low construction efficiency.

Method used

The portable, prefabricated secondary structure injection mold, including the mold body, partition accessories, and finishing and compaction parts, is designed with a specific shape for the mold body and partition accessories, along with vibration holes and venting holes, for concrete pouring and demolding, simplifying the construction process.

Benefits of technology

This approach avoids quality problems on the construction site, improves labor efficiency, saves resources and manpower, shortens the construction period, and ensures the surface quality and safety of the secondary structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a portable assembly type secondary structure injection mold, which comprises a mold body, a partition plate accessory and a light collecting and compacting device. The mold body is a cuboid, the top of the mold body is provided with a square-shaped pouring groove, the middle of the square-shaped pouring groove is provided with a triangular pouring groove, the four edges of the square-shaped pouring groove are all provided with C-shaped pouring grooves, and the square-shaped pouring groove and the C-shaped pouring grooves are in communication with each other. One side of the mold body is provided with a partition plate hanging groove. Compared with the prior art, the application has the advantages of simple structure, convenient use, directness, avoidance of common quality problems, excellent quality of batch production, effective control of the size of special-shaped structures and consistency of the elevation of each batch of bricks, saving of the use amount of site templates and labor resources, omission of the complicated process of secondary structure setting and removal, great shortening of the construction period, and elimination of the safety problems caused by the high-altitude setting of templates by operating personnel.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of prefabricated building molds, in particular to a portable prefabricated secondary structure injection mold. BACKGROUND

[0002] In a building project, after the main body is poured or the components are assembled, secondary structure construction is needed, and the traditional wood formwork is often used in the construction process of the secondary structure. The process of erecting and dismantling the formwork is complicated and has limitations in various aspects. Labor is wasted, and the labor efficiency is low; the installation of the formwork needs to be carried out according to the shape of the secondary structure, especially when complex structures such as special-shaped columns and zigzag-shaped columns are encountered, which has a high requirement for the professional ability of workers; in terms of quality, common quality problems such as formwork rising, formwork running, honeycomb, pitted surface, hollowing and wall displacement are inevitable; the surface of the secondary structure also has poor visual quality; the turnover rate of the wood formwork is low, labor and resources are wasted, and therefore the related cost and the construction period are increased; in addition, high-altitude formwork erection also has a very serious personnel safety problem.

[0003] Therefore, the wood formwork is considered to be replaced by prefabricated formwork that can be poured together with the secondary structure, but the prefabricated formwork is difficult to manufacture due to its thin thickness, and manual manufacturing cannot guarantee standardization and quality.

[0004] Therefore, a portable prefabricated secondary structure injection mold for producing and manufacturing the formwork is urgently needed. SUMMARY

[0005] The purpose of the application is to solve the problems mentioned in the background art and provide a portable prefabricated secondary structure injection mold.

[0006] To solve the above technical problems, the technical scheme provided by the application is as follows: a portable prefabricated secondary structure injection mold, comprising a mold body, a partition plate accessory and a light collecting and compacting device.

[0007] The mold body is a cuboid, the top of the mold body is provided with a H-shaped pouring groove, the middle of the H-shaped pouring groove is provided with two triangular pouring grooves, the four edges of the H-shaped pouring groove are each provided with a C-shaped pouring groove, and the H-shaped pouring groove and the C-shaped pouring groove are in communication with each other.

[0008] One side surface of the mold body is provided with a partition plate hanging groove.

[0009] The bottom of the mold body is provided with four exhaust holes, and the exhaust holes are located at the four corners of the bottom of the H-shaped pouring groove.

[0010] The mold body side is provided with overflow holes, which extend from the mouth-shaped pouring groove / C-shaped pouring groove to the outside surface of the mold body;

[0011] The partition accessory includes five one-shaped partitions and four C-shaped partitions, the one-shaped partitions match the four edges of the mouth-shaped pouring groove, and the C-shaped partitions match the C-shaped pouring groove;

[0012] The light collecting and compacting member includes a horizontally arranged injection baffle, the bottom of the injection baffle is provided with an injection ridge with the same width as the mouth-shaped pouring groove / C-shaped pouring groove;

[0013] The one-shaped partitions, C-shaped partitions, and light collecting and compacting member top are all fixedly provided with handles.

[0014] As a preferred solution, the mold body top center is further provided with a vibrating hole.

[0015] As a preferred solution, the mold body is 440mm long, 420mm wide, and 250mm high.

[0016] As a preferred solution, the depth of the mouth-shaped pouring groove, C-shaped pouring groove, and triangular pouring groove is all 220mm.

[0017] As a preferred solution, the one-shaped partition is 160mm long, 20mm thick, and 220mm high.

[0018] As a preferred solution, the C-shaped partition is 200mm long, 60mm wide, 20mm thick, and 220mm high.

[0019] As a preferred solution, the injection baffle is 5mm thick, and the injection ridge is 20mm wide and 20mm high.

[0020] As a preferred solution, the material of the mold body is one of metal and high molecular nylon, and the material of the partition accessory is one of metal and high molecular nylon.

[0021] Compared with the prior art, the application has the advantages that the structure is simple, convenient to use, and direct, which avoids common quality problems such as rising of a formwork, running of a formwork, honeycomb, pitted surface, hollowing, wall displacement and the like caused by artificial use of a formwork for overall support of a secondary structure at a construction site; the secondary structure product produced in batches is built together with the wall body, is consistent with the building block module, the surface of the secondary structure is clean and neat, and the visual quality is excellent; the secondary structure product produced by using a mold can effectively control the size of a toothed groove and control the consistency of the elevation of each batch of bricks. The use amount of the formwork at the site is saved, and the labor cost caused by the use of labor resources is saved. The cumbersome process of support and removal of the secondary structure is omitted, the construction period is greatly shortened, and the safety problems caused by high-altitude support of the formwork by the operators are eliminated. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 is a structural schematic diagram of a mold body of the application.

[0023] Figure 2 is a top view of the mold body of the application.

[0024] Figure 3 is a structural schematic diagram of a one-character-shaped partition plate of the application.

[0025] Figure 4 is a structural schematic diagram of a C-shaped partition plate of the application.

[0026] Figure 5 is a structural schematic diagram of a light collecting and compacting member of the application Figure 1 .

[0027] Figure 6 is a structural schematic diagram of a light collecting and compacting member of the application Figure 2 .

[0028] Figure 7 is a structural schematic diagram of insertion of a partition plate accessory into the mold body.

[0029] Figures 8-13 is a plane schematic diagram of a formwork product produced by using the application.

[0030] As shown in the figure: 1, mold body, 2, light collecting and compacting member, 3, mouth-shaped pouring groove, 4, vibrating hole, 5, C-shaped pouring groove, 6, partition plate hanging groove, 7, exhaust hole, 8, overflow hole, 9, one-character-shaped partition plate, 10, C-shaped partition plate, 11, injection molding baffle, 12, injection molding rib, 13, handle, 14, triangular pouring groove. DETAILED DESCRIPTION

[0031] The technical solutions of the present application will be clearly and completely described below with reference to the drawings. Obviously, the described embodiments are only some of the embodiments of the present application, but not all of them. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work shall fall within the scope of protection of the present application.

[0032] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "front", "back", etc. indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the manner or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, "first", "second", "third" are only for the purpose of description and cannot be understood as indicating or implying relative importance.

[0033] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, "mounting", "connection", "connection" should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be point connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0034] As shown in the figure, a portable assembly type secondary structure injection mold comprises a mold body 1, a partition plate accessory and a light collecting and compacting element 2.

[0035] The mold body 1 is a rectangular parallelepiped, the top of the mold body 1 is provided with a square-shaped pouring groove 3, the middle of the square-shaped pouring groove 3 is provided with two triangular pouring grooves 14, and the four edges of the square-shaped pouring groove 3 are each provided with a C-shaped pouring groove 5, and the square-shaped pouring groove 3 and the C-shaped pouring groove 5 are in communication with each other.

[0036] One side of the mold body 1 is provided with a partition plate hanging groove 6.

[0037] The bottom of the mold body 1 is provided with four exhaust holes 7, and the exhaust holes 7 are located at the four corners of the bottom of the square-shaped pouring groove 3.

[0038] The side of the mold body 1 is provided with an overflow hole 8, and the overflow hole 8 extends from the square-shaped pouring groove 3 / C-shaped pouring groove 5 to the outer surface of the mold body 1.

[0039] The partition accessory comprises five one-character partitions 9 matched with four edges of the square pouring groove 3 and four C-character partitions 10 matched with the C-character pouring groove 5;

[0040] The light-receiving compaction member 2 comprises a horizontally arranged injection-molding baffle 11 provided with an injection-molding ridge 12 with the same width as the square pouring groove 3 / C-character pouring groove 5 at the bottom;

[0041] The one-character partition 9, the C-character partition 10 and the light-receiving compaction member 2 are all fixedly provided with a handle 13 at the top.

[0042] The mold body 1 is further provided with a vibrating hole 4 at the center of the top.

[0043] The mold body 1 is 440 mm long, 420 mm wide and 250 mm high.

[0044] The square pouring groove 3, the C-character pouring groove 5 and the triangular pouring groove 14 all have a depth of 220 mm.

[0045] The one-character partition 9 is 160 mm long, 20 mm thick and 220 mm high.

[0046] The C-character partition 10 is 200 mm long, 60 mm wide, 20 mm thick and 220 mm high.

[0047] The injection-molding baffle 11 is 5 mm thick, and the injection-molding ridge 12 is 20 mm wide and 20 mm high.

[0048] The mold body 1 is made of one of metal and high-molecular nylon, and the partition accessory is made of one of metal and high-molecular nylon.

[0049] In the embodiment, the mold body is used to cast the concrete member. The square pouring groove and the C-character pouring groove are coated with a release agent. According to the shape of the secondary structure required by the design drawing, the corresponding partition accessory is inserted into the pouring groove (the one-character partition is inserted into the four edges of the square pouring groove, and the C-character partition is inserted into the C-character pouring groove. The handle is used to facilitate the insertion and extraction). The pouring groove without the partition accessory is poured with the concrete. The vibrating rod is inserted into the vibrating hole to vibrate the component and discharge the air. The light-receiving compaction member is used to compact the component. The excess concrete is discharged from the overflow hole to ensure the compactness of the component. The concrete strength of the concrete component is improved through watering maintenance. When the component is demolded, the whole mold body is vibrated to demold the component. The air vent hole is used to reduce the effect of atmospheric pressure when the component is demolded. After use, the mold is cleaned and maintained. In order to facilitate carrying, all the partition accessories can be inserted into the pouring groove, such as Figure 7as shown.

[0050] Utilizing five linear-shaped partitions and four C-shaped partitions to cooperate with each other, linear-shaped, C-shaped and triangular component products are produced, including but not limited to Figures 8-13 shapes as shown in the drawings.

[0051] In the secondary structure forming process, the secondary structure injection mold improves the complicated process of traditional mold plate installation and removal, optimizes the allocation of human resources, improves labor efficiency, and improves the production technology content to achieve the purpose of reducing labor and material and increasing efficiency; the secondary structure injection mold can be combined according to the required secondary structure shape and partition accessories to produce the required shape, and the operation is convenient, the labor utilization rate is reduced, and the mold recycling rate is high; the overall forming of the product after demolding is square, the size is uniform, and the product error caused by manual operation is avoided.

[0052] The direct or indirect advantages brought by the present application are as follows:

[0053] (1) Quality

[0054] 1) Directly avoids the common quality problems of the secondary structure caused by the expansion of the formwork, the running of the formwork, the honeycomb, the pitted surface, the hollowing, and the displacement of the wall body during the overall erection of the secondary structure by the formwork on the construction site;

[0055] 2) The secondary structure products produced by the secondary structure mold in batches are built together with the wall body, and the secondary structure surface is clean and tidy, and the visual quality is excellent;

[0056] 3) The secondary structure products produced by the mold can effectively control the size of the Ma Yacha and control the consistency of the elevation of each batch of bricks.

[0057] (2) Material

[0058] The use amount of the formwork on the site is saved, and the labor cost generated by the labor resource utilization is saved.

[0059] (3) Progress

[0060] The complicated process of secondary structure erection and removal is omitted, which greatly shortens the construction period.

[0061] (4) Safety

[0062] The safety problems caused by the high-altitude erection of the formwork by the operator are eliminated.

[0063] The above describes the present application and its embodiments, which are not limited, and the drawings only show one of the embodiments of the present application, and the actual structure is not limited thereto. In general, if a person skilled in the art is inspired thereby, without departing from the purpose of the present application, without creative design, similar structure and embodiments of the technical solution are not creative, and should belong to the protection scope of the present application.

Claims

1. A portable assembly secondary structure injection mold characterized by: The mold body, the partition plate accessory and the light collecting and compacting device are included. The mold body is a cuboid, the top of the mold body is provided with a mouth-shaped pouring groove, the middle of the mouth-shaped pouring groove is provided with two triangular pouring grooves, the four edges of the mouth-shaped pouring groove are each provided with a C-shaped pouring groove, and the mouth-shaped pouring groove and the C-shaped pouring groove are in communication with each other. One side of the mold body is provided with a partition plate placing groove. The bottom of the mold body is provided with four exhaust holes, and the exhaust holes are located at the four corners of the bottom of the mouth-shaped pouring groove. The side of the mold body is provided with an overflow hole, and the overflow hole extends from the mouth-shaped pouring groove / C-shaped pouring groove to the outer surface of the mold body. The partition plate accessory includes five one-shaped partition plates and four C-shaped partition plates, the one-shaped partition plates match the four edges of the mouth-shaped pouring groove, and the C-shaped partition plates match the C-shaped pouring groove. The light collecting and compacting device includes a horizontally arranged injection baffle, and the bottom of the injection baffle is provided with an injection ridge with the same width as the mouth-shaped pouring groove / C-shaped pouring groove. The top of the one-shaped partition plate, the C-shaped partition plate and the light collecting and compacting device is fixedly provided with a handle. The top center of the mold body is also provided with a vibrating hole. The material of the mold body is one of metal and high molecular nylon, and the material of the partition plate accessory is one of metal and high molecular nylon.

2. A portable assembly type secondary structure injection mold according to claim 1, characterized in that: The length of the mold body is 440 mm, the width is 420 mm, and the height is 250 mm.

3. The portable assembled secondary structure injection mold according to claim 1, characterized in that: The depth of the mouth-shaped pouring groove, the C-shaped pouring groove and the triangular pouring groove is 220 mm.

4. The portable assembled secondary structure injection mold according to claim 1, characterized in that: The length of the one-shaped partition plate is 160 mm, the thickness is 20 mm, and the height is 220 mm.

5. The portable assembled secondary structure injection mold according to claim 1, characterized in that: The length of the C-shaped partition plate is 200 mm, the width is 60 mm, the thickness is 20 mm, and the height is 220 mm.

6. A portable assembly type secondary structure injection mold according to claim 1, characterized in that: The thickness of the injection baffle is 5 mm, the width of the injection ridge is 20 mm, and the height is 20 mm.

Citation Information

Patent Citations

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  • A molding die for underground precast components and underground precast components

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  • Portable assembly type secondary structure injection mold

    CN218138768U