Lamp wiring system and wiring method

Abstract

A lamp wire management system and a wire management method thereof include a carrier, a wire diverting device, a wire bending device, a lifting device, and a conveying device. The carrier is used to carry the lamp to be managed, and the lamp includes a first electric wire and a second electric wire arranged relatively to each other; the wire diverting device includes a wire diverting driver and a wire diverting rod, and the wire diverting driver is used to drive the wire diverting rod to move; the wire bending device includes a wire bending robot and a wire bending rod, and the wire bending robot is used to drive the wire bending rod to move; the lifting device is arranged below the wire diverting rod, and the lifting device can drive the carrier to move toward the wire diverting rod; the conveying device is used to convey the carrier through the lifting device; when the conveying device conveys the carrier to the top of the lifting device, the lifting device drives the carrier to rise, the wire diverting driver drives the wire diverting rod to move to divert the first electric wire away from the second electric wire, and the wire bending robot drives the wire bending rod to bend the second electric wire to a set angle. The lamp wire management system of the present invention replaces manual wire bending and improves production efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of lamp assembly, and in particular to a lamp wiring system and a wiring method thereof. Background Art

[0002] LED lights, due to their energy-saving, high-efficiency, and environmentally friendly features, have gradually replaced fluorescent and incandescent lamps and are widely used in daily lighting. LED bulbs, similar in appearance to incandescent lamps and easy to replace, have attracted widespread market attention and generated significant demand. While automated production is currently possible, the degree of automation is limited, requiring manual labor to manually route and fold the multiple wires of LED bulbs. This manual work, coupled with high production costs, is crucial. Summary of the Invention

[0003] In view of this, the present invention provides a lamp wire management system, which replaces manual wire bending, reduces production time and improves production efficiency.

[0004] A lamp wire management system includes a carrier, a wire diverting device, a wire folding device, a lifting device and a conveying device, the carrier is used to carry the lamp to be managed, the lamp includes a first wire and a second wire arranged relatively to each other; the wire diverting device includes a wire diverting driver and a wire diverting rod, the wire diverting driver is used to drive the wire diverting rod to move; the wire folding device includes a wire folding robot and a wire folding rod, the wire folding robot is used to drive the wire folding rod to move; the lifting device is arranged below the wire diverting rod, and the lifting device can drive the carrier to move toward the wire diverting rod; the conveying device is used to convey the carrier through the lifting device; when the conveying device conveys the carrier to the top of the lifting device, the lifting device drives the carrier to rise until the wire diverting rod is between the first wire and the second wire and stops, the wire diverting driver drives the wire diverting rod to move to divert the first wire away from the second wire, the wire folding robot drives the wire folding rod to move between the first wire and the second wire, and drives the wire folding rod to bend the second wire to a set angle.

[0005] In an embodiment of the present invention, the above-mentioned carrier is provided with at least one movable hole and a rotating seat rotatably installed in the movable hole, and the lamp is arranged on the rotating seat; the lifting device includes a lifting mechanism, and the lifting mechanism includes a lifting drive structure, a posture driver and a docking seat, the driving end of the lifting drive structure is connected to the posture driver, and the driving end of the posture driver is connected to the docking seat, the lifting drive structure is used to drive the posture driver and the docking seat to move up and down, the docking seat can dock with the rotating seat through magnetic adsorption, and the posture driver is used to drive the docking seat and the rotating seat to rotate to change the posture of the lamp.

[0006] In an embodiment of the present invention, the above-mentioned lamp wiring system also includes a camera device, which is arranged corresponding to the lifting mechanism, and is electrically connected to the lifting device. The camera device is used to capture the posture of the lamp, and the posture driver can drive the docking seat and the rotating seat to rotate to a position suitable for the wire-push device to pry the wires according to the shooting results.

[0007] In an embodiment of the present invention, the above-mentioned camera device includes a mounting frame and at least one camera installed on the mounting frame, the camera is used to shoot the posture of the lamp, the mounting frame is arranged across the conveying device, and the wire-dipping device is installed on the mounting frame; the lifting device includes at least two lifting mechanisms, one lifting mechanism is arranged below the camera, and the other lifting mechanism is arranged below the wire-dipping device.

[0008] In an embodiment of the present invention, the above-mentioned wire-drying device also includes an adjusting frame and an adjusting driver, wherein the adjusting frame can be movably mounted on the mounting frame, and the wire-drying driver is connected to the adjusting frame; the adjusting driver is fixed on the mounting frame, and the driving end of the adjusting driver is connected to the adjusting frame, and the adjusting driver is used to drive the adjusting frame to move up and down to adjust the height of the wire-drying driver and the wire-drying rod relative to the lifting device.

[0009] In an embodiment of the present invention, the above-mentioned lifting drive structure includes a fixed frame, a movable frame and a lifting drive, the movable frame is installed on the fixed frame in a liftable manner through multiple guide rods, the lifting drive is connected to the fixed frame, the driving end of the lifting drive is connected to the movable frame, and the posture drive is connected to the movable frame.

[0010] In an embodiment of the present invention, the above-mentioned conveying device includes a first conveying chain mechanism and a second conveying chain mechanism arranged opposite to each other, and the opposite sides of the carrier are respectively arranged on the first conveying chain mechanism and the second conveying chain mechanism, and the lifting device is arranged between the first conveying chain mechanism and the second conveying chain mechanism. The lifting device can drive the carrier to rise and leave the conveying device, or drive the carrier to fall and land on the conveying device.

[0011] In an embodiment of the present invention, the above-mentioned conveying device also includes a plurality of first limit frames and a plurality of second limit frames, and the plurality of first limit frames are connected to the first conveying chain mechanism at intervals along the conveying direction, and each of the first limit frames includes a first limit block arranged above the first conveying chain mechanism, and the plurality of second limit frames are connected to the second conveying chain mechanism at intervals along the conveying direction, and each of the second limit frames includes a second limit block arranged above the second conveying chain mechanism; the lifting device can drive the carrier plate to rise so that the upper surface of the carrier plate rests on the first limit block and the second limit block.

[0012] In an embodiment of the present invention, the above-mentioned conveying device also includes a non-return structure and a blocking driver, and the non-return structure and the blocking driver are arranged between the first conveying chain mechanism and the second conveying chain mechanism, and the non-return structure and the blocking driver are respectively arranged on opposite sides of the lifting mechanism along the conveying direction, and an elastic non-return block is provided on the non-return structure, and the driving end of the blocking driver is connected to a blocking block; when the conveying device conveys the carrier to the top of the lifting mechanism, the elastic non-return block and the blocking block rise, and the carrier is limited between the elastic non-return block and the blocking block.

[0013] The present invention also relates to a wiring method for the above-mentioned lighting wiring system, the wiring method comprising:

[0014] Controlling the conveying device to convey the carrier to above the lifting device;

[0015] Controlling the lifting device to drive the carrier plate to rise until the wire-moving rod is located between the first wire and the second wire and stops;

[0016] Controlling the wire-push driver to drive the wire-push rod to move so as to pry the first wire away from the second wire;

[0017] The folding robot is controlled to drive the folding rod to move between the first wire and the second wire, and to drive the folding rod to bend the second wire to a set angle.

[0018] The lamp line management system of the present invention can mechanically and automatically complete the line folding work of the lamp, replacing manual line folding, reducing the production cycle and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the lamp wiring system of the present invention.

[0020] Figure 2 It is a structural schematic diagram of the cooperation between the wire-digging device, the wire-folding device and the lifting device of the present invention.

[0021] Figure 3 yes Figure 2 The diagram shows a top view of the structure of the wire-digging device, the wire-folding device and the lifting device cooperating with each other.

[0022] Figure 4 yes Figure 2 The diagram shows a partially enlarged structure of the wire-digging device, the wire-folding device and the lifting device cooperating with each other.

[0023] Figure 5 It is a structural schematic diagram of the cooperation between the wire-digging device and the wire-folding device of the present invention.

[0024] Figure 6 yes Figure 5 The rear view structural diagram of the wire diverting device and the wire folding device cooperating with each other is shown.

[0025] Figure 7 It is a front view structural schematic diagram of the carrier plate of the present invention.

[0026] Figure 8 It is a rear structural schematic diagram of the carrier plate of the present invention.

[0027] Figure 9 It is a front view structural schematic diagram of the carrier plate of the present invention when carrying a lamp.

[0028] Figure 10 It is a structural schematic diagram of the lifting mechanism of the present invention.

[0029] Figure 11 yes Figure 10 The side view structural diagram of the lifting mechanism shown.

[0030] Figure 12 It is a structural schematic diagram of the camera device of the present invention.

[0031] Figure 13 It is a structural schematic diagram of the conveying device of the present invention installed on the installation cabinet.

[0032] Figure 14 It is a schematic structural diagram of the conveying device of the present invention. DETAILED DESCRIPTION

[0033] The invention provides a lamp wiring management system.

[0034] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0035] To facilitate understanding by those skilled in the art, the present invention illustrates the specific implementation process of the technical solution provided by the present invention through the following embodiments.

[0036] Figure 1 This is a schematic structural diagram of the lamp wiring system of the present invention. Figure 2 This is a schematic diagram of the structure of the wire-digging device, the wire-folding device and the lifting device cooperating with each other in the present invention. Figure 3 yes Figure 2 The schematic diagram of the top view of the structure of the wire-digging device, the wire-folding device and the lifting device cooperating with each other is shown. Figure 4 yes Figure 2 The diagram shows a partially enlarged structure of the wire-digging device, the wire-folding device and the lifting device cooperating with each other. Figure 5 This is a schematic diagram of the structure of the line-digging device and the line-folding device of the present invention cooperating with each other. Figure 6 yes Figure 5 Please refer to the rear view diagram of the wire-digging device and the wire-folding device. Figures 1 to 6 , lighting cable management system includes:

[0037] The carrier plate 10 is used to carry a lamp 90 to be wired. The lamp 90 includes a first wire 91 and a second wire 92 arranged opposite to each other. The lamp 90 is, for example, an LED lamp, preferably an LED bulb lamp, but is not limited thereto.

[0038] The wire-drilling device 20 includes a wire-drilling driver 21 and a wire-drilling rod 22. The wire-drilling driver 21 is used to drive the wire-drilling rod 22 to move.

[0039] The folding device 30 includes a folding robot 31 and a folding rod 32. The folding robot 31 is used to drive the folding rod 32 to move;

[0040] The lifting device 40 is provided below the wire-moving rod 22 and can drive the carrier 10 to move toward the wire-moving rod 22;

[0041] The conveying device 50 is used to convey the carrier plate 10 through the lifting device 40;

[0042] When the conveyor 50 transfers the carrier 10 to the top of the lifting device 40, the lifting device 40 drives the carrier 10 to rise until the wire-pushing rod 22 is between the first wire 91 and the second wire 92 and stops. The wire-pushing driver 21 drives the wire-pushing rod 22 to move the first wire 91 away from the second wire 92. The bending robot 31 drives the bending rod 32 to move between the first wire 91 and the second wire 92 and bend the second wire 92 to a set angle. A first direction X, a second direction Y, and a third direction Z are defined as mutually perpendicular, where the first direction X is parallel to the conveying direction of the conveyor 50, the first direction X and the second direction Y are mutually perpendicular directions in the horizontal plane, and the third direction Z is the vertical direction of gravity.

[0043] The lamp wire management system of the present invention can mechanically and automatically complete the line folding work of the lamp 90, replacing manual line folding, reducing production time and improving production efficiency.

[0044] Alternatively, as Figure 2 、 Figure 3 and Figure 4 As shown, the wire-drilling device 20 includes two wire-drilling drivers 21 and two wire-drilling rods 22. The two wire-drilling drivers 21 are adjacently arranged along the second direction Y, and the two wire-drilling rods 22 are arranged along the first direction X, that is, the length directions of the two wire-drilling rods 22 are parallel to the transmission direction of the transmission device 50. The two wire-drilling drivers 21 can drive the two wire-drilling rods 22 to move toward or away from each other along the second direction Y to achieve the wire-drilling action. In this embodiment, the wire-drilling driver 21 is a pneumatic cylinder, an oil cylinder, or a motor.

[0045] In other embodiments, the wire-drying device 20 includes only one wire-drying driver 21, which includes two oppositely arranged first and second driving ends, and the first and second driving ends are respectively connected to two wire-drying rods 22. The wire-drying driver 21 can simultaneously drive the two wire-drying rods 22 to move closer to or away from each other to achieve the wire-drying action.

[0046] Optionally, the folding line robot 31 includes a base 311 and a multi-axis robotic arm 312, the head end of the multi-axis robotic arm 312 is connected to the base 311, and the end of the multi-axis robotic arm 312 is connected to the folding line rod 32. The base 311 is provided with a drive mechanism that drives the multi-axis drive mechanism to rise and fall and / or rotate. The multi-axis robotic arm 312 includes multiple linkage arms and a movable joint connecting two adjacent linkage arms. Each linkage arm and each movable joint is provided with one or more motors that cooperate with each other to enable the multi-axis robotic arm 312 to perform multi-angle movement. For example, the multi-axis robotic arm 312 drives the folding line rod 32 to move, so that the folding line rod 32 moves between the first wire 91 and the second wire 92 and completes the folding line action. In this embodiment, the folding line device 30 includes two folding line robots 31 and two folding line rods 32. The two folding line robots 31 are respectively arranged on both sides of the conveying device 50, and the two folding line robots 31 are arranged near the wire-pulling device 20.

[0047] It is worth mentioning that the wire-splitting device 20 and the wire-folding device 30 of the present invention can cooperate with each other in a highly intelligent and flexible manner, thereby realizing wire-splitting and wire-folding operations with high working efficiency. In addition, the equipment has low maintenance costs and low operator skill requirements, which helps reduce operator training costs.

[0048] Optionally, Figure 7 1 is a front view structural diagram of the carrier plate of the present invention, Figure 8 2 is a schematic diagram of the rear view structure of the carrier plate of the present invention. Figure 9 This is a front view structural diagram of the carrier plate of the present invention when it carries a lamp. Figure 10 It is a structural diagram of the lifting mechanism of the present invention, Figure 11 yes Figure 10 Please refer to the side view of the lifting mechanism shown in Figures 1 to 11, the carrier 10 is provided with at least one movable hole and a rotating seat 11 rotatably installed in the movable hole, and the lamp 90 is arranged on the rotating seat 11; the lifting device 40 includes a lifting mechanism 41, the lifting mechanism 41 includes a lifting drive structure 411, a posture driver 412 and a docking seat 413, the driving end of the lifting drive structure 411 is connected to the posture driver 412, and the driving end of the posture driver 412 is connected to the docking seat 413, the lifting drive structure 411 is used to drive the posture driver 412 and the docking seat 413 to move up and down, and the docking seat 413 can be docked with the rotating seat 11 through magnetic adsorption (part or all of the docking seat 413 is provided with a first magnetic block, and part or all of the rotating seat 11 is made of steel or iron or a second magnetic block is provided, or part or all of the rotating seat 11 is provided with a first magnetic block, and part or all of the docking seat 413 is made of steel or iron or a second magnetic block is provided), and the posture driver 412 is used to drive the docking seat 413 and the rotating seat 11 to rotate to change the posture of the lamp 90. When the docking base 413 and the rotating base 11 are docked by magnetic attraction, the posture driver 412 drives the docking base 413 and the rotating base 11 to rotate until the first wire 91 and the second wire 92 are relative to each other along the second direction Y and then stop rotating. This ensures that the wire-push rod 22 can smoothly extend between the first wire 91 and the second wire 92, so that the wire-push operation can be performed better. In this embodiment, the posture driver 412 is a motor or a cylinder, but is not limited to this.

[0049] Alternatively, as Figure 10 and Figure 11 As shown, the lifting drive structure 411 includes a fixed frame 4111, a movable frame 4112, and a lifting drive 4113. The movable frame 4112 is escalably mounted on the fixed frame 4111 via a plurality of guide rods. The lifting drive 4113 is connected to the fixed frame 4111. The driving end of the lifting drive 4113 is connected to the movable frame 4112. The posture drive 412 is connected to the movable frame 4112. In this embodiment, the lifting drive 4113 is, for example, a cylinder, or a combination of a motor and a lead screw.

[0050] Optionally, the carrier 10 is provided with four movable holes and four rotating seats 11. The four movable holes are arranged in a matrix, with the center line connecting two adjacent movable holes along the first direction X being parallel to the first direction X, and the center line connecting two adjacent movable holes along the second direction Y being parallel to the second direction Y. The lifting mechanism 41 includes four posture actuators 412 and four docking seats 413. The four posture actuators 412 and the four docking seats 413 are respectively provided in a one-to-one correspondence with the four rotating seats 11. Each posture actuator 412 can drive the corresponding docking seat 413 and rotating seat 11 to rotate. When the conveyor 50 transfers the carrier 10 to the top of the lifting mechanism 41, the lifting drive structure 411 is used to drive the posture driver 412 and the docking seat 413 to move upward until the four docking seats 413 are docked with the four rotating seats 11 through magnetic attraction. The four posture drivers 412 then drive the corresponding docking seats 413 and rotating seats 11 to rotate to change the position of the lamps 90, ensuring that one wire-moving rod 22 can smoothly extend between the first wires 91 and the second wires 92 of two lamps 90, and the other wire-moving rod 22 can smoothly extend between the first wires 91 and the second wires 92 of the other two lamps 90. In this embodiment, the number of movable holes and rotating seats 11, as well as the posture drivers 412 and docking seats 413, can be freely increased or decreased according to actual needs, and are not limited to this.

[0051] Alternatively, as Figure 7 and Figure 8 As shown, the carrier 10 is provided with a first waist-shaped through hole 101, a second waist-shaped through hole 102, a first clamping member 12 and a second clamping member 13. The first clamping member 12 and the second clamping member 13 are both slidably connected to the carrier 10. The first clamping member 12 includes a first clamping portion 121 and a first force-bearing portion 122. The second clamping member 13 includes a second clamping portion 131 and a second force-bearing portion 132. The first clamping portion 121 and the second clamping portion 131 are arranged opposite to each other along the radial direction of the movable hole. The first force-bearing portion 122 is arranged through the first waist-shaped through hole 101, and the second force-bearing portion 132 is arranged through the second waist-shaped through hole 102. The lifting mechanism 41 also includes a clamping drive mechanism 414 (please refer to Figure 10 and Figure 11 ), the driving end of the clamping drive mechanism 414 is connected to the first force-bearing portion 122 and the second force-bearing portion 132, and the clamping drive mechanism 414 can drive the first force-bearing portion 122 and the second force-bearing portion 132 to make the first clamping portion 121 and the second clamping portion 131 move together to clamp the lamp 90 or move away to release the lamp 90. In this embodiment, the carrier 10 includes a first surface and a second surface that are oppositely arranged, and the movable hole, the first waist-shaped through hole 101 and the second waist-shaped through hole 102 all pass through the first surface and the second surface. The first surface is the upper surface of the carrier 10, and the second surface is the lower surface of the carrier 10, that is, the second surface is the surface in contact with the conveying device 50; the first clamping portion 121 and the second clamping portion 131 are located on the first surface.

[0052] Alternatively, as Figure 7 and Figure 8 As shown, the carrier plate 10 is further provided with a first tension spring 14 and a second tension spring 15, one end of the first tension spring 14 is connected to the carrier plate 10, the other end of the first tension spring 14 is connected to the first clamping member 12, one end of the second tension spring 15 is connected to the carrier plate 10, and the other end of the second tension spring 15 is connected to the second clamping member 13, the first tension spring 14 and the second tension spring 15 rely on elastic force to make the first clamping portion 121 and the second clamping portion 131 move towards each other to clamp the lamp 90; that is, during the transportation of the carrier plate 10, the first clamping portion 121 and the second clamping portion 131 always clamp the lamp 90 to prevent the lamp 90 from shaking or rotating with the rotating seat 11 This affects the subsequent processing technology; when it is necessary to adjust the posture of the lamp 90, the clamping drive mechanism 414 drives the first force-bearing part 122 and the second force-bearing part 132, so that the first clamping part 121 and the second clamping part 131 release the lamp 90. At this time, the posture driver 412 drives the docking seat 413 and the rotating seat 11 to rotate, which will adjust the posture of the lamp 90 to a suitable position for dialing and folding lines. After that, the driving end of the clamping drive mechanism 414 returns to its position, and the first tension spring 14 and the second tension spring 15 rely on elastic force to pull down the first clamping member 12 and the second clamping member 13, so that the first clamping part 121 and the second clamping part 131 are close together to clamp the lamp 90. In this embodiment, the elastic force of the first tension spring 14 and the second tension spring 15 is utilized to ensure that the first clamping portion 121 and the second clamping portion 131 always clamp the lamp 90, without relying on the drive of the clamping drive mechanism 414 to clamp the lamp 90. This can simplify the matching structure between the clamping drive mechanism 414 and the first clamping member 12 and the second clamping member 13, simplify the structural design, and help reduce manufacturing costs.

[0053] Alternatively, as Figure 7 and Figure 8 As shown, the carrier plate 10 is further provided with a first stopper 16 and a second stopper 17. The first stopper 16 and the second stopper 17 are disposed proximate to the movable hole and are disposed radially opposite to each other along the movable hole. The first stopper 16 and the second stopper 17 are fixed to the first surface, and the first stopper 16, the first clamping portion 121, the second stopper 17, and the second clamping portion 131 are disposed circumferentially around the movable hole. An accommodating space for the lamp 90 is formed between the first stopper 16, the first clamping portion 121, the second stopper 17, and the second clamping portion 131. In this embodiment, the first stopper 16, the first clamping portion 121, the second stopper 17, the second clamping portion 131, the third clamping portion 124, and the fourth clamping portion 134 are provided with curved surfaces near the inner side of the accommodating space that mate with the outer wall of the lamp 90.

[0054] Optionally, the carrier plate 10 is rectangular, and a roller 18 is provided at each of the four corners of the carrier plate 10 to facilitate transportation by the conveying device 50 .

[0055] Optionally, the first clamping member 12 further includes a first rod portion 123 and a third clamping portion 124, wherein one end of the first rod portion 123 is connected to the first clamping portion 121, the other end of the first rod portion 123 is connected to the third clamping portion 124, and the first force-bearing portion 122 is fixedly connected to the first rod portion 123; the second clamping member 13 further includes a second rod portion 133 and a fourth clamping portion 134, wherein one end of the second rod portion 133 is connected to the second clamping portion 131, the other end of the second rod portion 133 is connected to the fourth clamping portion 134, and the second force-bearing portion 132 is fixedly connected to the second rod portion 133; at least two movable holes are provided on the carrier 10, and the third clamping portion 124 and the fourth clamping portion 134 are arranged opposite to each other along the radial direction of the other movable hole. In this embodiment, the first clamping member 12 and the second clamping member 13 cooperate with each other to clamp two lamps 90 at a time, which simplifies the structural design and reduces manufacturing costs. When there are four movable holes on the carrier 10, only two first clamping members 12, two second clamping members 13, two first tension springs 14, two second tension springs 15, two first waist-shaped through holes 101, and two second waist-shaped through holes 102 need to be arranged to clamp and fix four lamps 90.

[0056] Optionally, the first rod portion 123 includes a first section and a second section that are connected to each other, the first clamping portion 121 is connected to the first section, the third clamping portion 124 is connected to the second section, the first section is slidably connected to the carrier 10, and the second section is provided with a first avoidance structure, the first avoidance structure includes a first avoidance groove or a first avoidance step, but is not limited to this; the second rod portion 133 includes a third section and a fourth section that are connected to each other, the second clamping portion 131 is connected to the third section, the fourth clamping portion 134 is connected to the fourth section, the fourth section is slidably connected to the carrier 10, the third section is provided with a second avoidance structure, the second avoidance structure includes a second avoidance groove or a second avoidance step, but is not limited to this, the second section and the third section are overlapped with each other along the third direction Z, for example, the third section is located above the second section, and the first avoidance structure of the second section cooperates with the second avoidance structure of the third section. In this embodiment, the partial overlapping of the first rod portion 123 and the second rod portion 133 (the second section and the third section) can reasonably utilize the installation space of the carrier 10 , optimize the structure, and reduce the structural complexity.

[0057] Alternatively, as Figure 10 and Figure 11As shown, the clamping drive mechanism 414 includes a fixed plate 4141, a clamping driver 4142, a first push plate 4143 and a second push plate 4144. The fixed plate 4141 is fixedly connected to the posture driver 412. The clamping driver 4142 is connected to the fixed plate 4141. The clamping driver 4142 is connected to the first push plate 4143 and the second push plate 4144 through two driving ends. The output end of the first push plate 4143 is corresponding to the first force-bearing part 122, and the output end of the second push plate 4144 is corresponding to the second force-bearing part 132. The clamping driver 4142 can synchronously drive the first push plate 4143 and the second push plate 4144 to move (move along the second direction Y), so that the first push plate 4143 pushes the first force-bearing part 122 and the second push plate 4144 pushes the second force-bearing part 132 to move, so as to realize that the first clamping part 121 and the second clamping part 131 release the lamp 90. In this embodiment, the clamping driver 4142 is, for example, a cylinder, but is not limited thereto.

[0058] In other embodiments, the clamping drive mechanism 414 includes two clamping drivers 4142 , which are arranged opposite to each other along the second direction Y, and the driving ends of the two clamping drivers 4142 are respectively connected to the first pushing plate 4143 and the second pushing plate 4144 .

[0059] Optionally, Figure 12 Schematic diagram of the structure of the camera device of the present invention, as shown in FIG. Figure 1 and Figure 12 As shown, the lighting fixture wiring system also includes a camera device 60, which is arranged corresponding to the lifting mechanism 41 and is electrically connected to the lifting mechanism 40. The camera device 60 is used to capture the posture of the lighting fixture 90. The posture driver 412 can drive the docking seat 413 and the rotating seat 11 to a position suitable for wiring by the wiring device 20 based on the captured results. In this embodiment, the lighting fixture wiring system can use the camera device 60 to accurately position the first wire 91 and the second wire 92 of the lighting fixture 90, thereby ensuring the product yield, realizing flexible operation of each device, and further improving production efficiency.

[0060] Alternatively, as Figure 1 and Figure 12As shown, the camera device 60 includes a mounting frame 61 and at least one camera 62 mounted on the mounting frame 61, the camera 62 is used to shoot the posture of the lamp 90, the mounting frame 61 is arranged across the conveying device 50, and the wire-digging device 20 is mounted on the mounting frame 61; the lifting device 40 includes at least two lifting mechanisms 41, the two lifting mechanisms 41 have the same structure and function, one lifting mechanism 41 is arranged below the camera 62, and the other lifting mechanism 41 is arranged below the wire-digging device 20, along the conveying direction of the conveying device 50, the camera 62 is located behind the wire-digging device 20, that is, the conveying device 50 first conveys the carrier 10 to Above the first lifting mechanism 41, the first lifting mechanism 41 lifts the carrier 10 to a set height. At this time, the camera 62 shoots the posture of the lamp 90 on the carrier 10. Then the posture driver 412 adjusts the posture of the lamp 90 according to the shooting results. Then the lifting mechanism 41 drives the carrier 10 down to the conveying device 50, and the conveying device 50 conveys the carrier 10 to the top of the second lifting mechanism 41. The second lifting mechanism 41 lifts the carrier 10 to a set height and makes the wire-drying rod 22 between the first wire 91 and the second wire 92 of the lamp 90. Finally, the wire-drying device 20 performs the wire-drying action, and the wire-folding device 30 performs the wire-folding action.

[0061] Alternatively, as Figure 1 and Figure 12 As shown, the camera device 60 includes three cameras 62, one of which is located directly above the lifting mechanism 41 and is used to shoot the top of the lamp 90; the other two are located on opposite sides of the conveying device 50 and are used to shoot both sides of the lamp 90, thereby achieving all-round shooting and positioning of the lamp 90, which can further ensure the product yield.

[0062] Alternatively, as Figure 1 、 Figure 2 、 Figure 5 and Figure 6 As shown, the wire-drying device 20 further includes an adjustment frame 23 and an adjustment driver 24. The adjustment frame 23 is movably mounted on the mounting frame 61, and the wire-drying driver 21 is connected to the adjustment frame 23. The adjustment driver 24 is fixed to the mounting frame 61, and a driving end of the adjustment driver 24 is connected to the adjustment frame 23. The adjustment driver 24 is used to drive the adjustment frame 23 to move up and down to adjust the height of the wire-drying driver 21 and the wire-drying rod 22 relative to the lifting device 40. In this embodiment, the adjustment driver 24 can drive the wire-drying driver 21 and the wire-drying rod 22 to move up and down along the third direction Z through the adjustment frame 23 to accommodate lamps 90 of different sizes and models.

[0063] Optionally, the adjustment driver 24 is a motor, for example, which is threadedly connected to the adjustment frame 23 via a screw rod. The motor drives the screw rod to rotate forward and reverse to achieve the lifting and lowering movement of the adjustment frame 23. The use of a motor and a screw rod drive mode can accurately adjust the height of the adjustment frame 23 and improve the accuracy of the line setting and folding.

[0064] Optionally, the lighting wiring system also includes an installation cabinet 70, on which the wire routing device 20, the wire folding device 30, the lifting device 40 and the conveying device 50 are all installed; the interior of the installation cabinet 70 is provided with an air source system, a power supply system and a control system connected to each device; the air source system is used to provide an air source for pneumatic devices, such as a cylinder, and the power supply system is used to provide power for each device; the control system is used to control the coordinated operation of each device.

[0065] Optionally, Figure 13 This is a schematic diagram of the structure of the conveying device of the present invention installed on the installation cabinet. Figure 14 It is a schematic structural diagram of the conveying device of the present invention, as shown in FIG. Figure 1 、 Figure 13 and Figure 14 As shown, the conveyor 50 includes a first conveyor chain mechanism 51 and a second conveyor chain mechanism 52 arranged opposite to each other. The carrier 10 is respectively arranged on the first conveyor chain mechanism 51 and the second conveyor chain mechanism 52 on opposite sides. The lifting device 40 is arranged between the first conveyor chain mechanism 51 and the second conveyor chain mechanism 52. The lifting device 40 can drive the carrier 10 to rise off the conveyor 50 (the first conveyor chain mechanism 51 and the second conveyor chain mechanism 52) or drive the carrier 10 to fall onto the conveyor 50 (the first conveyor chain mechanism 51 and the second conveyor chain mechanism 52). In this embodiment, the first conveyor chain mechanism 51 and the second conveyor chain mechanism 52 are arranged along a first direction X, and the first conveyor chain mechanism 51 and the second conveyor chain mechanism 52 are parallel and opposite to each other along a second direction Y.

[0066] Optionally, the conveying device 50 also includes a third conveyor chain mechanism 53, a fourth conveyor chain mechanism 54 and a transfer mechanism (not shown) that are relatively arranged. The third conveyor chain mechanism 53 and the fourth conveyor chain mechanism 54 are installed in the installation cabinet 70, and the third conveyor chain mechanism 53 is located directly below the first conveyor chain mechanism 51 (along the third direction Z), and the fourth conveyor chain mechanism 54 is located directly below the second conveyor chain mechanism 52 (along the third direction Z). The transfer mechanism is provided with the first conveyor chain mechanism 51 and the second conveyor chain mechanism 52 and the conveying ends of the third conveyor chain mechanism 53 and the fourth conveyor chain mechanism 54. The transfer mechanism is used to receive the empty tray 10 conveyed by the first conveyor chain mechanism 51 and the second conveyor chain mechanism 52, and convey the empty tray 10 to the third conveyor chain mechanism 53 and the fourth conveyor chain mechanism 54. The third conveyor chain mechanism 53 and the fourth conveyor chain mechanism 54 convey the empty tray 10 to other workstations, or convey the tray 10 to the starting conveying workstation of the first conveyor chain mechanism 51 and the second conveyor chain mechanism 52.

[0067] Alternatively, as Figure 1 and Figure 13 As shown, the conveying device 50 also includes a plurality of first limit frames 55 and a plurality of second limit frames 56. The plurality of first limit frames 55 are connected to the first conveying chain mechanism 51 at intervals along the conveying direction, and each first limit frame 55 includes a first limit block 551 arranged above the first conveying chain mechanism 51. The plurality of second limit frames 56 are connected to the second conveying chain mechanism 52 at intervals along the conveying direction, and each second limit frame 56 includes a second limit block 561 arranged above the second conveying chain mechanism 52; the lifting device 40 can drive the carrier 10 to rise, so that the upper surface of the carrier 10 (away from the surface of the installation cabinet 70) rests on the first limit block 551 and the second limit block 561, which can ensure the stability of the carrier 10, for example, it is more stable when adjusting the posture of the lamp 90 and when dialing or folding the line.

[0068] Optionally, the conveying device 50 further includes a check structure 57 and a blocking driver 58, which are disposed between the first conveying chain mechanism 51 and the second conveying chain mechanism 52. The check structure 57 and the blocking driver 58 are disposed on opposite sides of the lifting mechanism 41 along the conveying direction. The check structure 57 is provided with an elastic check block 572, and the driving end of the blocking driver 58 is connected to a blocking block 581. When the conveying device 50 transfers the carrier 10 to the top of the lifting mechanism 41, the elastic check block 572 and the blocking block 581 rise, confining the carrier 10 between the elastic check block 572 and the blocking block 581. In this embodiment, the conveying device 50 further includes multiple check structures 57 and multiple blocking drivers 58, and each workstation is provided with a check structure 57 and a blocking driver 58. Furthermore, each of the two lifting mechanisms 41 is provided with a check structure 57 and a blocking driver 58 on both sides along the first direction X.

[0069] Optionally, the non-return structure 57 includes a column 571, and an elastic non-return block 572 is rotatably connected to the top of the column 571 through a pin shaft. An elastic member is connected between the elastic non-return block 572 and the column 571 or the pin shaft. The elastic member relies on elastic force to make the elastic non-return block 572 tilt up on the side close to the lifting mechanism 41. When the conveying device 50 conveys the carrier 10 through the non-return structure 57, the carrier 10 relies on its own gravity to press the elastic non-return block 572 to swing downward (at this time the elastic member undergoes elastic deformation). When the carrier 10 passes over the non-return structure 57, the elastic member drives the elastic non-return block 572 to tilt up.

[0070] Optionally, the blocking driver 58 is a cylinder. When the carrier 10 passes over the non-return structure 57 , the blocking driver 58 drives the blocking block 581 to rise, thereby limiting the carrier 10 between the elastic non-return block 572 and the blocking block 581 .

[0071] The present invention also relates to a wiring method for the above-mentioned lighting wiring system, the wiring method comprising:

[0072] Controlling the conveying device 50 to convey the carrier 10 to the top of the lifting device 40;

[0073] The lifting device 40 is controlled to drive the carrier 10 to rise until the wire rod 22 is located between the first wire 91 and the second wire 92 and stops;

[0074] Controlling the wire-diffusion driver 21 to drive the wire-diffusion lever 22 to move and to separate the first wire 91 from the second wire 92;

[0075] The bending robot 31 is controlled to drive the bending rod 32 to move between the first wire 91 and the second wire 92, and to drive the bending rod 32 to bend the second wire 92 to a set angle. Specific steps of the wire management method are described above and will not be repeated here.

[0076] The preferred embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the scope of protection of the present invention. The various specific technical features described in the above specific embodiments can be combined in any suitable manner unless there is any contradiction. In order to avoid unnecessary repetition, the present invention will not further describe various possible combinations.

Claims

1. A lighting cable management system, characterized in that: include: A carrier tray for carrying a lamp to be wired, wherein the lamp includes a first wire and a second wire arranged opposite to each other; The wire-drilling device comprises a wire-drilling driver and a wire-drilling rod, wherein the wire-drilling driver is used to drive the wire-drilling rod to move; A folding line device, comprising a folding line robot and a folding line rod, wherein the folding line robot is used to drive the folding line rod to move; A lifting device is provided below the wire-moving rod, and the lifting device can drive the carrier plate to move toward the wire-moving rod; a conveying device, configured to convey the carrier plate through the lifting device; When the conveying device conveys the carrier to the top of the lifting device, the lifting device drives the carrier to rise until the wire-shifting rod is between the first wire and the second wire and stops, the wire-shifting driver drives the wire-shifting rod to move to shift the first wire away from the second wire, and the wire-bending robot drives the wire-bending rod to move between the first wire and the second wire, and drives the wire-bending rod to bend the second wire to a set angle; The carrier is provided with at least one movable hole and a rotating seat rotatably mounted in the movable hole, and the lamp is arranged on the rotating seat; the lifting device includes a lifting mechanism, and the lifting mechanism includes a lifting drive structure, a posture driver and a docking seat, the driving end of the lifting drive structure is connected to the posture driver, and the driving end of the posture driver is connected to the docking seat, the lifting drive structure is used to drive the posture driver and the docking seat to move up and down, the docking seat can dock with the rotating seat through magnetic adsorption, and the posture driver is used to drive the docking seat and the rotating seat to rotate to change the posture of the lamp.

2. The lighting cable management system according to claim 1, wherein: The lamp wiring system also includes a camera device, which is arranged corresponding to the lifting mechanism and is electrically connected to the lifting device. The camera device is used to capture the posture of the lamp, and the posture driver can drive the docking seat and the rotating seat to rotate to a position suitable for the wire-push device to pry the wires according to the shooting results.

3. The lighting cable management system according to claim 2, wherein: The camera device includes a mounting frame and at least one camera mounted on the mounting frame, the camera is used to capture the posture of the lamp, the mounting frame is arranged across the conveying device, and the wire-dipping device is installed on the mounting frame; the lifting device includes at least two lifting mechanisms, one lifting mechanism is arranged below the camera, and the other lifting mechanism is arranged below the wire-dipping device.

4. The lighting fixture wiring system according to claim 3, wherein: The wire-drying device also includes an adjustment frame and an adjustment driver. The adjustment frame can be movably mounted on the mounting frame, and the wire-drying driver is connected to the adjustment frame; the adjustment driver is fixed on the mounting frame, and the driving end of the adjustment driver is connected to the adjustment frame. The adjustment driver is used to drive the adjustment frame to move up and down to adjust the height of the wire-drying driver and the wire-drying rod relative to the lifting device.

5. The lighting fixture cable management system according to claim 1, wherein: The lifting drive structure includes a fixed frame, a movable frame and a lifting drive. The movable frame is installed on the fixed frame in a liftable manner through multiple guide rods. The lifting drive is connected to the fixed frame. The driving end of the lifting drive is connected to the movable frame. The posture drive is connected to the movable frame.

6. The lighting cable management system according to claim 1, wherein: The conveying device includes a first conveying chain mechanism and a second conveying chain mechanism arranged opposite to each other. The opposite sides of the carrier are respectively arranged on the first conveying chain mechanism and the second conveying chain mechanism. The lifting device is arranged between the first conveying chain mechanism and the second conveying chain mechanism. The lifting device can drive the carrier to rise and leave the conveying device, or drive the carrier to fall onto the conveying device.

7. The lighting fixture wiring system according to claim 6, wherein: The conveying device also includes a plurality of first limit frames and a plurality of second limit frames, wherein the plurality of first limit frames are connected to the first conveying chain mechanism at intervals along the conveying direction, and each of the first limit frames includes a first limit block arranged above the first conveying chain mechanism, and the plurality of second limit frames are connected to the second conveying chain mechanism at intervals along the conveying direction, and each of the second limit frames includes a second limit block arranged above the second conveying chain mechanism; the lifting device can drive the carrier plate to rise so that the upper surface of the carrier plate rests against the first limit block and the second limit block.

8. The lighting fixture cable management system according to claim 6, wherein: The conveying device also includes a non-return structure and a blocking driver, which are arranged between the first conveying chain mechanism and the second conveying chain mechanism, and the non-return structure and the blocking driver are respectively arranged on opposite sides of the lifting mechanism along the conveying direction, and an elastic non-return block is provided on the non-return structure, and the driving end of the blocking driver is connected to a blocking block; when the conveying device conveys the carrier to the top of the lifting mechanism, the elastic non-return block and the blocking block rise, and limit the carrier between the elastic non-return block and the blocking block.

9. A wire management method for a lamp wire management system according to any one of claims 1 to 8, characterized in that: The cable management method comprises: Controlling the conveying device to convey the carrier to above the lifting device; Controlling the lifting device to drive the carrier plate to rise until the wire-moving rod is located between the first wire and the second wire and stops; Controlling the wire-push driver to drive the wire-push rod to move so as to pry the first wire away from the second wire; The folding robot is controlled to drive the folding rod to move between the first wire and the second wire, and to drive the folding rod to bend the second wire to a set angle.

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