Bridge-based unit assembly pressing method, device, equipment and storage medium
By acquiring the assembly requirements data of the bridge units, determining the pressure control value, and performing assembly and clamping, the problem of the longitudinal rib units and plate units being unable to be clamped was solved, achieving rapid overall clamping and efficient assembly, thus ensuring the safety of the steel bridge.
Patent Information
- Application Number
- CN202210994999.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-18
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2042-08-18
AI Technical Summary
In existing technologies, the longitudinal rib unit composed of multiple longitudinal ribs cannot be effectively clamped to the plate unit during the steel bridge assembly process, leading to safety and quality issues.
By acquiring the assembly requirements data of the longitudinal rib units and plate units of the target bridge, the pressure control value is determined, and the assembly and clamping are carried out using clamping equipment and image acquisition equipment. Assembly and clamping images are generated to determine whether the longitudinal rib units and plate units are clamped, until the assembly is completed.
This technology enables rapid overall clamping between longitudinal rib units composed of multiple longitudinal ribs and plate units, improving assembly efficiency and ensuring the safety and quality of the steel bridge.
Smart Images

Figure CN115438401B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of bridges, and in particular to a unit assembly pressing method, device, equipment and storage medium based on bridges. BACKGROUND
[0002] A steel bridge is a bridge that uses steel as the main building material. It has the characteristics of high strength and large stiffness, and can reduce the beam height and self-weight compared to a concrete bridge. The orthotropic steel bridge deck composed of longitudinal rib, cross beam and cover plate has been widely used in modern highway steel bridges at home and abroad due to its advantages of light weight, high strength and fast construction. However, the longitudinal rib unit assembly equipment used in the construction of steel bridges has the problem that the longitudinal rib unit composed of multiple longitudinal ribs cannot be pressed tightly with the plate unit during assembly, which may lead to safety and quality problems in the subsequent steel bridge. SUMMARY
[0003] The main purpose of the present application is to provide a unit assembly pressing method, device, equipment and storage medium based on bridges, which aims to solve the technical problem that the longitudinal rib unit composed of multiple longitudinal ribs cannot be pressed tightly with the plate unit.
[0004] To achieve the above-mentioned purpose, the present application provides a unit assembly pressing method based on bridges, which comprises:
[0005] Obtaining assembly requirement data of a longitudinal rib unit and a plate unit of a target bridge;
[0006] Determining a pressure control value according to the assembly requirement data;
[0007] Pressing and assembling the longitudinal rib unit and the plate unit according to the pressure control value to obtain an assembly pressing image;
[0008] Determining whether the longitudinal rib unit and the plate unit are pressed according to the assembly pressing image;
[0009] When the longitudinal rib unit and the plate unit are pressed, the assembly of the longitudinal rib unit and the plate unit is completed.
[0010] Optionally, the pressure control value is determined according to the assembly requirement data, comprising:
[0011] Determining the assembly structure form and the target assembly requirement of the plate unit and the longitudinal rib unit according to the assembly requirement data;
[0012] Calculating the pressure value according to the assembly structure form and the target assembly requirement to determine the pressure control value.
[0013] Optionally, the assembling and pressing according to the pressure control value comprises:
[0014] determining a target pressing spring according to the pressure control value;
[0015] determining a target combined form according to a preset pressure range of the target pressing spring and the pressure control value;
[0016] assembling and pressing the longitudinal rib unit and the plate unit according to the target combined form and the target pressing spring to obtain an assembling and pressing image.
[0017] Optionally, the determining whether the longitudinal rib unit and the plate unit are pressed according to the assembling and pressing image comprises:
[0018] performing edge line extraction on the assembling and pressing image to obtain edge line features of the assembling and pressing image;
[0019] dividing the assembling and pressing image according to the edge line features and preset unit features to obtain a plate unit image corresponding to the plate unit and a longitudinal rib unit image corresponding to the longitudinal rib unit;
[0020] determining a first position coordinate set of the plate unit and a second position coordinate set of the longitudinal rib unit according to the plate unit image and the longitudinal rib unit image;
[0021] determining whether the longitudinal rib unit and the plate unit are pressed according to the first position coordinate set and the second position coordinate set.
[0022] Optionally, the determining a first position coordinate set of the plate unit and a second position coordinate set of the longitudinal rib unit according to the plate unit image and the longitudinal rib unit image comprises:
[0023] determining a first position of the longitudinal rib unit according to the longitudinal rib unit image;
[0024] drawing a horizontal coordinate axis according to the first position;
[0025] obtaining the first position coordinate set of the plate unit and the second position coordinate set of the longitudinal rib unit according to the horizontal coordinate axis, the plate unit image and the longitudinal rib unit image.
[0026] Optionally, the determining whether the longitudinal rib unit and the plate unit are pressed according to the first position coordinate set and the second position coordinate set comprises:
[0027] obtaining a first longitudinal coordinate set in the first position coordinate set and a second longitudinal coordinate set in the second position coordinate set;
[0028] determining whether the longitudinal coordinates in the second longitudinal coordinate set are all the same when the longitudinal coordinates in the first longitudinal coordinate set are all the same;
[0029] determining whether the longitudinal rib unit and the plate unit are pressed when the longitudinal coordinates in the second longitudinal coordinate set are all the same.
[0030] Optionally, after the first longitudinal coordinate set in the first position coordinate set and the second longitudinal coordinate set in the second position coordinate set are obtained, the method further comprises:
[0031] obtaining the minimum longitudinal coordinate in the second longitudinal coordinate set when the longitudinal coordinates in the first longitudinal coordinate set are not all the same;
[0032] calculating the difference between the longitudinal coordinates in the second longitudinal coordinate set and the minimum longitudinal coordinate;
[0033] determining the pressure compensation value corresponding to each longitudinal rib in the longitudinal rib unit according to the difference between the longitudinal coordinates and the minimum longitudinal coordinate;
[0034] performing secondary assembly and pressing of the longitudinal rib unit and the plate unit according to the pressure compensation value, to obtain an updated assembly and pressing image;
[0035] determining whether the longitudinal rib unit and the plate unit are pressed according to the updated assembly and pressing image.
[0036] In addition, to achieve the above object, the application further provides a bridge-based unit assembly and pressing device, which comprises:
[0037] an obtaining module, configured to obtain assembly requirement data of a longitudinal rib unit and a plate unit of a target bridge;
[0038] a determining module, configured to determine a pressure control value according to the assembly requirement data;
[0039] a pressing module, configured to perform assembly and pressing of the longitudinal rib unit and the plate unit according to the pressure control value, to obtain an assembly and pressing image;
[0040] The determining module is further configured to determine whether the longitudinal rib unit and the plate unit are pressed according to the assembly and pressing image.
[0041] a completing module, configured to complete assembly of the longitudinal rib unit and the plate unit when the longitudinal rib unit and the plate unit are pressed.
[0042] In addition, to achieve the above object, the application further provides a bridge-based unit assembly pressing device, which comprises a memory, a processor and a bridge-based unit assembly pressing program stored in the memory and executable on the processor, and the bridge-based unit assembly pressing program is configured to implement the bridge-based unit assembly pressing method as described above.
[0043] In addition, to achieve the above object, the application further provides a storage medium, which stores a bridge-based unit assembly pressing program, and the bridge-based unit assembly pressing program is executed by a processor to implement the bridge-based unit assembly pressing method as described above.
[0044] The application obtains the assembly requirement data of the longitudinal rib unit and the plate unit of the target bridge, determines the pressure control value according to the assembly requirement data, performs assembly pressing on the longitudinal rib unit and the plate unit according to the pressure control value to obtain an assembly pressing image, determines whether the longitudinal rib unit and the plate unit are pressed according to the assembly pressing image, and completes the assembly of the longitudinal rib unit and the plate unit when the longitudinal rib unit and the plate unit are pressed. In the above manner, the pressure control value required for the assembly pressing of the longitudinal rib unit and the plate unit can be accurately determined based on the assembly requirement data, the assembly pressing image is obtained after the assembly pressing of the longitudinal rib unit and the plate unit according to the pressure control value, the assembly pressing image is used to determine whether the longitudinal rib unit and the plate unit are pressed, and the assembly between the two is completed after pressing, so that the longitudinal rib unit composed of multiple longitudinal ribs and the plate unit are quickly and integrally pressed, and the assembly efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0045] Figure 1 FIG. 1 is a structural schematic diagram of a bridge-based unit assembly pressing device of a hardware running environment related to an embodiment scheme of the application;
[0046] Figure 2 FIG. 2 is a flowchart of a first embodiment of a bridge-based unit assembly pressing method of the application;
[0047] Figure 3 FIG. 3 is a flowchart of a second embodiment of a bridge-based unit assembly pressing method of the application;
[0048] Figure 4 FIG. 4 is a coordinate axis diagram of an embodiment of a bridge-based unit assembly pressing method of the application;
[0049] Figure 5 FIG. 5 is a structural block diagram of a first embodiment of a bridge-based unit assembly pressing device of the application.
[0050] The implementation, functional features and advantages of the application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION
[0051] It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
[0052] Referring to Figure 1 , Figure 1 The bridge-based unit assembly pressing equipment structure diagram of the hardware running environment involved in the embodiment of the present application.
[0053] As Figure 1 shown, the bridge-based unit assembly pressing equipment can include a processor 1001, such as a central processing unit (CPU), a communication bus 1002, a user interface 1003, a network interface 1004, and a memory 1005. The communication bus 1002 is used to realize the connection and communication between the components. The user interface 1003 can include a display screen, an input unit such as a keyboard, and can also include a standard wired interface, a wireless interface. The network interface 1004 can optionally include a standard wired interface, a wireless interface (such as a wireless fidelity (Wi-Fi) interface). The memory 1005 can be a high-speed random access memory (RAM) memory, or a stable non-volatile memory (NVM) such as a disk memory. The memory 1005 can also be a storage device independent of the aforementioned processor 1001.
[0054] Those skilled in the art can understand that Figure 1 the structure shown in the figure does not constitute a limitation on the bridge-based unit assembly pressing equipment, and can include more or fewer components than the illustrated components, or combine certain components, or different component arrangements.
[0055] As Figure 1 shown, the memory 1005 as a storage medium can include an operating system, a network communication module, a user interface module, and a bridge-based unit assembly pressing program.
[0056] In Figure 1The network interface 1004 is mainly used for data communication with a network server, and the user interface 1003 is mainly used for data interaction with a user. The processor 1001 and the memory 1005 in the bridge-based unit assembly pressing device can be arranged in the bridge-based unit assembly pressing device. The bridge-based unit assembly pressing device calls the bridge-based unit assembly pressing program stored in the memory 1005 through the processor 1001, and executes the bridge-based unit assembly pressing method provided in the embodiment of the application.
[0057] The embodiment of the application provides a bridge-based unit assembly pressing method. Figure 2 , Figure 2 FIG. 1 is a flowchart of a first embodiment of the bridge-based unit assembly pressing method.
[0058] The bridge-based unit assembly pressing method comprises the following steps:
[0059] Step S10: Obtain assembly requirement data of a longitudinal rib unit and a plate unit of a target bridge.
[0060] It should be noted that the execution subject of the embodiment is a control terminal in a bridge-based unit assembly pressing device. The bridge-based unit assembly pressing device comprises the control terminal, an image acquisition device and a pressing device. The control terminal obtains the assembly requirement data of the longitudinal rib unit and the plate unit of the target bridge, determines a pressure control value according to the assembly requirement data, performs assembly pressing on the longitudinal rib unit and the plate unit according to the pressure control value, and issues an instruction to make the image acquisition device perform image acquisition. The control terminal obtains an assembly pressing image, and determines whether the longitudinal rib unit and the plate unit are pressed according to the assembly pressing image. When it is determined that the longitudinal rib unit and the plate unit are pressed, the assembly of the longitudinal rib unit and the plate unit is completed.
[0061] It can be understood that the target bridge refers to a steel bridge that is being constructed and needs to perform assembly pressing on the longitudinal rib unit and the plate unit. The longitudinal rib unit is a longitudinal rib unit composed of a plurality of longitudinal ribs. The plate unit is a cover plate that needs to be pressed with the longitudinal rib unit. One plate unit corresponds to one longitudinal rib unit, and the longitudinal rib unit comprises a plurality of longitudinal ribs.
[0062] In the specific implementation, the assembly requirement data comprises but is not limited to an assembly structure form and an assembly requirement. The assembly structure form comprises but is not limited to a structure composition requirement of the longitudinal rib unit and the plate unit when being assembled and pressed and a spacing between the longitudinal ribs in the longitudinal rib unit. The assembly requirement comprises but is not limited to an assembly pressing degree of the longitudinal rib unit and the plate unit.
[0063] Step S20: Determine a pressure control value according to the assembly requirement data.
[0064] It should be noted that the control terminal calculates the pressure control value based on the assembly requirement data, and finally determines the force that the pressing device needs to give to the plate unit when the longitudinal rib unit and the plate unit are assembled and pressed, that is, the pressure control value.
[0065] It can be understood that in order to obtain an accurate pressure control value, further, the pressure control value is determined according to the assembly requirement data, including: determining the assembly structure form and the target assembly requirement of the plate unit and the longitudinal rib unit according to the assembly requirement data; and calculating the pressure value according to the assembly structure form and the target assembly requirement to determine the pressure control value.
[0066] In a specific implementation, the assembly structure form and the target assembly requirement of the plate unit and the longitudinal rib unit are determined according to the assembly requirement data. For example, the assembly structure form of the plate unit and the longitudinal rib unit is a longitudinal rib unit of 5m*8m, the target assembly requirement is high pressing, and the pressure control value is determined to be greater than or equal to 700KG according to the corresponding pressure requirement force of high pressing, the assembly structure form, and a preset control value calculation mode.
[0067] Step S30: Assembling and pressing the longitudinal rib unit and the plate unit according to the pressure control value to obtain an assembly and pressing image.
[0068] It should be noted that after determining the pressure control value, the control terminal needs to generate a pressing instruction according to the pressure control value, and send the pressing instruction to the pressing device, so that the pressing device performs overall assembly and pressing on the longitudinal rib unit and the plate unit based on the pressure control value in the pressing instruction. After the pressing device finishes pressing, the information that the pressing is finished is fed back to the control terminal, the control terminal issues an image acquisition instruction to the image acquisition device, so that the image acquisition device performs overall image acquisition on the pressed longitudinal rib unit and plate unit. The image acquisition device sends the acquired assembly and pressing image to the control terminal, so that the control terminal obtains the assembly and pressing image.
[0069] It can be understood that in order to accurately press the longitudinal rib unit and the plate unit, further, the longitudinal rib unit and the plate unit are assembled and pressed according to the pressure control value to obtain an assembly and pressing image, including: determining a target pressing spring according to the pressure control value; determining a target combination form according to a preset pressure range of the target pressing spring and the pressure control value; and assembling and pressing the longitudinal rib unit and the plate unit according to the target combination form and the target pressing spring to obtain the assembly and pressing image.
[0070] In a specific implementation, after determining the pressure control value, the control terminal needs to determine a compression spring with a corresponding load and in line with the use specification according to the assembly specification and the pressure control value, which is the target compression spring. Meanwhile, the number of target compression springs and the combination form among the target compression springs are determined according to the preset pressure range of the target compression spring and the pressure control value, which is the target combination form. For example, the current pressure control value is 600KG, and the preset pressure range of the target compression spring is about 100KG. Therefore, 6 target compression springs are needed to be combined for use, and the target combination form is the combination form of superimposed series connection installed in the compression device.
[0071] It should be noted that after obtaining the target combination form of the target compression spring, the control terminal generates an assembly instruction according to the target compression spring and the target combination form and sends it to the compression device. The compression device determines the target compression spring based on the assembly instruction and installs the target compression spring according to the target combination form. After installation, the longitudinal rib unit and the plate unit are assembled and compressed. After the compression device finishes compression, information about the end of compression is fed back to the control terminal. The control terminal issues an image acquisition instruction to the image acquisition device, so that the image acquisition device acquires an overall image of the compressed longitudinal rib unit and plate unit. The image acquisition device sends the acquired assembly compression image to the control terminal, so that the control terminal obtains the assembly compression image.
[0072] Step S40: determining whether the longitudinal rib unit and the plate unit are compressed according to the assembly compression image.
[0073] It should be noted that after obtaining the assembly compression image, the control terminal needs to determine whether the longitudinal rib unit and the plate unit are compressed according to the position of the longitudinal rib unit and the plate unit in the assembly compression image, and determine whether the plurality of longitudinal ribs in the longitudinal rib unit are in close contact with the plate unit.
[0074] Step S50: when the longitudinal rib unit and the plate unit are compressed, the assembly of the longitudinal rib unit and the plate unit is completed.
[0075] It should be noted that after determining that the longitudinal rib unit and the plate unit are in close contact, the control terminal generates an assembly completion instruction and sends it to the compression device and the image acquisition device. The compression device and the image acquisition device stop running according to the assembly completion instruction, thereby completing the assembly of the longitudinal rib unit and the plate unit.
[0076] It can be understood that when the control terminal determines that the longitudinal rib unit and the plate unit are not tightly fitted, the pressure compensation value needs to be calculated according to the assembly and pressing image, the secondary assembly instruction is generated based on the pressure compensation value after the pressure compensation value is determined, and the secondary assembly instruction is sent to the pressing device. The longitudinal rib unit and the plate unit are assembled and pressed again according to the pressure compensation value in the secondary assembly instruction. After the pressing device finishes the secondary pressing, the information of the pressing end is fed back to the control terminal. The image acquisition device is instructed again by the control terminal to acquire the overall image of the longitudinal rib unit and the plate unit after the pressing. The updated assembly and pressing image acquired by the image acquisition device is sent to the control terminal, so that the control terminal determines whether the longitudinal rib unit and the plate unit are tightly pressed based on the updated assembly and pressing image. If not, repeat the above steps. If it is tightly pressed, the assembly and pressing of the longitudinal rib unit and the plate unit are completed.
[0077] In the embodiment, the assembly requirement data of the longitudinal rib unit and the plate unit of the target bridge is acquired, the pressure control value is determined according to the assembly requirement data, the longitudinal rib unit and the plate unit are assembled and pressed according to the pressure control value, and the assembly and pressing image is obtained. Whether the longitudinal rib unit and the plate unit are tightly pressed is determined according to the assembly and pressing image. When the longitudinal rib unit and the plate unit are tightly pressed, the assembly of the longitudinal rib unit and the plate unit is completed. In the above manner, the pressure control value required for the assembly and pressing of the longitudinal rib unit and the plate unit can be accurately determined based on the assembly requirement data. The assembly and pressing image is obtained after the longitudinal rib unit and the plate unit are assembled and pressed according to the pressure control value. Whether the longitudinal rib unit and the plate unit are tightly pressed is determined by using the assembly and pressing image. The assembly between the two is completed after the pressing, so that the longitudinal rib unit composed of multiple longitudinal ribs and the plate unit are quickly and integrally pressed, and the assembly efficiency is improved.
[0078] Reference Figure 3 , Figure 3 The flowchart of the second embodiment of the unit assembly and pressing method based on a bridge of the application is shown.
[0079] Based on the first embodiment, the step S40 in the unit assembly and pressing method based on a bridge includes:
[0080] Step S41: edge line extraction is performed on the assembly and pressing image to obtain the edge line features of the assembly and pressing image.
[0081] It should be noted that the control terminal uses edge operators to extract the edge lines of the assembly and pressing image to obtain each edge pixel point in the assembly and pressing image. The edge line features in the assembly and pressing image are obtained by connecting each edge pixel point.
[0082] Step S42: dividing the assembly compression image according to the edge line feature and a preset unit feature to obtain a plate unit image corresponding to the plate unit and a longitudinal rib unit image corresponding to the longitudinal rib unit.
[0083] It should be noted that after obtaining the edge line feature, the assembly compression image is divided according to the edge line feature to obtain each image block in the assembly compression image, and the preset unit feature refers to the contour feature of the longitudinal rib unit, the contour feature of the plate unit, and the contour feature of a single longitudinal rib.
[0084] It can be understood that after obtaining each image block in the assembly compression image, feature matching is performed between the preset unit feature and each image block to obtain an image block corresponding to the plate unit and an image block corresponding to the longitudinal rib unit, the image block corresponding to the plate unit being the plate unit image, and the image block corresponding to the longitudinal rib unit being the longitudinal rib unit image, and each single longitudinal rib in the longitudinal rib unit image is image-labeled by a target frame.
[0085] Step S43: determining a first position coordinate set of the plate unit and a second position coordinate set of the longitudinal rib unit according to the plate unit image and the longitudinal rib unit image.
[0086] It should be noted that after obtaining the longitudinal rib unit image and the plate unit image, the coordinates of both ends of the U-shaped opening of each longitudinal rib in the longitudinal rib unit can be determined based on the longitudinal rib unit image, and the plate unit coordinates of the contact between each longitudinal rib and the plate unit can be determined based on the plate unit image, the coordinates of both ends of the U-shaped opening of each longitudinal rib being the second position coordinate set, and the plate unit coordinates of the contact between each longitudinal rib and the plate unit being the first position coordinate set.
[0087] It can be understood that in order to obtain accurate first position coordinate set and second position coordinate set, first, the determination of the first position coordinate set of the plate unit and the second position coordinate set of the longitudinal rib unit according to the plate unit image and the longitudinal rib unit image comprises: determining a first position of the longitudinal rib unit according to the longitudinal rib unit image; drawing a horizontal coordinate axis according to the first position; obtaining the first position coordinate set of the plate unit and the second position coordinate set of the longitudinal rib unit according to the horizontal coordinate axis, the plate unit image, and the longitudinal rib unit image.
[0088] In a specific implementation, after obtaining the longitudinal rib unit image, the lowest point in the longitudinal rib unit is determined according to the longitudinal rib unit image, the lowest point being the first position, a horizontal coordinate axis is established at the first position, and the first position coordinate set of the plate unit and the second position coordinate set of the longitudinal rib unit are obtained according to the established horizontal coordinate axis, each pixel point in the plate unit image, and each pixel point in the longitudinal rib unit image, as shown in Figure 4As shown, the first position coordinate set obtained according to the horizontal coordinate axis includes the coordinates at J-M, and the second position coordinate set includes the coordinates at A-H.
[0089] Step S44: determining whether the longitudinal rib unit and the plate unit are pressed according to the first position coordinate set and the second position coordinate set.
[0090] It should be noted that after obtaining the first position coordinate set and the second position coordinate set, it is further determined whether the longitudinal rib unit and the plate unit are pressed according to the first position coordinate set of the plate unit and the second position coordinate set of the longitudinal rib unit.
[0091] It can be understood that, in order to ensure that the longitudinal rib unit and the plate unit are pressed, further, the determination of whether the longitudinal rib unit and the plate unit are pressed according to the first position coordinate set and the second position coordinate set includes: obtaining a first longitudinal coordinate set in the first position coordinate set and a second longitudinal coordinate set in the second position coordinate set; when each longitudinal coordinate in the first longitudinal coordinate set is the same, determining whether each longitudinal coordinate in the second longitudinal coordinate set is the same; and when each longitudinal coordinate in the second longitudinal coordinate set is the same, determining whether the longitudinal rib unit and the plate unit are pressed.
[0092] In a specific implementation, the longitudinal coordinates of the two ends of the U-shaped opening of each longitudinal rib in the longitudinal rib unit are obtained, and the longitudinal coordinates of the two ends of the U-shaped opening of each longitudinal rib are the second longitudinal coordinate set. The longitudinal coordinates of the plate unit coordinates at the contact positions of the longitudinal ribs and the plate unit are obtained, and the longitudinal coordinates of the plate unit coordinates at the contact positions of the longitudinal ribs and the plate unit are the first longitudinal coordinate set.
[0093] It should be noted that when each longitudinal coordinate in the first longitudinal coordinate set is the same, it indicates that the plate unit is in a horizontal state at this time, and when each longitudinal coordinate in the second longitudinal coordinate set is the same, it indicates that each longitudinal rib in the longitudinal rib unit is in the same horizontal plane. When each longitudinal rib in the longitudinal rib unit is in the same horizontal plane and the plate unit is in a horizontal state, it indicates that each longitudinal rib in the longitudinal rib unit is pressed against the plate unit, and the multiple longitudinal ribs are uniformly stressed, and there is no need to perform the assembly pressing operation.
[0094] It can be understood that when the longitudinal rib unit and the plate unit are not assembled and pressed, secondary pressing needs to be performed based on the first longitudinal coordinate set in the first position coordinate set and the second longitudinal coordinate set in the second position coordinate set. Further, after the first longitudinal coordinate set in the first position coordinate set and the second longitudinal coordinate set in the second position coordinate set are obtained, the method further comprises: when each longitudinal coordinate in the first longitudinal coordinate set is different, obtaining the minimum longitudinal coordinate in the second longitudinal coordinate set; calculating the difference between each longitudinal coordinate in the second longitudinal coordinate set and the minimum longitudinal coordinate; determining the pressure compensation value corresponding to each longitudinal rib in the longitudinal rib unit according to the difference between each longitudinal coordinate and the minimum longitudinal coordinate; performing secondary assembly and pressing on the longitudinal rib unit and the plate unit according to the pressure compensation value, to obtain an updated assembly and pressing image; and determining whether the longitudinal rib unit and the plate unit are pressed according to the updated assembly and pressing image.
[0095] In a specific implementation, when each longitudinal coordinate in the first longitudinal coordinate set is different, the minimum longitudinal coordinate in the second longitudinal coordinate set is obtained, and the difference between each longitudinal coordinate in the second longitudinal coordinate set and the minimum longitudinal coordinate is calculated. According to the difference and the pressure control value, the pressure compensation value corresponding to each longitudinal rib in the longitudinal rib unit can be determined. For example, the pressure control value is 600 KG, the minimum longitudinal coordinate is 10, the longitudinal coordinate in the U-shaped opening end coordinate of the first longitudinal rib to the third longitudinal rib in the longitudinal rib unit is 10, the longitudinal coordinate in the U-shaped opening end coordinate of the fourth longitudinal rib to the fifth longitudinal rib is 12, and the difference is 2. It is indicated that the pressure compensation value corresponding to the fourth longitudinal rib and the fifth longitudinal rib is 120 KG, and the pressure compensation value corresponding to the first longitudinal rib to the third longitudinal rib is 0 KG.
[0096] It should be noted that after the control terminal obtains the pressure compensation value, the control terminal generates a secondary assembly instruction according to the pressure compensation value corresponding to each longitudinal rib to the pressing device. The pressing device starts a separate pressing mode based on the secondary assembly instruction, and presses each longitudinal rib in the longitudinal rib unit and the plate unit according to the pressure compensation value in the secondary assembly instruction in the separate pressing mode, so as to perform secondary assembly and pressing. After the pressing device ends the secondary pressing, information indicating that the pressing ends is fed back to the control terminal. The control terminal again issues an image acquisition instruction to the image acquisition device, so that the image acquisition device performs overall image acquisition on the pressed longitudinal rib unit and the plate unit. The image acquisition device sends the updated assembly and pressing image acquired to the control terminal, so that the control terminal determines whether the longitudinal rib unit and the plate unit are pressed based on the updated assembly and pressing image. If not, the above steps are repeated. If yes, the assembly and pressing between the longitudinal rib unit and the plate unit ends.
[0097] In this embodiment, edge line features of the assembly compression image are obtained by performing edge line extraction on the assembly compression image; the assembly compression image is divided according to the edge line features and preset unit features, to obtain a plate unit image corresponding to the plate unit and a longitudinal rib unit image corresponding to the longitudinal rib unit; the first position coordinate set of the plate unit and the second position coordinate set of the longitudinal rib unit are determined according to the plate unit image and the longitudinal rib unit image; and whether the longitudinal rib unit and the plate unit are compressed is determined according to the first position coordinate set and the second position coordinate set. By performing edge line extraction on the assembly compression image, the longitudinal rib unit image and the plate unit image are obtained based on the extracted edge line features and the preset unit features, and whether the longitudinal rib unit and the plate unit are compressed is determined based on the determined first position coordinate set and second position coordinate set, thereby ensuring the accuracy and efficiency of the judgment process in the assembly compression.
[0098] In addition, with reference to Figure 5 The embodiment of the present application also provides a bridge-based unit assembly compression device, which comprises:
[0099] An acquisition module 10 is configured to acquire assembly requirement data of longitudinal rib units and plate units of a target bridge.
[0100] A determination module 20 is configured to determine a pressure control value according to the assembly requirement data.
[0101] A compression module 30 is configured to perform assembly compression on the longitudinal rib units and the plate units according to the pressure control value, to obtain an assembly compression image.
[0102] The determination module 20 is further configured to determine whether the longitudinal rib units and the plate units are compressed according to the assembly compression image.
[0103] A completion module 40 is configured to complete the assembly of the longitudinal rib units and the plate units when the longitudinal rib units and the plate units are compressed.
[0104] The embodiment obtains assembly requirement data of a longitudinal rib unit and a plate unit of a target bridge; determines a pressure control value according to the assembly requirement data; performs assembly and compression on the longitudinal rib unit and the plate unit according to the pressure control value to obtain an assembly and compression image; determines whether the longitudinal rib unit and the plate unit are compressed according to the assembly and compression image; and completes assembly of the longitudinal rib unit and the plate unit when the longitudinal rib unit and the plate unit are compressed. In this way, the pressure control value required when the longitudinal rib unit and the plate unit are assembled and compressed can be accurately determined based on the assembly requirement data, the assembly and compression image is obtained after the longitudinal rib unit and the plate unit are assembled and compressed according to the pressure control value, whether the longitudinal rib unit and the plate unit are compressed is determined by using the assembly and compression image, and the assembly between the two is completed after compression, thereby realizing rapid overall compression between the longitudinal rib unit composed of a plurality of longitudinal ribs and the plate unit and improving assembly efficiency.
[0105] In an embodiment, the determining module 20 is further configured to determine an assembly structure form and a target assembly requirement of the plate unit and the longitudinal rib unit according to the assembly requirement data.
[0106] The pressure value is calculated according to the assembly structure form and the target assembly requirement to determine a pressure control value.
[0107] In an embodiment, the determining module 20 is further configured to determine a target compression spring according to the pressure control value.
[0108] A target combination form is determined according to a preset pressure range of the target compression spring and the pressure control value.
[0109] The longitudinal rib unit and the plate unit are assembled and compressed according to the target combination form and the target compression spring to obtain an assembly and compression image.
[0110] In an embodiment, the determining module 20 is further configured to extract an edge line of the assembly and compression image to obtain an edge line feature of the assembly and compression image.
[0111] The assembly and compression image is divided according to the edge line feature and a preset unit feature to obtain a plate unit image corresponding to the plate unit and a longitudinal rib unit image corresponding to the longitudinal rib unit.
[0112] A first position coordinate set of the plate unit and a second position coordinate set of the longitudinal rib unit are determined according to the plate unit image and the longitudinal rib unit image.
[0113] Whether the longitudinal rib unit and the plate unit are compressed is determined according to the first position coordinate set and the second position coordinate set.
[0114] In an embodiment, the determining module 20 is further configured to determine a first position of the vertical-rib unit according to the vertical-rib unit image;
[0115] draw a horizontal coordinate axis according to the first position;
[0116] obtain a first position coordinate set of the plate unit and a second position coordinate set of the vertical-rib unit according to the horizontal coordinate axis, the plate unit image and the vertical-rib unit image.
[0117] In an embodiment, the determining module 20 is further configured to obtain a first vertical coordinate set in the first position coordinate set and a second vertical coordinate set in the second position coordinate set;
[0118] determine whether the vertical coordinates in the second vertical coordinate set are all the same when the vertical coordinates in the first vertical coordinate set are all the same;
[0119] determine whether the vertical-rib unit and the plate unit are compacted when the vertical coordinates in the second vertical coordinate set are all the same.
[0120] In an embodiment, the determining module 20 is further configured to obtain a first vertical coordinate set in the first position coordinate set and a second vertical coordinate set in the second position coordinate set;
[0121] determine whether the vertical coordinates in the second vertical coordinate set are all the same when the vertical coordinates in the first vertical coordinate set are all the same;
[0122] determine whether the vertical-rib unit and the plate unit are compacted when the vertical coordinates in the second vertical coordinate set are all the same.
[0123] Since the device adopts all the technical solutions of the above embodiments, it at least has all the beneficial effects brought by the technical solutions of the above embodiments, which will not be repeated here.
[0124] In addition, the embodiment of the present application further provides a storage medium, and the storage medium stores a bridge-based unit assembly compacting program. When the bridge-based unit assembly compacting program is executed by a processor, the steps of the bridge-based unit assembly compacting method described above are implemented.
[0125] Since the storage medium adopts all the technical solutions of the above embodiments, it at least has all the beneficial effects brought by the technical solutions of the above embodiments, which will not be repeated here.
[0126] It should be noted that the above-described workflow is merely illustrative and does not limit the scope of protection of the present application. In actual applications, a person skilled in the art can select part or all of the above-described workflow to achieve the purpose of the embodiment according to actual needs, which is not limited herein.
[0127] In addition, technical details not described in detail in the embodiment can be found in the bridge-based unit assembly and pressing method provided by any embodiment of the present application, which will not be described here.
[0128] In addition, it should be noted that in this document, the terms "comprise", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or system including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or system. Without more limitations, the element defined by the statement "comprises a" does not exclude the presence of another identical element in the process, method, article or system that includes the element.
[0129] The above-mentioned embodiment numbers of the present application are only for description, not representing the advantages and disadvantages of the embodiments.
[0130] From the above description of the embodiments, those skilled in the art can clearly understand that the above-mentioned embodiment methods can be realized by means of software and necessary general hardware platforms, of course, they can also be realized by hardware, but in many cases the former is a better embodiment. Based on such understanding, the technical solutions of the present application or the part that contributes to the prior art can be embodied in the form of a software product, which is stored in a storage medium (such as a read-only memory (ROM) / RAM, a magnetic disk, an optical disk) and includes a number of instructions to make a terminal device (which can be a mobile phone, a computer, a server, or a network device, etc.) execute the methods described in various embodiments of the present application.
[0131] The above is only the preferred embodiment of the present application, and does not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, is also included in the patent protection scope of the present application.
Claims
1. A bridge-based unit assembly compaction method, characterized by, The bridge-based unit assembly compression method comprises: Obtaining assembly requirement data of longitudinal rib units and plate units of a target bridge; Determining a pressure control value according to the assembly requirement data; Assembling and compressing the longitudinal rib units and the plate units according to the pressure control value to obtain an assembly compression image; Determining whether the longitudinal rib units and the plate units are compressed according to the assembly compression image; When the longitudinal rib units and the plate units are compressed, completing the assembly of the longitudinal rib units and the plate units; Wherein, the determining whether the longitudinal rib units and the plate units are compressed according to the assembly compression image comprises: Performing edge line extraction on the assembly compression image to obtain edge line features of the assembly compression image; Dividing the assembly compression image according to the edge line features and preset unit features to obtain a plate unit image corresponding to the plate units and a longitudinal rib unit image corresponding to the longitudinal rib units; Determining a first position coordinate set of the plate units and a second position coordinate set of the longitudinal rib units according to the plate unit image and the longitudinal rib unit image; Determining whether the longitudinal rib units and the plate units are compressed according to the first position coordinate set and the second position coordinate set.
2. The bridge-based unitized compaction method of claim 1, wherein, The determining a pressure control value according to the assembly requirement data comprises: Determining an assembly structure form and a target assembly requirement of the plate units and the longitudinal rib units according to the assembly requirement data; Performing pressure value calculation according to the assembly structure form and the target assembly requirement to determine the pressure control value.
3. The bridge-based unitized compaction method of claim 1, wherein, The assembling and compressing the longitudinal rib units and the plate units according to the pressure control value to obtain an assembly compression image comprises: Determining a target compression spring according to the pressure control value; Determining a target combination form according to a preset pressure range of the target compression spring and the pressure control value; Assembling and compressing the longitudinal rib units and the plate units according to the target combination form and the target compression spring to obtain an assembly compression image.
4. The bridge-based unitized compression method of claim 1, wherein, The determining a first position coordinate set of the plate units and a second position coordinate set of the longitudinal rib units according to the plate unit image and the longitudinal rib unit image comprises: Determining a first position of the longitudinal rib units according to the longitudinal rib unit image; Drawing a horizontal coordinate axis according to the first position; Obtaining the first position coordinate set of the plate units and the second position coordinate set of the longitudinal rib units according to the horizontal coordinate axis, the plate unit image and the longitudinal rib unit image.
5. The bridge-based unitized compaction method as claimed in claim 1, wherein, The determining whether the longitudinal rib units and the plate units are compressed according to the first position coordinate set and the second position coordinate set comprises: Obtaining a first longitudinal coordinate set in the first position coordinate set and a second longitudinal coordinate set in the second position coordinate set; Determining whether the longitudinal coordinates in the second longitudinal coordinate set are all the same when the longitudinal coordinates in the first longitudinal coordinate set are all the same; Determining whether the longitudinal rib units and the plate units are compressed when the longitudinal coordinates in the second longitudinal coordinate set are all the same.
6. The bridge-based unitized compaction method as claimed in claim 5, wherein, After the obtaining a first longitudinal coordinate set in the first position coordinate set and a second longitudinal coordinate set in the second position coordinate set, further comprising: when the longitudinal coordinates in the first longitudinal coordinate set are different, obtaining a minimum longitudinal coordinate in the second longitudinal coordinate set; calculating a difference between each longitudinal coordinate in the second longitudinal coordinate set and the minimum longitudinal coordinate; determining a pressure compensation value corresponding to each longitudinal rib in the longitudinal rib unit according to the difference between each longitudinal coordinate and the minimum longitudinal coordinate; performing secondary assembly and pressing on the longitudinal rib unit and the plate unit according to the pressure compensation value, to obtain an updated assembly and pressing image; determining whether the longitudinal rib unit and the plate unit are pressed according to the updated assembly and pressing image.
7. A bridge-based unit assembly press, comprising: The bridge-based unit assembly and pressing device comprises: an obtaining module configured to obtain assembly requirement data of a longitudinal rib unit and a plate unit of a target bridge; a determining module configured to determine a pressure control value according to the assembly requirement data; a pressing module configured to perform assembly and pressing on the longitudinal rib unit and the plate unit according to the pressure control value, to obtain an assembly and pressing image; the determining module is further configured to determine whether the longitudinal rib unit and the plate unit are pressed according to the assembly and pressing image; a completing module configured to complete assembly of the longitudinal rib unit and the plate unit when the longitudinal rib unit and the plate unit are pressed; the determining module is further configured to perform edge line extraction on the assembly and pressing image, to obtain edge line features of the assembly and pressing image; divide the assembly and pressing image according to the edge line features and preset unit features, to obtain a plate unit image corresponding to the plate unit and a longitudinal rib unit image corresponding to the longitudinal rib unit; determine a first position coordinate set of the plate unit and a second position coordinate set of the longitudinal rib unit according to the plate unit image and the longitudinal rib unit image; and determine whether the longitudinal rib unit and the plate unit are pressed according to the first position coordinate set and the second position coordinate set.
8. A bridge-based unit assembly press apparatus, characterized by, The device comprises a memory, a processor, and a bridge-based unit assembly and pressing program stored on the memory and executable on the processor, the bridge-based unit assembly and pressing program being configured to implement the bridge-based unit assembly and pressing method according to any one of claims 1 to 6.
9. A storage medium, characterized by The storage medium stores a bridge-based unit assembly and pressing program, the bridge-based unit assembly and pressing program being executable on a processor to implement the bridge-based unit assembly and pressing method according to any one of claims 1 to 6.
Citation Information
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