Grease coating detection device

Abstract

The present invention relates to the technical field of auxiliary equipment for the production of communication optical cables, and in particular to a grease coating detection device, which increases the working continuity of the device and improves the functional diversity of the device; it includes a storage box, a coating tube, a transmission shaft, a first baffle, a connecting shaft, a second baffle, a spring, a transmission beam, a mounting seat, a crankshaft, a support mechanism and a driving mechanism, the storage box feeding tube is installed in a cooperative manner at the coating tube mounting hole, the transmission shaft and the storage box through hole are slidingly connected, the first baffle is coaxially installed on the transmission shaft, the first baffle is slidingly connected to the storage box feeding tube, the connecting shaft and the transmission shaft groove cavity are slidingly connected, the second baffle is coaxially installed on the connecting shaft, both ends of the spring are respectively cooperatively connected to the connecting shaft and the transmission shaft groove cavity, the transmission beam is installed on the transmission shaft, the mounting seat is installed on the storage box, the crankshaft is slidingly connected to the transmission beam adjustment groove, the driving mechanism is installed on the storage box, the driving mechanism is cooperatively connected to the crankshaft, and the storage box is cooperatively installed on the support mechanism.

Description

Technical Field

[0001] The present invention relates to the technical field of auxiliary equipment for producing communication optical cables, and in particular to a grease coating detection device. Background Art

[0002] In the communications industry, to ensure that optical fibers can be laid and used in a variety of environments, they must be combined with other protective components to form optical cables. These cables must exhibit excellent optical transmission performance as well as mechanical properties such as tensile strength, impact resistance, bending resistance, and torsion resistance. Cabling, also known as twisting, is a critical step in optical cable manufacturing. Its purpose is to increase the cable's flexibility and bendability, improve its tensile strength, and improve its temperature characteristics. Furthermore, by combining different numbers of loose tubes, cables with varying core counts can be produced. To ensure these mechanical properties, such as tensile strength, impact resistance, bending resistance, and torsion resistance, most optical cables require stranding with steel wires during the cabling process. To ensure the cable core remains water-permeable after stranding, the steel wires are coated with grease before stranding. Summary of the Invention

[0003] In order to solve the above technical problems, the present invention provides a grease coating detection device that increases the working continuity of the device and improves the functional diversity of the device.

[0004] The grease coating detection device of the present invention includes a storage box, a coating tube, a transmission shaft, a first baffle, a connecting shaft, a second baffle, a spring, a transmission beam, a mounting seat, a crankshaft, a support mechanism and a driving mechanism. A feeding pipe is provided on the storage box, a mounting hole is provided on the coating tube, the storage box feeding pipe is mounted at the coating tube mounting hole, a through hole is provided on the storage box, the transmission shaft and the storage box through hole are slidingly connected, the first baffle is coaxially mounted on the transmission shaft, the first baffle is slidingly connected to the storage box feeding pipe, a groove cavity is provided on the transmission shaft, the connecting shaft and the transmission shaft groove cavity are slidingly connected, the second baffle is coaxially mounted on the connecting shaft, both ends of the spring are respectively connected with the connecting shaft and the transmission shaft groove cavity, the transmission beam is mounted on the transmission shaft, an adjustment groove is provided on the transmission beam, the mounting seat is mounted on the storage box, the crankshaft is rotatably mounted on the mounting seat, the crankshaft and the transmission beam adjustment groove are slidingly connected, the driving mechanism is mounted on the storage box, the driving mechanism is connected with the crankshaft, and the storage box is mounted on the supporting mechanism.

[0005] The grease coating detection device of the present invention has a driving mechanism including a motor base, a driving motor, a sector gear and a transmission mechanism. The driving motor is installed on the storage box through the motor base, the sector gear is coaxially installed on the output end of the driving motor, and the transmission mechanism is installed on the mounting base. The transmission mechanism is respectively connected to the sector gear and the crankshaft.

[0006] The grease coating detection device of the present invention has a transmission mechanism including a support frame, a worm, a worm wheel and a transmission gear. The support frame is installed on a mounting seat, the worm is rotatably installed on the support frame, the worm wheel is coaxially installed on the crankshaft, the worm and the worm wheel are meshingly connected for transmission, the transmission gear is coaxially installed on the worm, and the sector gear is meshingly connected for transmission with the transmission gear.

[0007] The grease coating detection device of the present invention has a supporting mechanism comprising a mounting base, a mounting bracket, a supporting frame and a connecting mechanism. Two sets of mounting brackets are cooperatively mounted on the mounting base, the supporting frame is mounted on the storage box, and the connecting mechanism is cooperatively connected to the mounting bracket and the supporting frame respectively.

[0008] The grease coating detection device of the present invention has a connecting mechanism including a positioning column and a threaded rod. A plurality of groups of positioning holes are provided on the mounting bracket. The plurality of groups of positioning columns are symmetrically installed on the support bracket. The positioning columns are slidingly connected to the positioning holes of the mounting bracket. A threaded hole is provided on the support bracket. The threaded rod is cooperatively connected to the threaded hole of the support bracket. The threaded rod is rotatably installed on the mounting bracket.

[0009] The grease coating detection device of the present invention also includes a mounting plate and a photoelectric sensor. The mounting plate is mounted on the support frame, and the photoelectric sensor is mounted on the mounting plate.

[0010] The grease coating detection device of the present invention also includes a mounting plate and a photoelectric sensor, wherein the mounting plate is mounted on the support frame and the photoelectric sensor is mounted on the mounting plate.

[0011] It also includes a protection box, which is installed on the storage box, and the driving mechanism is located inside the working cavity of the protection box.

[0012] The grease coating detection device of the present invention further comprises an adjusting wheel, which is coaxially mounted on the threaded rod.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the storage box is stably supported by the supporting mechanism, the crankshaft is rotationally supported on the storage box by the mounting seat, the mounting seat provides rotational power by the driving mechanism, the transmission shaft provides lifting and moving power by the rotation of the crankshaft and cooperation with the transmission beam, the grease is stored through the storage box, the transmission shaft drives the first baffle to seal the feeding tube when it is separated from the feeding tube through the second baffle, the first baffle is driven downward by the transmission shaft to cooperate with the storage box feeding tube to transport the grease to the inside of the coating tube, the optical fiber is coated through the coating tube, the transmission shaft is slidably connected to the transmission shaft so that the second baffle is connected to the feeding tube so that the transmission shaft can continue to move, and the transmission beam provides reset power after the distance between the second baffle and the first baffle is increased, thereby increasing the working continuity of the device and improving the functional diversity of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front view structural schematic diagram of the present invention;

[0015] Figure 2 It is a schematic diagram of the shaft side structure of the present invention;

[0016] Figure 3 It is a schematic cross-sectional view of the present invention;

[0017] Figure 4 yes Figure 2 A schematic diagram of the enlarged structure of the middle part A;

[0018] Markings in the accompanying drawings: 1. Storage box; 2. Coating tube; 3. Drive shaft; 4. First baffle; 5. Connecting shaft; 6. Second baffle; 7. Spring; 8. Drive beam; 9. Mounting seat; 10. Crankshaft; 11. Motor seat; 12. Drive motor; 13. Fan gear; 14. Support frame; 15. Worm; 16. Worm gear; 17. Drive gear; 18. Mounting base; 19. Mounting bracket; 20. Support frame; 21. Positioning column; 22. Threaded rod; 23. Mounting plate; 24. Photoelectric sensor; 25. Protective box; 26. Adjustment wheel. DETAILED DESCRIPTION

[0019] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.

[0020] like Figures 1 to 4As shown, the grease coating detection device of the present invention includes a storage box 1, a coating tube 2, a transmission shaft 3, a first baffle 4, a connecting shaft 5, a second baffle 6, a spring 7, a transmission beam 8, a mounting seat 9, a crankshaft 10, a support mechanism and a driving mechanism. A feeding pipe is provided on the storage box 1, and a mounting hole is provided on the coating tube 2. The feeding pipe of the storage box 1 is mounted at the mounting hole of the coating tube 2. A through hole is provided on the storage box 1. The transmission shaft 3 is slidably connected with the through hole of the storage box 1. The first baffle 4 is coaxially mounted on the transmission shaft 3. The first baffle 4 is slidably connected with the feeding pipe of the storage box 1. A groove is provided on the transmission shaft 3. The connecting shaft 5 is slidably connected with the groove cavity of the transmission shaft 3. The second baffle 6 is coaxially mounted on the connecting shaft 5. The two ends of the spring 7 are respectively connected with the groove cavity of the connecting shaft 5 and the transmission shaft 3. The transmission beam 8 is mounted on the transmission shaft 3. An adjustment groove is provided on the transmission beam 8. The mounting seat 9 is mounted on the storage box 1. The crankshaft 10 is rotatably mounted on the mounting seat 9. The crankshaft 10 and the transmission beam 8 adjustment groove slide Dynamic connection, the driving mechanism is installed on the storage box 1, the driving mechanism is connected with the crankshaft 10, and the storage box 1 is installed on the supporting mechanism; the storage box 1 is stably supported by the supporting mechanism, and the crankshaft 10 is rotatably supported on the storage box 1 by the mounting seat 9, and the mounting seat 9 is provided with rotational power by the driving mechanism, and the transmission shaft 3 provides lifting and moving power by rotating the crankshaft 10 and cooperating with the transmission beam 8, and the grease is stored through the storage box 1, and the transmission shaft 3 drives the first baffle 4 to seal the feeding pipe when it is separated from the feeding pipe through the second baffle 6, and drives the first baffle 4 to move downward through the transmission shaft 3 to cooperate with the feeding pipe of the storage box 1 to transport the grease to the inside of the coating pipe 2, and the optical fiber is coated through the coating pipe 2, and the second baffle 6 is connected to the feeding pipe through the connecting shaft 5 and the transmission shaft 3. After the transmission shaft 3 is connected, the second baffle 6 is connected to the feeding pipe, and the transmission shaft 3 can continue to move, and the distance between the second baffle 6 and the first baffle 4 is increased by the transmission beam 8 to provide reset power, thereby increasing the working continuity of the device and improving the functional diversity of the device.

[0021] The grease coating detection device of the present invention has a driving mechanism including a motor base 11, a driving motor 12, a fan gear 13 and a transmission mechanism. The driving motor 12 is installed on the storage box 1 through the motor base 11, the fan gear 13 is coaxially installed at the output end of the driving motor 12, and the transmission mechanism is installed on the mounting base 9. The transmission mechanism is respectively cooperated with the fan gear 13 and the crankshaft 10; the driving motor 12 is stably installed on the storage box 1 through the motor base 11, the fan gear 13 is transmission-connected to the crankshaft 10 through the transmission mechanism, the driving motor 12 and the crankshaft 10 are intermittently transmitted through the fan gear 13, the mounting base 9 provides rotational power through the driving motor 12, and the grease is added to the delivery pipe and the delivery pipe is added to the coating pipe 2 until it pauses through the intermittent transmission of the driving motor 12 and the crankshaft 10, thereby improving the addition stability.

[0022] The grease coating detection device of the present invention has a transmission mechanism including a support frame 14, a worm 15, a worm wheel 16 and a transmission gear 17. The support frame 14 is mounted on the mounting base 9, the worm 15 is rotatably mounted on the support frame 14, the worm wheel 16 is coaxially mounted on the crankshaft 10, the worm 15 and the worm wheel 16 are meshed and transmitted, the transmission gear 17 is coaxially mounted on the worm 15, and the sector gear 13 is meshed and transmitted with the transmission gear 17; the worm 15 is rotatably mounted on the mounting base 9 through the support frame 14, the transmission has a self-locking function through the meshing of the worm 15 and the meshing of the worm wheel 16, and the drive motor 12 drives the worm 15 to rotate through the meshing of the sector gear 13 and the transmission gear 17, thereby increasing the transmission connection strength of the device and improving the working stability of the device.

[0023] The grease coating detection device of the present invention has a supporting mechanism including a mounting base 18, a mounting bracket 19, a support frame 20 and a connecting mechanism. Two groups of mounting brackets 19 are cooperatively mounted on the mounting base 18, and the support frame 20 is mounted on the storage box 1. The connecting mechanism is cooperatively connected to the mounting bracket 19 and the support frame 20 respectively; the two groups of mounting brackets 19 are stably supported by the mounting base 18, the support frame 20 is installed on the two groups of mounting brackets 19 by the connecting mechanism, and the storage box 1 is stably supported by the coating tube 2, thereby improving the adaptability of the device to the placement site and increasing the working stability of the device.

[0024] The grease coating detection device of the present invention has a connecting mechanism including a positioning column 21 and a threaded rod 22. A plurality of positioning holes are provided on the mounting bracket 19. The plurality of positioning columns 21 are symmetrically installed on the support frame 20. The positioning columns 21 are slidingly connected to the positioning holes of the mounting bracket 19. The support frame 20 is provided with a threaded hole. The threaded rod 22 is matched with the threaded hole of the support frame 20, and the threaded rod 22 is rotatably installed on the mounting bracket 19. The moving trajectories of the storage box 1 and the coating tube 2 are limited by the plurality of positioning columns 21 and the positioning holes of the mounting bracket 19. The support frame 20 drives the storage box 1 and the coating tube 2 to adjust their height by rotating the threaded rod 22 and matching with the threaded hole of the coating tube 2, thereby increasing the adaptability of the optical fiber coating height and increasing the convenience of device operation.

[0025] The grease coating detection device of the present invention limits the movement trajectory of the storage box 1 and the coating tube 2 by multiple sets of positioning columns 21 and the positioning holes of the mounting bracket 19. The threaded rod 22 rotates and cooperates with the threaded hole of the coating tube 2 to enable the support frame 20 to drive the storage box 1 and the coating tube 2 to adjust the height, thereby increasing the adaptability of the optical fiber coating height and increasing the convenience of device operation.

[0026] It also includes a mounting plate 23 and a photoelectric sensor 24. The mounting plate 23 is mounted on the support frame 20, and the photoelectric sensor 24 is mounted on the mounting plate 23. The photoelectric sensor 24 is stably mounted on the support frame 20 through the mounting plate 23, and the grease on the optical fiber is detected through the photoelectric sensor 24. When no grease is detected, an alarm is issued to facilitate timely discovery.

[0027] The grease coating detection device of the present invention also includes a protective box 25, which is installed on the storage box 1, and the driving mechanism is located inside the working cavity of the protective box 25; the driving mechanism is protected against collision by the protective box 25, thereby increasing the working stability of the device, improving the working safety of the device, and increasing the aesthetics of the device.

[0028] The grease coating detection device of the present invention also includes an adjusting wheel 26, which is coaxially mounted on the threaded rod 22; the adjusting wheel 26 reduces the difficulty of rotating the threaded rod 22, improves the adjustment efficiency of the device, increases the convenience of device operation, and reduces usage limitations.

[0029] The grease coating detection device of the present invention, when working, first passes the optical fiber through the working hole of the coating tube 2, and then the optical fiber is coated through the coating tube 2, and at the same time the driving motor 12 drives the fan gear 13 to rotate, and then the fan gear 13 is engaged with the transmission gear 17 to drive the worm 15 to rotate, and then the worm 15 is engaged with the worm wheel 16 to drive the crankshaft 10 to rotate, and then the crankshaft 10 rotates and cooperates with the transmission beam 8 to drive the transmission shaft 3 to move downward, and then the first baffle 4 slides into the feeding tube of the storage box 1, and then the grease is transported to the coating tube 2 through the first baffle 4, and when the second baffle 6 is disconnected from the feeding tube of the storage box 1, the fan gear 13 is engaged with the transmission gear 17 and disengaged. At this time, the grease falls into the coating tube 2 by gravity, and then when the sector gear 13 rotates and engages with the transmission gear 17 again, the crankshaft 10 cooperates with the transmission beam 8 to drive the transmission shaft 3 to move upward, and then the second baffle 6 is connected to the feeding tube of the storage box 1, and then the first baffle 4 slides out of the feeding tube of the storage box 1, and the sector gear 13 engages with the transmission gear 17 and disengages again. At this time, the grease flows into the feeding tube of the storage box 1 by gravity. When the photoelectric sensor 24 fails to detect the grease applied on the surface of the optical fiber, it immediately gives an alarm signal to prompt the operator, and transmits the speed reduction signal to the production line control system. The operator receives the information, re-checks the equipment and handles the fault before continuing production.

[0030] The installation method, connection method or setting method of the grease coating detection device of the present invention are all common mechanical methods, and can be implemented as long as they can achieve their beneficial effects; the drive motor 12 and photoelectric sensor 24 of the grease coating detection device of the present invention are purchased on the market, and technicians in this industry only need to install and operate them according to the accompanying instruction manual.

[0031] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. Grease coating detection device, characterized in that: The invention comprises a storage box (1), a coating tube (2), a transmission shaft (3), a first baffle (4), a connecting shaft (5), a second baffle (6), a spring (7), a transmission beam (8), a mounting seat (9), a crankshaft (10), a supporting mechanism and a driving mechanism, wherein a feeding tube is provided on the storage box (1), a mounting hole is provided on the coating tube (2), the feeding tube of the storage box (1) is cooperatively mounted at the mounting hole of the coating tube (2), a through hole is provided on the storage box (1), the transmission shaft (3) is slidably connected to the through hole of the storage box (1), the first baffle (4) is coaxially mounted on the transmission shaft (3), the first baffle (4) is slidably connected to the feeding tube of the storage box (1), and the transmission shaft (3) is provided on the storage box (1). A groove cavity is provided, the connecting shaft (5) is slidably connected to the groove cavity of the transmission shaft (3), the second baffle (6) is coaxially mounted on the connecting shaft (5), the two ends of the spring (7) are respectively slidably connected to the groove cavity of the connecting shaft (5) and the transmission shaft (3), the transmission beam (8) is mounted on the transmission shaft (3), an adjustment groove is provided on the transmission beam (8), the mounting seat (9) is mounted on the storage box (1), the crankshaft (10) is rotatably mounted on the mounting seat (9), the crankshaft (10) is slidably connected to the adjustment groove of the transmission beam (8), the driving mechanism is mounted on the storage box (1), the driving mechanism is slidably connected to the crankshaft (10), and the storage box (1) is slidably mounted on the support mechanism.

2. The grease coating detection device according to claim 1, characterized in that: The driving mechanism comprises a motor base (11), a driving motor (12), a sector gear (13) and a transmission mechanism. The driving motor (12) is mounted on the storage box (1) through the motor base (11). The sector gear (13) is coaxially mounted on the output end of the driving motor (12). The transmission mechanism is mounted on the mounting base (9). The transmission mechanism is respectively connected to the sector gear (13) and the crankshaft (10).

3. The grease coating detection device according to claim 2, characterized in that: The transmission mechanism comprises a support frame (14), a worm (15), a worm wheel (16) and a transmission gear (17), wherein the support frame (14) is mounted on a mounting seat (9), the worm (15) is rotatably mounted on the support frame (14), the worm wheel (16) is coaxially mounted on a crankshaft (10), the worm (15) and the worm wheel (16) are meshed and connected to each other, the transmission gear (17) is coaxially mounted on the worm (15), and the sector gear (13) and the transmission gear (17) are meshed and connected to each other.

4. The grease coating detection device according to claim 1, wherein: The supporting mechanism comprises a mounting base (18), a mounting bracket (19), a supporting frame (20) and a connecting mechanism. Two groups of the mounting brackets (19) are cooperatively mounted on the mounting base (18), the supporting frame (20) is mounted on the storage box (1), and the connecting mechanism is cooperatively connected with the mounting brackets (19) and the supporting frame (20) respectively.

5. The grease coating detection device according to claim 4, characterized in that: The connecting mechanism includes a positioning column (21) and a threaded rod (22); the mounting bracket (19) is provided with multiple groups of positioning holes; the multiple groups of positioning columns (21) are symmetrically mounted on the support frame (20); the positioning columns (21) are slidably connected to the positioning holes of the mounting bracket (19); the support frame (20) is provided with a threaded hole; the threaded rod (22) is matched with the threaded hole of the support frame (20); and the threaded rod (22) is rotatably mounted on the mounting bracket (19).

6. The grease coating detection device according to claim 1, wherein: It also includes a mounting plate (23) and a photoelectric sensor (24), wherein the mounting plate (23) is mounted on the support frame (20), and the photoelectric sensor (24) is mounted on the mounting plate (23).

7. The grease coating detection device according to claim 2, characterized in that: It also includes a protection box (25), which is installed on the storage box (1), and the driving mechanism is located inside the working chamber of the protection box (25).

8. The grease coating detection device according to claim 5, characterized in that: Also included is an adjusting wheel (26) coaxially mounted on the threaded rod (22).

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