Roller-type membrane extrusion device

By designing a support groove, slider, and spring in the roller-type film extrusion device, combined with slider spacing adjustment and pressure roller lifting components, the problem of copper film damage caused by excessive extrusion force in existing devices is solved. This achieves uniform extrusion and equipment flexibility, while reducing costs and floor space.

CN115465713BActive Publication Date: 2026-06-02SHENZHEN LEIYU TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SHENZHEN LEIYU TECH CO LTD
Filing Date
2022-09-23
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Existing thin film extrusion devices are prone to damaging copper films when the extrusion force is too high, and they are also complex in structure, occupy a large space, and are costly.

Method used

The roller-type film extrusion device uses a design of support groove, support slider and spring to make the pressure roller press evenly and stably onto the overroller. Combined with slider spacing adjustment component and pressure roller lifting component, it can realize fine adjustment of extrusion force and equipment status switching.

Benefits of technology

It achieves uniform and stable extrusion effect, avoids damage to copper film, has a compact structure, small footprint, low cost, and is suitable for extrusion needs of various types of membranes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a roller pressing type film extrusion device, which comprises a pressing roller, a passing roller and two oppositely arranged supporting plates, the pressing roller and the passing roller are arranged in parallel between the two supporting plates, supporting sliding grooves are arranged on the two supporting plates, supporting sliding blocks capable of sliding up and down are arranged in the supporting sliding grooves, the two ends of the pressing roller are rotationally connected with the corresponding supporting sliding blocks respectively, a spring is arranged between the end of the supporting sliding block away from the passing roller and the inner wall of the supporting sliding groove, one end of the spring is in abutment with the end of the supporting sliding block away from the passing roller, and the other end of the spring is in abutment with the inner wall of the supporting sliding groove. The roller pressing type film extrusion device provided by the application realizes the pressing of the pressing roller to the roller surface of the passing roller through the arrangement of the supporting sliding groove, the supporting sliding block and the spring, liquid is uniformly and stably extruded, the film is not damaged, and the residual amount of water on the surface of the film is extremely small.
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Description

Technical Field

[0001] This invention relates to the field of film extrusion equipment technology, and more specifically to a roller-type film extrusion equipment. Background Technology

[0002] In the production process of electroplated copper film, after the copper film is acid-plated and washed, in order to ensure that the surface moisture can be dried by the oven, most of the cleaning water adhering to the surface must be squeezed out first. Therefore, the film squeezing device was developed.

[0003] A foil extrusion lifting mechanism and foil extrusion device, disclosed in Chinese Patent Publication No. CN217110238U, includes two parallel lifting mechanisms. Each lifting mechanism comprises a drive mechanism, a slide rail, a slider, and a mounting plate. The drive mechanism has a drive shaft whose movement direction is the same as the lifting direction of the extrusion roller. The slide rail is located beside the movement trajectory of the drive shaft. The slider is movably mounted on the slide rail, and its movement direction is along the movement direction of the drive shaft. The mounting plate is fixedly mounted on the slider, and the movement trajectory of the drive shaft passes through the top of the mounting plate. The mounting plates of the two lifting mechanisms face each other, and both mounting plates are used to mount the extrusion roller. The aforementioned extrusion device uses the lifting mechanism to drive the extrusion roller to press against the roller, achieving the extrusion purpose. However, this extrusion method cannot effectively control the extrusion force; when the extrusion force is too large, it can easily damage the copper film. Summary of the Invention

[0004] To overcome the problem that excessive squeezing force in existing film extrusion devices can easily damage the copper film, this invention provides a roller-type film extrusion device.

[0005] The technical solution of this invention is as follows:

[0006] A roller-type film extrusion device, characterized in that it comprises: a pressure roller, a guide roller, and two opposing support plates. The pressure roller and the guide roller are arranged parallel between the two support plates. Support grooves are provided on the two support plates. Support sliders that can slide up and down are provided in the support grooves. Both ends of the pressure roller are rotatably connected to the corresponding support sliders. A spring is provided between the end of the support slider away from the guide roller and the inner wall of the support groove. One end of the spring abuts against the end of the support slider away from the guide roller, and the other end of the spring abuts against the inner wall of the support groove.

[0007] According to the present invention described above, the guide roller is located below the pressure roller, and the two ends of the guide roller are rotatably connected to the lower ends of the corresponding support plates. The support groove is located at the upper end of the support plate, the upper end of the spring abuts against the top wall of the support groove, and the lower end of the spring abuts against the top of the support slider.

[0008] Furthermore, the support slider includes an upper slider, a lower slider, and a slider spacing adjustment component disposed between the upper slider and the lower slider. The upper slider is connected to the lower slider through the slider spacing adjustment component. The top of the upper slider abuts against the lower end of the spring, and the lower slider is rotatably connected to the end of the pressure roller corresponding to it.

[0009] Furthermore, the slider spacing adjustment assembly includes a tapered adjusting slider, an adjusting screw, an adjusting knob, and front and rear limit blocks for the screw. The front and rear limit blocks for the screw are fixed to the support plate. The middle part of the adjusting screw is engaged in the U-shaped groove of the front and rear limit blocks for the screw and can slide up and down and rotate freely along the U-shaped groove. The front end of the adjusting screw is connected to the adjusting knob, and the rear end of the adjusting screw is threadedly connected to the tapered adjusting slider. The tapered adjusting slider includes an upper sliding slope and a lower sliding slope. The bottom of the upper slider is provided with an upper connecting groove. The left and right ends of the upper sliding slope are engaged in the upper connecting groove and can move back and forth along the upper connecting groove. The top of the lower slider is provided with a lower connecting groove. The left and right ends of the lower sliding slope are engaged in the lower connecting groove and can move back and forth along the lower connecting groove.

[0010] Furthermore, an annular groove is provided in the middle of the adjusting screw, and the adjusting screw is engaged in the U-shaped groove through the annular groove.

[0011] Furthermore, the rear end of the adjusting screw is provided with an external thread, and the front end of the tapered adjusting slider is provided with a threaded hole that mates with the external thread.

[0012] Furthermore, vertical linear guide rods are provided on the left and right sides inside the support groove, and linear bearings are provided at both ends of the upper slider and the lower slider. The upper slider and the lower slider are sleeved on the corresponding linear guide rods through the linear bearings.

[0013] Furthermore, a pressure roller lifting assembly is provided on the top of the support plate. The pressure roller lifting assembly includes a cam handle and a connecting rod. The lower end of the connecting rod is fixed to the top of the support slider, and the upper end of the connecting rod passes through the top wall of the support groove and is rotatably connected to the cam of the cam handle.

[0014] According to the present invention described above, the guide roller is located above the pressure roller, and the two ends of the guide roller are rotatably connected to the upper ends of the corresponding support plates, the support groove is located at the lower end of the support plate, the upper end of the spring abuts against the bottom of the support slider, and the lower end of the spring abuts against the bottom wall of the support groove.

[0015] According to the present invention described above, a bearing seat fixing block is provided at the bottom of the support plate.

[0016] According to the present invention described above, both ends of the roller are connected to the lower ends of the corresponding support plates via deep groove ball bearings.

[0017] According to the present invention of the above scheme, one end of the roller passes through the corresponding support plate and is provided with a transmission wheel, and the roller is connected to the motor through the transmission wheel.

[0018] According to the present invention described above, the pressure roller is a rubber-coated roller, and the guide roller is a steel roller.

[0019] According to the above-described solution, the beneficial effects of this invention are as follows:

[0020] 1. By setting up support grooves, support sliders and springs, the pressure roller is pressed against the roller surface of the passing roller, so that the liquid extrusion is uniform and stable, without damaging the membrane, and the residual water on the membrane surface is very small; and the structure is simple and compact, with a small footprint and low cost.

[0021] 2. It is equipped with a slider spacing adjustment component, which allows users to fine-tune the squeezing force to achieve the best squeezing effect;

[0022] 3. A pressure roller lifting assembly is provided to lift the pressure roller, separating the roller surface of the pressure roller from the roller surface of the passing roller, so that the equipment enters the film-threading state, making it easier for the staff to thread the copper film.

[0023] 4. Applicable to the extrusion of various similar membranes, with a wide range of applications. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of the present invention;

[0025] Figure 2 This is an exploded view of the present invention;

[0026] Figure 3 for Figure 2 Enlarged view of section A;

[0027] Figure 4 This is a cross-sectional view of the support plate in this invention;

[0028] Figure 5 This is an exploded view of the slider spacing adjustment component in this invention.

[0029] In the diagram,

[0030] 1. Pressure roller; 2. Overhead roller; 21. Deep groove ball bearing; 22. Bearing insulation cover; 23. Bearing cover; 24. Drive wheel; 3. Support plate; 31. Support groove; 32. Support slider; 321. Upper slider; 3211. Upper connecting groove; 322. Lower slider; 3221. Lower connecting groove; 323. Conical adjusting slider; 3231. Upper sliding slope; 3232. Lower sliding slope; 3233. Threaded hole; 324. Adjusting screw; 3241. Annular groove; 3242. External thread; 325. Adjusting knob; 326. Screw front and rear limit blocks; 3261. U-shaped groove; 33. Spring; 34. Linear guide rod; 35. Linear bearing; 36. Pressure roller lifting assembly; 361. Cam handle; 362. Connecting rod; 37. Bearing seat fixing block; 38. Bearing mounting groove. Detailed Implementation

[0031] To make the technical problems, technical solutions, and beneficial effects of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments.

[0032] It should be noted that the terms "set," "connect," "fix," and "install" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components, unless otherwise explicitly defined. The terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," and "outer" indicate the orientation or position based on the orientation or position shown in the accompanying drawings, and are only for ease of description and should not be construed as limiting the technical solution.

[0033] Please see Figures 1 to 5This embodiment provides a roller-type film extrusion device, including: a pressure roller 1, a guide roller 2, and two opposing support plates 3. The pressure roller 1 and the guide roller 2 are disposed between the two support plates 3, with the guide roller 2 located below the pressure roller 1. Both ends of the guide roller 2 are rotatably connected to the lower ends of the corresponding support plates 3. Support grooves 31 are provided on the upper ends of the two support plates 3. Support sliders 32 that can slide up and down are disposed within the support grooves 31. Two or more evenly distributed springs 33 are disposed between the support sliders 32 and the top wall of the support grooves 31. The upper ends of the springs 33 abut against the top wall of the support grooves 31, and the lower ends of the springs 33 abut against the top of the support sliders 32. Both ends of the pressure roller 1 are rotatably connected to the corresponding support sliders 32. Under the downward elastic force of the springs 33 and its own weight, the pressure roller 1 presses against the roller surface of the guide roller 2, thereby squeezing the copper film passing between the pressure roller 1 and the guide roller 2 and removing the liquid from the surface of the copper film. Spring 33 can buffer the impact force between the roller and the film during squeezing and stabilize the squeezing force between the two rollers within a certain range, so that the squeezing effect is uniform and stable, and prevents the squeezing force from being too large and damaging the copper film. The above-mentioned roller-type film squeezing device, through the setting of support groove 31, support slider 32 and spring 33, realizes that the pressure roller 1 is pressed against the roller surface of the roller 2, so that the squeezing is uniform and stable, without damaging the film, and the residual moisture on the film surface is very small; and the overall structure is simple and compact, with a small footprint and low cost.

[0034] Please see Figures 2 to 5 In this embodiment, the support slider 32 includes an upper slider 321, a lower slider 322, and a slider spacing adjustment assembly disposed between the upper slider 321 and the lower slider 322. The upper slider 321 is connected to the lower slider 322 through the slider spacing adjustment assembly. The top of the upper slider 321 abuts against the lower end of the spring 33, and the lower slider 322 is rotatably connected to the end corresponding to the pressure roller 1. The slider spacing adjustment assembly can finely adjust the spacing between the upper slider 321 and the lower slider 322, thereby finely adjusting the squeezing force between the two rollers and adjusting the squeezing effect according to the film thickness or material, so that the squeezing effect reaches the optimal level.

[0035] Please see Figures 2 to 5Specifically, the slider spacing adjustment assembly includes a tapered adjusting slider 323, an adjusting screw 324, an adjusting knob 325, and a screw front and rear limit block 326. The screw front and rear limit block 326 is fixed to the support plate 3. The middle part of the adjusting screw 324 is engaged in the U-shaped groove 3261 of the screw front and rear limit block 326, and can slide up and down and rotate freely along the U-shaped groove 3261. The front end of the adjusting screw 324 is connected to the adjusting knob 325, and the rear end of the adjusting screw 324 is screwed to the tapered adjusting slider 323. The tapered adjusting slider 323 includes an upper sliding slope 3231 and a lower sliding slope 3232. The bottom of the upper slider 321 is provided with an upper connecting groove 3211. The left and right ends of the upper sliding slope 3231 are engaged in the upper connecting groove 3211 and can move back and forth along the upper connecting groove 3211. The top of the lower slider 322 is provided with a lower connecting groove 3221. The left and right ends of the lower sliding slope 3232 are engaged in the lower connecting groove 3221 and can move back and forth along the lower connecting groove 3221. When adjusting the distance between the upper slider 321 and the lower slider 322, the adjusting knob 325 is rotated. The adjusting knob 325 drives the adjusting screw 324 to rotate synchronously. Under the action of the thread, the conical adjusting slider 323 slides back and forth along the upper connecting groove 3211 and the lower connecting groove 3221. As the conical adjusting slider 323 moves back and forth, the upper slider 321 and the lower slider 322 move closer to each other or further away under the action of the upper sliding inclined surface 3231 and the lower sliding inclined surface 3232 of the conical adjusting slider 323. The above-mentioned slider distance adjustment component has a simple and compact structure, which can stably fine-tune the distance between the upper slider 321 and the lower slider 322, thereby achieving fine-tuning of the squeezing force between the two rollers.

[0036] Please see Figure 5 Furthermore, an annular groove 3241 is provided in the middle of the adjusting screw 324. The adjusting screw 324 is engaged in the U-shaped groove 3261 of the screw front and rear limiting block 326 through the annular groove 3241, and can slide up and down and rotate freely along the U-shaped groove 3261. The above-mentioned setting of the screw front and rear limiting block 326 and the adjusting screw 324 facilitates the installation and front and rear limiting of the adjusting screw 324.

[0037] Please see Figure 5 Furthermore, the rear end of the adjusting screw 324 is provided with an external thread 3242, and the front end of the tapered adjusting slider 323 is provided with a threaded hole 3233 that mates with the external thread 3242. The adjusting screw 324 achieves a threaded connection with the tapered adjusting slider 323 through the external thread 3242 and the threaded hole 3233.

[0038] Please see Figures 1 to 4In this embodiment, vertical linear guide rods 34 are provided on the left and right sides inside the support groove 31. Linear bearings 35 are provided at both ends of the upper slider 321 and the lower slider 322. The upper slider 321 and the lower slider 322 are sleeved on the corresponding linear guide rods 34 through the linear bearings 35, thereby achieving stable up and down sliding in the support groove 31.

[0039] Please see Figures 1 to 4 In this embodiment, a pressure roller lifting assembly 36 is provided on the top of the support plate 3. The pressure roller 1 can be lifted up by the pressure roller lifting assembly 36, so that the roller surface of the pressure roller 1 is separated from the roller surface of the passing roller 2. At this time, there is no liquid squeezing effect, and the equipment enters the film-wearing state, so that the workers can properly wear the copper film.

[0040] Please see Figures 2 to 4 Specifically, the pressure roller lifting assembly 36 includes a cam handle 361 and a connecting rod 362. The lower end of the connecting rod 362 is fixed to the top of the support slider 32, and the upper end of the connecting rod 362 passes through the top wall of the support groove 31 and is rotatably connected to the cam of the cam handle 361 via a rotating shaft. The cam has a protruding end away from the rotating shaft and a flat end close to the rotating shaft. When the cam handle 361 is manually straightened, the protruding end of its cam abuts against the top of the support plate 3, the rotating shaft moves away from the top of the support plate 3, and the connecting rod 362 lifts the support slider 32 as the rotating shaft moves upward, thereby simultaneously lifting the pressure roller 1, so that the roller surface of the pressure roller 1 separates from the roller surface of the passing roller 2. At this time, there is no liquid squeezing effect, and the equipment enters the film-piercing state. When the cam handle 361 is manually bent, the flat end of the cam abuts against the top of the support plate 3, the rotating shaft approaches the top of the support plate 3, and the connecting rod 362 lowers the support slider 32 as the rotating shaft moves downward, thereby simultaneously lowering the pressure roller 1. Under the downward elastic force of the spring 33 and its own gravity, the pressure roller 1 presses against the roller surface of the guide roller 2, thereby squeezing the copper film passing between the pressure roller 1 and the guide roller 2 and removing the liquid from the surface of the copper film. The aforementioned pressure roller lifting assembly 36 has a simple structure and can realize the manual switching of the two working states of the equipment.

[0041] Please see Figures 1 to 3 In this embodiment, a bearing seat fixing block 37 is provided at the bottom of the support plate 3, and screw holes are provided on both sides of the bearing seat fixing block 37. When fixing the support plate 3, the screw holes on the bearing seat fixing block 37 are aligned with the screw holes on the worktable, and then the bearing seat fixing block is fixed to the worktable with screws. Since the bearing seat fixing block 37 and the worktable are fixed by fixing screws, when adjusting the position of the support plate 3, the screws can be loosened and removed directly to achieve the effect of disassembling the bearing seat fixing block 37 from the worktable.

[0042] Please see Figures 1 to 3In this embodiment, both ends of the roller 2 are connected to the lower ends of the corresponding support plates 3 via deep groove ball bearings 21. The deep groove ball bearings 21 are installed in the bearing mounting grooves 38 at the lower end of the support plates 3, and bearing insulating covers 22 and bearing pressure covers 23 are sequentially arranged on the outer side of the deep groove ball bearings 21. The bearing pressure covers 23 are fixed to the opening of the bearing mounting grooves 38. The deep groove ball bearings 21 have the advantages of low frictional resistance and high rotational speed, which facilitates the rotation of the roller 2 on the support plates 3.

[0043] Please see Figures 1 to 3 In this embodiment, one end of the roller 2 passes through the corresponding support plate 3 and is equipped with a transmission wheel 24. The roller 2 is connected to the servo motor through the transmission wheel 24. Under the control and drive of the servo motor, the roller 2 makes the roller surface linear speed and the film feeding speed consistent and synchronized, so that the surface of the roller 2 and the copper film roll and adhere together, avoiding scratches and wear on the copper film during extrusion, and ensuring uniform and reliable extrusion.

[0044] In this embodiment, the pressure roller 1 is a rubber-coated roller, and the guide roller 2 is a steel roller. The combination of two extrusion rollers with different hardness can greatly improve the extrusion effect.

[0045] In another embodiment, the guide roller 2 can also be located above the pressure roller 1. Both ends of the guide roller 2 are rotatably connected to the upper ends of the corresponding support plates 3. The support groove 31 is located at the lower end of the support plate 3. Two or more evenly distributed springs 33 are arranged between the support slider 32 and the bottom wall of the support groove 31. The upper ends of the springs 33 abut against the bottom of the support slider 32, and the lower ends of the springs 33 abut against the bottom wall of the support groove 31. Under the upward elastic force of the springs 33, the pressure roller 1 presses against the roller surface of the guide roller 2, thereby squeezing the copper film passing between the pressure roller 1 and the guide roller 2 and removing the liquid from the surface of the copper film.

[0046] It should be understood that those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.

[0047] The present invention has been described above with reference to the accompanying drawings. Obviously, the implementation of the present invention is not limited to the above-described manner. Any improvements made using the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution of the present invention to other situations without modification, are all within the protection scope of the present invention.

Claims

1. A roller-type film extrusion device, characterized in that, include: The system includes a pressure roller, a guide roller, and two opposing support plates. The pressure roller and the guide roller are arranged parallel to each other between the two support plates. Each support plate has a support groove, and a support slider that can slide up and down is provided in the support groove. Both ends of the pressure roller are rotatably connected to the corresponding support slider. A spring is provided between the end of the support slider away from the guide roller and the inner wall of the support groove. One end of the spring abuts against the end of the support slider away from the guide roller, and the other end of the spring abuts against the inner wall of the support groove. The guide roller is located below the pressure roller, and the two ends of the guide roller are rotatably connected to the lower ends of the corresponding support plates. The support groove is located at the upper end of the support plate, the upper end of the spring abuts against the top wall of the support groove, and the lower end of the spring abuts against the top of the support slider. The support slider includes an upper slider, a lower slider, and a slider spacing adjustment component disposed between the upper slider and the lower slider. The upper slider is connected to the lower slider through the slider spacing adjustment component. The top of the upper slider abuts against the lower end of the spring. The lower slider is rotatably connected to the end of the pressure roller corresponding to the upper slider. The slider spacing adjustment assembly includes a tapered adjusting slider, an adjusting screw, an adjusting knob, and front and rear limit blocks for the screw. The front and rear limit blocks for the screw are fixed to the support plate. The middle part of the adjusting screw is engaged in the U-shaped groove of the front and rear limit blocks for the screw and can slide up and down and rotate freely along the U-shaped groove. The front end of the adjusting screw is connected to the adjusting knob, and the rear end of the adjusting screw is threadedly connected to the tapered adjusting slider. The tapered adjusting slider includes an upper sliding slope and a lower sliding slope. The bottom of the upper slider is provided with an upper connecting groove. The left and right ends of the upper sliding slope are engaged in the upper connecting groove and can move back and forth along the upper connecting groove. The top of the lower slider is provided with a lower connecting groove. The left and right ends of the lower sliding slope are engaged in the lower connecting groove and can move back and forth along the lower connecting groove. The top of the support plate is provided with a pressure roller lifting assembly, which includes a cam handle and a connecting rod. The lower end of the connecting rod is fixed to the top of the support slider, and the upper end of the connecting rod passes through the top wall of the support groove and is rotatably connected to the cam of the cam handle.

2. The roller-type film extrusion device according to claim 1, characterized in that, The adjusting screw has an annular groove in the middle, and the adjusting screw is engaged in the U-shaped groove through the annular groove.

3. The roller-type film extrusion device according to claim 1, characterized in that, Vertical linear guide rods are provided on the left and right sides inside the support groove. Linear bearings are provided at both ends of the upper slider and the lower slider. The upper slider and the lower slider are sleeved on the corresponding linear guide rods through the linear bearings.

4. The roller-type film extrusion device according to claim 1, characterized in that, The guide roller is located above the pressure roller, and its two ends are rotatably connected to the upper ends of the corresponding support plates. The support groove is located at the lower end of the support plate. The upper end of the spring abuts against the bottom of the support slider, and the lower end of the spring abuts against the bottom wall of the support groove.

5. The roller-type film extrusion device according to claim 1, characterized in that, Both ends of the roller are connected to the lower ends of the corresponding support plates via deep groove ball bearings.

6. The roller-type film extrusion device according to claim 1, characterized in that, One end of the roller passes through the corresponding support plate and is equipped with a drive wheel. The roller is connected to the motor through the drive wheel.