A mounting and correcting mechanism for a cubic press
By designing an installation and correction mechanism for a six-sided top press, and utilizing the cooperation of gear rings and hydraulic rods, the problems of cumbersome and low-precision installation of the top hammer were solved, enabling rapid and accurate correction and installation of the top hammer.
Patent Information
- Application Number
- CN202211221931.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-08
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2042-10-08
AI Technical Summary
The installation and calibration process of the top hammer of the existing six-sided top press is cumbersome and has low precision, resulting in low efficiency when it is frequently replaced.
Design an installation and calibration mechanism that includes a first mounting component, a second mounting component, and a calibration component. Through the cooperation of a gear ring and a hydraulic rod, the precise positioning and rapid installation of the top hammer can be achieved.
The installation process of the top hammer has been simplified, the installation accuracy and efficiency have been improved, the amount of manual labor has been reduced, and the top hammer can be replaced quickly.
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Figure CN115488616B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of cubic press, in particular to a kind of installation correction mechanism of cubic press. BACKGROUND
[0002] Cubic press is the high-pressure technology developed from large cavity press device since the beginning of the last century, including two-face press and polyhedral pressure cavity device, polyhedral pressure cavity device includes tetrahedral press, hexahedral press and 8-face press (also known as spherical segmentation high-pressure device), among which the tetrahedral press is basically no longer used, the cubic press is divided into hinge type and pull rod type, the highest pressure that 6-face press and 8-face press can reach, cubic press is the most widely used large cavity press in China, which has the advantages of strong self-centering, low cost and easy operation, and is the main equipment for synthesizing diamond and cubic boron nitride and other superhard materials in China.
[0003] The top hammer of the prior art cubic press is detachably mounted on the hydraulic top rod, but the top hammer is a consumable part, and a new hammer needs to be installed and corrected every time the hammer is damaged, which is slow and low in precision, and poor correction may cause secondary damage. SUMMARY
[0004] The purpose of the present application is to solve the problem of the prior art that the installation correction process is troublesome, and a kind of installation correction mechanism of cubic press is provided.
[0005] In order to achieve the above purpose, the technical scheme is as follows:
[0006] A kind of installation correction mechanism of cubic press is designed, which includes first mounting part, second mounting part and correction assembly;The first mounting part cooperates with the second mounting part, and the correction assembly is installed on the inner side of the second mounting part to correct the top hammer.
[0007] Further, the first mounting part includes a fixed sleeve, a support frame and a plurality of internal thread sleeves;The fixed sleeve is fixedly installed on the top of the support frame, and a plurality of internal thread sleeves are fixedly installed on the outer side of the fixed sleeve and are distributed equidistantly around the fixed sleeve, a plurality of guide grooves are formed on the inner side of the fixed sleeve, and a plurality of guide grooves correspond to a plurality of internal thread sleeves one by one.
[0008] Further, the second mounting member comprises a movable sleeve, a fixed plate, a plurality of screw rods, a plurality of first gears, an outer gear ring, a handle and a plurality of guide blocks; the movable sleeve is insertable into the inside of the fixed sleeve, the plurality of guide blocks are fixedly installed on the outside of the movable sleeve and are equidistantly distributed around the movable sleeve, the plurality of guide blocks are matched with the corresponding guide grooves, the fixed plate is fixedly installed at the end of the movable sleeve, the plurality of screw rods are rotatably installed on the extension of the outside of the fixed plate and are threadedly matched with the corresponding internal thread sleeves, the plurality of first gears are respectively fixedly installed at the ends of the corresponding screw rods, the outer gear ring is rotatably installed on the outside of the fixed plate, and the plurality of first gears are all meshed with the outer gear ring, and the handle is fixedly installed on the outside of the outer gear ring.
[0009] Further, the correction assembly comprises a hydraulic rod, a mounting sleeve, a positioning member and a hammer correction member; one end of the hydraulic rod is fixedly installed on the inside of the movable sleeve, the mounting sleeve is slidably installed on the inside of the movable sleeve and is fixedly connected with the output end of the hydraulic rod, the positioning member is installed on the inside of the mounting sleeve, and the hammer correction member is matched with the positioning member.
[0010] Further, the positioning member comprises an internal gear ring, a plurality of second gears, a motor, a partition plate and a positioning sleeve; the internal gear ring is rotatably installed on the inside of the mounting sleeve, the plurality of second gears are rotatably installed on the inside of the mounting sleeve, the plurality of second gears are equidistantly distributed around the internal gear ring and are all meshed with the internal gear ring, the motor is fixedly installed on the inside of the mounting sleeve and the output shaft is fixedly connected with one of the second gears, the partition plate is fixedly installed on the inside of the mounting sleeve, and the positioning sleeve is fixedly installed on the partition plate.
[0011] Further, the positioning member further comprises a plurality of worm gears, a plurality of clamping claws and a plurality of worms; the plurality of worm gears are rotatably installed on the inside of the positioning sleeve and are equidistantly distributed around the positioning sleeve, the plurality of clamping claws are coaxially fixedly connected with the corresponding worm gears, and the plurality of worms are coaxially fixedly connected with the corresponding second gears and are meshed with the corresponding worm gears.
[0012] Further, the hammer correction member comprises a butt joint rod and a hammer; the butt joint rod is fixedly installed on the outside of the hammer, a plurality of sliding grooves corresponding to the clamping claws are formed in the butt joint rod, a clamping groove is formed at one end of the bottom wall of the sliding groove, and the plurality of clamping claws are matched with the corresponding clamping grooves.
[0013] The installation and correction mechanism of the six-surface press machine has the beneficial effects that:
[0014] 1. By rotating the external gear ring with the lever, all the first gears rotate synchronously, which in turn causes all the screws to rotate synchronously. This allows all the screws to engage with the corresponding internal thread sleeves, causing the movable sleeve to slide into the fixed sleeve. This guides the top hammer into the press body, making it easier to install the top hammer. The whole process is simple to operate and greatly reduces the amount of manual labor required to install the top hammer.
[0015] 2. By starting the motor, the corresponding second gear rotates. Since the internal gear ring meshes with all the second gears, all the second gears rotate synchronously. This causes all the worms to rotate synchronously, which in turn causes all the worm wheels to drive the corresponding pawls to rotate. This allows the pawls to engage with the corresponding slots, restricting the docking rod and thus achieving accurate correction of the top hammer.
[0016] 3. By controlling the hydraulic rod to push the mounting sleeve outward, the positioning component pushes the top hammer into the top press body; finally, the motor is controlled to rotate in the opposite direction, thereby causing the corresponding internal gear ring to rotate, which causes the pawl to disengage from the corresponding slot. At this time, the docking rod is no longer restricted by the docking rod and can install the top hammer in the top press body, thus realizing the quick installation of the top hammer. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the installation and correction mechanism of a six-sided top press proposed in this invention;
[0018] Figure 2 This is a schematic diagram of the structure of the first mounting component of the mounting and correction mechanism for a six-sided top press proposed in this invention;
[0019] Figure 3 This is a schematic diagram of the structure of the second mounting component of the mounting and correction mechanism for a six-sided top press proposed in this invention;
[0020] Figure 4 This is a schematic diagram of the correction component of the installation and correction mechanism for a six-sided top press proposed in this invention;
[0021] Figure 5 This invention provides a schematic diagram of the positioning component of an installation and correction mechanism for a six-sided top press. Figure 1 ;
[0022] Figure 6 This invention provides a schematic diagram of the positioning component of an installation and correction mechanism for a six-sided top press. Figure 2 ;
[0023] Figure 7 This is a schematic diagram of the top hammer correction component of the installation and correction mechanism of a six-sided top press proposed in this invention;
[0024] In the figure: the first mounting piece 11, the fixed sleeve 111, the connecting frame 112, the internally threaded sleeve 113, the guide groove 114, the second mounting piece 12, the movable sleeve 121, the fixed plate 122, the screw rod 123, the first gear 124, the outer gear ring 125, the handle 126, the guide block 127, the correction assembly 13, the hydraulic rod 131, the mounting sleeve 132, the positioning piece 133, the inner gear ring 1331, the second gear 1332, the motor 1333, the partition plate 1334, the positioning sleeve 1335, the worm wheel 1336, the clamping jaw 1337, the worm 1338, the hammer correction piece 134, the butt joint rod 1341, the hammer 1342, the sliding groove 1343, the clamping groove 1344, the pressing machine body 2. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments.
[0026] Embodiment 1:
[0027] Reference Figures 1-3 A mounting and correction mechanism of a six-surface pressing machine, comprising a first mounting piece 11, a second mounting piece 12 and a correction assembly 13; the first mounting piece 11 cooperates with the second mounting piece 12, and the correction assembly 13 is installed on the inner side of the second mounting piece 12 to correct the hammer;
[0028] The first mounting piece 11 comprises a fixed sleeve 111, a supporting frame 112 and a plurality of internally threaded sleeves 113; the fixed sleeve 111 is fixedly installed on the top of the supporting frame 112, the plurality of internally threaded sleeves 113 are fixedly installed on the outer side of the fixed sleeve 111 and are equidistantly distributed around the fixed sleeve 111, a plurality of guide grooves 114 are formed on the inner side of the fixed sleeve 111, and the plurality of guide grooves 114 correspond to the plurality of internally threaded sleeves 113 one by one;
[0029] The second mounting piece 12 comprises a movable sleeve 121, a fixed plate 122, a plurality of screw rods 123, a plurality of first gears 124, an outer gear ring 125, a handle 126 and a plurality of guide blocks 127; the movable sleeve 121 is insertably connected to the inner side of the fixed sleeve 111, the plurality of guide blocks 127 are fixedly installed on the outer side of the movable sleeve 121 and are equidistantly distributed around the movable sleeve 121, the plurality of guide blocks 127 cooperate with the corresponding guide grooves 114, the fixed plate 122 is fixedly installed on the end of the movable sleeve 121, the plurality of screw rods 123 are rotatably installed on the outer side of the fixed plate 122 and are threadedly connected to the corresponding internally threaded sleeves 113, the plurality of first gears 124 are fixedly installed on the end of the corresponding screw rods 123, the outer gear ring 125 is rotatably installed on the outer side of the fixed plate 122, the plurality of first gears 124 are engaged with the outer gear ring 125, and the handle 126 is fixedly installed on the outer side of the outer gear ring 125.
[0030] When installing, the rod 126 is used to rotate the outer gear ring 125, so as to rotate all the first gears 124 synchronously, which makes all the screw rods 123 rotate synchronously, and then makes all the screw rods 123 threadedly engage with the corresponding inner threaded sleeves 113, and further makes the movable sleeve 121 slide into the fixed sleeve 111, so that the ram guide can be guided to press into the body 2, which facilitates the installation of the ram; the whole process is simple to operate, and greatly reduces the labor intensity of the workers.
[0031] Embodiment 2
[0032] With reference to Figures 1-4 As another preferred embodiment of the present application, the difference from Embodiment 1 is that the correction assembly 13 comprises a hydraulic rod 131, a mounting sleeve 132, a positioning piece 133 and a ram correction piece 134; the hydraulic rod 131 is fixedly installed at one end of the inside of the movable sleeve 121, the mounting sleeve 132 is slidingly installed at the inside of the movable sleeve 121 and is fixedly connected with the output end of the hydraulic rod 131, the positioning piece 133 is installed at the inside of the mounting sleeve 132, and the ram correction piece 134 cooperates with the positioning piece 133.
[0033] When installing, the rod 126 is used to rotate the outer gear ring 125, so as to rotate all the first gears 124 synchronously, which makes all the screw rods 123 rotate synchronously, and then makes all the screw rods 123 threadedly engage with the corresponding inner threaded sleeves 113, and further makes the movable sleeve 121 slide into the fixed sleeve 111, so that the ram guide can be guided to press into the body 2, which facilitates the installation of the ram; the whole process is simple to operate, and greatly reduces the labor intensity of the workers.
[0034] Embodiment 3
[0035] With reference to Figures 1-7As another preferred embodiment of the present application, different from the embodiment 1 or the embodiment 2, the positioning member 133 comprises an inner ring gear 1331, a plurality of second gears 1332, a motor 1333, a partition plate 1334, a positioning sleeve 1335, a plurality of worm gears 1336, a plurality of clamping claws 1337 and a plurality of worm gears 1338; the inner ring gear 1331 is rotationally installed on the inner side of the mounting sleeve 132, the plurality of second gears 1332 are rotationally installed on the inner side of the mounting sleeve 132, the plurality of second gears 1332 are equidistantly distributed around the inner ring gear 1331 and are in engagement with the inner ring gear 1331, the motor 1333 is fixedly installed on the inner side of the mounting sleeve 132 and the output shaft is fixedly connected with one of the second gears 1332, the partition plate 1334 is fixedly installed on the inner side of the mounting sleeve 132, the positioning sleeve 1335 is fixedly installed on the partition plate 1334, the plurality of worm gears 1336 are rotationally installed on the inner side of the positioning sleeve 1335 and are equidistantly distributed around the positioning sleeve 1335, the plurality of clamping claws 1337 are coaxially fixedly connected with the corresponding worm gears 1336, and the plurality of worm gears 1338 are coaxially fixedly connected with the corresponding second gears 1332 and are in engagement with the corresponding worm gears 1336;
[0036] The hammer correcting member 134 comprises a butt joint rod 1341 and a hammer 1342; the butt joint rod 1341 is fixedly installed on the outer side of the hammer 1342, a plurality of sliding grooves 1343 corresponding to the clamping claws 1337 are formed in the butt joint rod 1341, a clamping groove 1344 is formed at one end of the bottom wall of the sliding groove 1343, and the plurality of clamping claws 1337 can be matched with the corresponding clamping grooves 1344.
[0037] During the installation process, when a new hammer 1342 is installed, the sliding groove 1343 of the butt joint rod 1341 is directly inserted into the positioning sleeve 1335 by aligning the position of the clamping claw 1337, and then the motor 1333 is started to rotate. Since the inner ring gear 1331 is in engagement with all the second gears 1332, all the second gears 1332 are synchronously rotated, which makes all the worm gears 1338 synchronously rotate, and thus all the worm gears 1336 drive the corresponding clamping claws 1337 to rotate, so that the clamping claws 1337 can be matched with the corresponding clamping grooves 1344 to restrict the butt joint rod 1341, thereby realizing accurate correction of the hammer 1342.
[0038] Then the outer ring gear 125 is rotated by the rod 126, so that all the first gear 124 is rotated synchronously, which makes all the screw rod 123 rotate synchronously, and then the movable sleeve 121 is slid into the fixed sleeve 111 to realize the cooperation, and then the mounting sleeve 132 is pushed out by controlling the hydraulic rod 131, and then the hammer is pushed into the body 2; finally, the motor 1333 is controlled to rotate reversely, so that the corresponding inner ring gear 1331 rotates, which makes the claw 1337 and the corresponding clamping groove 1344 disengage, at this time, the butt joint rod 1341 is not limited by the butt joint rod 1341, and the hammer 1342 can be installed in the body 2, which can realize the quick installation of the hammer 1342, and the operation is very convenient; and the correction and installation of the hammer 1342 are realized automatically, and the replacement efficiency of the hammer 1342 is greatly improved.
[0039] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A mounting correction mechanism of a cubic press, characterized by comprising: The utility model provides a kind of correcting device of top hammer, including first mounting (11), second mounting (12) and correction assembly (13);The first mounting (11) cooperates with second mounting (12), and the correction assembly (13) is installed inside second mounting (12) to correct top hammer; The first mounting (11) includes fixed sleeve (111), support frame (112) and several internal thread sleeves (113);The fixed sleeve (111) is fixedly installed at the top of support frame (112), and several internal thread sleeves (113) are fixedly installed on the outside of fixed sleeve (111) and are equidistantly distributed around fixed sleeve (111), and the inside of fixed sleeve (111) is provided with several guide grooves (114), and several guide grooves (114) correspond to several internal thread sleeves (113) one by one; The second mounting (12) includes movable sleeve (121), fixed plate (122), several screw rods (123), several first gears (124), outer gear ring (125), handle (126) and several guide blocks (127);The movable sleeve (121) can be inserted inside fixed sleeve (111), and several guide blocks (127) are fixedly installed on the outside of movable sleeve (121) and are equidistantly distributed around movable sleeve (121), and several guide blocks (127) cooperate with corresponding guide grooves (114), the fixed plate (122) is fixedly installed at the end of movable sleeve (121), several screw rods (123) are rotatably installed on the extension of fixed plate (122) and are threadedly connected with corresponding internal thread sleeves (113), several first gears (124) are fixedly installed at the end of corresponding screw rods (123) respectively, the outer gear ring (125) is rotatably installed on the outside of fixed plate (122), and several first gears (124) are engaged with outer gear ring (125), and the handle (126) is fixedly installed on the outside of outer gear ring (125); The correction assembly (13) includes hydraulic rod (131), mounting sleeve (132), positioning member (133) and top hammer correction member (134);The hydraulic rod (131) is fixedly installed at one end inside movable sleeve (121), the mounting sleeve (132) is slidably installed inside movable sleeve (121) and is fixedly connected with the output end of hydraulic rod (131), the positioning member (133) is installed inside mounting sleeve (132), and the top hammer correction member (134) cooperates with positioning member (133). The positioning member (133) comprises an inner gear ring (1331), a plurality of second gears (1332), a motor (1333), a partition plate (1334) and a positioning sleeve (1335); the inner gear ring (1331) is rotatably installed on the inner side of the mounting sleeve (132), the plurality of second gears (1332) are rotatably installed on the inner side of the mounting sleeve (132), the plurality of second gears (1332) are equidistantly distributed around the inner gear ring (1331) and are in mesh with the inner gear ring (1331), the motor (1333) is fixedly installed on the inner side of the mounting sleeve (132) and the output shaft is fixedly connected with one of the second gears (1332), the partition plate (1334) is fixedly installed on the inner side of the mounting sleeve (132), and the positioning sleeve (1335) is fixedly installed on the partition plate (1334).
2. A mounting and alignment mechanism for a cubic press according to claim 1, wherein The positioning member (133) further comprises a plurality of worm gears (1336), a plurality of clamping claws (1337) and a plurality of worm gears (1338); the plurality of worm gears (1336) are rotatably installed on the inner side of the positioning sleeve (1335) and are equidistantly distributed around the positioning sleeve (1335), the plurality of clamping claws (1337) are coaxially fixedly connected with the corresponding worm gears (1336), and the plurality of worm gears (1338) are coaxially fixedly connected with the corresponding second gears (1332) and are in mesh with the corresponding worm gears (1336).
3. A mounting and alignment mechanism for a cubic press according to claim 2, wherein The hammer correcting member (134) comprises a butt joint rod (1341) and a hammer (1342); the butt joint rod (1341) is fixedly installed on the outer side of the hammer (1342), a plurality of sliding grooves (1343) corresponding to the clamping claws (1337) are formed in the butt joint rod (1341), a clamping groove (1344) is formed at one end of the bottom wall of the sliding groove (1343), and the plurality of clamping claws (1337) can be matched with the corresponding clamping grooves (1344).
Citation Information
Patent Citations
Centering and correcting device for synthetic block holding-up hammer of cubic hydraulic press
CN216935928U