Four-continuous winding machine

Abstract

The application relates to the technical field of winding machines, in particular to a four-connection winding machine, which comprises a left machine frame and a right machine frame fixed on one side of the left machine frame, a control button box is arranged on one side of the surface of the right machine frame, a touch screen is fixed on the side wall of the top end of the right machine frame, a tension mechanism is arranged on the outer wall of one side of the left machine frame through a mechanism support, a wire clamping mechanism is arranged at the top end in the left machine frame, a jig moving and carrying mechanism is slidably connected to the surface of the right machine frame, and four groups of feeding jigs for placing products are fixed on the surface of the jig moving and carrying mechanism. The tension mechanism and the wire clamping mechanism are arranged, the tension degree of the wire body is adjusted, the automatic feeding and clamping functions are realized, the working efficiency of the four-connection winding machine is improved, the labor intensity during use of the four-connection winding machine is reduced, and the production cost of the four-connection winding machine for products is saved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of four continuous winding machines, in particular to a four continuous winding machine. BACKGROUND

[0002] The winding machine is a device for winding a linear object onto a specific workpiece, and is usually used for copper wire winding. There are various types of winding machines. According to their uses, they can be classified into general-purpose and special-purpose types. The general-purpose type is suitable for winding machines for various products, and only the corresponding mold and instructions need to be replaced to correspond to the processing of different products. The special-purpose type is a winding machine for a specific product.

[0003] The four continuous winding machines on the market today are difficult to achieve the function of adjusting the tension of the wire body, and the traditional four continuous winding machines are difficult to achieve the automatic feeding and clamping function, which reduces the working efficiency of the four continuous winding machine, increases the labor intensity during the use of the four continuous winding machine, and results in a higher production cost of the four continuous winding machine for products, thereby causing great trouble to the use. SUMMARY

[0004] The present application aims to provide a four continuous winding machine to solve the problem of the four continuous winding machine being difficult to adjust the tension of the wire body and having low working efficiency as mentioned in the background.

[0005] In order to achieve the above object, the present application provides the following technical scheme: a four-winding machine, comprising a left rack and a right rack fixed on one side of the left rack, a control button box is arranged on one side of the surface of the right rack, a touch screen is fixed on the side wall of the top end of the right rack, and an alarm is fixed on one end of the top of the right rack, and the alarm, the control button box and the touch screen are electrically connected with each other; a tension mechanism is installed on the outer wall of one side of the left rack through a mechanism support, and a wire barrel is arranged directly below the tension mechanism; a wire clamping mechanism is arranged at the top end in the left rack, and a wire arranging Y axis, a wire arranging Z axis and a wire arranging X axis are arranged on the surface of the wire clamping mechanism; a jig transfer mechanism is slidably connected to the surface of the right rack, one end of the jig transfer mechanism extends into the left rack, and the input end of the jig transfer mechanism is electrically connected with the output end of the control button box; a winding station is arranged on one side of the jig transfer mechanism and below the wire clamping mechanism, a main shaft mechanism with two groups of positioning pins is fixed in the left rack on one side of the winding station, and the main shaft mechanism is electrically connected with the control button box; a wire cutting mechanism driven by a wire cutting cylinder is further arranged in the left rack, and a side lifting mechanism driven by a side pin cylinder is arranged in the left rack and on one side of the wire cutting mechanism; a jig lifting mechanism is installed at the bottom end of the left rack, a wire pressing mechanism is fixed at the top end of the jig lifting mechanism, and the wire pressing mechanism is used in cooperation with the side lifting mechanism; four groups of feeding jigs for placing products are fixed on the surface of the jig transfer mechanism, a jig positioning mechanism for positioning the products is arranged on one side of each group of feeding jigs, the jig positioning mechanism is placed on the surface of the jig transfer mechanism, and when the jig transfer mechanism works, the feeding jigs are driven into the winding station position and are tightly lifted on the surface of the positioning pins at the two ends of the main shaft mechanism by the side lifting mechanism.

[0006] Preferably, the inside of the wire barrel is placed with a wire body, one end of the wire body extends to the outside of the wire barrel, passes through the tension mechanism and is wound on the surface of the feeding jig at the winding station position along the wire arranging X axis, the wire arranging Z axis and the wire arranging Y axis.

[0007] Preferably, a wire stabilizing frame is fixed on the outer wall of the left rack between the wire barrel and the tension mechanism, the wire body passes through the wire hole opened at one end of the wire stabilizing frame, and the central axis of the wire hole coincides with the central axis of the wire body.

[0008] Preferably, the wire clamping mechanism is composed of a three-axis motion module, a module frame, a clamping block and a wire clamping cylinder, the three-axis motion module is fixed on the surface of the left rack through a support beam, and the top end of the three-axis motion module is slidably connected with the module frame.

[0009] Preferably, two groups of wire clamping air cylinders are fixed on the side walls of the top of the module frame, and the wire clamping air cylinders are located at the two ends of the module frame and are provided with clamping blocks on the side of the two ends of the module frame and the output ends of the wire clamping air cylinders.

[0010] Preferably, the inside of the jig jacking mechanism comprises a linear module, a sliding frame and a jacking air cylinder, the linear module is fixed at the bottom end of the inside of the left frame, and the top end of the linear module is slidably connected with the sliding frame.

[0011] Preferably, the two ends of the top of the sliding frame are both provided with the jacking air cylinder, the input end of the jacking air cylinder is electrically connected with the output end of the control button box, and the output end of the jacking air cylinder is provided with a jacking plate.

[0012] Preferably, the side jacking mechanism is composed of a sliding rail, a sliding seat and a side jacking air cylinder, the sliding rail is fixed on the surface of the left frame, and the left frame is provided with two groups of sliding rails, each group of sliding rails is provided with two sliding rails.

[0013] Preferably, the surface of the sliding rail is slidably connected with the sliding seat for the side jacking jig, one side of the sliding seat is provided with the side jacking air cylinder, the bottom of the side jacking air cylinder is fixedly connected with the surface of the right frame, the output end of the side jacking air cylinder is fixedly connected with the surface of the sliding seat, and the input end of the side jacking air cylinder is electrically connected with the output end of the control button box.

[0014] Compared with the prior art, the four-wire winding machine has the advantages that: the four-wire winding machine is provided with a tension mechanism and a wire clamping mechanism, the wire is threaded along the paths of the row X axis, the row Z axis and the row Y axis during winding, and the wire head is clamped in the wire clamping mechanism, and the tension degree of the wire body is adjusted through the tension mechanism; meanwhile, the feeding jig is sent to the winding station through the jig transfer mechanism, and the feeding jig is automatically fed through the cooperation of the jig jacking mechanism and the side jacking mechanism, so that the automatic feeding and clamping function of the four-wire winding machine is realized, the working efficiency of the four-wire winding machine is improved, the labor intensity during use of the four-wire winding machine is reduced, and the production cost of the four-wire winding machine is saved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a three-dimensional left side structure schematic diagram of the present application;

[0016] Figure 2 It is a three-dimensional right side structure schematic diagram of the present application;

[0017] Figure 3 It is a front view internal structure schematic diagram of the present application;

[0018] Figure 4 It is a left view external structure schematic diagram of the present application;

[0019] Figure 5 It is a right view internal enlarged structure schematic view of the present application;

[0020] Figure 6 It is a top view internal structure schematic view of the present application.

[0021] In the figure: 1, left rack; 2, right rack; 3, control button box; 31, alarm; 4, touch screen; 5, wire barrel; 51, wire body; 52, wire stabilizing frame; 6, tension mechanism; 61, mechanism support; 7, wire clamping mechanism; 71, three-axis movement module; 72, module frame; 73, clamping block; 74, wire clamping cylinder; 8, wire arranging Y axis; 9, jig jacking mechanism; 91, linear module; 92, sliding frame; 93, jacking cylinder; 94, jacking plate; 10, feeding jig; 11, jig positioning mechanism; 12, wire pressing mechanism; 13, wire arranging Z axis; 14, wire arranging X axis; 15, winding work station; 16, main shaft mechanism; 17, wire cutting mechanism; 18, side jacking mechanism; 181, slide rail; 182, slide base; 183, side jacking cylinder; 19, jig transfer mechanism. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments of the present application. In addition, the terms "first", "second", "third", "upper", "lower", "left", "right" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance. Meanwhile, in the description of the present application, unless otherwise explicitly specified and limited, the terms "connected", "connected" should be understood in a broad sense, for example, can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, or electrically connected; can be directly connected, or indirectly connected through an intermediate medium. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0023] The structure of the four-wire winding machine provided by the present application is shown in Figure 1 The structure of the four-wire winding machine provided by the present application is shown in

[0024] Further, as shown in Figure 2As shown, the outer wall of the left rack 1 is provided with a tension mechanism 6 through the mechanism support 61, and the wire barrel 5 is arranged below the tension mechanism 6. The wire body 51 is placed in the wire barrel 5, and one end of the wire body 51 extends to the outside of the wire barrel 5 and passes through the tension mechanism 6 and is wound on the surface of the feeding jig 10 at the winding station 15 along the wire arranging X-axis 14, the wire arranging Z-axis 13 and the wire arranging Y-axis 8. The wire barrel 5 and the tension mechanism 6 are fixed on the outer wall of the left rack 1, and the wire body 51 passes through the wire hole of the wire stabilizing frame 52, and the central axis of the wire hole coincides with the central axis of the wire body 51.

[0025] In implementation, the wire barrel 5 extends out of the wire stabilizing frame 52, and the wire is threaded through the wire stabilizing frame 52, the tension mechanism 6 and along the paths of the wire arranging X-axis 14, the wire arranging Z-axis 13 and the wire arranging Y-axis 8, and the wire end is clamped in the wire clamping mechanism 7. The tension of the wire body is adjusted by the tension mechanism 6 during the process.

[0026] Further, as shown, Figure 4 The top end of the left rack 1 is provided with a wire clamping mechanism 7, and the surface of the wire clamping mechanism 7 is provided with a wire arranging Y-axis 8, a wire arranging Z-axis 13 and a wire arranging X-axis 14. The wire clamping mechanism 7 is composed of a three-axis motion module 71, a module support 72, a clamping block 73 and a wire clamping cylinder 74. The three-axis motion module 71 is fixed on the surface of the left rack 1 through a support beam, and the top end of the three-axis motion module 71 is slidably connected with the module support 72. Two groups of wire clamping cylinders 74 are fixed on the side wall of the top end of the module support 72, and the wire clamping cylinders 74 are located at the two ends of the module support 72. The clamping block 73 is arranged at the two ends of the module support 72 and on one side of the output end of the wire clamping cylinder 74. The clamping block 73 and the wire clamping cylinder 74 cooperate to clamp the wire body 51. The three-axis motion module 71 and the wire clamping cylinder 74 are electrically connected with the control button box 3.

[0027] In implementation, the three-axis motion module 71 drives the module support 72 to move, and the wire clamping cylinder 74 on the surface of the module support 72 cooperates with the clamping block 73 to clamp the wire body.

[0028] Further, as shown, Figure 3 The surface of the right rack 2 is slidably connected with a jig moving mechanism 19, one end of the jig moving mechanism 19 extends to the inside of the left rack 1, and the input end of the jig moving mechanism 19 is electrically connected with the output end of the control button box 3. The winding station 15 is arranged on one side of the jig moving mechanism 19 and below the wire clamping mechanism 7. The main shaft mechanism 16 with two groups of positioning pins is fixed in the left rack 1 on one side of the winding station 15, and the main shaft mechanism 16 is electrically connected with the control button box 3. The inside of the left rack 1 is also provided with a wire cutting mechanism 17 driven by a wire cutting cylinder.

[0029] In implementation, the positioning is performed by the jig positioning mechanism 11, and then the control button box 3 is manually pressed to control the jig transfer mechanism 19 to send the product to the position of the winding station 15. Subsequently, the jig lifting mechanism 9 lifts the product, and then the jig lifting mechanism 9 moves the line pressing mechanism 12 along the Y-axis direction, so that the jig is sleeved on the positioning pin of the spindle mechanism 16.

[0030] Further, as shown in Figure 3 The left rack 1 is internally provided with a side lifting mechanism 18 driven by a side pin air cylinder on one side of the line shearing mechanism 17. The side lifting mechanism 18 is composed of a slide rail 181, a slide base 182, and a side lifting air cylinder 183. The slide rail 181 is fixed to the surface of the left rack 1, and two groups of slide rails 181 are provided, each group of slide rails 181 is provided with two slide rails 181. The surface of the slide rail 181 is slidably connected with the slide base 182 for the side lifting of the jig 10. The slide base 182 is provided with a side lifting air cylinder 183 on one side, and the bottom of the side lifting air cylinder 183 is fixedly connected to the surface of the right rack 2. The output end of the side lifting air cylinder 183 is fixedly connected to the surface of the slide base 182, and the input end of the side lifting air cylinder 183 is electrically connected to the output end of the control button box 3.

[0031] In implementation, the side lifting mechanism 18 will press the jig. In use, the side lifting air cylinder 183 will drive the slide base 182 to move under the action of the slide rail 181, so that the jig is pressed.

[0032] Further, as shown in Figure 4 and Figure 5 The bottom end of the left rack 1 is provided with a jig lifting mechanism 9. The inside of the jig lifting mechanism 9 comprises a linear module 91, a sliding frame 92, and a lifting air cylinder 93. The linear module 91 is fixed to the bottom end inside the left rack 1. The linear module 91 is electrically connected to the control button box 3. The top end of the linear module 91 is slidably connected with the sliding frame 92. The lifting air cylinder 93 is installed at both ends of the top of the sliding frame 92. The input end of the lifting air cylinder 93 is electrically connected to the output end of the control button box 3. The output end of the lifting air cylinder 93 is provided with a lifting plate 94. The top end of the jig lifting mechanism 9 is fixed with a line pressing mechanism 12. The line pressing mechanism 12 is used in cooperation with the side lifting mechanism 18.

[0033] In implementation, the linear module 91 drives the sliding frame 92 to move. The lifting air cylinder 93 on the surface of the sliding frame 92 works. The lifting air cylinder 93 drives the line pressing mechanism 12 to move up and down.

[0034] Further, as shown in Figure 6As shown, the surface of the jig transfer mechanism 19 is fixed with four sets of feeding jigs 10 for placing products, and each set of feeding jigs 10 is provided with a jig positioning mechanism 11 on one side for positioning the products, and the jig positioning mechanism 11 is placed on the surface of the jig transfer mechanism 19, and the jig transfer mechanism 19 drives the feeding jigs 10 into the winding station 15 position and is clamped on the positioning pin surface of the spindle mechanism 16 by the action of the side lifting mechanism 18 when the jig transfer mechanism 19 works.

[0035] In implementation, the jig transfer mechanism 19 sends the feeding jigs 10 to the winding station 15, the jig lifting mechanism 9 lifts the discharging jigs, the side lifting mechanism 18 releases the products into the feeding jigs 10, and the jig transfer mechanism 19 moves the feeding jigs 10 out; the products with the wound wires are taken out by hand, and the products without wound wires are placed in the feeding jigs 10.

[0036] Working principle: in use, the wire barrel 5 extends the wire stabilizing frame 52, which is sequentially threaded through the wire stabilizing frame 52, the tension mechanism 6, and along the paths of the wire arranging X-axis 14, the wire arranging Z-axis 13, and the wire arranging Y-axis 8, and the wire head is clamped in the wire clamping mechanism 7, and the tension of the wire body is adjusted by the tension mechanism 6 in this process.

[0037] Then the products to be wound are placed in the feeding jigs 10, and the jig positioning mechanism 11 is used for positioning when placing, and then the control button box 3 is pressed by hand, the control button box 3 controls the jig transfer mechanism 19 to send the products to the winding station 15, then the jig lifting mechanism 9 lifts the products, and then the jig lifting mechanism 9 moves the wire pressing mechanism 12 along the Y-axis direction, so that the jig sleeve is inserted into the positioning pin of the spindle mechanism 16, and then the side lifting mechanism 18 presses the jig tightly.

[0038] After that, the jig transfer mechanism 19 returns the empty jig disc to the feeding position, and the wire arranging three coordinates start to wind the first product clamped in the jig, and then wind the second product, and then continuously wind the third and fourth products, and then the wire cutting mechanism 17 cuts the wire.

[0039] The jig transfer mechanism 19 sends the feeding jigs 10 to the winding station 15, the jig lifting mechanism 9 lifts the discharging jigs, the side lifting mechanism 18 releases the products into the feeding jigs 10, and the jig transfer mechanism 19 moves the feeding jigs 10 out; the products with the wound wires are taken out by hand, and the products without wound wires are placed in the feeding jigs 10, and thus the cycle work is completed.

[0040] It will be apparent to those skilled in the art that the application is not limited to the details of the above-exemplified embodiments and that the present application can be implemented in other particular forms without departing from the spirit or essential characteristics of the present application. The embodiments should therefore be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the above description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. No reference signs in the claims should be considered as limiting the scope of the claims with respect to the figures of the patent document.

Claims

1. A four-continuous-winding machine comprising a left machine frame (1) and a right machine frame (2) fixed on one side of the left machine frame (1), characterized in that: The side of the surface of the right rack (2) is provided with a control button box (3), and the side wall of the top end of the right rack (2) is fixed with a touch screen (4), and one end of the top of the right rack (2) is fixed with an alarm (31), and the alarm (31), the control button box (3) and the touch screen (4) are electrically connected with each other; the outer wall of one side of the left rack (1) is provided with a tension mechanism (6) through a mechanism support (61), and a wire barrel (5) is arranged below the tension mechanism (6); the top end inside the left rack (1) is provided with a wire clamping mechanism (7), and the surface of the wire clamping mechanism (7) is respectively provided with a wire arranging Y axis (8), a wire arranging Z axis (13) and a wire arranging X axis (14); the surface of the right rack (2) is slidably connected with a jig transfer mechanism (19), one end of the jig transfer mechanism (19) extends into the inside of the left rack (1), and the input end of the jig transfer mechanism (19) is electrically connected with the output end of the control button box (3); one side of the jig transfer mechanism (19) and below the wire clamping mechanism (7) is provided with a winding station (15), and the inside of the left rack (1) on one side of the winding station (15) is fixed with a spindle mechanism (16) with two groups of positioning pins, and the spindle mechanism (16) is electrically connected with the control button box (3); the inside of the left rack (1) is also provided with a wire cutting mechanism (17) driven by a wire cutting cylinder, and the inside of the left rack (1) and on one side of the wire cutting mechanism (17) is provided with a side lifting mechanism (18) driven by a side pin cylinder; the bottom end of the left rack (1) is provided with a jig lifting mechanism (9), and the top end of the jig lifting mechanism (9) is fixed with a wire pressing mechanism (12), and the wire pressing mechanism (12) is used in cooperation with the side lifting mechanism (18); the surface of the jig transfer mechanism (19) is fixed with four groups of feeding jigs (10) for placing products, and one side of each group of feeding jigs (10) is provided with a jig positioning mechanism (11) for positioning the products, and the jig positioning mechanism (11) is placed on the surface of the jig transfer mechanism (19), and when the jig transfer mechanism (19) works, the feeding jig (10) enters the winding station (15) position and is clamped on the surface of the positioning pins at both ends of the spindle mechanism (16) through the action of the side lifting mechanism (18).

2. A four-continuous-winding machine according to claim 1, characterized in that: The inside of the wire barrel (5) is placed with a wire body (51), and one end of the wire body (51) extends to the outside of the wire barrel (5) and passes through the tension mechanism (6) and is wound on the surface of the feeding jig (10) at the winding station (15) along the wire arranging X axis (14), the wire arranging Z axis (13) and the wire arranging Y axis (8).

3. A four-continuous-winding machine according to claim 2, characterized in that: The outer wall of the left rack (1) between the wire barrel (5) and the tension mechanism (6) is fixed with a wire stabilizing frame (52), and the wire body (51) passes through the wire hole at one end of the wire stabilizing frame (52), and the central axis of the wire hole coincides with the central axis of the wire body (51).

4. A four-continuous-winding machine according to claim 1, characterized in that: The clamping mechanism (7) is composed of a three-axis motion module (71), a module frame (72), a clamping block (73) and a clamping cylinder (74), the three-axis motion module (71) is fixed on the surface of the left frame (1) through a support beam, and the top end of the three-axis motion module (71) is slidably connected with the module frame (72).

5. A four-continuous-winding machine according to claim 4, characterized in that: Two groups of clamping cylinders (74) are fixed on the side walls of the top of the module frame (72), the clamping cylinders (74) are located at both ends of the module frame (72), and clamping blocks (73) are arranged at both ends of the module frame (72) and on one side of the output end of the clamping cylinder (74), and the clamping blocks (73) cooperate with the clamping cylinders (74) to clamp the wire body (51).

6. A four-continuous-winding machine according to claim 1, characterized in that: The inside of the jig jacking mechanism (9) comprises a linear module (91), a sliding frame (92) and a jacking cylinder (93), the linear module (91) is fixed at the bottom end inside the left frame (1), and the top end of the linear module (91) is slidably connected with the sliding frame (92).

7. A four-continuous-winding machine according to claim 6, characterized in that: The top of the sliding frame (92) is provided with a jacking cylinder (93) at both ends, the input end of the jacking cylinder (93) is electrically connected with the output end of the control button box (3), and the output end of the jacking cylinder (93) is provided with a jacking plate (94).

8. A four-continuous-winding machine according to claim 1, characterized in that: The side jacking mechanism (18) is composed of a slide rail (181), a slide seat (182) and a side jacking cylinder (183), the slide rail (181) is fixed on the surface of the left frame (1), and the slide rail (181) is provided with two groups, each group of slide rails (181) is provided with two.

9. A four-continuous-winding machine according to claim 8, characterized in that: The surface of the slide rail (181) is slidably connected with the slide seat (182) for the side jacking feeding jig (10), one side of the slide seat (182) is provided with a side jacking cylinder (183), the bottom of the side jacking cylinder (183) is fixedly connected with the surface of the right frame (2), and the output end of the side jacking cylinder (183) is fixedly connected with the surface of the slide seat (182), and the input end of the side jacking cylinder (183) is electrically connected with the output end of the control button box (3).

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