Device and method for adjusting the level of a tapered cabin busbar for fitters
By designing a conical cabin busbar leveling device including a U-shaped bracket, a guide plate and a slider screw mechanism, the problems of poor versatility and high cost of conical groove tooling in the prior art are solved, and the low-cost leveling and precise positioning of multi-angle conical cabin busbar are achieved, which is suitable for small batch production of multiple varieties.
Patent Information
- Application Number
- CN202211369528.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-03
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2042-11-03
AI Technical Summary
The prior art methods for adjusting the level of the conical cabin busbar in the fitter production have poor versatility and high processing costs, especially when multiple varieties are produced in small batches, the production cost of the conical tank tooling exceeds the expected product profit.
A device for adjusting the level of the conical cabin busbar for fitters is designed, including a fitter platform, a U-shaped bracket, a guide plate, a rocking plate, a slider screw mechanism and a ball head slider. The level of the conical cabin busbar is realized through the coordinated movement of the slider screw mechanism, and the movement of the slider and the positioning of the rotating plate are used to ensure the level of the conical cabin busbar.
The adjustment level of the conical cabin busbar is achieved, which is simple to operate and low cost, and does not affect the accuracy of the conical cabin, ensuring the movement of the outer circumference characteristics of the conical cabin, making it easier to process subsequent processing operations.
Smart Images

Figure CN115502915B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a device and method for adjusting the level of a tapered cabin busbar for fitters, which is used for adjusting the level of a tapered cabin busbar, in particular for achieving the leveling of a tapered cabin busbar with a cone angle of 0 to 40 degrees. Background Art
[0002] In benchwork production practice, it is often necessary to level the busbars of a tapered cabin. For example, a pneumatic tapping machine is used to machine threaded holes perpendicular to the busbars on the outer surface of the tapered cabin. The common method is to make a tapered groove tooling that matches the cone angle of the cabin. This method of leveling the busbars of a tapered cabin has the following two shortcomings:
[0003] 1) A cabin body with a certain angle needs to be equipped with a matching tapered groove tooling. Once the cone angle of the cabin body changes, the tooling needs to be remade, which has poor versatility.
[0004] 2) The conical groove tooling requires the use of ball cutter CNC programming to fit the conical surface, which has a high processing cost. When faced with the task of producing a variety of small batches of conical cabins, the tooling production cost often exceeds the expected profit of the product.
[0005] Therefore, how to achieve the leveling of the conical cabin busbar at a low cost based on the characteristics of benchwork while taking into account a certain degree of versatility is a difficult problem that needs to be solved urgently. Summary of the Invention
[0006] The purpose of the present invention is to provide a device and method for adjusting the level of a conical cabin busbar for fitters, which is suitable for the production of various conical cabins and has simple operation and low production cost.
[0007] A device for adjusting the level of a tapered cabin busbar for a fitter, comprising a fitter platform 22, characterized in that a U-shaped bracket 2 and a guide plate 19 are provided on the upper surface of the fitter platform 22; wherein, the bottom edge of the U-shaped bracket 2 is parallel to the bottom edge of the guide plate 19 at a set distance; a rocking plate 4 is provided in the middle of the two vertical plates of the U-shaped bracket 2, and the two sides of the rocking plate 4 are connected to the two vertical plates by pins 3, so that the rocking plate 4 rotates through the two pins 3; a through hole is provided in the middle of the rocking plate 4, in which a bearing 5 is installed, and the center of the first slider screw mechanism 30 is connected to the rocking plate 4 through the bearing 5, and the slider screw mechanism 30 rotates through the bearing 5; small vertical plates are provided on both sides of the guide plate 19, and a plurality of fastening screw holes are evenly distributed on the two small vertical plates, so that the second slider screw mechanism 40 can be fastened to the set position in the guide plate 19 by the fastening screws 20, and its set position can be adjusted, wherein the length of the second slider screw mechanism 40 matches the length in the guide plate 19;
[0008] The first slider screw mechanism 30 includes a rotating plate 9, two screw brackets 10, a right-handed right-angle slider 13, a left-handed right-angle slider 14, and a driving screw 11. The driving screw 111 is mounted in the rotating plate 9 via the two screw brackets 10, and the right-handed right-angle slider 13 and the left-handed right-angle slider 14 are threaded on the driving screw 111 and are movable in the rotating plate 9. The thread of the driving screw 111 is half right-handed and half left-handed. When the driving screw 111 rotates, the right-handed right-angle slider 13 and the left-handed right-angle slider 14 move simultaneously toward the center or to both sides on the driving screw 111.
[0009] The second slider screw mechanism 40 includes a ball slider mounting seat 15, two screw brackets 10, a right-handed ball slider 16, a left-handed ball slider 17 and a driving screw II12. The driving screw II12 is installed in the ball slider mounting seat 15 through the two screw brackets 10, and the right-handed ball slider 16 and the left-handed ball slider 17 are passed through the driving screw II12. When the driving screw II12 rotates, the right-handed ball slider 16 and the left-handed ball slider 17 move simultaneously toward the middle or simultaneously to both sides on the driving screw II12.
[0010] A handle 18 is fixedly connected to one end of the driving screw II12 of the second slider screw mechanism 40, and the handle 18 can drive the driving screw II12 to rotate.
[0011] A bearing cover 7 is further provided between the first slider screw mechanism 30 and the rocking plate 4 . The bearing cover 7 is fixedly connected to the first slider screw mechanism 30 . The bearing cover 7 reduces friction between the first slider screw mechanism 30 and the rocking plate 4 .
[0012] A method for adjusting the level of a tapered busbar for a fitter, using the tapered busbar for a fitter's ...
[0013] The first step is to preliminarily adjust the position of the ball head slider mounting seat 15 in the guide plate 19 according to the total length of the cabin body, buckle the large end face of the conical cabin body 1 on the side surface with the groove of the rotating plate 9, then insert a hexagonal wrench into the hexagonal socket on the end face of the driving screw 111 and apply torque to separate the right-hand right-angle slider 13 and the left-hand right-angle slider 14 until the inner diameter of the large end of the conical cabin body 1 is slightly squeezed to achieve radial positioning. Finally, gently place the small end of the conical cabin body 1 in contact with the ball heads of the right-hand ball head slider 16 and the left-hand ball head slider 17;
[0014] Step 2: Hold the spirit level with your left hand and place it in the direction of the uppermost busbar of the cabin and observe the spirit level. At the same time, turn the handle 18 with your right hand to apply torque to adjust the distance between the right-hand ball slider 16 and the left-hand ball slider 17 until the spirit level displays level. If the distance between the right-hand ball slider 16 and the left-hand ball slider 17 cannot be adjusted to the limit position and leveling is still not achieved, move the ball slider mounting seat 15 left and right along the groove of the guide plate 19 and turn the handle 18 to adjust the distance between the right-hand ball slider 16 and the left-hand ball slider 17 to achieve the leveling of the conical cabin 1.
[0015] Step 3: Tighten the fastening screws 21 covering the ball head slider mounting seat 15 on the side of the guide plate 19 to position the ball head slider mounting seat 15 to prevent it from sliding along the groove. At this point, the busbar of the conical cabin 1 is leveled. Beneficial effects of the present invention:
[0016] 1. The device of the present invention is easy to operate and has universality, and can realize the leveling of a variety of conical cabin busbars with a cone angle of 0 to 40 degrees.
[0017] 2. The rotational freedom of the conical cabin body 1 along the axis of the present invention is retained. The cabin body can be rotated along the axis while the busbar of the conical cabin body is adjusted to the level, thereby ensuring that all features on the outer circumference of the conical cabin body can be moved to the upper part for the fitter to perform the next step of tapping and other operations.
[0018] 3. The clamping stress of the present invention is small and will not affect the accuracy of the conical cabin. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 , is a schematic diagram of the conical cabin 1 of the present invention;
[0020] Figure 2 , is a schematic diagram of a U-shaped bracket 2 of the present invention;
[0021] Figure 3 , is a schematic diagram of the rocking plate 4 of the present invention;
[0022] Figure 4 , is a schematic diagram of the bearing cover 7 of the present invention;
[0023] Figure 5 , is a schematic diagram of the bearing cover 7 of the present invention;
[0024] Figure 6 , is a schematic diagram of the tail sleeve 8 of the present invention;
[0025] Figure 7 , is a schematic diagram of the back side of the rotating plate 9 of the present invention;
[0026] Figure 8 , is a front view of the rotating plate 9 of the present invention;
[0027] Figure 9, is a schematic diagram of the screw bracket 10 of the present invention;
[0028] Figure 10 , is a schematic diagram of the driving screw I11 of the present invention;
[0029] Figure 11 , FIG. 112 is a driving screw of the present invention;
[0030] Figure 12 , is a schematic diagram of a right-hand right-angle slider 13 of the present invention;
[0031] Figure 13 , is a three-dimensional schematic diagram of the ball head slider mounting seat 15 of the present invention from a top view;
[0032] Figure 14 , is a bottom-view perspective diagram of the ball head slider mounting seat 15 of the present invention;
[0033] Figure 15 , is a schematic diagram of a right-handed ball head slider 16 of the present invention;
[0034] Figure 16 , is a schematic diagram of the handle 18 of the present invention;
[0035] Figure 17 , is a schematic diagram of the guide plate 19 of the present invention;
[0036] Figure 18 , is an exploded view of the device of the present invention;
[0037] Figure 19 , is a schematic diagram of the overall structure of the device of the present invention;
[0038] Figure 20 , is a schematic diagram of the state of the method of using the device of the present invention;
[0039] Figure 21 , is a schematic diagram of the method of using the device of the present invention.
[0040] In the figure, 1 is a conical cabin, 2 is a U-shaped bracket, 3 is a pin, 4 is a rocker plate, 5 is a bearing, 6 is a retaining ring, 7 is a bearing cover, 8 is a tail sleeve, 9 is a rotating plate, 10 is a screw bracket, 11 is a drive screw I, 12 is a drive screw II, 13 is a right-handed right-angle slider, 14 is a left-handed right-angle slider, 15 is a ball head slider mounting seat, 16 is a right-handed ball head slider, 17 is a left-handed ball head slider, 18 is a handle, 19 is a guide plate, 20 is a positioning screw, 21 is a fastening screw, 22 is a bench work platform, 30 is a first slider screw mechanism, and 40 is a second slider screw mechanism. DETAILED DESCRIPTION
[0041] The device involved in the present invention includes: a U-shaped bracket 2, a pin shaft 3 (2), a rocker plate 4, a bearing 5, a retaining ring 6, a bearing 5 cover, a tail sleeve 8, a rotating plate 9, a screw bracket 10 (4), a driving screw I11, a driving screw II12, a right-handed right-angle slider 13, a left-handed right-angle slider 14, a ball head slider mounting seat 15, a right-handed ball head slider 16, a left-handed ball head slider 17, a handle 18, a guide plate 19, a positioning screw 20 (6), and a plurality of fastening screws 21.
[0042] The U-shaped bracket 2 is a U-shaped steel structural member with a U-shaped span of 450 to 600 mm, a U-shaped thickness of 200 to 300 mm, and a total height of 300 to 500 mm; the thickness of the vertical plates on the left and right sides of the U-shaped groove is 20 to 30 mm, and there is a pin hole of the same size at the upper center position of each vertical plate on both sides. The two pin holes are coaxial, the axis is perpendicular to the vertical plates on both sides and the distance from the upper surface of the U-shaped groove is 20 to 25 mm. The pin hole and the pin shaft 3 form a clearance fit, and the clearance is within 0.01 mm; the thickness of the U-shaped groove bottom plate is 25 to 35 mm, and two open slots for accommodating two positioning screws 20 are symmetrically distributed in the center of the bottom plate along the width direction. The width of the slot is 0.5 to 1 mm larger than the nominal diameter of the positioning screw 20.
[0043] The pin 3 is a hardened steel cylindrical pin with a diameter of Length 50~60mm, with 2×15° chamfers on both ends.
[0044] The rocking plate 4 is a rectangular parallelepiped structure with rounded corners. Its length is 0.02-0.04mm smaller than the distance between the inner sides of the left and right vertical plates of the U-shaped groove, its width is 140-180mm, and its height is 28-32mm. The center of the rocking plate 4 is a stepped hole, and the hole diameters increase from left to right in order of D1, D2, and D3. The width L1 of the D1 section is 8-12mm. D2 is 2mm smaller than the outer ring diameter of the bearing 5, and the width L2 of the D2 section is 10-12mm. D3 forms a transition fit with the outer ring diameter of the bearing 5, which is used to Install the bearing 5; four threaded through holes with the same nominal diameter as the fastening screw 21 are evenly distributed around the center step hole on the end face, and the pitch circle diameter of the four threaded through holes is 0.7 to 0.8 times the width of the rocker plate 4; two through holes with a diameter of 100 to 140 mm for weight reduction are symmetrically distributed on both sides of the center step through hole along the length direction; there is a pin hole of the same size perpendicular to the side surface in the center of each side surface in the length direction, and the two pin holes are respectively penetrated by the large weight reduction circular holes on both sides and form an interference fit with the two pin shafts 3.
[0045] The bearing 5 is a deep groove ball bearing 5, which is a standard part.
[0046] The retaining ring 6 can be selected according to the diameter of the polished rod section on the left side of the rotating plate 9 and is suitable for selecting the GB / T894.1-1986 shaft elastic retaining ring 6 to axially limit the bearing 5.
[0047] The bearing cover 5 is a rotating body structure, with a ring belt on the left side having a thickness of 1mm, and an outer diameter of the ring belt 0.1 to 0.2mm larger than the diameter of the central step hole D3 of the rocking plate 4, and a ring belt on the right side having a diameter of a disc with a through hole in the center; four through holes are evenly distributed around the central through hole of the bearing cover 7 for the fastening screws 21 to pass through, and the right side of the through hole is a countersunk hole for burying the nail head of the fastening screw 21. The pitch circle diameter of the four through holes is the same as the four threaded through holes around the central step hole of the rocker plate 4.
[0048] The tail sleeve 8 is a stepped shaft-shaped rotating body structure, and the left shaft diameter is The diameter of the right shaft is 10 to 20 mm larger than the diameter of the central step hole D1 of the rocker plate 4, and the center of the tail sleeve 8 is a threaded through hole of M24 to M32.
[0049] The left side of the rotating plate 9 is a rotating body structure, which is composed of an external thread, shaft I, a retaining ring 6 mounting groove, shaft I, and shaft II from left to right. The length of the external thread section is the same as that of the tail sleeve 8, and the external thread is screwed to the internal thread at the center of the tail sleeve 8. The shaft I and the diameter D1 of the central step hole of the rocker plate 4 form a clearance fit, with a clearance of 0.01 to 0.02 mm, and form an interference fit with the inner diameter of the inner ring of the bearing 5. The retaining ring 6 mounting groove is used to install the retaining ring 6, and its dimensions are in accordance with GB / T894.1-1986. The diameter of shaft II is 1.8 to 2.2 mm larger than that of shaft I. mm, and forms a clearance fit with the central through hole of the bearing 5 cover, with a clearance of 0.05~0.1mm; the total length of shaft I (including the width of the mounting groove of the retaining ring 6) = the width L1 of the D1 section of the central step hole of the rocker 4 + the width L2 of the D2 section + the width of the bearing 5 + 0.1~0.2mm; the length of shaft II = the total length of the bearing 5 cover + 0.2~0.4mm; on the right side of shaft II is a rectangular plate structure with a groove on the right end face, the length of the rectangular plate = the distance between the inner side surfaces of the left and right vertical plates of the U-shaped groove - 2~6mm, and in order to avoid interference between the rectangular plate and the U-shaped groove during rotation, the length of the rectangular plate is squared. The two vertical side faces are chamfered with large fillets; the width of the rectangular plate is 100-150 mm, and the height of the rectangular plate is H1 = 50-60 mm; the left side of the rectangular plate perpendicular to the height direction is coplanar with the right side of the axis II, and there is a rectangular groove on the right side of the rectangular plate perpendicular to the height direction, and the groove runs through the length direction of the rectangular plate; the groove is symmetrical about the central plane of symmetry in the width direction of the rectangular plate, the groove width W1 = 60-70 mm, and the groove depth H2 = (0.65-0.7) × the height H1 of the rectangular plate; the bottom surface of the groove is symmetrically distributed along the length direction. The weight-reducing circular through hole is located away from the plane where the diameter of axis II is located; 4 countersunk holes for burying the nail heads of fastening screws 21 are distributed on the left side of the cuboid perpendicular to the height direction, and the 4 countersunk holes (2 on one side) are symmetrically distributed about the symmetry center plane in the length direction and the symmetry center plane in the width direction of the cuboid plate. 4 through holes for the fastening screws 21 to pass through are concentrically distributed on the bottom surface of the countersunk hole, and the through holes pass through the bottom surface of the groove; the center distance of the countersunk holes on both sides along the length direction of the groove is S1 = (0.8~0.85) × the length of the cuboid plate, and the center distance of the countersunk holes on both sides along the width direction of the groove is S2 = (0.6~0.7) × the groove width W1.
[0050] The screw bracket 10 is a rectangular parallelepiped structure, its length = the width W1 of the groove on the rotating plate 9 - 0.03 ~ 0.05mm, its width = the depth H2 of the groove on the rotating plate 9 - 1 ~ 2mm, and its height (i.e., thickness) is 15 ~ 20mm; the two side surfaces of the screw bracket 10 perpendicular to the width direction are respectively distinguished by side I and side II, and two threaded blind holes are distributed on side I, and the two threaded blind holes are located at the height center of the screw bracket 10 and are symmetrical about the center plane of symmetry in the length direction of the screw bracket 10. The center distance of the two threaded holes is the same as the center distance S2 of the countersunk hole on the rotating plate 9 along the width direction of the groove; there is a through hole close to side II on the end surface of the screw bracket 10 perpendicular to the height square, the center line of the through hole is located on the center plane of symmetry in the length direction of the screw bracket 10 and the distance d1 between the axis and the side I = the width of the screw bracket 10 - 10 ~ 12mm, and the diameter of the through hole = the minor diameter of the trapezoidal thread on the drive screw I11 - 1.8 ~ 3mm.
[0051] The driving screw I11 is a thin rod structure, which consists of a polished rod I, a right-handed trapezoidal thread, a polished rod II, a left-handed trapezoidal thread, and a polished rod I from left to right. The driving screw I11 is symmetrical about the central plane. The trapezoidal thread specification is M16 to M20. The diameter of the polished rod I forms a clearance fit with the through hole on the screw bracket 10, with a clearance of 0.01 to 0.02 mm. The diameter of the polished rod II = the nominal diameter of the trapezoidal thread + 2 to 4 mm, and the length of the polished rod II is 5 to 8 mm. The distance between the left end face of the right-handed thread and the right end face of the left-handed thread = the center distance S1 of the countersunk hole on the rotating plate 9 along the length direction of the groove - the thickness of the screw bracket 10. The total length of the driving screw I11 = the distance between the inner side surfaces of the left and right vertical plates of the U-shaped groove - 8 to 11 mm. There is an inner hexagonal slot in the center of each of the left and right end faces of the driving screw I11, which is used to apply torque with a hexagonal wrench.
[0052] The driving screw II12 has a similar structure to the moving screw I11, and from left to right are the polished rod I, right-handed trapezoidal thread, polished rod II, left-handed trapezoidal thread, polished rod I, and square. Except for the lack of hexagonal features on both end faces and the addition of a square on the side of the driving screw II12, the other structural features are the same as those of the driving screw I11; the total length of the square on the far right is 13 to 20 mm, and the length of the end face edge of the square is 6 to 8 mm.
[0053] The right-handed right-angle slider 13 is in a right-angle shape, and the upper plate and the right side plate form a right angle in the upper right corner; the thickness of the upper plate in the up and down direction is 25~30mm, the total length of the upper plate in the left and right direction is 60~70mm, and the front and rear edges of the left end face of the upper plate are chamfered R23~R26mm; the thickness of the right side plate in the left and right directions is 18~25mm, and the total height of the right side plate in the up and down directions is 55~60mm; the width of the right-handed right-angle slider 13 in the front and back direction = the width W1-0.03~0.05mm of the groove on the rotating plate 9; there is a right-handed internal threaded through hole with the same specifications as the trapezoidal thread on the drive screw I11 on the front and back symmetrical center of the right side plate, and the distance between the threaded hole and the bottom surface of the right side plate = the distance d1-0.04~0.08mm between the through hole on the screw bracket 10 and the side I of the screw bracket 10
[0054] The left-handed right-angle slider 14 is different from the right-handed right-angle slider 13 in that the rotation direction of the trapezoidal internal threaded hole is left-handed, and the other features are the same as those of the right-handed right-angle slider 13.
[0055] The ball head slider mounting seat 15 is a rectangular parallelepiped structure with a groove on the end face. The upper surface of the ball head slider mounting seat 15 has a groove symmetrical to the central plane of symmetry in the width direction of the ball head slider mounting seat 15. The groove runs through the length direction of the ball head slider mounting seat 15. The interface size of the groove is the same as the interface size of the groove on the rotating plate 9. The upper surface of the ball head slider mounting seat 15 is located at the central plane of symmetry in the length direction. There are two threaded holes for lifting symmetrically distributed on both sides of the groove; a weight reduction groove is embedded in the lower bottom surface of the ball head slider. The total height of the ball head slider mounting seat 15 is 120~1 30mm; 4 countersunk holes for burying the nail heads of the fastening screws 21 are distributed on the bottom surface of the weight-reducing groove, and the 4 countersunk holes (2 on one side) are symmetrically distributed about the symmetrical center plane in the length direction and the symmetrical center plane in the width direction of the ball head slider mounting seat 15, and 4 through holes for the fastening screws 21 to pass through are concentrically distributed on the bottom surface of the countersunk hole, and the through holes pass through the bottom surface of the groove; the center distance of the countersunk holes on both sides along the length direction of the groove is the same as the center distance S1 of the countersunk holes in the length direction of the rotating plate 9, and the center distance of the countersunk holes on both sides along the width direction of the groove is the same as the center distance S2 of the countersunk holes in the width direction of the rotating plate 9.
[0056] The right-handed ball head slider 16 is a plate structure, with a larger rectangular parallelepiped on the left and a small rectangular parallelepiped on the right, and the rightmost side of the small rectangular parallelepiped is processed into a ball head; the total length of the right-handed ball head slider 16 is 125-145mm, and the front and rear are symmetrical about the central plane; the length of the larger rectangular parallelepiped on the left is 75-95mm, the width is -0.03-0.05mm with the width of the groove on the ball head slider mounting seat 15, and the height (i.e. the thickness of the right-handed ball head slider 16) is 20-25mm; the distance between the front and rear surfaces of the small rectangular parallelepiped on the right is 1. The distance is 20 to 23 mm, and the distance between the upper and lower surfaces is the same as the thickness of the large rectangular block on the left; there is a right-handed trapezoidal internal threaded through hole on the upper surface of the large rectangular block on the left, which has the same specifications as the trapezoidal thread on the drive screw II12 and passes through the lower surface. The center line of the threaded hole is located on the symmetrical center plane in the width direction of the right-handed ball head slider 16, and the distance between the center line and the left end face of the right-handed ball head slider 16 = the distance d1-0.04 to 0.08 mm between the through hole on the screw bracket 10 and the side I of the screw bracket 10.
[0057] The left-handed ball head slider 17 is different from the right-handed ball head slider 16 in that the rotation direction of the trapezoidal internal threaded hole is left-handed, and the other features are the same as those of the right-handed ball head slider 16.
[0058] The left side of the handle 18 has a diamond cross-section with a thickness of 10 to 12 mm. There are two tapered handles 18 for applying force at the two acute angles on the right side of the diamond structure; the center of the diamond structure is a square through-slot, which forms a clearance fit with the square on the right side of the drive screw II12, with a clearance of 0.08 to 0.12 mm.
[0059] The guide plate 19 is a rectangular parallelepiped structure with a groove on the upper surface. The width of the groove is equal to the length of the ball head slider mounting seat 15 + 0.03 to 0.05 mm. The groove runs through the length direction of the guide plate 19 and is symmetrical about the symmetric center plane of the width direction of the guide plate 19. The groove is 15 to 20 mm deep. There are four countersunk holes on the bottom surface of the groove for burying the nail heads of the positioning screws 20. The four countersunk holes (two on each side) are aligned with the symmetric center plane of the length direction and the symmetric center plane of the width direction of the guide plate 19. The countersunk holes are arranged concentrically on the bottom surface of the groove for the positioning screws 20 to pass through, and the through holes pass through the bottom surface of the guide plate 19; the center distance of the countersunk holes on both sides along the length direction of the groove is 300 to 400 mm, and the center distance of the countersunk holes on both sides along the width direction of the groove is 380 to 400 mm; two rows (4 to 6 on one side) of threaded through holes perpendicular to the side surfaces are evenly distributed on both sides in the width direction of the groove, and the nominal diameter of the internal thread is the same as that of the fastening screws 21. The height of the center of the two rows of threaded holes from the bottom surface of the groove is 5 to 7 mm.
[0060] The positioning screw 20 and the fastening screw 21 are ordinary hexagonal nuts, and standard parts can be selected; the specifications of the positioning screw 20 are M18~M20, and the specifications of the positioning screw 20 are M6~M10.
[0061] According to the spacing between the open slots on the U-shaped bracket 2 and the distance between the through holes of the four positioning screws 20 on the guide plate 19, six threaded holes are processed on the bench platform 22. The specifications of the threaded holes match the positioning screws 20 and are used to fix the U-shaped bracket 2 and the guide plate 19, ensuring that the symmetrical center planes of the left and right vertical plates of the U-shaped bracket 2 coincide with the symmetrical center planes in the width direction of the guide plate 19 and that the distance between the end face of the U-shaped bracket 2 and the left end face of the guide plate 19 is 85 to 100 mm.
[0062] The U-shaped bracket 2 is placed on the bench platform 22, and two positioning screws 20 are screwed into the two threaded holes on the bench platform 22 through the open groove; one side of the groove of the guide plate 19 is placed on the bench platform 22, and four positioning screws 20 are screwed into the threaded holes on the bench platform 22 through the through holes on the ground of the groove; the rocking plate 4 is embedded in the U-shaped groove in the length direction and the two pins 3 are inserted into the pin holes above the left and right vertical plates of the U-shaped bracket 2 and the pin holes on the end faces of the rocking plate 4 on both sides; four fastening screws 21 are inserted into the four countersunk holes on the bearing 5 cover, and then the stepped shaft of the rotating plate 9 is passed through the center hole of the bearing 5 cover (the left side ring of the bearing 5 cover faces the threaded end of the stepped shaft) to the side of the bearing 5 cover with the countersunk hole and the long side of the rotating plate 9 The left end face of the square plate fits together; the bearing 5 is sleeved on the axis I of the rotating plate 9 until the right end face of the bearing 5 is tightly limited to the left end face of the axis II of the rotating plate 9, and the inner ring diameter of the bearing 5 is interference fit with the axis I of the rotating plate 9; the retaining ring 6 is installed in the retaining ring 6 mounting groove on the rotating plate 9, and then the rotating plate 9 step shaft with the bearing 5 and the bearing 5 cover installed is inserted into the step hole in the center of the rocking plate 4, and the rotating plate 9 is rotated to screw the 4 fastening screws 21 inserted on the bearing 5 cover to the 4 threaded holes on the rocking plate 4; the tail sleeve 8 starts from the side of the flange and extends from the rotating plate 9 to the external thread end of the rocking plate 4 and is screwed in; the right-handed right-angle slider 13 and the left-handed right-angle slider 14 are symmetrical from the left and right sides, respectively, from the right-handed trapezoidal drive screw I11 The thread and the left-hand trapezoidal thread side are screwed in until the trapezoidal thread tail, and then the through holes on the two screw brackets 10 are respectively inserted into the left and right side polished rod sections of the driving screw I11 to fit the gap, and finally the screw bracket 10, the right-hand right-angle slider 13, and the left-hand right-angle slider 14 are all embedded in the grooves on the rotating plate 9 and four fastening screws 21 are inserted from the four countersunk holes on the rotating plate 9 to adjust the two screw brackets 10 to be symmetrical on the left and right, and then they are screwed and fixed with the threaded holes on the two screw brackets 10; the right-hand ball head slider 16 and the left-hand ball head slider 17 are respectively screwed in symmetrically from the trapezoidal thread and the left-hand trapezoidal thread side of the driving screw II12 to the trapezoidal thread tail, and then the through holes on the two screw brackets 10 Insert the left and right side polished rod sections of the driving screw I11 respectively to fit the gap, and finally embed the screw bracket 10, the right-handed ball head slider 16, and the left-handed ball head slider 17 into the grooves on the ball head slider mounting seat 15 and use 4 fastening screws 21 to penetrate the 4 countersunk holes on the ball head slider mounting seat 15 to adjust the two screw brackets 10 to be symmetrical on the left and right, and then screw them together with the threaded holes on the two screw brackets 10; the length direction of the ball head slider mounting seat 15 and the width direction of the groove on the guide plate 19 are fit in the gap and embedded in it, and one row of the threaded holes on both sides of the guide plate 19 is selected to screw in the fastening screws 21 (the nail heads do not protrude from the side of the groove); the handle 18 is put on the driving screw II12 with the handle facing outward. The square hole in the center
[0063] The specific technical implementation plan is as follows:
[0064] Step 1: Preliminarily adjust the position of the ball head slider mounting seat 15 in the guide plate 19 according to the total length of the cabin body, buckle the large end face of the conical cabin body 1 on the side surface with the groove of the rotating plate 9, and then insert a hexagonal wrench into the hexagonal socket on the end face of the drive screw to apply torque to move the right-hand right-angle slider 13 and the left-hand right-angle slider 14 away from each other until the inner diameter of the large end of the conical cabin body 1 is slightly squeezed to achieve radial positioning, and finally gently place the small end of the cabin body in contact with the ball heads of the right-hand ball head slider 16 and the left-hand ball head slider 17.
[0065] Step 2: Hold the spirit level in your left hand and place it in the direction of the uppermost busbar of the cabin and observe the spirit level. At the same time, turn the handle 18 with your right hand to apply torque to adjust the distance between the right-hand ball slider 16 and the left-hand ball slider 17 until the spirit level displays level. If the distance between the right-hand ball slider 16 and the left-hand ball slider 17 cannot be adjusted to the limit position and leveling is still not achieved, move the ball slider mounting seat 15 left and right along the groove of the guide plate 19, and at the same time adjust the distance between the right-hand ball slider 16 and the left-hand ball slider 17 by turning the handle 18 to achieve the leveling of the conical cabin 1.
[0066] Step 3: Tighten the fastening screws 21 covering the ball head slider mounting seat 15 on the side of the guide plate 19 to position the ball head slider mounting seat 15 to prevent it from sliding along the groove. At this point, the busbar leveling of the conical cabin body 1 is completed.
[0067] The preferred embodiments of the present invention are described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art. However, it should be noted that the purpose of publishing the embodiments is to help further understand the present invention, and various substitutions and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the present invention should not be limited to the contents disclosed in the embodiments, and the scope of protection claimed by the present invention shall be based on the scope defined in the claims.
[0068] A method and device for leveling a conical cabin busbar for fitters, the device involved comprising: a U-shaped bracket 2, a pin shaft 3 (2), a rocker plate 4, a bearing 5, a retaining ring 6, a bearing 5 cover, a tail sleeve 8, a rotating plate 9, a screw bracket 10 (4), a drive screw I11, a drive screw II12, a right-angle slider 13, a left-hand right-angle slider 14, a ball head slider mounting seat 15, a right-hand ball head slider 16, a left-hand ball head slider 17, a handle 18, a guide plate 19, 6 positioning screws 20, and several fastening screws 21.
[0069] Figure 2 The U-shaped bracket 2 shown is a U-shaped steel structure with a U-shaped span of 485mm, a U-shaped thickness of 200mm and a total height of 328mm. The thickness of the vertical plates on the left and right sides of the U-shaped groove is 22mm, and there is one at the center position of the upper part of each vertical plate on both sides. The two pin holes are coaxial, with the axis perpendicular to the vertical plates on both sides and the distance from the upper surface of the U-shaped groove being 23mm. The pin holes and the pin shaft 3 form a clearance fit; the thickness of the U-shaped groove bottom plate is 28mm, and two open slots for accommodating two positioning screws 20 are symmetrically distributed in the center of the bottom plate along the width direction. The width of the slot is 20.5mm.
[0070] Pin 3 is Hardened steel cylindrical pin, 55mm long, with 2×15° chamfers on both ends; bearing 5 is 61808 deep groove ball bearing 5; retaining ring 6 is based on the diameter of the polished rod section on the left side of the rotating plate 9 Select a suitable GB / T894.1-1986 shaft elastic retaining ring 6 to axially limit the bearing 5.
[0071] Figure 3 The rocking plate 4 shown is a rectangular parallelepiped structure with rounded corners. Its length is 0.03mm smaller than the distance between the inner sides of the left and right vertical plates of the U-shaped groove, its width is 150mm, and its height is 30mm. The center of the rocking plate 4 is a stepped hole, and the aperture increases from left to right. Segment width 10mm; 11mm wide; 4 M10 threaded holes are evenly distributed around the center step hole on the end face, and the pitch circle diameter of the 4 threaded holes is 0.75 times the width of the rocker plate 4; two weight-reducing holes with a diameter of 120mm are symmetrically distributed on both sides of the center step hole along the length direction; there is one on each side center of the length direction The two pin holes are connected to the large weight-reducing holes on both sides and are connected to the two The pin 3 forms an interference fit.
[0072] Figures 4 and 5 The left side of the bearing 5 cover is a ring belt with a thickness of 1mm and an outer diameter of 52.1mm, and the right side is a ring belt with a diameter of Center 5 bearing cover center through hole evenly distributed around the four through holes for fastening screws 21 through the through hole, the right side of the through hole is a countersunk hole for burying the nail head of the fastening screw 21, the four through holes have a pitch circle diameter and the same as the four threaded through holes around the center step hole of the rocker plate 4
[0073] Figure 6 The tail sleeve 8 shown is a stepped shaft-shaped rotating body structure, and the left shaft diameter is The diameter of the right shaft is 50mm, and the center of the tail sleeve 8 is an M30 threaded through hole.
[0074] Figures 7 and 8 The left side of the rotating plate 9 is a rotating body structure, which has M30 external thread, Shaft I, retaining ring 6 installation groove, Axis I, The length of the M30 external thread section is the same as that of the tail sleeve 8, which is 25mm. It forms an interference fit with the inner diameter of the inner ring of the bearing 5. The mounting groove of the retaining ring 6 is used to install the retaining ring 6. Its dimensions are in accordance with GB / T894.1-1986. The total length of the shaft I is 28.2mm (including the width of the mounting groove of the retaining ring 6). The length of the shaft II is 18.2mm. On the right side of the shaft II is a rectangular plate structure with a groove on the right end face. The length of the rectangular plate is 480mm. In order to avoid interference between the rectangular plate and the U-shaped groove during rotation, the rectangular plate is placed on the right side of the shaft II. The two sides perpendicular to the length of the board are chamfered with large rounded corners; the width of the rectangular board is 110mm, and the height of the rectangular board is H1 = 50mm; the left side of the rectangular board perpendicular to the height direction is coplanar with the right side of the axis II, and there is a rectangular groove on the right side of the rectangular board perpendicular to the height direction, and the groove runs through the length direction of the rectangular board; the groove is symmetrical about the central plane of symmetry in the width direction of the rectangular board, the groove width W1 = 60mm, and the groove depth H2 = 35mm; the bottom surface of the groove is symmetrically distributed along the length direction with 4 The weight-reducing circular through hole is located away from the plane where the diameter of axis II is located; 4 countersunk holes for burying the nail heads of fastening screws 21 are distributed on the left side of the cuboid perpendicular to the height direction, and the 4 countersunk holes (2 on one side) are symmetrically distributed about the symmetry center plane in the length direction and the symmetry center plane in the width direction of the cuboid plate. 4 through holes for the fastening screws 21 to pass through are concentrically distributed on the bottom surface of the countersunk hole, and the through holes pass through the bottom surface of the groove; the center distance S1 of the countersunk holes on both sides along the length direction of the groove is 400mm, and the center distance S2 of the countersunk holes on both sides along the width direction of the groove is 40mm.
[0075] Figure 9 The screw bracket 10 shown is a rectangular parallelepiped structure with a length of 59.97 mm, a width of 33 mm, and a height (i.e., thickness) of 15 mm. The two sides of the screw bracket 10 perpendicular to the width direction are distinguished by side I and side II, respectively. Side I has two threaded blind holes perpendicular to side I. The two threaded blind holes are located at the height center of the screw bracket 10 and are symmetrical about the center plane of symmetry in the length direction of the screw bracket 10. The center distance between the two threaded holes is the same as the center distance S2 of the countersunk hole on the rotating plate 9 along the width direction of the groove. There is a point close to side II on the end face of the screw bracket 10 perpendicular to the height direction. Through hole, the center line of the through hole is located on the symmetrical center plane in the length direction of the screw bracket 10 and the distance between the axis and the side I is 23 mm.
[0076] Figure 10 The driving screw I11 shown is a thin rod structure, from left to right are Polished rod I, M16 right-hand trapezoidal thread, Polished rod II, M16 left-hand trapezoidal thread, The polished rod I and the driving screw rod I11 are symmetrical about the central plane. The length of the polished rod II is 5 mm. The distance between the left end face of the right-handed thread and the right end face of the left-handed thread is 385 mm. The total length of the driving screw rod I11 is 475 mm. There is a hexagonal socket in the center of each of the left and right end faces of the driving screw rod I11, which is used to apply torque with a hexagonal wrench.
[0077] Figure 11 The driving screw II12 shown in the figure is similar to the moving screw I11 in structure. From left to right, they are Polished rod I, M16 right-hand trapezoidal thread, Polished rod II, M16 left-hand trapezoidal thread, The polished rod I and the square rod have the same structural features as the driving screw I11 except that the two end faces do not have the hexagonal features and the square rod is added on the side of the driving screw II12. The total length of the square rod on the far right is 15mm, and the edge length of the end face of the square rod is 6mm.
[0078] Figure 12 The right-handed right-angle slider 13 shown is in a right-angle shape, and the upper plate and the right side plate form a right angle at the upper right corner; the thickness of the upper plate in the up-down direction is 25mm, the total length of the upper plate in the left-right direction is 65mm, and the front and rear edges of the left end face of the upper plate are chamfered by R25mm; the thickness of the right side plate in the left-right direction is 20mm, and the total height of the right side plate in the up-down direction is 59mm; the width of the right-handed right-angle slider 13 in the front-to-back direction is 59.97mm; there is an M16 right-handed internal threaded through hole on the front-to-back symmetrical center of the right side plate, and the distance between the threaded hole and the bottom surface of the right side plate is 22.96mm.
[0079] The only difference between the left-hand right-angle slider 14 and the right-hand right-angle slider 13 is that the rotation direction of the M16 trapezoidal internal threaded hole is left-handed. The other features are the same as those of the right-hand right-angle slider 13.
[0080] Figures 13 and 14The ball head slider mounting seat 15 shown is a rectangular parallelepiped structure with a groove on the end face. There is a groove on its upper surface that is symmetrical about the center plane of symmetry in the width direction of the ball head slider mounting seat 15. The groove runs through the length direction of the ball head slider mounting seat 15. The interface size of the groove is the same as the interface size of the groove on the rotating plate 9. There are two M16 threaded holes for lifting on the upper surface of the ball head slider mounting seat 15 located at the center plane of symmetry in the length direction. They are symmetrically distributed on both sides of the groove. A weight reduction groove is embedded in the lower bottom surface of the ball head slider. The total height of the ball head slider mounting seat 15 is 1 25mm; 4 countersunk holes for burying the nail heads of the fastening screws 21 are distributed on the bottom surface of the weight-reducing groove, and the 4 countersunk holes (2 on one side) are symmetrically distributed about the symmetrical center plane in the length direction and the symmetrical center plane in the width direction of the ball head slider mounting seat 15. 4 through holes for the fastening screws 21 to pass through are concentrically distributed on the bottom surface of the countersunk hole, and the through holes pass through the bottom surface of the groove; the center distance of the countersunk holes on both sides along the length direction of the groove is the same as the center distance S1 of the countersunk holes in the length direction of the rotating plate 9, and the center distance of the countersunk holes on both sides along the width direction of the groove is the same as the center distance S2 of the countersunk holes in the width direction of the rotating plate 9.
[0081] Figure 15 The right-handed ball head slider 16 shown is a plate structure, with a larger rectangular block on the left and a small rectangular block on the right, and the rightmost side of the small rectangular block is processed into a ball head; the total length of the right-handed ball head slider 16 is 136mm, and it is symmetrical about the center plane front and back; the length of the larger rectangular block on the left is 79mm, 59.97mm, and the height (i.e. the thickness of the right-handed ball head slider 16) is 25mm; the distance between the front and rear surfaces of the small rectangular block on the right is 20mm, and the distance between the upper and lower surfaces is the same as the thickness of the large rectangular block on the left; there is an M16 right-handed trapezoidal internal threaded through hole on the upper surface of the large rectangular block on the left, which penetrates the lower surface, and the center line of the threaded hole is located on the symmetrical center plane in the width direction of the right-handed ball head slider 16, and the distance between the center line and the left end face of the right-handed ball head slider 16 is 22.96mm.
[0082] Compared with the right-handed ball head slider 16, the only difference between the left-handed ball head slider 17 and the right-handed ball head slider 16 is that the rotation direction of the M16 trapezoidal internal threaded hole is left-handed, and the other features are the same as those of the right-handed ball head slider 16.
[0083] Figure 16 The left side of the handle 18 shown is a diamond-shaped cross-section with a thickness of 10 mm. There are two tapered handles 18 for applying force at two acute angles on the right side of the diamond structure; the center of the diamond structure is a square through groove with a side length of 5.9 mm.
[0084] Figure 17The guide plate 19 shown is a rectangular structure with a groove on the upper surface. The width of the groove is 458.03 mm, the length of the ball head slider mounting seat 15. The groove runs through the length direction of the guide plate 19 and is symmetrical about the center plane of symmetry in the width direction of the guide plate 19; the groove is 15 mm deep, and there are 4 countersunk holes on the bottom surface of the groove for burying the nail heads of the positioning screws 20. The 4 countersunk holes (2 on one side) are symmetrically distributed about the center plane of symmetry in the length direction and the center plane of symmetry in the width direction of the guide plate 19. Four through holes for the positioning screws 20 to pass through are concentrically distributed on the bottom surface of the countersunk holes, and the through holes run through the bottom surface of the guide plate 19; the center distance between the countersunk holes on both sides along the length direction of the groove is 320 mm, and the center distance between the countersunk holes on both sides along the width direction of the groove is 400 mm; two rows (6 on one side) of M10 threaded through holes perpendicular to the side surfaces are evenly distributed on the two side surfaces in the width direction of the groove, and the height from the center of the two rows of threaded holes to the bottom surface of the groove is 5 mm.
[0085] The positioning screw 20 and the fastening screw 21 are ordinary hexagon nuts, and standard parts are selected; the specification of the positioning screw 20 is M20, and the specification of the positioning screw 20 is M10.
[0086] According to the spacing between the open slots on the U-shaped bracket 2 and the distance between the through holes of the four positioning screws 20 on the guide plate 19, six threaded holes are processed on the bench platform 22. The specifications of the threaded holes match the positioning screws 20 and are used to fix the U-shaped bracket 2 and the guide plate 19, ensuring that the symmetrical center planes of the left and right vertical plates of the U-shaped bracket 2 coincide with the symmetrical center planes in the width direction of the guide plate 19 and that the distance between the end face of the U-shaped bracket 2 and the left end face of the guide plate 19 is 95 mm.
[0087] like Figures 18 and 19As shown, the U-shaped bracket 2 is placed on the bench platform 22, and two positioning screws 20 pass through the open groove and are screwed to the two threaded holes on the bench platform 22; one side of the groove of the guide plate 19 is placed on the bench platform 22, and four positioning screws 20 pass through the through holes on the ground of the groove and are screwed to the threaded holes on the bench platform 22; the rocking plate 4 is embedded in the U-shaped groove in the length direction and the two pins 3 are inserted into the pin holes above the left and right vertical plates of the U-shaped bracket 2 and the pin holes on the end faces of the rocking plate 4 on both sides; four fastening screws 21 are inserted into the four countersunk holes on the bearing 5 cover, and then the stepped shaft of the rotating plate 9 is passed through the center hole of the bearing 5 cover (the left ring of the bearing 5 cover faces the threaded end of the stepped shaft) to the side of the bearing 5 cover with the countersunk hole and the rotating plate 9 The left end face of the upper rectangular plate is fitted; the bearing 5 is sleeved on the axis I of the rotating plate 9 until the right end face of the bearing 5 is tightly limited to the left end face of the axis II of the rotating plate 9, and the inner ring diameter of the bearing 5 is interference fit with the axis I of the rotating plate 9; the retaining ring 6 is installed in the retaining ring 6 mounting groove on the rotating plate 9, and then the rotating plate 9 step shaft with the bearing 5 and the bearing 5 cover installed is inserted into the step hole in the center of the rocking plate 4 and rotated to fix the 4 fastening screws 21 inserted on the bearing 5 cover with the 4 threaded holes on the rocking plate 4; the tail sleeve 8 starts from the side of the flange and extends from the rotating plate 9 to the external thread end of the rocking plate 4 and is screwed in; the right-hand right-angle slider 13 and the left-hand right-angle slider 14 are symmetrical from the right-hand ladder of the driving screw I11 The right-handed ball head slider 16 and the left-handed ball head slider 17 are symmetrically screwed into the trapezoidal thread and the left-handed trapezoidal thread side from the driving screw II12 until the trapezoidal thread tail, and then the through holes on the two screw brackets 10 are respectively inserted into the left and right side polished rod sections of the driving screw I11 to fit the gaps. Finally, the screw bracket 10, the right-handed right-angle slider 13, and the left-handed right-angle slider 14 are all embedded in the grooves on the rotating plate 9 and four fastening screws 21 are inserted from the four countersunk holes on the rotating plate 9 to adjust the two screw brackets 10 to be symmetrical on the left and right, and then they are screwed and fixed with the threaded holes on the two screw brackets 10; the right-handed ball head slider 16 and the left-handed ball head slider 17 are symmetrical on the left and right, respectively, from the driving screw II12 to the trapezoidal thread tail, and then the through holes on the two screw brackets 10 The holes are respectively inserted into the left and right side polished rod sections of the driving screw I11 with clearance fit, and finally the screw bracket 10, the right-handed ball head slider 16, and the left-handed ball head slider 17 are all embedded in the grooves on the ball head slider mounting seat 15 and four fastening screws 21 are inserted from the four countersunk holes on the ball head slider mounting seat 15 to adjust the two screw brackets 10 to be left-right symmetrical, and then screwed and fixed with the threaded holes on the two screw brackets 10; the length direction of the ball head slider mounting seat 15 is clearance fit with the width direction of the groove on the guide plate 19 and embedded therein, and one row of threaded holes on both sides of the guide plate 19 is selected to screw in the fastening screws 21 (the nail heads do not protrude from the side of the groove); the handle 18 is put on the driving screw II12 with the handle facing outward and the center square hole.
[0088] The specific technical implementation plan is as follows:
[0089] like Figure 20As shown, the position of the ball head slider mounting seat 15 in the guide plate 19 is preliminarily adjusted according to the total length of the cabin body, and the large end face of the conical cabin body 1 is buckled on the side surface of the rotating plate 9 with a groove. Then, a hexagonal wrench is inserted into the hexagonal socket on the end face of the driving screw to apply torque to move the right-hand right-angle slider 13 and the left-hand right-angle slider 14 away from each other until the inner diameter of the large end of the conical cabin body 1 is slightly squeezed to achieve radial positioning. Finally, the small end of the cabin body is gently placed in contact with the ball heads of the right-hand ball head slider 16 and the left-hand ball head slider 17.
[0090] Then, hold the spirit level with your left hand and place it in the direction of the uppermost busbar of the cabin and observe the spirit level. At the same time, turn the handle 18 with your right hand to apply torque to adjust the distance between the right-hand ball head slider 16 and the left-hand ball head slider 17 until the spirit level displays level. If the distance between the right-hand ball head slider 16 and the left-hand ball head slider 17 cannot be adjusted to the limit position and leveling is still not achieved, move the ball head slider mounting seat 15 left and right along the groove of the guide plate 19 and turn the handle 18 to adjust the distance between the right-hand ball head slider 16 and the left-hand ball head slider 17 to achieve the leveling of the conical cabin 1. Figure 21 shown.
[0091] Finally, tighten the fastening screws 21 covering the ball head slider mounting seat 15 on the side of the guide plate 19 to position the ball head slider mounting seat 15 to prevent it from sliding along the groove. At this point, the busbar leveling of the conical cabin body 1 is completed.
Claims
1. A device for adjusting the level of a tapered cabin busbar for a fitter, comprising a fitter platform (22), characterized in that: A U-shaped bracket (2) and a guide plate (19) are provided on the upper surface of the bench platform (22); wherein the bottom edge of the U-shaped bracket (2) is parallel to the bottom edge of the guide plate (19) at a set distance; a rocking plate (4) is provided between the two vertical plates of the U-shaped bracket (2); both sides of the rocking plate (4) are connected to the two vertical plates through pins (3), so that the rocking plate (4) rotates through the two pins (3); a through hole is provided in the middle of the rocking plate (4), a bearing (5) is installed in the through hole, and a rocking plate (4) is provided through the bearing (5) ) The center of the first slider screw mechanism (30) is connected to the rocking plate (4), and the slider screw mechanism (30) rotates through the bearing (5); small vertical plates are provided on both sides of the guide plate (19), and a plurality of fastening screw holes are evenly distributed on the two small vertical plates, so that the second slider screw mechanism (40) can be fastened to a set position in the guide plate (19) by a fastening screw (20), and its set position can be adjusted, wherein the length of the second slider screw mechanism (40) matches the length in the guide plate (19); The first slider screw mechanism (30) includes a rotating plate (9), two screw brackets (10), a right-handed right-angle slider (13), a left-handed right-angle slider (14) and a driving screw I (11). The driving screw I (11) is installed in the rotating plate (9) through the two screw brackets (10), and the right-handed right-angle slider (13) and the left-handed right-angle slider (14) are inserted into the driving screw I (11) and can move in the rotating plate (9). Half of the thread of the driving screw I (11) is a right-handed spiral and the other half is a left-handed spiral. When the driving screw I (11) rotates, the right-handed right-angle slider (13) and the left-handed right-angle slider (14) move simultaneously toward the center or simultaneously toward both sides on the driving screw I (11). The second slider screw mechanism (40) includes a ball slider mounting seat (15), two screw brackets (10), a right-handed ball slider (16), a left-handed ball slider (17) and a driving screw II (12). The driving screw II (12) is mounted in the ball slider mounting seat (15) through the two screw brackets (10), and the right-handed ball slider (16) and the left-handed ball slider (17) are inserted into the driving screw II (12). When the driving screw II (12) rotates, the right-handed ball slider (16) and the left-handed ball slider (17) move simultaneously toward the center or simultaneously toward both sides on the driving screw II (12).
2. The device for adjusting the level of a tapered busbar for fitters according to claim 1, characterized in that: A handle (18) is fixedly connected to one end of the driving screw II (12) of the second slider screw mechanism (40), and the handle (18) can drive the driving screw II (12) to rotate.
3. The device for adjusting the level of a tapered busbar for fitters according to claim 1, characterized in that: A bearing cover (7) is further provided between the first slider screw mechanism (30) and the rocking plate (4), and the bearing cover (7) is fixedly connected to the first slider screw mechanism (30); the bearing cover (7) reduces friction between the first slider screw mechanism (30) and the rocking plate (4).
4. A method for adjusting the level of a tapered busbar for a fitter's cabin, using the device for adjusting the level of a tapered busbar for a fitter's cabin as claimed in claim 2, comprising the following steps: The first step is to preliminarily adjust the position of the ball head slider mounting seat (15) in the guide plate (19) according to the total length of the cabin body, buckle the large end face of the conical cabin body (1) on the side surface with the groove of the rotating plate (9), and then insert a hexagonal wrench into the inner hexagon of the end face of the driving screw I (11) to apply torque to move the right-hand right-angle slider (13) and the left-hand right-angle slider (14) away from each other until the inner diameter of the large end of the conical cabin body (1) is slightly squeezed to achieve radial positioning, and finally gently place the small end of the conical cabin body (1) in contact with the ball heads of the right-hand ball head slider (16) and the left-hand ball head slider (17); Step 2: Hold the spirit level with your left hand and place it in the direction of the uppermost busbar of the cabin to observe the spirit level. At the same time, turn the handle (18) with your right hand to apply torque to adjust the distance between the right-hand ball slider (16) and the left-hand ball slider (17) until the spirit level shows level. If the distance between the right-hand ball slider (16) and the left-hand ball slider (17) cannot be adjusted to the limit position and leveling is still not achieved, move the ball slider mounting seat (15) left and right along the groove of the guide plate (19) and turn the handle (18) to adjust the distance between the right-hand ball slider (16) and the left-hand ball slider (17) to achieve the leveling of the conical cabin (1); Step 3: Tighten the fastening screws (21) covering the ball head slider mounting seat (15) on the side of the guide plate (19) to achieve the positioning of the ball head slider mounting seat (15) to prevent it from sliding along the groove. At this point, the busbar of the conical cabin (1) is leveled.
Citation Information
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