A dust removal device for the inner wall of a syringe barrel
By installing an ion air dust removal device on the syringe production line, using mesh transfer and plasma air injection technology, the problem of difficulty in detecting small specifications and small particles in the prior art is solved, and efficient static electricity and dust removal of the inner wall of the syringe is achieved, ensuring safety and production efficiency.
Patent Information
- Application Number
- CN202210916267.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-01
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2042-08-01
AI Technical Summary
Existing syringes are difficult to accurately judge extremely small specifications and small particles through CCD visual equipment, resulting in safety hazards.
The ionic air dust removal device is used to work synchronously through meshing transfer, and the syringe is continuously transferred and dust removal, and the inner wall of the syringe is destatic and dust removal by plasma air jet, and the dust removal time is controlled through the high-point position processing plane.
Effective static and dust removal of the inner wall of the syringe is achieved, ensuring the safety of the syringe, extending the dust removal time, ensuring that foreign matter is completely discharged, preventing secondary contamination, and matching with high-speed roller printing machines.
Smart Images

Figure CN115518954B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of syringes, and in particular to a dust removal device for the inner wall of a syringe barrel. Background Art
[0002] At present, the production process of syringes generally includes the following steps: injection molding → printing → oil injection → assembly → packaging.
[0003] During the entire production process of syringes, including the turnover between processes, foreign matter is easily adsorbed on the inner surface of the syringe. In particular, during the injection molding process before printing, white transparent powder will be adsorbed on the inner wall of the syringe, and the powder is often charged and difficult to fall off automatically under the influence of magnetic field. In addition, the transportation distance from injection molding to printing is long, and foreign matter is often easily adsorbed on the inner wall of the barrel.
[0004] In the syringe industry, the safety caused by foreign matter is mainly to conduct visual inspection of the barrel by CCD visual equipment before assembly. CCD inspection can only be performed on barrels of 20ml and above, and can only detect 50-80% of them, and cannot detect white particles, small particles, and transparent particles at all. It can only work on large foreign matter. Due to visual defects, many manufacturers mainly solve the process of syringe inner wall inspection by naked eye during the production process, which leads to extremely inaccurate inspection and poses a greater safety hazard to the syringe.
[0005] In the prior art, the visual inspection of the cylinder by CCD visual equipment before assembly is difficult to accurately judge small specifications and small particles due to the limitation of vision and the error rate.
[0006] Therefore, in view of this limitation, it is urgently necessary to develop and design a device for removing static electricity and dust from the inner wall of the syringe. The device uses ion wind dust removal to remove static electricity and dust from the inner wall of each syringe, and can collect foreign matter in a centralized manner. Summary of the invention
[0007] The purpose of the present invention is to solve the limitation of the existing syringes that it is difficult to accurately judge extremely small specifications and small particles through CCD visual equipment detection, and to provide a syringe inner wall dust removal device. The dust removal device uses ion wind dust removal to effectively remove static electricity and dust from the inner wall of the syringe, thereby ensuring the safety of the syringe. In addition, the device has a long dust removal time and can have enough time to discharge foreign matter. The discharged foreign matter can be collected in a centralized manner to ensure that there is no secondary pollution, and it can also effectively match the high-speed operation requirements of the roller printing machine.
[0008] The technical solution adopted by the present invention to achieve its invention purpose is: a device for removing dust from the inner wall of a syringe barrel, comprising a feeding mechanism and a dust removal mechanism, wherein the feeding mechanism and the dust removal mechanism adopt a meshing transmission mode to synchronously work to continuously transfer and remove dust from the syringe;
[0009] The feeding mechanism comprises a feeding drive device and a feeding tray assembly driven by the feeding drive device;
[0010] The dust removal mechanism includes a dust removal drive device, an up and down lifting mechanism, an ion air gun mechanism, a press-type valve assembly and a slip ring assembly; an up and down lifting track is arranged in the up and down lifting mechanism, a high point position processing surface is arranged on the up and down lifting track, and the length of the high point position processing surface is used to control the length of the syringe static electricity removal treatment method.
[0011] The device for removing dust from the inner wall of the syringe barrel uses a feeding mechanism and a dust removal mechanism to synchronously work in an engaging transmission manner to continuously transfer and remove dust from the syringe, and controls the duration of the syringe anti-static treatment method through the length of the high point position, thereby achieving effective static electricity removal and dust removal on the inner wall of the syringe, ensuring the safety of the syringe. The device has a long dust removal time and can have enough time to discharge foreign matter. At the same time, the device can operate continuously, realizing continuous transmission of syringes, sequential dust removal, and one-to-one treatment without omissions, thereby ensuring the normal progress of subsequent processes. The main operation is to drive the feed tray assembly to rotate through the feed drive device, and at the same time, the dust removal drive device drives the dust removal mechanism to rotate synchronously and engage with the feed tray assembly, and continuously transmit the syringes to the upper and lower lifting mechanisms in sequence. The upper and lower lifting mechanisms rotate and lift with the dust removal drive device. When lifted to the specified height, the syringes are docked with the ion wind gun mechanism in sequence, and the push-type valve assembly presses the ion wind gun mechanism synchronously. The push-type valve assembly is turned on and sprays ion wind with plasma into the syringe, which quickly removes the charge on the inner wall of the cylinder. The dust on the inner wall is separated from the adsorption force of the charge and is blown out of the cylinder by the wind, thereby realizing the static electricity removal and dust removal operation on the inner wall.
[0012] Preferably, the feed tray assembly includes a feed tray and a feed guard, the feed guard is provided with an inner transmission arc surface, the feed tray is provided with a plurality of meshing transmission grooves and a plurality of inclined arc surfaces, and the inner transmission arc surface cooperates with the meshing transmission groove and the inclined arc surface to realize the transmission of the syringe. The feed tray assembly cooperates with the feed tray through a feed guard with an inner transmission arc surface to realize the transmission of the syringe. Preferably, the feed guard is fixed, the feed tray rotates, and the feed tray is provided with meshing transmission grooves and inclined arc surfaces at intervals along the transmission direction. During the transmission process, the syringe enters the meshing transmission groove from the entrance of the feed tray assembly in the transmission direction, and rotates with the meshing transmission groove. During the rotation process, the syringe cooperates with the inner transmission arc surface, rotates along the inner transmission arc surface, and is sequentially transmitted to the outlet direction of the feed tray assembly, and then is transmitted to the dust removal mechanism.
[0013] Preferably, the meshing conveying grooves are evenly distributed along the circumferential surface of the feed disk, a guide circumferential surface is provided on the circumferential surface of the feed disk between adjacent meshing conveying grooves, the inclined arc surface is provided on the guide circumferential surface, and is butted with the rotating outlet of the meshing conveying groove. The meshing conveying groove cooperates with the inclined arc surface on the guide circumferential surface, so that the syringe is smoothly and effectively conveyed to the dust removal mechanism.
[0014] Preferably, the feed tray includes a tray rotating body, an upper feed tray and a lower feed tray, the upper feed tray and the lower feed tray are respectively arranged at the upper and lower ends of the tray rotating body, and the distance between the upper feed tray and the lower feed tray is less than the height of the syringe; the meshing conveying groove on the upper feed tray and the meshing conveying groove on the lower feed tray are arranged one by one. In order to prevent the syringe from slipping out or shaking during the conveying process, the feed tray is provided with an upper feed tray and a lower feed tray, and the upper and lower limits of the syringe barrel are set by the meshing conveying grooves on the upper feed tray and the lower feed tray.
[0015] Preferably, the upper and lower lifting mechanisms, the ion air gun mechanism and the push-type valve assembly are respectively coaxially arranged with the dust removal drive device and driven by the dust removal drive device to rotate synchronously, the upper and lower lifting mechanisms realize docking and separation with the ion air gun mechanism by gradually lifting and lowering, and the push-type valve assembly realizes push-type conduction of the ion air gun mechanism by synchronous action with the upper and lower lifting mechanisms. Preferably, the upper and lower lifting mechanisms, the ion air gun mechanism and the push-type valve assembly are respectively coaxially arranged with the dust removal drive device and driven by the same to rotate synchronously, which ensures the coordinated connectivity of each action in the entire dust removal process and ensures that each syringe can remove static electricity and dust in an orderly manner.
[0016] Preferably, the up and down lifting mechanism comprises an up and down lifting track, a processing disk coaxially arranged with the up and down lifting track, and a plurality of lifting components movably connected with the processing disk; the up and down lifting track is provided with an ascending inclined track and a descending inclined track, and the two ends of the high point position processing surface are respectively connected with the ascending inclined track and the descending inclined track. The up and down lifting mechanism is provided with an up and down lifting track, a processing disk and a lifting component, and the rotation of the processing disk drives the lifting component to rise and fall along the up and down lifting track, thereby realizing the lifting and lowering of the syringe, and cooperating with the plasma air gun mechanism to realize the removal of static electricity and dust from the inner wall of the syringe. The two ends of the high point position processing surface are respectively connected with the ascending inclined track and the descending inclined track, that is, when the syringe rises through the up and down inclined tracks, it gradually realizes the docking and insertion with the plasma air gun, thereby realizing the removal of static electricity and dust. When the syringe is lifted to the high point position processing surface, static electricity and dust can be continuously removed within the overall length range of the high point position processing surface, so as to realize the dust removal treatment of the inner wall of the whole syringe for a certain period of time, and realize comprehensive removal of static electricity and dust. In the descending inclined track section, static electricity and dust removal will continue for a period of time, thereby extending the dust removal treatment time of the syringe and ensuring the comprehensiveness and cleanliness of the treatment.
[0017] Preferably, the processing disk is connected to a dust removal drive device and is driven to rotate by the dust removal drive device, and a plurality of sliding holes are evenly distributed on the processing disk; the lifting assembly includes a roller assembly matched with the upper and lower lifting rails, a sliding assembly connected with the roller assembly, and a lifting block connected with the sliding assembly; the roller assembly is arranged below the processing disk, the lifting blocks are evenly distributed on the upper disk surface of the processing disk, and the sliding assembly is slidably penetrated inside the sliding hole; a circumferential annular groove is arranged on the outer circumference of the lifting block, the circumferential annular groove is recessed toward the center of the lifting block, the circumferential annular groove divides the lifting block into two upper and lower guide annular surfaces, and an engaging limit groove is opened on the guide annular surface; an intermediate protective member with a matching transmission arc surface is arranged on the outer side of the lifting block. Sliding holes are provided on the processing disk to facilitate the up and down sliding setting of the lifting assembly, and each group of lifting assemblies preferably includes a roller assembly. The roller assembly is to realize the smooth lifting and lowering of the lifting block by cooperating with the upper and lower lifting tracks during the lifting process of the lifting block to avoid friction resistance, and the function of the sliding assembly is to connect the roller assembly and the lifting block, and realize the up and down lifting of the lifting block. The preferred sliding assembly can be a component sliding rod. A circumferential annular groove is provided on the lifting block to realize the division of the lifting block into two upper and lower guide annular surfaces, so that the meshing limit grooves are respectively provided on the two guide annular surfaces to realize the limited transmission of the syringe and the dust removal positioning. At the same time, an intermediate protective piece is provided on the outer side of the meshing limit groove, and the matching transmission arc surface on the intermediate protective piece cooperates with the meshing limit groove to realize the effective transmission of the syringe and prevent it from falling off or unstable.
[0018] Preferably, the ion wind gun mechanism includes a mounting assembly and a plurality of plasma wind processors arranged on the mounting assembly, the mounting assembly is driven to rotate by a dust removal drive device, the plasma wind processor is provided with a plasma wind duct and a plasma wind nozzle for removing static electricity and dust from the syringe, and the plasma wind duct is connected to the plasma wind nozzle by a push-type valve assembly through a push-type control. The plasma wind gun mechanism is arranged to blow plasma wind to the inner wall of the syringe barrel to remove static electricity and dust, therefore, preferably, the ion wind gun mechanism includes a mounting assembly and a plurality of plasma wind processors, and the plasma wind nozzles on the plasma wind processors are extended into the barrel of the syringe to blow plasma wind to remove static electricity and dust. Since the syringe adopts sequential transmission, the conduction of the plasma wind processor adopts a push-type valve assembly to achieve synchronous push-type conduction with the syringe dust removal process, which not only realizes effective static electricity and dust removal of the syringe, but also realizes effective energy saving.
[0019] Preferably, the push-type valve assembly includes a plurality of push-type mechanical valves and valve control bevel blocks. The push-type mechanical valves are arranged one-to-one with the plasma air processors; the valve control bevel blocks are arranged above the push-type valve assembly and correspond to the upper and lower lifting tracks. The push-type valve assembly mainly includes a valve control bevel block and a plurality of push-type mechanism valves. The valve control bevel block is arranged above the upper and lower lifting tracks. When the plasma air nozzle on the plasma air processor begins to be inserted into the inside of the syringe barrel, the corresponding push-type mechanism valve rotates to the bottom of the valve control bevel block and is pressed to conduct, so as to blow plasma air into the syringe barrel to remove static electricity and reduce dust.
[0020] Preferably, the slip ring assembly comprises a slip ring fixing frame and a slip ring, and a gas channel communicating with an external gas source and a push-type valve assembly is arranged inside the slip ring. The slip ring assembly is arranged to avoid the problem of entangled pipelines when connecting the external plasma wind to the push-type control valve. The plasma wind pipeline passes through the inside of the slip ring and is connected to the push-type valve assembly to realize the connection between the external gas and the dust removal mechanism.
[0021] As a preference, a centralized collection device is also included, which can be an oil dust collector or other dust collection device, as long as it can collect the dust blown out from the syringe. The blown foreign matter is absorbed and collected by vacuum to prevent secondary pollution.
[0022] The beneficial effects of the present invention are as follows: the dust removal device for the inner wall of the syringe barrel uses a meshing transmission method to synchronously work with the feeding mechanism and the dust removal mechanism to continuously transfer and remove dust from the syringe, and the length of the high point position is used to control the length of the syringe static removal treatment method, so as to effectively remove static electricity and dust from the inner wall of the syringe, thereby ensuring the safety of the use of the syringe. Moreover, the dust removal time of the device is long, and there is enough time to discharge foreign matter. At the same time, the device can run continuously, realizing the continuous transmission of the syringe, sequential dust removal, one-to-one treatment, no omissions, and ensuring the normal progress of subsequent processes. At the same time, it also realizes the vacuum absorption and collection of the blown foreign matter to prevent secondary pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the dust removal device for the inner wall of the syringe barrel of the present invention;
[0024] Figure 2 It is a top view of the dust removal device for the inner wall of the syringe barrel of the present invention;
[0025] Figure 3 It is a cross-sectional view of the dust removal device for the inner wall of the syringe barrel of the present invention;
[0026] Figure 4 It is a structural schematic diagram of the feeding mechanism and the dust removal mechanism in the present invention;
[0027] Figure 5 It is a partial cross-sectional view of the feeding mechanism and the dust removal mechanism in the present invention;
[0028] Figure 6 It is a schematic diagram of the structure of the drive disc, the mounting assembly, etc., in cooperation with the output shaft of the feed drive motor in the present invention;
[0029] Figure 7 It is a structural schematic diagram of the cooperation between the feeding mechanism and the upper and lower lifting mechanisms in the present invention;
[0030] Figure 8 is a top view of the feed tray assembly of the present invention;
[0031] Fig. 9 This is a schematic diagram of the structure of the feed tray and the lifting block in the present invention;
[0032] In the figure: 1. Frame, 2. Feeding mechanism, 3. Dust removal mechanism, 4. External frame,
[0033] 5. Feed drive device, 51. Feed drive motor, 52. Feed drive bearing seat, 53. Feed drive motor output shaft,
[0034] 6. Feed tray assembly, 61. Feed tray, 610. Disk rotating body, 611. Upper feed tray, 612. Lower feed tray, 613. Engaging conveying groove, 614. Guide circumferential surface, 62. Feed guard, 620. Feed column, 621. Feed guard plate, 622. Inner transmission arc surface, 623. Feed docking structure, 624. Discharge docking structure,
[0035] 7. Dust removal drive device, 71. Output shaft,
[0036] 8. Up and down lifting mechanism,
[0037] 9. Ion wind gun mechanism, 91. Mounting assembly, 92. Plasma wind processor, 910. Ion wind mounting plate, 911. Fixing ring, 912. Ion wind power supply plate, 9101. Mounting slot, 9121. Power supply plate column, 921. Plasma wind power supply, 922. Plasma wind processor body, 923. Plasma wind nozzle, 924. Plasma air duct,
[0038] 10. Push-type valve assembly, 101. Push-type mechanical valve, 102. Valve control inclined block, 103. Pull rod, 104. Fixed ring, 105. Long column,
[0039] 11. Slip ring assembly, 110. Slip ring fixing frame, 111. Slip ring, 112. Gas channel,
[0040] 12. Up and down lifting track, 121. Annular track body, 122. Ascending inclined track, 123. Descending inclined track, 124. Limiting surface,
[0041] 13. Processing plane at high point position,
[0042] 14. Processing plate, 141. Sliding hole, 142. Inner sliding hole, 143. Outer sliding hole, 144. Sliding sleeve,
[0043] 15. lifting assembly, 151. roller assembly, 152. sliding assembly, 153. lifting block, 1510. roller, 1511. connecting block, 1512. connecting hole, 1530. circumferential ring groove, 1531. guide ring surface, 1532. meshing limit groove,
[0044] 16. Gear meshing transmission,
[0045] 17, matching seat, 171, matching seat body, 172, upper connecting flange, 173, lower connecting flange,
[0046] 18. Intermediate protection assembly, 181. Intermediate protection column, 182. Intermediate protection plate,
[0047] 19, lifting guard plate, 191, rising section guard plate, 192, high point guard plate, 193, descending section guard plate,
[0048] 20. Exit guard plate, 21. Exit guard plate column, 22. Exit slide, 23. Dust collection device, 24. Separation outlet, 25. Injector, 26. Universal wheel assembly. DETAILED DESCRIPTION
[0049] The various aspects of the present invention are described in detail below through specific embodiments in conjunction with the accompanying drawings.
[0050] Embodiment 1:
[0051] In Figure 1, Figure 2 In the embodiment shown, a dust removal device for the inner wall of a syringe barrel is used in the production process of syringes to remove static electricity and dust from the inner wall of the syringe after injection molding to ensure the safety of the syringe. The syringe after static electricity and dust removal enters the next process for printing, and the syringe can also be dusted through the device after printing is completed, and then enter the oil injection process.
[0052] The dust removal device includes a frame 1, on which a feeding mechanism 2 and a dust removal mechanism 3 are arranged. The feeding mechanism 2 and the dust removal mechanism 3 adopt a meshing transmission mode to work synchronously to continuously transfer and remove dust from the syringe. The meshing transmission mode can be through gear meshing transmission, synchronous wheel external meshing transmission, sprocket transmission and other modes to achieve continuous feeding, static electricity removal and dedusting operations of the syringe. In this embodiment, a gear meshing transmission mode is adopted, which adopts a traditional gear meshing mode, and the feeding mechanism 2 and the dust removal mechanism 3 both adopt a gear meshing transmission 16. A universal wheel assembly 26 is also provided at the lower part of the frame to facilitate the overall movement of the device, so as to facilitate the use of different processes in the production line as needed.
[0053] An external frame 4 is also provided on the frame outside the dust removal mechanism 3, and a protective plate or protective glass can be provided on the external frame 4, so that the syringe can be de-staticized and dusted in a closed environment to maintain a good working environment. The dust removal device uses ion wind dust removal to remove static electricity from the inner wall of each syringe, remove dust at the same time, and collect foreign matter in a centralized manner to prevent secondary pollution.
[0054] In this embodiment, a device for removing dust from the inner wall of a syringe barrel includes: a feeding mechanism 2 and a dust removal mechanism 3, wherein the feeding mechanism 2 and the dust removal mechanism 3 work synchronously in a meshing transmission mode to continuously transfer and remove dust from the syringe;
[0055] like Figure 3As shown, the feeding mechanism 2 includes a feeding drive device 5 and a feeding tray assembly 6 driven by the feeding drive device 5;
[0056] The dust removal mechanism 3 includes a dust removal drive device 7, an up-and-down lifting mechanism 8, an ion air gun mechanism 9, a press valve assembly 10 and a slip ring assembly 11; an up-and-down lifting track 12 is provided in the up-and-down lifting mechanism 9, and a high point position processing surface 13 (see Figure 1 , Figure 6 ), and the length of the syringe static electricity removal treatment time is controlled by processing the surface 13 at the high point position.
[0057] The feed drive device 5 includes a feed drive motor 51 and a feed drive bearing seat 52. The feed drive motor 51 is arranged inside the frame 1, and the feed drive motor output shaft 53 extends out of the frame table and cooperates with the feed drive bearing seat 52. The feed drive bearing seat 52 is fixed on the frame table. The feed drive motor output shaft 53 rotates with the feed drive bearing seat 52 through a bearing and drives the feed tray assembly 6 thereon to rotate.
[0058] like Figure 7 , Figure 8 As shown, the feed tray assembly 6 includes a feed tray 61 and a feed protection member 62 that cooperates with the feed tray 61 to realize feeding. Fig. 9 As shown, the feed tray 61 includes a tray rotating body 610, an upper feed tray 611 and a lower feed tray 612. The tray rotating body 610 cooperates with the output shaft 53 of the feed drive motor and is driven to rotate by the feed drive motor 51 to realize the sequential transmission of the syringe. The upper feed tray 611 and the lower feed tray 612 are arranged correspondingly up and down. A plurality of meshing transmission grooves 613 matching the outer diameter of the syringe are evenly distributed on the circumferential surfaces of the upper feed tray 611 and the lower feed tray 612. A guide circumferential surface 614 is arranged on the feed tray surface between adjacent meshing transmission grooves 613. The guide circumferential surface 614 is an inclined arc surface to ensure that the syringe is smoothly transmitted from the inside of the meshing transmission groove 613 during the transmission process. The spacing between the upper feed tray 611 and the lower feed tray 612 is less than the height of the syringe.
[0059] like Figure 7 , Figure 8As shown, the feed guard 62 includes a feed column 620 and a feed guard plate 621. One end of the feed column 620 is fixed on the frame table. The feed guard plate 621 is arranged at the upper end of the feed column 620 and corresponds to the upper feed tray. The thickness of the feed guard plate 621 is the same as that of the upper feed tray 611, and the upper plate surface of the feed guard plate and the upper plate surface of the upper feed tray are in the same plane. The feed guard plate 621 is semi-enclosed and arranged outside the upper feed tray 611 in an arc shape. A transmission gap is arranged between the inner transmission arc surface 622 of the feed guard plate 621 and the outer circumference of the upper feed tray. The two arc end surfaces of the feed guard plate 621 are respectively provided with a feed docking structure 623 and a discharge docking structure 624.
[0060] like Figure 3 As shown, the dust removal mechanism includes a dust removal drive device 7, an up and down lifting mechanism 8, an ion air gun mechanism 9, a pressing valve assembly 10, and a slip ring assembly 11.
[0061] The dust removal drive device 7 can be a drive motor assembly or other commonly used drive devices. In this embodiment, the dust removal drive device 7 adopts a dust removal drive motor, such as Figure 2 As shown, the output shaft 71 of the dust removal driving motor 7 is vertically arranged upward and passes through the upper and lower lifting mechanism 8, the ion air gun mechanism 9, and the pressing valve assembly 10. Figure 6 As shown, the slip ring assembly 11 includes a slip ring fixing frame 110 and a slip ring 111. The slip ring fixing frame is connected to the output shaft 71 of the dust removal drive motor, and the slip ring 111 is slidably arranged in the slip ring fixing frame 110. A gas channel 112 connected to an external gas source and a push-type valve assembly is arranged inside the slip ring 111. The gas channel can be an air pipe or a channel directly arranged inside the slip ring, as long as the protective gas can enter from the upper end of the slip ring and be output from the lower end to enter the push-type valve assembly. The setting of the slip ring assembly can ensure the connectivity of the gas path, and will not affect the rotation of the dust removal drive device, and will not cause the problem of pipeline entanglement.
[0062] like Figure 5 As shown, the up-and-down lifting mechanism 8 mainly includes an up-and-down lifting rail 12 arranged on the frame table, a processing tray 14 arranged coaxially with the up-and-down lifting rail 12, and a plurality of lifting components 15 movably connected to the processing tray 14 up and down.
[0063] like Figure 6 As shown, the up and down lifting track 12 includes an integrally arranged annular track body 121 and an ascending inclined track 122 and a descending inclined track 123 arranged on the annular track body 121, a limited position surface 124 is arranged on the track surface of the ascending inclined track 122 and the descending inclined track 123, and a high point position processing surface 13 is arranged at the connection between the ascending inclined track 122 and the descending inclined track 123, and the length of the high point position processing surface 13 is greater than the length of the limiting surface, so that the processing time of the syringe electrostatic dust removal can be controlled.
[0064] like Figure 6 As shown, the processing disk 14 is fixedly connected to the dust removal drive device 7 through a matching seat 17 and is driven to rotate by the dust removal drive device 7. A plurality of sliding holes 141 are evenly distributed along the circumferential direction on the processing disk 14. The sliding holes 141 include an inner sliding hole 142 and an outer sliding hole 143. Sliding sleeves 144 are respectively arranged inside the inner sliding hole 142 and the outer sliding hole 143. The sliding sleeves are used to achieve sliding cooperation with the sliding assembly.
[0065] like Figure 7 As shown, each lifting assembly 15 includes a roller assembly 151, a sliding assembly 152 and a lifting block 153 that cooperate with the upper and lower lifting rails. Figure 4 , Figure 5 As shown, the roller assembly 151 includes a pair of rollers 1510 connected by a connecting shaft 154, and a connecting block 1511 arranged on the connecting shaft 154 and fixed between the two rollers. The connecting block 1511 is arranged in an L-shaped structure, including a vertical connecting edge and a horizontal connecting edge. The vertical connection is connected to the connecting shaft 154, and two connecting holes 1512 are arranged on the horizontal connecting edge corresponding to the sliding holes on the processing disk. The sliding assembly 152 includes two parallel sliding rods, the lower ends of the sliding rods are fixed inside the connecting holes, and the upper ends of the sliding rods are fixed inside the connecting holes. It passes through the sliding hole on the processing disk and is fixedly connected to the lower end surface of the lifting block, and drives the lifting block to move up and down in the vertical direction, so that it can realize the contact with the processing disk surface and gradually move away from the processing disk surface. When the roller assembly rotates with the processing disk to the high point processing surface 13, the distance between the lower surface of the lifting block 153 and the processing disk surface is the largest. When the lifting block 153 rotates from the high point processing surface 13 to the descending track surface, the distance between the lifting block 153 and the processing disk surface gradually decreases, and finally contacts with the processing disk surface.
[0066] like Fig. 9 As shown, the lifting block 153 is preferably made of nylon, but can also be made of polyester, etc. The lifting block 153 is coaxially arranged with the processing disk 14, and a plurality of lifting blocks 153 are enclosed to form a lifting ring. The lifting ring moves in sequence during the lifting process to form a cyclic floating curved surface structure. An active gap is arranged between two adjacent lifting blocks 153. A circumferential annular groove 1530 is arranged on the outer circumference of the lifting block 153. The circumferential annular groove 1530 is concavely arranged toward the center of the lifting block. The circumferential annular groove 1530 divides the lifting block 153 into two upper and lower guide annular surfaces 1531. An engaging limit groove 1532 is provided on the guide annular surface 1531. The height between the engaging limit grooves 1532 between the upper and lower guide annular surfaces 1531 is less than the height of the syringe. The engaging limit groove 1532 and the engaging transmission groove 613 both match the outer diameter of the syringe.
[0067] The horizontal plane when the lifting block 153 contacts the surface of the processing tray 14 is in the same horizontal plane as the horizontal plane of the surface of the feeding tray 61 .
[0068] A transfer gap is provided between the guide ring surface 1531 of the lifting block at the transfer point between the feed tray 61 and the processing tray 14 and the circumferential surface of the feed tray 61 to ensure that the syringe can be smoothly transferred from the feed tray to the lifting block on the processing tray and continued to rotate and transfer through the processing tray.
[0069] like Figure 4 As shown, an intermediate protective member 18 is arranged on the outer side of the lifting block 153 at the transition point between the feed tray 61 and the processing tray 14. The intermediate protective member 18 includes an intermediate protective member column 181 and an intermediate protective plate 182 arranged on the upper end of the intermediate protective member column 181. The intermediate protective plate 182 is arranged in an arc-shaped ring on the outer side of the outer circumference of the lifting block 153 and an intermediate transfer gap is arranged between the outer circumference of the lifting block. A matching transmission arc surface is arranged on the inner side of the intermediate protective plate 182.
[0070] like Figure 4 As shown, a lifting guard plate 19 is arranged on the outer side of the lifting block 153 above the ascending inclined track 122 and the descending inclined track 123. The lifting guard plate 19 is arranged to cooperate with the lifting process of the lifting block. The main purpose is to protect the syringe so that the syringe can rotate along the lifting guard plate without falling off during the lifting process of the lifting block. The lifting guard plate 19 specifically includes an ascending section guard plate 191, a high point guard plate 192 and a descending section guard plate 193.
[0071] like Figure 5 As shown, the matching seat 17 includes a matching seat body 171, an upper connecting flange 172 and a lower connecting flange 173, and the lower connecting flange 173 is fixedly connected to the processing plate 14. The upper connecting flange 172 is connected to the ion air gun mechanism 9.
[0072] like Figure 4 , Figure 5 As shown, the ion wind gun mechanism 9 includes a mounting assembly 91 and a plurality of plasma wind processors 92. The mounting assembly 91 includes an ion wind mounting plate 910, a fixing ring 911 and an ion wind power supply plate 912, wherein the ion wind mounting plate 910 is fixedly connected to the upper connecting flange 172, and the fixing ring 911 is arranged on the ion wind mounting plate 910 and is arranged coaxially with the ion wind mounting plate 910. A plurality of mounting grooves 9101 are evenly distributed on the outer circumference of the ion wind mounting plate 910, and the mounting grooves 9101 are connected from the upper disk surface of the ion wind mounting plate 810 to the lower disk surface of the ion wind mounting plate 910. The ion wind power supply plate 912 is fixed on the top of the fixing ring 911 by a plurality of power supply plate columns 9121, the lower end of the power supply plate column 9121 is fixed on the upper ring surface of the fixing ring 911, and the ion wind power supply plate 912 is fixed on the upper end of the power supply plate column 9121.
[0073] like Figure 4 , Figure 5 As shown, the plasma wind processor 92 includes a plasma wind power supply 921, a plasma wind processor body 922, a plasma wind nozzle 923 and a plasma wind duct 924. The plasma wind power supply 921 is evenly distributed on the upper and lower disk surfaces of the plasma wind power supply disk 912, and is electrically connected to the plasma wind processor body 922. The plasma wind processor body 922 is arranged inside the mounting groove 9101 and is fixedly connected to the fixing ring 911 and the mounting groove 9101 respectively. The plasma wind nozzle 923 is vertically arranged on the plasma wind processor body 922 and extends toward the lifting block 153, and is coaxially arranged with the engagement limit groove 1532 on the lifting block 153. The plasma wind duct 924 is arranged on the plasma wind processor body 922 above the plasma wind nozzle 923, and is connected to the plasma wind nozzle 923.
[0074] like Figure 4 As shown, the push-type valve assembly 10 includes a plurality of push-type mechanical valves 101 and a valve control inclined block 102. The push-type mechanical valves 101 are evenly distributed on the circumferential surface of the ion wind power source disk 912. The valve control inclined block 102 is fixed to the lower plate surface of a fixing ring 104 through two tie rods 103 (see Figure 5 ),like Figure 1 As shown, the fixing ring 104 is arranged on the frame table through a plurality of long columns 105. The valve control inclined block is arranged correspondingly to the upper and lower lifting tracks.
[0075] The push-type mechanical valve in this embodiment is arranged in a one-to-one correspondence with the plasma wind processor and the up and down lifting mechanism.
[0076] like Figure 2 , Figure 4 As shown, an exit guard plate 20 is arranged on the outside of the lifting block corresponding to the low point of the descending inclined track. The exit guard plate 20 is fixed on the frame table through an exit guard plate column 21, and an exit slide 22 is arranged obliquely at the joint with the exit guard plate 20.
[0077] like Figure 2 , Figure 3 As shown, a dust collection device 23 is also provided on the frame table outside the up and down lifting mechanism. The dust collection device 23 is connected to an external oil mist separator through a separation outlet 24 provided at the upper end of the frame to achieve oil mist separation treatment of the collected foreign matter.
[0078] The working principle of the dust removal device for the inner wall of the syringe barrel is as follows: the feed drive device drives the feed disk to rotate, and the syringes are sequentially transferred to the processing disk. The processing disk is driven by the division drive motor to continuously operate. The several lifting mechanisms on the processing disk perform lifting movements during the rotation process, lifting the syringe 25, and the plasma wind nozzle 923 penetrates into the inner wall of the syringe barrel. When at a specified height, the valve control inclined block 102 presses the push-type mechanical valve 101, and the push-type mechanical valve 101 moves and connects to the air. One end of the push-type mechanical valve 101 is connected to the slip ring 111, and the other end is connected to the plasma wind processor body 922. When the push-type mechanical valve 101 is connected, the plasma wind nozzle 923 sprays ion wind with plasma into the barrel of the syringe, quickly removes the charge on the inner wall of the barrel, and the dust on the inner wall is blown out of the barrel by the wind after being separated from the adsorption force of the charge. The blown foreign matter is absorbed and collected by vacuum to prevent secondary pollution, thereby realizing dust removal treatment on the inner wall of the syringe.
[0079] The inner wall dust removal device of the syringe barrel adopts the ion wind dust removal method to remove static electricity from the inner wall of each syringe and blow foreign matter out of the barrel. The length of the syringe static removal treatment method can be controlled by lifting the high point position on the track 12 up and down to process the surface 13, which can extend the treatment time and ensure sufficient treatment time. At the same time, the equipment can run continuously, and the processing speed can match the entire assembly line. At the same time, the syringes are processed one-to-one without omissions. It is guaranteed to keep up with the production capacity requirements of subsequent printing or the production capacity requirements of subsequent injection.
[0080] It should be noted that the above embodiments are only for explaining the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the scope of the present invention, and these changes and improvements fall within the scope of the invention claimed for protection. Based on the embodiments described in the present invention, all other embodiments obtained by ordinary technicians in this field on the basis of the technical solution of the present application without making creative work should fall within the scope of protection of the present invention.
Claims
1. A dust removal device for the inner wall of a syringe barrel, characterized in that include: It comprises a feeding mechanism (2) and a dust removal mechanism (3), wherein the feeding mechanism (2) and the dust removal mechanism (3) work synchronously in a meshing transmission mode to continuously transfer and remove dust from the syringe; The feeding mechanism (2) comprises a feeding drive device (5) and a feeding tray assembly (6) driven by the feeding drive device (5); The dust removal mechanism (3) comprises a dust removal drive device (7), an up-and-down lifting mechanism (8), an ion air gun mechanism (9), a press-type valve assembly (10) and a slip ring assembly (11); an up-and-down lifting track (12) is provided in the up-and-down lifting mechanism (8), a high point position processing surface (13) is provided on the up-and-down lifting track (12), and the length of the high point position processing surface (13) is used to control the duration of the syringe static electricity removal treatment method; The up-and-down lifting mechanism includes an up-and-down lifting track, a processing tray and a lifting assembly. The rotation of the processing tray drives the lifting assembly to move up and down along the up-and-down lifting track. Each lifting assembly includes a roller assembly, a sliding assembly and a lifting block that cooperate with the upper and lower lifting rails. A circumferential annular groove is provided on the lifting block to divide the lifting block into two upper and lower guide annular surfaces, so that meshing limit grooves are respectively provided on the two guide annular surfaces; The ion wind gun mechanism includes a mounting assembly and a plurality of plasma wind processors.
2. The dust removal device for the inner wall of the syringe barrel according to claim 1, characterized in that: The feed tray assembly (6) comprises a feed tray (61) and a feed protection member (62); the feed protection member (62) is provided with an inner transmission arc surface (622); the feed tray (61) is provided with a plurality of meshing transmission grooves (613) and a plurality of inclined arc surfaces; the inner transmission arc surface (622) cooperates with the meshing transmission grooves (613) and the inclined arc surfaces to realize the transmission of the syringe.
3. The dust removal device for the inner wall of the syringe barrel according to claim 2, characterized in that: The meshing conveying grooves (613) are evenly distributed along the circumferential surface of the feed disc (61), and a guide circumferential surface (614) is provided on the circumferential surface of the feed disc between adjacent meshing conveying grooves (613). The inclined arc surface is provided on the guide circumferential surface and docks with the rotating outlet of the meshing conveying groove (613).
4. The dust removal device for the inner wall of the syringe barrel according to claim 2, characterized in that: The feed tray (61) comprises a tray rotating body (610), an upper feed tray (611) and a lower feed tray (612); the upper feed tray (611) and the lower feed tray (612) are respectively arranged at the upper and lower ends of the tray rotating body (610); the distance between the upper feed tray (611) and the lower feed tray (612) is smaller than the height of the syringe; the meshing conveying groove on the upper feed tray (611) and the meshing conveying groove on the lower feed tray (612) are arranged one by one in the upper and lower directions.
5. The dust removal device for the inner wall of the syringe barrel according to any one of claims 1 to 4, characterized in that: The upper and lower lifting mechanism (8), the ion air gun mechanism (9) and the push-type valve assembly (10) are respectively arranged coaxially with the dust removal drive device (7) and are driven by the dust removal drive device (7) to rotate synchronously. The upper and lower lifting mechanism (8) realizes docking and separation with the ion air gun mechanism (9) through gradual lifting and lowering actions. The push-type valve assembly (10) and the upper and lower lifting mechanism (8) synchronize their actions to realize push-type conduction of the ion air gun mechanism (9).
6. The dust removal device for the inner wall of the syringe barrel according to claim 5, characterized in that: The up-and-down lifting mechanism (8) comprises an up-and-down lifting track (12), a processing disk (14) coaxially arranged with the up-and-down lifting track (12), and a plurality of lifting components (15) movably connected to the processing disk (14) up and down; an ascending inclined track (122) and a descending inclined track (123) are arranged on the up-and-down lifting track (12), and the two ends of the high point position processing surface (13) are respectively connected to the ascending inclined track (122) and the descending inclined track (123).
7. The dust removal device for the inner wall of the syringe barrel according to claim 5, characterized in that: The processing disk (14) is connected to the dust removal drive device (7) and is driven to rotate by the dust removal drive device (7); a plurality of sliding holes (141) are evenly distributed on the processing disk (14); the lifting component (15) comprises a roller component (151) matched with the upper and lower lifting rails (12), a sliding component (152) connected to the roller component (151), and a lifting block (153) connected to the sliding component (152); the roller component (151) is arranged below the processing disk (14); the lifting blocks (153) are evenly distributed on the upper disk surface of the processing disk (14); the sliding component (152) is slidably penetrated inside the sliding hole (141); the circumferential annular groove (1530) is concavely arranged in the direction of the center of the lifting block; and an intermediate protective member (18) with a matching transmission arc surface is arranged on the outer side of the lifting block (153).
8. The dust removal device for the inner wall of the syringe barrel according to claim 5, characterized in that: The ion air gun mechanism (9) comprises a mounting assembly (91) and a plurality of plasma air processors (92) arranged on the mounting assembly (91); the mounting assembly (91) is driven to rotate by a dust removal drive device (7); the plasma air processor (92) is provided with a plasma air duct (924) and a plasma air nozzle (923) for removing static electricity and dust from the syringe; the plasma air duct (924) is connected to the plasma air nozzle (923) by a push-type control of a push-type valve assembly (10).
9. The dust removal device for the inner wall of the syringe barrel according to claim 8, characterized in that: The push-type valve assembly (10) comprises a plurality of push-type mechanical valves (101) and valve control bevel blocks (102); the push-type mechanical valves (101) are arranged in a one-to-one correspondence with the plasma wind processors (92); the valve control bevel blocks (102) are arranged above the push-type valve assembly and in a vertical correspondence with the upper and lower lifting rails (12).
10. The device for removing dust from the inner wall of a syringe barrel according to any one of claims 1 to 4, characterized in that: The slip ring assembly (11) comprises a slip ring fixing frame (110) and a slip ring (111), and a gas channel (112) communicating with an external gas source and the push-type valve assembly (10) is provided inside the slip ring (111).
Citation Information
Patent Citations
Dust removal device for inner wall of syringe barrel
CN218079501U