Tundish temperature early warning method, device, equipment and readable storage medium
By installing a temperature measuring resistance thermometer and an infrared thermal imager in the impact zone of the tundish, the problem of difficult temperature detection in the narrow area of the tundish was solved, comprehensive detection and early warning of the tundish temperature was achieved, and the frequency of steel leakage accidents was reduced.
Patent Information
- Application Number
- CN202211286877.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-20
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2042-10-20
AI Technical Summary
Existing technologies are unable to effectively detect and warn the temperature in the narrow area of the tundish, resulting in frequent steel leakage accidents.
A temperature measuring resistance thermometer is used to obtain the temperature data of the impact zone of the tundish and compare it with the preset warning temperature threshold. When the temperature exceeds the threshold, an early warning is issued. Combined with an infrared thermal imager to monitor the temperature of the non-impact zone, comprehensive detection and early warning of the tundish temperature are achieved.
It realizes real-time monitoring and early warning of the temperature in the impact zone and non-impact zone of the tundish, reduces the occurrence of steel leakage accidents, replaces damaged tundishes in time, and improves production safety.
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Figure CN115519111B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of tundish temperature detection, and in particular to a tundish temperature early warning method, device, equipment, and readable storage medium. Background Art
[0002] Currently, tundish temperature monitoring primarily relies on temperature guns, making it impossible to measure the temperature in the narrow area where the tundish is located. For example, in a 10-machine, 10-stream continuous casting machine with two connected tundish impactors, the area between the two tundishes is too small to measure with a temperature gun, making it very prone to breakouts. Consequently, existing technology is unable to measure the narrow area (impact zone) where the tundish is located. Consequently, when the temperature in the impact zone is too high, a timely warning cannot be issued, significantly increasing the frequency of breakouts. Summary of the Invention
[0003] In view of this, the purpose of the present invention is to provide a tundish temperature early warning method, device, equipment, and readable storage medium, which solves the problem in the prior art that the temperature of the tundish impact zone cannot be detected and warned.
[0004] To solve the above technical problems, the present invention provides a tundish temperature early warning method, comprising:
[0005] Acquiring temperature data of the impact zone of the tundish collected by a temperature measuring thermal resistance transmitter; wherein the temperature measuring thermal resistance transmitter is a temperature measuring device provided in the impact zone of the tundish;
[0006] Get the preset warning temperature threshold;
[0007] The temperature data is compared with the preset warning temperature threshold, and when it is determined that the temperature data exceeds the preset warning temperature threshold, an early warning is issued.
[0008] Optionally, the step of obtaining the temperature data of the impact zone of the tundish collected by a temperature measuring resistance thermometer includes:
[0009] The temperature data of the impact zone of the tundish collected by the temperature measuring thermal resistance transmitter is obtained; wherein the temperature measuring thermal resistance transmitter is installed at the joint of the two tundishes and the bottom of the two tundishes.
[0010] Optionally, when it is determined that the temperature data exceeds the preset warning temperature threshold, issuing a warning includes:
[0011] When it is determined that the temperature data exceeds the preset warning temperature threshold and the duration exceeds the preset time threshold, an early warning is issued and casting is stopped.
[0012] Optionally, the tundish temperature early warning method further includes:
[0013] After the casting is completed, detecting the damage degree of the impact zone of the tundish according to the temperature data;
[0014] When the damage degree reaches a preset replacement state, the tundish is replaced.
[0015] Optionally, the step of obtaining the temperature data of the impact zone of the tundish collected by a temperature measuring resistance thermometer includes:
[0016] The temperature data of the impact zone of the tundish collected by the temperature measuring thermal resistance transmitter is acquired in real time.
[0017] Optionally, the tundish temperature early warning method further includes:
[0018] Acquiring non-impact zone temperature data corresponding to the non-impact zone of the tundish collected by an infrared thermal imager; wherein the infrared thermal imager is placed around the tundish;
[0019] Determine whether to issue a non-impact area warning according to the non-impact area temperature data.
[0020] Optionally, determining whether to perform a non-shock zone warning according to the non-shock zone temperature data includes:
[0021] When the temperature data of the non-impact area exceeds a preset rising speed threshold, the non-impact area warning is performed; wherein the temperature data of the non-impact area is the temperature rising speed.
[0022] The present invention also provides a tundish temperature early warning device, comprising:
[0023] The tundish impact zone temperature acquisition module is used to obtain the temperature data of the tundish impact zone collected by the temperature measuring thermal resistance transmitter; wherein the temperature measuring thermal resistance transmitter is a temperature measuring device set in the tundish impact zone;
[0024] A preset warning temperature threshold acquisition module is used to obtain the preset warning temperature threshold;
[0025] The early warning module is used to compare the temperature data with the preset early warning temperature threshold, and issue an early warning when it is determined that the temperature data exceeds the preset early warning temperature threshold.
[0026] The present invention also provides a tundish temperature early warning device, comprising:
[0027] memory for storing computer programs;
[0028] The processor is used to execute the computer program to implement the steps of the above-mentioned tundish temperature early warning method.
[0029] The present invention also provides a readable storage medium for storing a computer program, wherein the computer program implements the above-mentioned tundish temperature early warning method when executed by a processor.
[0030] As can be seen, the present invention obtains temperature data of the tundish impact zone collected by a temperature-measuring thermal resistor transmitter; wherein the temperature-measuring thermal resistor transmitter is a temperature measuring device installed in the tundish impact zone; obtains a preset warning temperature threshold; compares the temperature data with the preset warning temperature threshold, and issues a warning when it is determined that the temperature data exceeds the preset warning temperature threshold. The present invention obtains temperature data of the tundish impact zone through a temperature-measuring thermal resistor transmitter that can be installed in the tundish, and then determines whether to issue a warning based on the preset warning temperature threshold and the temperature data. Compared with the existing technology that cannot detect and issue a warning for the temperature of the tundish impact zone, the present invention can obtain the temperature of the tundish impact zone through a temperature-measuring thermal resistor, so that the temperature of the tundish impact zone can be detected, thereby achieving a warning for the temperature of the tundish impact zone.
[0031] In addition, the present invention also provides a tundish temperature detection device, equipment and readable storage medium, which also have the above-mentioned beneficial effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.
[0033] Figure 1 A flow chart of a tundish temperature early warning method provided by an embodiment of the present invention;
[0034] Figure 2 A flowchart illustrating a method for early warning of tundish temperature provided by an embodiment of the present invention;
[0035] Figure 3 An online monitoring arrangement diagram of a double tundish non-impact zone provided by an embodiment of the present invention;
[0036] Figure 4 A schematic diagram of a fixed-point temperature measurement thermal resistance transmitter provided by an embodiment of the present invention;
[0037] Figure 5 A schematic structural diagram of a tundish temperature early warning device provided by an embodiment of the present invention;
[0038] Figure 6 A schematic structural diagram of a tundish temperature early warning device provided in an embodiment of the present invention. DETAILED DESCRIPTION
[0039] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0040] Please refer to Figure 1 , Figure 1 This is a flow chart of a tundish temperature early warning method provided by an embodiment of the present invention. The method may include:
[0041] S100, obtaining temperature data of the impact zone of the tundish collected by a temperature measuring thermal resistor transmitter; wherein the temperature measuring thermal resistor transmitter is a temperature measuring device arranged in the impact zone of the tundish.
[0042] The temperature-measuring RTD transmitter in this embodiment consists of a reference unit, an R / V conversion unit, a linear circuit, reverse polarity protection, current limiting protection, and a V / I conversion unit. After the RTD signal is converted and amplified, a linear circuit compensates for the nonlinear relationship between temperature and resistance. After passing through the V / I conversion circuit, a constant current signal of 4-20 mA is output that is linearly related to the measured temperature. This embodiment uses the RTD transmitter to obtain temperature data from the tundish impact zone. This embodiment does not limit the specific type of temperature data. For example, the temperature data can be a specific temperature value or the rate of temperature rise. This embodiment does not limit the specific location of the tundish impact zone; the data only need to be located at the tundish impact zone. For example, the tundish impact zone can be the junction of the two tundishes in a 10-machine, 10-stream continuous casting machine; or the bottom of the tundish in a 6-machine, 6-stream continuous casting machine; or the junction and bottom of the two tundishes in a 10-machine, 10-stream continuous casting machine. The temperature-measuring RTD transmitter in this embodiment is located in the tundish impact zone. This embodiment does not limit the specific installation method of the temperature measuring thermal resistor transmitter in the tundish impact zone. For example, the temperature measuring thermal resistor transmitter can be drilled and installed in the tundish impact zone, or the temperature measuring thermal resistor transmitter can be clipped into the tundish impact zone.
[0043] S101, obtaining a preset warning temperature threshold.
[0044] This embodiment does not limit the specific value of the preset warning temperature threshold, as long as it can detect that the temperature in the impact zone of the tundish is too high. For example, the preset warning temperature threshold may be 320°C, 321°C, or 322°C.
[0045] S102: Compare the temperature data with a preset warning temperature threshold, and issue a warning when it is determined that the temperature data exceeds the preset warning temperature threshold.
[0046] This embodiment compares the temperature data collected by a temperature-measuring resistance thermometer (RTM) in the impact zone of the tundish with a preset warning temperature threshold. If the temperature data exceeds the preset warning temperature threshold, an early warning is issued. This embodiment does not limit the specific actions performed when the temperature data does not exceed the preset warning temperature threshold. For example, if the temperature data does not exceed the preset temperature threshold, no display is displayed. Alternatively, if the temperature data does not exceed the preset temperature threshold, a normal prompt message is displayed.
[0047] Furthermore, in order to fully obtain the temperature of the impact zone of the tundish, the temperature data of the impact zone of the tundish collected by the temperature measuring resistance thermometer may include:
[0048] The temperature data of the impact zone of the tundish collected by the temperature measuring thermal resistance transmitter is obtained; wherein the temperature measuring thermal resistance transmitter is installed at the joint of the two tundishes and the bottom of the two tundishes.
[0049] In this embodiment, the temperature-measuring RTD transmitters are installed at the two intermediate joints and at the bottoms of the two tundishes. By designating the area with the smallest separation between the tundishes—the joints and the bottoms—as the intermediate impact zone, and installing the RTD transmitters there, this embodiment provides more comprehensive and robust temperature data, thereby enabling comprehensive monitoring of the non-impact zone. This embodiment does not limit the specific number of RTD transmitters. For example, six, ten, or even twelve RTD transmitters may be used.
[0050] Furthermore, in order to reduce the impact caused by excessive temperature, when it is determined that the temperature data exceeds the preset warning temperature threshold, issuing a warning may include:
[0051] When it is determined that the temperature data exceeds the preset warning temperature threshold and the duration exceeds the preset time threshold, an early warning is issued and casting is stopped.
[0052] In order to reduce the impact of excessive temperature, this embodiment determines that when the temperature data exceeds the preset warning temperature threshold and the duration exceeds the preset time threshold, an early warning is issued and casting is stopped, thereby reducing the temperature of the tundish from being continuously too high. This embodiment does not limit the specific value of the early warning temperature threshold. For example, the preset early warning temperature threshold can be 320°C, or the preset early warning temperature threshold can be 321°C, or the preset early warning temperature threshold can also be 322°C. This embodiment does not limit the specific data of the preset time threshold. For example, the preset time threshold can be 4 minutes, or the preset time threshold can be 5 minutes, or the preset time threshold can be 8 minutes.
[0053] Furthermore, in order to replace the tundish in a timely manner, the tundish temperature detection method may further include:
[0054] After casting is completed, the damage degree of the impact zone of the tundish is detected based on the temperature data;
[0055] When the damage level reaches the preset replacement state, replace the tundish.
[0056] This embodiment does not limit the specific state of the preset tundish replacement state. For example, the preset replacement state may be when the tundish is very thin or when a hole is present. After casting is completed, when temperature data reaches the warning temperature, this embodiment detects the extent of damage to the impact zone of the tundish based on the temperature data. If the damage reaches the preset replacement state, the tundish is replaced, thereby ensuring timely replacement.
[0057] Furthermore, in order to monitor the status of the tundish in real time, the above-mentioned acquisition of the temperature data of the impact zone of the tundish collected by the temperature measuring resistance thermometer may include:
[0058] The temperature data of the impact zone of the tundish is acquired in real time by the temperature measuring resistance thermometer.
[0059] In order to realize real-time monitoring of the temperature of the impact zone of the tundish, this embodiment obtains the temperature data of the impact zone of the tundish collected by the temperature measuring resistance thermometer in real time.
[0060] Furthermore, in order to obtain the temperature of the non-impact zone of the tundish, the tundish detection method may further include:
[0061] Obtaining temperature data of the non-impact area corresponding to the non-impact area of the tundish collected by an infrared thermal imager, wherein the infrared thermal imager is placed around the tundish;
[0062] Determine whether to issue a non-impact area warning based on the temperature data of the non-impact area.
[0063] In this embodiment, an infrared thermal imager collects temperature data corresponding to the non-impact area of the tundish. The non-impact area of the tundish in this embodiment refers to locations other than the impact area of the tundish. For example, the non-impact area of the tundish can be the outer area of a single tundish (excluding the bottom of the single tundish), or the non-impact area of the tundish can be the outer area of a double tundish (excluding the junction of the double tundish and the bottom of the double tundish). The infrared thermal imager in this embodiment is placed around the tundish. An infrared thermal imager is a device that uses infrared thermal imaging technology to detect infrared radiation from a target object and converts an image of the target object's temperature distribution into a visual image by performing signal processing, photoelectric conversion, and other means. The infrared thermal imager accurately quantifies the actual heat detected and creates a real-time image of the entire target object in the form of a surface, thereby accurately identifying suspected fault areas that are heating. The operator uses the image color and hotspot tracking display function displayed on the screen to preliminarily determine the heating situation and fault location, and conducts rigorous analysis, thereby demonstrating high efficiency and high accuracy in confirming the problem.
[0064] Furthermore, in order to prevent the non-shock zone temperature of the tundish from being too high, the above-mentioned determination of whether to issue a non-shock zone warning based on the non-shock zone temperature data includes:
[0065] When the temperature data of the non-impact area exceeds the preset rising speed threshold, a non-impact area warning is issued; wherein the temperature data of the non-impact area is the temperature rising speed.
[0066] This embodiment performs a non-shock zone warning when determining that the non-shock zone temperature data exceeds a preset temperature increase rate threshold. This embodiment determines whether to perform a non-shock zone warning by comparing the collected non-shock zone temperature data with a preset temperature increase rate threshold.
[0067] In order to make the present invention easier to understand, please refer to Figure 2 , Figure 2 The flowchart of the tundish temperature early warning method provided by the embodiment of the present invention may specifically include:
[0068] The tundish temperature early warning method monitors the non-impact zone temperature data of the entire double tundish outer area corresponding to the tundish of the 10-machine 10-stream continuous casting machine collected by the red hot external imager, and obtains the impact zone temperature data of the double tundish junction and the impact zone corresponding to the tundish bottom of the double tundish of the 10-machine 10-stream continuous casting machine collected by the temperature measuring resistance transmitter. The installation position of the red hot external imager in this embodiment is as follows: Figure 3 As shown, Figure 3The embodiment of the present invention provides an online monitoring layout diagram of the non-impact area of a double tundish. Two red-hot external imagers are installed on the pillars on both sides of the south side of the rotary field to cover the south side and both end areas of the two tundishes. A red-hot external imager is installed on each tundish car at the casting position to monitor the north side of the tundish wall. Six fixed red-hot external imagers collect temperature data of the non-impact area of the corresponding area. The installation position of the temperature measuring resistance thermometer in this embodiment is as follows: Figure 4 As shown, Figure 4 This is a schematic diagram of a pre-embedded fixed-point temperature measurement RTD transmitter provided by an embodiment of the present invention. Six RTD transmitters are drilled and installed for each tundish at the junction of two tundish cars and at the bottom of the tundish. The system then obtains temperature data from the non-impact zone and determines whether it exceeds 350°C and whether the rate of temperature increase exceeds 40°C / h. If the non-impact zone temperature exceeds 350°C or 40°C / h, a warning is issued; otherwise, monitoring continues. The system also simultaneously obtains temperature data from the impact zone to determine whether it exceeds 320°C. If the impact zone temperature exceeds 320°C, a determination is made as to whether the duration exceeds 5 minutes. If the impact zone temperature is at 320°C and the duration exceeds 5 minutes, a warning is issued and casting is stopped. If only the temperature exceeds 320°C, an alarm is confirmed.
[0069] The tundish temperature early warning method provided in an embodiment of the present invention is applied to obtain temperature data of the tundish impact zone collected by a temperature measuring resistance thermometer transmitter; wherein the temperature measuring resistance thermometer transmitter is a temperature measuring device installed in the tundish impact zone; obtain a preset early warning temperature threshold; compare the temperature data with the preset early warning temperature threshold, and issue an early warning when it is determined that the temperature data exceeds the preset early warning temperature threshold. The present invention obtains temperature data of the tundish impact zone by using a temperature measuring resistance thermometer transmitter installed in the tundish, and then determines whether to issue an early warning based on the preset early warning temperature threshold and the temperature data. The present invention can obtain the temperature of the tundish impact zone through the temperature measuring resistance thermometer, so that the temperature of the tundish impact zone can be detected, thereby achieving an early warning of the temperature of the tundish impact zone. In addition, the embodiment of the present invention installs the temperature measuring resistance thermometer transmitter at the joint of the two ladles and at the bottom of the two ladles, so that the collected temperature of the non-impact zone of the tundish is more comprehensive, thereby realizing comprehensive detection of the non-impact zone of the tundish; and, when the temperature data exceeds the preset threshold and the duration reaches the preset time threshold, the embodiment of the present invention will issue an early warning and stop casting, thereby reducing damage to the tundish; and, the embodiment of the present invention will promptly detect and replace the tundish after the casting is completed; and, the embodiment of the present invention can collect the temperature of the impact zone of the tundish in real time, thereby realizing real-time monitoring of the temperature of the impact zone of the tundish; and, the non-impact zone temperature data corresponding to the non-impact zone of the tundish collected by the infrared thermal imager can be obtained, thereby realizing early warning of the non-impact zone.
[0070] The following is an introduction to a tundish temperature early warning device provided by an embodiment of the present invention. The tundish temperature early warning device described below and the tundish temperature early warning method described above can be referenced to each other.
[0071] Please refer to Figure 5 , Figure 5 A schematic structural diagram of a tundish temperature early warning device provided in an embodiment of the present invention may include:
[0072] The tundish impact zone temperature acquisition module 100 is used to obtain the temperature data of the tundish impact zone collected by the temperature measuring resistance transmitter; wherein the temperature measuring resistance transmitter is a temperature measuring device provided in the tundish impact zone;
[0073] The preset warning temperature threshold acquisition module 200 is used to obtain the preset warning temperature threshold;
[0074] The early warning module 300 is configured to compare the temperature data with the preset early warning temperature threshold, and issue an early warning when it is determined that the temperature data exceeds the preset early warning temperature threshold.
[0075] Furthermore, based on the above embodiment, the tundish impact zone temperature acquisition module 100 may include:
[0076] The tundish temperature acquisition unit is used to obtain the temperature data of the tundish impact zone collected by the temperature measuring thermal resistor transmitter; wherein, the temperature measuring thermal resistor transmitter is installed at the joint of the two tundishes and the bottom of the two tundishes.
[0077] Further, based on any of the above embodiments, the early warning module 300 may include:
[0078] The casting stopping unit is used to issue an early warning and stop casting when it is determined that the temperature data exceeds the preset early warning temperature threshold and the duration exceeds the preset time threshold.
[0079] Furthermore, based on any of the above embodiments, the tundish temperature early warning device may further include:
[0080] A damage degree acquisition module is used to detect the damage degree of the impact zone of the tundish according to the temperature data after the casting is completed;
[0081] The tundish replacement module is used to replace the tundish when the damage degree reaches a preset replacement state.
[0082] Further, based on any of the above embodiments, the tundish impact zone temperature acquisition module 100 may include:
[0083] The tundish impact zone temperature real-time acquisition unit is used to obtain the temperature data of the tundish impact zone collected by the temperature measuring thermal resistance transmitter in real time.
[0084] Furthermore, based on any of the above embodiments, the tundish temperature early warning device may further include:
[0085] a non-impact zone temperature acquisition module, for acquiring non-impact zone temperature data corresponding to the non-impact zone of the tundish collected by an infrared thermal imager; wherein the infrared thermal imager is placed around the tundish;
[0086] The non-shock zone warning module is used to determine whether to issue a non-shock zone warning based on the non-shock zone temperature data.
[0087] Furthermore, based on the above embodiment, the non-impact zone warning module may include:
[0088] The non-shock zone warning unit is used to issue the non-shock zone warning when the temperature data of the non-shock zone exceeds a preset rising speed threshold; wherein the temperature data of the non-shock zone is the temperature rising speed.
[0089] It should be noted that the order of the modules and units in the above-mentioned tundish temperature early warning device can be changed without affecting the logic.
[0090] The tundish temperature early warning device provided in an embodiment of the present invention includes: a tundish impact zone temperature acquisition module 100 for acquiring temperature data of the tundish impact zone collected by a temperature-measuring resistance thermometer transmitter; wherein the temperature-measuring resistance thermometer transmitter is a temperature measuring device installed in the tundish impact zone; a preset early warning temperature threshold acquisition module 200 for acquiring a preset early warning temperature threshold; and an early warning module 300 for comparing the temperature data with the preset early warning temperature threshold and issuing an early warning when the temperature data exceeds the preset early warning temperature threshold. The tundish temperature early warning device provided in the present invention acquires temperature data of the tundish impact zone via a temperature-measuring resistance thermometer transmitter installed in the tundish, and then determines whether to issue an early warning based on the preset early warning temperature threshold and the temperature data. Compared to existing technologies that cannot detect and issue early warnings for the tundish impact zone temperature, the present invention can acquire the temperature of the tundish impact zone via a temperature-measuring resistance thermometer, enabling detection of the temperature of the tundish impact zone and thus providing early warnings for the tundish impact zone temperature. In addition, the embodiment of the present invention installs the temperature measuring resistance thermometer transmitter at the joint of the two ladles and at the bottom of the two ladles, so that the collected temperature of the non-impact zone of the tundish is more comprehensive, thereby realizing comprehensive detection of the non-impact zone of the tundish; and, when the temperature data exceeds the preset threshold and the duration reaches the preset time threshold, the embodiment of the present invention will issue an early warning and stop casting, thereby reducing damage to the tundish; and, the embodiment of the present invention will promptly detect and replace the tundish after the casting is completed; and, the embodiment of the present invention can collect the temperature of the impact zone of the tundish in real time, thereby realizing real-time monitoring of the temperature of the impact zone of the tundish; and, the non-impact zone temperature data corresponding to the non-impact zone of the tundish collected by the infrared thermal imager can be obtained, thereby realizing early warning of the non-impact zone.
[0091] The following is an introduction to a tundish temperature early warning device provided by an embodiment of the present invention. The tundish temperature early warning device described below and the tundish temperature early warning method described above can be referenced to each other.
[0092] Please refer to Figure 6 , Figure 6 A schematic structural diagram of a tundish temperature early warning device provided in an embodiment of the present invention may include:
[0093] Memory 10, for storing computer programs;
[0094] The processor 20 is configured to execute a computer program to implement the steps of the above-mentioned tundish temperature early warning method.
[0095] The memory 10 , the processor 20 , and the communication interface 31 all communicate with each other via the communication bus 32 .
[0096] In an embodiment of the present invention, the memory 10 is used to store one or more programs. The program may include program code, and the program code includes computer operating instructions. In an embodiment of the present application, the memory 10 may store programs for implementing the following functions:
[0097] Acquiring temperature data of the impact zone of the tundish collected by a temperature measuring thermal resistance transmitter; wherein the temperature measuring thermal resistance transmitter is a temperature measuring device set in the impact zone of the tundish;
[0098] Get the preset warning temperature threshold;
[0099] The temperature data is compared with the preset warning temperature threshold, and an early warning is issued when it is determined that the temperature data exceeds the preset warning temperature threshold.
[0100] In one possible implementation, the memory 10 may include a program storage area and a data storage area, wherein the program storage area may store an operating system and applications required for at least one function, etc.; the data storage area may store data created during use.
[0101] In addition, the memory 10 may include a read-only memory and a random access memory, and provides instructions and data to the processor. A portion of the memory may also include NVRAM. The memory stores an operating system and operating instructions, executable modules or data structures, or a subset or an extended set thereof. The operating instructions may include various operating instructions for implementing various operations. The operating system may include various system programs for implementing various basic tasks and processing hardware-based tasks.
[0102] The processor 20 may be a central processing unit (CPU), an application-specific integrated circuit, a digital signal processor, a field programmable gate array, or other programmable logic device. The processor 20 may be a microprocessor or any conventional processor. The processor 20 may call a program stored in the memory 10.
[0103] The communication interface 31 may be an interface of a communication module, and is used to connect to other devices or systems.
[0104] Of course, it should be noted that the structure shown in the figure does not constitute a limitation on the tundish temperature warning device in the embodiment of the present application. In actual application, the tundish temperature warning device may include Figure 6 More or fewer components than shown, or combinations of certain components.
[0105] The computer-readable storage medium provided by an embodiment of the present invention is introduced below. The computer-readable storage medium described below and the tundish temperature early warning method described above can be referenced to each other.
[0106] The present invention also provides a readable storage medium having a computer program stored thereon. When the computer program is executed by a processor, the steps of the above-mentioned tundish temperature early warning method are implemented.
[0107] The readable storage medium may include: a USB flash drive, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk or an optical disk, and other media that can store program codes.
[0108] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on its differences from the other embodiments. Reference can be made to the descriptions of the identical or similar parts between the various embodiments. For the devices disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the descriptions are relatively simple, and the relevant parts can be referred to the descriptions of the methods.
[0109] Professionals may further appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, computer software, or a combination of the two. In order to clearly illustrate the interchangeability of hardware and software, the above description has generally described the components and steps of each example according to their functions. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professionals and technicians may use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of the present invention.
[0110] Finally, it should be noted that, in this document, relationships such as first and second, etc., are used solely to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0111] The above is a detailed introduction to the tundish temperature warning method, device, equipment and readable storage medium provided by the present invention. Specific examples are used herein to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core ideas. At the same time, for those skilled in the art, according to the ideas of the present invention, there may be changes in the specific implementation methods and application scopes. In summary, the contents of this specification should not be understood as limiting the present invention.
Claims
1. A tundish temperature early warning method, characterized in that: include: Acquire temperature data of the tundish impact zone collected by a temperature measuring resistance thermometer; wherein the temperature measuring resistance thermometer is a temperature measuring device disposed in the tundish impact zone; the tundish impact zone is the junction and bottom of the double tundish of a 10-machine 10-strand continuous casting machine; Get the preset warning temperature threshold; When it is determined that the temperature data exceeds the preset warning temperature threshold and the duration exceeds the preset time threshold, an early warning is issued and casting is stopped; Acquiring non-impact zone temperature data corresponding to the non-impact zone of the tundish collected by an infrared thermal imager; wherein the infrared thermal imager is placed around the tundish; Determining whether to issue a non-impact zone warning based on the non-impact zone temperature data; After the casting is completed, detecting the damage degree of the impact zone of the tundish according to the temperature data; When the damage degree reaches a preset replacement state, the tundish is replaced.
2. The tundish temperature early warning method according to claim 1, characterized in that: The method of obtaining the temperature data of the impact zone of the tundish collected by the temperature measuring resistance transmitter includes: The temperature data of the impact zone of the tundish collected by the temperature measuring thermal resistance transmitter is acquired in real time.
3. The tundish temperature early warning method according to claim 1, characterized in that: The determining whether to perform a non-impact area warning according to the non-impact area temperature data includes: When the temperature data of the non-impact area exceeds a preset rising speed threshold, the non-impact area warning is performed; wherein the temperature data of the non-impact area is the temperature rising speed.
4. A tundish temperature early warning device, characterized in that: include: A tundish impact zone temperature acquisition module is used to obtain temperature data of the tundish impact zone collected by a temperature measuring resistance thermometer. The temperature measuring resistance thermometer is a temperature measuring device installed in the tundish impact zone. The tundish impact zone is the junction and bottom of the double tundish of a 10-machine 10-strand continuous casting machine. A preset warning temperature threshold acquisition module is used to obtain the preset warning temperature threshold; An early warning module, configured to issue an early warning and stop casting when it is determined that the temperature data exceeds the preset early warning temperature threshold and the duration exceeds the preset time threshold; a non-impact zone temperature acquisition module, configured to acquire non-impact zone temperature data corresponding to the non-impact zone of the tundish collected by an infrared thermal imager; wherein the infrared thermal imager is placed around the tundish; A non-shock zone warning module, configured to determine whether to perform a non-shock zone warning based on the non-shock zone temperature data; a damage degree acquisition module, configured to detect the damage degree of the impact zone of the tundish according to the temperature data after the casting is completed; The tundish replacement module is used to replace the tundish when the damage degree reaches a preset replacement state.
5. A tundish temperature early warning device, characterized in that: include: memory for storing computer programs; A processor is configured to implement the steps of the tundish temperature early warning method according to any one of claims 1 to 3 when executing the computer program.
6. A readable storage medium, characterized in that: The readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps of the tundish temperature early warning method according to any one of claims 1 to 3 are implemented.
Citation Information
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