A device and method for automatically packaging steel coil anti-rust paper
By designing an automatic packaging device for steel coil anti-rust paper, the pollution caused by manual contact and low production efficiency in the prior art is solved, and an efficient and environmentally friendly steel coil packaging process is achieved.
Patent Information
- Application Number
- CN202210674493.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-14
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2042-06-14
AI Technical Summary
The existing steel coil packaging methods have problems such as pollution, low production efficiency and environmental pollution caused by manual contact. Especially under the high appearance quality requirements of tin-plated chrome-plated steel coils, traditional manual and semi-automatic packaging methods are difficult to meet production needs.
An automatic packaging device for anti-rust paper for steel coils is designed, including a steel coil rotating device, anti-rust paper cutting device, a steel coil side sealing device, an anti-rust paper folding device and a steel coil end-face sealing device. Through the coordinated work of these devices, anti-rust paper can be used to coat the side of the steel coil, fold the end face and seal the steel coil side to avoid manual contact.
Automatic packaging of steel coil anti-rust paper is realized, avoiding pollution caused by manual contact, improving production efficiency, ensuring high-quality surface quality of steel coils, and reducing environmental pollution.
Smart Images

Figure CN115520454B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal packaging, and in particular to an automatic packaging device and method for steel coils with anti-rust paper. Background Art
[0002] As my country's steel output continues to increase, annual steel production ranks first in the world. The steel industry has become an important supporting force for my country's national economy. Stainless steel, as a corrosion-resistant product, has an increasing market demand, especially in the chemical, pharmaceutical and food packaging fields.
[0003] Stainless steel products are usually divided into two states: plates and coils. In order to improve the production efficiency of enterprises and save manufacturing costs, enterprises often reduce the production of plates and increase the output value of coils. With the increase in the proportion of steel coil products, the last process of the unit production line - tin-plated chrome-plated steel coil packaging has become more and more important. Since steel coils need to be stored and transported many times in production workshops and dispatching centers during the supply process, and tin-plated chrome-plated steel coils have very high requirements for appearance quality, without good outer packaging, the steel coils will rust and ultimately fail to meet customer satisfaction. Therefore, the study of tin-plated chrome-plated steel coil packaging plays a vital role in improving production efficiency and ensuring production quality.
[0004] At present, the domestic and foreign steel coil packaging methods can be divided into three categories: a) traditional manual packaging, in which the staff completes the anti-rust paper wrapping, folding and sealing processes in sequence; b) semi-automatic packaging device, in which the machine completes the anti-rust paper wrapping, and the folding and tape sealing are performed manually; c) fully automatic packaging device, using a winding machine to wrap the steel coil from the inner core to the outside to complete the packaging.
[0005] Among them, traditional manual packaging has the disadvantages of poor packaging effect, high labor intensity and low production efficiency. Especially with the increase of rolling speed and production output, traditional manual packaging cannot meet production needs. Semi-automatic packaging devices require special packaging equipment assistants to complete the packaging operation. Workers will come into contact with anti-rust paper during work, causing surface contamination of the anti-rust paper and resulting in surface quality defects of steel coils. The fully automatic wrapping packaging machine has requirements for packaging materials for steel coils, usually PE film, but PE film cannot replace anti-rust paper to ensure the surface quality of steel coil products, and a large amount of PE film is required for wrapping steel coils. Improper post-processing will cause pollution to the environment. Summary of the invention
[0006] In view of this, the purpose of the present invention is to provide an automatic packaging device and method for steel coils with anti-rust paper, so as to achieve lateral covering of the steel coils with anti-rust paper, folding and sealing of the end faces, avoid manual contact, reduce pollution to the surface quality of the steel coils, and ensure production quality.
[0007] To this end, the technical solution adopted in the present invention is as follows:
[0008] In one aspect, the present invention provides an automatic packaging device for steel coil anti-rust paper, comprising:
[0009] The frame serves as a load-bearing device for the device; the steel coil lifting device moves the steel coil up and down; the anti-rust paper cutting device trims the edge of the anti-rust paper; the steel coil side sealing device adheres the steel coil side with adhesive tape; the steel coil rotating device rotates the steel coil along the axis to complete the side coating of the steel coil with anti-rust paper; the anti-rust paper folding device folds the edge of the anti-rust paper and the steel coil end sealing device adheres the adhesive tape;
[0010] The steel coil rotating device is located on the left side of the frame and is fixed to the ground by bolts. The anti-rust paper cutting device is fixed to the top of the vertically placed frame and is on the same horizontal line as the steel coil side sealing device. The steel coil side sealing device is installed directly above the middle of the frame by bolts. The steel coil lifting device is located directly below the middle of the frame and is on the same horizontal line as the steel coil rotating device. The steel coil lifting device lifts the steel coil to align the steel coil with the fan-shaped telescopic plate in the steel coil rotating device. The anti-rust paper folding device and the steel coil end surface sealing device are respectively fixed to the front and rear sides of the frame by bolts.
[0011] Furthermore, the rust-proof paper cutting device includes rust-proof paper, a shear roller stand, a clamping rod, a speed regulator, a rust-proof paper guide plate, a rust-proof paper roller, a brake cylinder, a rack, a gear, a shear roller, a support roller, a cutting machine and a winding motor. The rust-proof paper, the shear roller stand and the rust-proof paper roller are respectively mounted on the frame by bolts, the speed regulator is fixed on the speed regulator support plate, the rust-proof paper guide plate is hinged to the frame, the shear roller, the support roller are transmission-connected to the speed regulator, the cutting machine is fixed on the frame and is located directly in front of the shear roller, and the winding motor is mounted on the motor support plate and transmission-connected to the rust-proof paper roller.
[0012] Furthermore, the steel coil lifting device includes a steel coil to be packaged, a steel coil support frame, a guide plate and a lifting hydraulic cylinder. The steel coil is horizontally centered on the steel coil support frame, and the steel coil support frame is fixed to the guide plate by bolts. The guide plate and the lifting hydraulic cylinder are transmission connected.
[0013] Furthermore, the steel coil rotating device includes a brake motor, an open groove, an expansion and contraction hydraulic cylinder, a reduction motor, a reduction box, a rotating shaft, a fan-shaped telescopic plate, a guide rail and slider combination, a screw coupling, a screw nut, a nut seat, a movable screw and a screw support. The brake motor is installed on the open groove by bolts and is transmission-connected to the screw nut for transmitting the lateral movement power of the rotating shaft. The expansion and contraction hydraulic cylinder is fixed on the reduction box and is transmission-connected to the fan-shaped telescopic plate to provide power for the telescopic movement of the fan-shaped telescopic plate. The reduction motor is fixed on the reduction box and is transmission-connected to the rotating shaft to provide power for the rotational movement of the rotating shaft. The guide rail of the guide rail and slider combination is fixed on the open groove, and the slider is connected to the base of the reduction box by bolts, so that the rotating device can move in a straight line. The nut seat is connected to the base of the speed regulating box by bolts to transmit power to the rotating device.
[0014] Furthermore, the steel coil side sealing device includes a fixed frame, a vertical guide rail and a slider combination, a connecting rod nut, a lower pressure rod, a cylinder connecting plate, a lower pressure cylinder, a transverse tape machine, an L-shaped connecting plate and an 8A chain and sprocket combination; wherein the fixed frame is connected to the frame by bolts; the guide rail of the vertical guide rail and the slider combination is fixed by the fixed frame, and the slider of the vertical guide rail and the slider combination is connected to the L-shaped connecting plate by bolts; the L-shaped connecting plate is used to connect the slider and chain of the 8A chain and sprocket combination ; The 8A chain and sprocket combination is connected to an external motor to transmit vertical movement power to the steel coil side sealing device; the connecting rod nut is used to fix the downward pressure rod to ensure the vertical movement of the downward pressure rod; the cylinder connecting plate is used to connect the downward pressure cylinder to ensure the stable operation of the cylinder; the downward pressure cylinder is used to provide downward pressure power for the transverse tape conveyor; the transverse tape conveyor is equipped with a mechanical claw, tape, a cutting knife and a fan-shaped pressing plate. The mechanical claw pulls the tape longitudinally, the cutting knife cuts it horizontally, and the fan-shaped pressing plate relies on the cylinder power to press down the cut tape.
[0015] Furthermore, the anti-rust paper folding device includes a guide cylinder, an arch rod, a 10A chain and sprocket combination and a nylon wheel, the guide cylinder is fixed on the arch rod, the guide cylinder is used to drive the arch rod to perform reciprocating linear motion, the nylon wheel is hinged on the arch rod, and the 10A chain and sprocket combination is installed on both sides of the frame by bolts, and is used to drive the anti-rust paper folding device to perform reciprocating vertical linear motion.
[0016] Furthermore, the steel coil end face sealing device includes a guide rod cylinder, a guide rod, a 12A chain and sprocket combination and a tape conveyor, the guide rod cylinder is fixed on the guide rod, the guide rod cylinder is used to drive the guide rod to perform reciprocating linear motion, the tape conveyor is fixed to the guide rod, and as the guide rod performs reciprocating linear motion, the 12A chain and sprocket combination is installed on both sides of the frame by bolts, and is used to drive the steel coil end face sealing device to perform reciprocating vertical linear motion.
[0017] On the other hand, the present invention also provides a method for automatically packaging steel coil anti-rust paper using the above-mentioned steel coil anti-rust paper automatic packaging device, the method comprising:
[0018] The anti-rust paper cutting device processes the edge of the anti-rust paper;
[0019] The steel coil lifting device drives the steel coil to move upward;
[0020] The coil rotating device starts to move in a straight line, moving the fan-shaped telescopic plate to the coil core;
[0021] The fan-shaped telescopic plate in the steel coil rotating device presses the steel coil, and the rotating shaft starts to rotate, driving the steel coil to rotate along a fixed axis, and the anti-rust paper on the roll is wrapped on the surface of the steel coil. The steel coil side sealing device presses down against the tail of the anti-rust paper to seal, completing the side sealing of the steel coil;
[0022] After the edge of the anti-rust paper is fixed, the anti-rust paper folding device and the steel coil end face sealing device move downward, the nylon wheel of the anti-rust paper folding device is at the edge of the steel coil, and the anti-rust paper folding of the steel coil edge is completed by the self-rotation of the steel coil, and the tape machine of the steel coil end face sealing device performs linear sealing on the end of the steel coil, and the steel coil end face sealing work is completed by the rotation of the steel coil;
[0023] The anti-rust paper folding device and the steel coil end sealing device are reset, the steel coil lifting device is raised and the steel coil support frame is used to support the wrapped steel coil, the steel coil rotating device is reset, the steel coil lifting device is reset, and the steel coil anti-rust paper packaging is completed.
[0024] Advantages and positive effects of the present invention: The device and method for automatic packaging of anti-rust paper for steel coils in the present invention can meet the demand for automatic packaging of anti-rust paper for tin-plated and chrome-plated steel coils, and avoid contamination of the steel coils due to workers contacting with the anti-rust paper during the coating process, resulting in surface quality defects of the steel coils. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0026] Figure 1 This is a front view of the automatic packaging device for anti-rust paper for steel coils in an embodiment of the present invention;
[0027] Figure 2 It is a side view of the automatic packaging device for rust-proof paper for steel coils in an embodiment of the present invention;
[0028] Figure 3 It is a top view of the automatic packaging device for anti-rust paper of steel coils in an embodiment of the present invention;
[0029] Figure 4 It is an axonometric diagram of an automatic packaging device for rust-proof paper for steel coils in an embodiment of the present invention;
[0030] Figure 5 This is an overall schematic diagram of a steel coil lifting device in an embodiment of the present invention;
[0031] Among them, A steel coil rotating device; B anti-rust paper cutting device; C steel coil measuring surface sealing device; D anti-rust paper folding device; E steel coil end surface sealing device; F steel coil lifting device; 1 frame, 11 rectangular tube, 12 speed regulator support plate, 13 cylinder fixing plate, 14 sprocket mounting plate, 15 motor support plate; a1 brake motor, a2 opening slot, a3 expansion and contraction hydraulic cylinder, a4 reduction motor, a5 reduction box, a6 rotating shaft, a7 fan-shaped telescopic plate, a8 guide rail slider combination, a9 screw coupling, a10 screw nut, a11 nut seat, a12 moving screw, a13 screw support; b1 anti-rust paper, b2 shear roller stand, b3 clamping rod, b4 speed regulator, b5 Anti-rust paper guide plate, b6 anti-rust paper roll roller, b7 brake cylinder, b8 rack, b9 gear, b10 shear roller, b11 support roller, b12 cutting machine, b13 winding motor; c1 fixed frame, c2 vertical guide rail and slider combination, c3 connecting rod nut, c4 down pressure rod, c5 cylinder connecting plate, c6 down pressure cylinder, c7 horizontal belt conveyor, c8L-type connecting plate, c98A chain and sprocket combination; d1 guide cylinder, d2 arch rod, d310A chain and sprocket combination, d4 nylon wheel; e1 guide rod cylinder, e2 guide rod, e312A chain and sprocket combination, e4 belt conveyor; f1 steel coil, f2 steel coil support frame, f3 guide plate, f4 lifting hydraulic cylinder. DETAILED DESCRIPTION
[0032] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0033] It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0034] like Figure 1-4 As shown, the automatic packaging device for steel coil anti-rust paper mainly consists of seven parts, including: steel coil rotating device A, anti-rust paper cutting device B, steel coil side sealing device C, anti-rust paper folding device D, steel coil end surface sealing device E, steel coil lifting device F and frame 1. The steel coil rotating device A is located on the left side of the frame 1 and is fixed to the ground by bolts. The anti-rust paper cutting device B is fixed to the top of the vertically placed frame 1 and is on the same horizontal line as the steel coil side sealing device C. The steel coil side sealing device C is installed directly above the middle of the frame 1 by bolts. The steel coil lifting device F is located directly below the middle of the frame 1 and is on the same horizontal line as the steel coil rotating device A. The steel coil lifting device F lifts the steel coil f1 to align the steel coil f1 with the fan-shaped telescopic plate a7 in the steel coil rotating device A. The anti-rust paper folding device D and the steel coil end surface sealing device E are fixed to the front and rear sides of the frame 1 by bolts respectively. Among them:
[0035] The steel coil rotating device A makes the steel coil rotate along the axis to complete the rust-proof paper coating on the side of the steel coil; it includes a brake motor a1, an open groove a2, an expansion and contraction hydraulic cylinder a3, a reduction motor a4, a reduction box a5, a rotating shaft a6, a fan-shaped telescopic plate a7, a guide rail slider assembly a8, a screw coupling a9, a screw nut a10, a nut seat a11, a movable screw a12 and a screw support a13; the brake motor a1 is installed on the open groove a2 by bolts, and is transmission-connected with the screw nut a10 for transmitting the lateral movement power of the rotating shaft a6, the expansion and contraction hydraulic cylinder a3 is fixed on the reduction box a5, and is transmission-connected with the fan-shaped telescopic plate a7 to provide power for the fan-shaped telescopic plate a7 to do telescopic movement, and the reduction motor is fixed on the reduction box a5 by bolts, and is transmission-connected with the rotating shaft a6 to provide power for the rotating shaft a6 to do rotational movement. Among them, the brake motor a1 is used to provide the lateral movement power of the rotating device so that the rotating device can move the inner core of the steel coil; the open groove a2 is used to fix the guide rail and the lead screw to ensure the smooth operation of the lateral movement; the expansion and contraction hydraulic cylinder a3 is used to provide the tensioning power of the fan-shaped telescopic plate to ensure that the telescopic plate presses the inner core of the steel coil; the reduction motor a4 is used to provide the rotation power of the rotating shaft; the reduction box a5 is used to reduce the rotation speed with gears; the rotating shaft a6 drives the fan-shaped telescopic plate a7 through bolt connection, thereby driving the fixed axis of the steel coil to rotate; the fan-shaped telescopic plate a7 obtains the telescopic power through the rod connection, and after pressing the steel coil, it relies on the connection The friction force of the contact surface drives the steel coil to rotate; the guide rail of the guide rail and slider combination a8 is fixed on the open groove a2, and the slider is connected to the base of the reduction box a5 by bolts, so that the rotating device can move linearly; the screw coupling a9 is used to connect the brake motor a1 and the movable screw a12 to ensure the normal movement of the screw; the screw nut a10 is used to fix the nut seat to ensure the lateral movement of the nut seat a11; the nut seat a11 is connected to the base of the speed regulating box by bolts to transmit power to the rotating device; the movable screw a12 is used to move the rotating device to the inner core of the steel coil; the screw support a13 is used to support the movable screw a12.
[0036] The rust-proof paper cutting device B is used to trim the edge of the rust-proof paper; it includes rust-proof paper b1, shear roller stand b2, speed regulator b4, clamping rod b3, rust-proof paper guide b5, rust-proof paper roll b6, brake cylinder b7, rack b8, gear b9, winding motor b13, shear roller b10, support roller b11 and cutting machine b12. The rust-proof paper b1, shear roller stand b2 and rust-proof paper roll b6 are respectively installed on the frame 1 by bolts, the speed regulator b4 is fixed on the speed regulator support plate 12, the rust-proof paper guide b5 is hinged to the frame 1, the shear roller b10 and support roller b11 are connected to the speed regulator by transmission, the cutting machine b12 is fixed on the frame 1 and is located directly in front of the shear roller b10, and the winding motor b13 is installed on the motor support plate and is connected to the rust-proof paper roll b6 by transmission. The anti-rust paper b1 is the packaging material; the shear roller stand b2 is used to support the shear roller b10 and the support roller b11 to ensure the normal operation of the shear roller b10 and the support roller b11; the speed regulator b4 is used to adjust the shearing speed; the clamping rod b3 is used to tighten the height of the shear roller b10 to prevent the shear roller b10 from fluctuating up and down when working; the anti-rust paper guide b5 is used to guide the sheared anti-rust paper to the winding roller; the anti-rust paper winding roller b6 is used to wind up the sheared anti-rust paper; the brake cylinder b7 is used to provide the guide plate f3 Flipping power; rack b8 is used to determine the rotation angle of guide plate f3, so that the guide plate swings back and forth at the set position; gear b9 is used to connect with guide plate f3 to drive guide plate f3 to rotate; the surface of shearing roller b10 has an angled blade, which can shear the edge of anti-rust paper to reduce wrinkles when the edge of anti-rust paper is folded; support roller b11 is used to support the shearing roller to ensure smooth cutting of anti-rust paper; cutting machine b12 is used to cut anti-rust paper materials, and when the winding roller takes up enough anti-rust paper, it is cut horizontally.
[0037] The steel coil side sealing device C is used to bond the steel coil side with tape; it includes a fixing frame c1, a vertical guide rail and a slider combination c2, a downward pressure rod c4, a connecting rod nut c3, a cylinder connecting plate c5, a downward pressure cylinder c6, a transverse tape conveyor c7, an L-shaped connecting plate c8, and an 8A chain and sprocket combination c9; wherein the fixing frame c1 is connected to the frame 1 by bolts and is used to fix the vertical guide rail; the guide rail in the vertical guide rail and the slider combination c2 is fixed by the fixing frame c1, and the slider is connected to the L-shaped connecting plate c8 by bolts, so that the side sealing device moves vertically and linearly along the guide rail; the L-shaped connecting plate c8 is used to connect the 8A chain The slider and chain of the bar and sprocket combination c9 drive the slider to move downward; the 8A chain and sprocket combination c9 is connected to an external motor to transmit vertical movement power to the steel coil side sealing device; the connecting rod nut c3 is used to fix the downward pressure rod c4 to ensure the vertical movement of the downward pressure rod c4; the cylinder connecting plate c5 is used to connect the downward pressure cylinder c6 to ensure the stable operation of the cylinder; the downward pressure cylinder c6 is used to provide downward pressure power for the horizontal tape conveyor c7; the horizontal tape conveyor c7 is equipped with a mechanical claw, tape, a cutting knife and a fan-shaped pressing plate. The mechanical claw pulls the tape longitudinally, the cutting knife cuts it horizontally, and the fan-shaped pressing plate relies on the cylinder power to press down the cut tape.
[0038] The rust-proof paper folding device D is used to fold the edges of the rust-proof paper; it includes a guide cylinder d1, an arch rod d2, a 10A chain and sprocket combination d3 and a nylon wheel d4; the guide cylinder d1 is fixed on the arch rod d2, the guide cylinder d1 is used to drive the arch rod d2 to do reciprocating linear motion, the nylon wheel d4 is hinged on the arch rod d2, and the 10A chain and sprocket combination d3 is installed on both sides of the frame 1 by bolts, and is used to drive the rust-proof paper folding device to do reciprocating vertical linear motion. Among them, the guide rod cylinder d1 is used to provide power for the lateral movement of the nylon wheel d4, so that the nylon wheel d4 can move to the edge of the strip to fold the anti-rust paper; the arch rod d2 supports the nylon wheel d4, so that the nylon wheel d4 can rotate stably; the 10A chain and sprocket combination d3 is installed on both sides of the frame 1 by bolts, driving the anti-rust paper folding device to move up and down to avoid hindering the transportation of the steel coil; the edge of the nylon wheel d4 has a guide position to press the edge of the anti-rust paper to complete the folding of the edge of the anti-rust paper.
[0039] The steel coil end surface sealing device E is used for tape bonding; it comprises a guide rod cylinder e1, a guide rod e2, a 12A chain and sprocket combination e3 and a tape conveyor e4; the guide rod cylinder e1 is fixed on the guide rod e2, the guide rod cylinder e1 is used to drive the guide rod e2 to make a reciprocating linear motion, the tape conveyor e4 is fixed on the guide rod e2, and as the guide rod e2 makes a reciprocating linear motion, the 12A chain and sprocket combination e3 is installed on both sides of the frame 1 by bolts, and is used to drive the steel coil end surface sealing device to make a reciprocating vertical linear motion. Among them, the guide rod cylinder e1 provides power for the lateral back and forth movement of the tape conveyor e4, and the guide rod e2 guides the tape conveyor e4 to ensure the linear movement of the tape conveyor e4; the chains in the 12A chain and sprocket combination e3 are installed on both sides of the frame 1 by bolts to transmit vertical movement power to the steel coil end surface sealing device; the tape conveyor e4 relies on the power provided by the guide rod cylinder e1 to perform repeated sealing on the end surface of the steel coil, and completes the sealing of the steel coil end surface with the anti-rust paper tape as the steel coil rotates.
[0040] The steel coil lifting device F moves the steel coil up and down; it includes a steel coil f1, a steel coil support frame f2, a guide plate f3 and a lifting hydraulic cylinder f4. The steel coil f1 is horizontally placed on the steel coil support frame f2, and the steel coil support frame f2 is fixed to the guide plate f3 by bolts. The guide plate f3 and the lifting hydraulic cylinder f4 are connected in a transmission manner. The steel coil f1 is the product to be packaged. The steel coil support frame f2 is used to support the steel coil f1 to ensure that the steel coil f1 does not roll during the lifting process; the guide plate f3 guides the steel coil f1; and the lifting hydraulic cylinder f4 is used to provide lifting power to raise the steel coil f1 to a rotatable height.
[0041] The frame 1 serves to carry the device; it includes a rectangular tube 11, a speed regulator support plate 12, a cylinder fixing plate 13, a sprocket mounting plate 14 and a motor supporting plate 15; the rectangular tube 11 serves to fix and support the device; the speed regulator support plate 12 is used to install and fix the speed regulator b4; the cylinder fixing plate 13 is used to ensure the accurate installation of the brake cylinder b7; the sprocket mounting plate 14 is used to support the chain and sprocket combination to ensure the normal rotation of the sprocket; the motor supporting plate 15 is used to fix the motor to ensure the stable operation of the motor.
[0042] For ease of understanding, the specific process of automatically packaging anti-rust paper for steel coils using the above-mentioned automatic packaging device for anti-rust paper for steel coils is described below.
[0043] The first step is that the anti-rust paper cutting device B processes the edge of the anti-rust paper b1;
[0044] Before starting to pack the steel coil f1, first process the edge of the packaging material anti-rust paper b1. Driven by the shearing roller b10 and the supporting roller b11, the edge of the anti-rust paper b1 is trimmed and cut into a trapezoidal shape to facilitate the later edge folding. The anti-rust paper guide b5 rotates under the action of the brake cylinder b7, and transmits the trimmed anti-rust paper to the anti-rust paper winding roller b6. The winding roller rotates by the winding motor b13 to rewind the trimmed anti-rust paper. When the rewound anti-rust paper is enough to pack the steel coil, the cutting machine b12 cuts the anti-rust paper horizontally, and the anti-rust paper guide b5 is driven by the gear b9 and rack b8 to restore the vertical state, completing the preliminary processing of the anti-rust paper.
[0045] In the second step, the steel coil lifting device F drives the steel coil f1 to move upward;
[0046] The steel coil f1 begins to rise under the action of the lifting hydraulic cylinder f4 and reaches a rotatable height. The steel coil support frame f2 is used to fix and support the steel coil f1 to prevent it from rolling during the rising process.
[0047] In the third step, the steel coil rotating device A starts to move linearly, moving the fan-shaped telescopic plate a7 to the steel coil core;
[0048] Among them, the brake motor a1 transmits power to the moving screw a12 through the screw coupling a9, and the moving screw a12 is provided with a screw nut a10, so that the nut seat a11 fixed on the screw nut a10 moves laterally, driving the rotating device forward; after the rotating device enters the steel coil core, it stops moving when the middle part of the fan-shaped telescopic plate a7 moves to the middle part of the steel coil f1. Under the action of the expansion and contraction hydraulic cylinder a3, the fan-shaped telescopic plate a7 is connected with the expansion and contraction hydraulic cylinder a3, so that the fan-shaped telescopic plate a7 is extended to press the steel coil f1.
[0049] In the fourth step, the rotating shaft a6 in the steel coil rotating device A starts to rotate, driving the steel coil to rotate along a fixed axis, and the anti-rust paper on the roll is wrapped on the surface of the steel coil. The steel coil side sealing device C presses down against the tail of the anti-rust paper to seal, completing the side sealing of the steel coil;
[0050] Among them, the steel coil side sealing device C starts to move vertically downward under the drive of the 8A chain and sprocket combination c9; the clamping claws in the horizontal tape machine c7 clamp the cut anti-rust paper and move downward together, the chain connects the vertical guide rail and the slider in the slider combination c2 through the L-shaped connecting plate c8, thereby driving the device to move downward, the edge of the horizontal tape machine c7 presses the head of the anti-rust paper against the side of the steel coil, pulls the tape apart through the internal gripper, the cutting knife cuts the tape, and the fan-shaped pressing plate seals the tape to the end of the anti-rust paper and fixes it to the steel coil under the action of the downward pressure cylinder c6, the horizontal tape machine c7 presses and seals again to complete the edge sealing work of the steel coil f1 and the anti-rust paper b1, the clamping claws relax, and the steel coil side sealing device C moves upward to complete the side covering work of the steel coil f1.
[0051] In the fifth step, after the edge of the anti-rust paper b1 is fixed, the anti-rust paper folding device D and the steel coil end surface sealing device E move downward, the nylon wheel d4 of the anti-rust paper folding device D is at the edge of the steel coil f1, and the anti-rust paper folding of the steel coil edge is completed by the self-rotation of the steel coil f1, and the tape machine e4 of the steel coil end surface sealing device E performs linear sealing on the end of the steel coil, and the steel coil end surface sealing work is completed by relying on the rotation of the steel coil.
[0052] The rust-proof paper folding device D and the steel coil end surface sealing device E are respectively driven by the 10A chain and sprocket combination d3 and the 12A chain and sprocket combination e3 to move downward and stop at the middle height of the steel coil. The rust-proof paper folding device D and the steel coil end surface sealing device E are respectively provided with nylon wheels d4 and adhesive tape machines e4 on both sides of the steel coil. The nylon wheel d4 is supported by the arch rod d2 and moves to the edge of the steel coil by the power provided by the guide cylinder d1. As the steel coil rotates, the rust-proof paper on the edge of the steel coil is folded; the adhesive tape machine is connected to the guide rod e2, and under the action of the guide rod cylinder e1, the folded rust-proof paper is sealed along a straight line, and the rust-proof paper sealing of the steel coil end surface is completed as the steel coil rotates.
[0053] Step 6. After the work is completed, the anti-rust paper folding device D and the steel coil end sealing device E are reset, the steel coil lifting device F is raised and the steel coil support frame is used to support the wrapped steel coil, the expansion and contraction hydraulic cylinder a3 is unloaded, the steel coil rotating device A is reset, and the steel coil lifting device F is reset to complete the anti-rust paper packaging of the steel coil.
[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. An automatic packaging device for steel coil anti-rust paper, characterized in that: include: A frame (1) that supports the device; A steel coil lifting device (F) for moving the steel coil up and down; a rust-proof paper cutting device (B) for trimming the edge of the rust-proof paper; a steel coil side sealing device (C) for gluing the side of the steel coil with adhesive tape; a steel coil rotating device (A) for rotating the steel coil along the axis to complete the side coating of the steel coil with rust-proof paper; a rust-proof paper folding device (D) for folding the edge of the rust-proof paper and a steel coil end face sealing device (E) for gluing the side of the steel coil with adhesive tape; The steel coil rotating device (A) is located on the left side of the frame (1) and is fixed to the ground by bolts. The anti-rust paper cutting device (B) is fixed to the top of the vertically placed frame (1) and is on the same horizontal line as the steel coil side sealing device (C). The steel coil side sealing device (C) is installed directly above the middle of the frame (1) by bolts. The steel coil lifting device (F) is located directly below the middle of the frame (1) and is on the same horizontal line as the steel coil rotating device (A). The steel coil lifting device (F) lifts the steel coil (f1) to align the steel coil (f1) with the fan-shaped telescopic plate (a7) in the steel coil rotating device (A). The anti-rust paper folding device (D) and the steel coil end surface sealing device (E) are respectively fixed to the front and rear sides of the frame (1) by bolts. The anti-rust paper folding device (D) comprises a guide cylinder (d1), an arch rod (d2), a 10A chain and sprocket combination (d3) and a nylon wheel (d4), wherein the guide cylinder (d1) is fixed on the arch rod (d2), the guide cylinder (d1) is used to drive the arch rod (d2) to perform reciprocating linear motion, the nylon wheel (d4) is hinged on the arch rod (d2), and the 10A chain and sprocket combination (d3) is installed on both sides of the frame (1) by bolts, and is used to drive the anti-rust paper folding device to perform reciprocating vertical linear motion; The steel coil end surface sealing device (E) comprises a guide rod cylinder (e1), a guide rod (e2), a 12A chain and sprocket combination (e3) and a tape conveyor (e4), wherein the guide rod cylinder (e1) is fixed on the guide rod (e2), the guide rod cylinder (e1) is used to drive the guide rod (e2) to make reciprocating linear motion, the tape conveyor (e4) is fixed on the guide rod (e2), and along with the guide rod (e2) makes reciprocating linear motion, the 12A chain and sprocket combination (e3) is installed on both sides of the frame (1) by bolts, and is used to drive the steel coil end surface sealing device to make reciprocating vertical linear motion.
2. The automatic packaging device for anti-rust paper of steel coil according to claim 1, characterized in that: The anti-rust paper cutting device (B) comprises anti-rust paper (b1), a shearing roller stand (b2), a pressing rod (b3), a speed regulator (b4), an anti-rust paper guide plate (b5), an anti-rust paper winding roller (b6), a brake cylinder (b7), a rack (b8), a gear (b9), a shearing roller (b10), a supporting roller (b11), a cutting machine (b12) and a winding motor (b13), wherein the anti-rust paper (b1), the shearing roller stand (b2) and the anti-rust paper winding roller (b6) are respectively connected by screws. The bolt is installed on the frame (1), the speed regulator (b4) is fixed on the speed regulator support plate (12), the anti-rust paper guide plate (b5) is hinged to the frame (1), the shearing roller (b10) and the support roller (b11) are connected to the speed regulator in a transmission manner, the cutting machine (b12) is fixed on the frame (1) and is located directly in front of the shearing roller (b10), and the winding motor (b13) is installed on the motor support plate and is connected to the anti-rust paper winding roller (b6) in a transmission manner.
3. The automatic packaging device for anti-rust paper of steel coil according to claim 1, characterized in that: The steel coil lifting device (F) includes a steel coil to be packaged (f1), a steel coil support frame (f2), a guide plate (f3) and a lifting hydraulic cylinder (f4); the steel coil (f1) is horizontally and centrally placed on the steel coil support frame (f2); the steel coil support frame (f2) is fixed to the guide plate (f3) by bolts; and the guide plate (f3) and the lifting hydraulic cylinder (f4) are transmission connected.
4. The automatic packaging device for anti-rust paper of steel coil according to claim 1, characterized in that: The steel coil rotating device (A) comprises a brake motor (a1), an opening slot (a2), an expansion and contraction hydraulic cylinder (a3), a reduction motor (a4), a reduction box (a5), a rotating shaft (a6), a fan-shaped telescopic plate (a7), a guide rail slider assembly (a8), a screw coupling (a9), a screw nut (a10), a nut seat (a11), a movable screw (a12) and a screw support (a13). The brake motor (a1) is mounted on the opening slot (a2) by bolts and is transmission-connected to the screw nut (a10) for transmitting the lateral movement power of the rotating shaft (a6). The expansion and contraction hydraulic cylinder ( a3) is fixed on the reduction box (a5), and is in driving connection with the fan-shaped telescopic plate (a7), so as to provide power for the telescopic movement of the fan-shaped telescopic plate (a7); the reduction motor (a4) is fixed on the reduction box (a5) by bolts, and is in driving connection with the rotating shaft (a6), so as to provide power for the rotating shaft (a6) to make a rotational movement; the guide rail of the guide rail slider assembly (a8) is fixed on the open groove, and the slider is connected to the base of the reduction box (a5) by bolts, so that the rotating device can move linearly; the nut seat (a11) is connected to the base of the reduction box (a5) by bolts, so as to transmit power to the rotating device.
5. The automatic packaging device for anti-rust paper of steel coil according to claim 1 is characterized in that: The steel coil side sealing device (C) comprises a fixed frame (c1), a vertical guide rail and a slider combination (c2), a connecting rod nut (c3), a downward pressure rod (c4), a cylinder connecting plate (c5), a downward pressure cylinder (c6), a transverse tape conveyor (c7), an L-shaped connecting plate (c8) and an 8A chain and sprocket combination (c9); wherein the fixed frame (c1) is connected to the frame (1) by bolts; the guide rail of the vertical guide rail and the slider combination (c2) is fixed by the fixed frame, and the slider of the vertical guide rail and the slider combination (c2) is connected to the L-shaped connecting plate by bolts; the L-shaped connecting plate (c8) is used to connect the 8A chain and the sprocket The slider and chain of the combination (c9); the external motor of the 8A chain and sprocket combination (c9) transmits vertical movement power to the steel coil side sealing device; the connecting rod nut (c3) is used to fix the downward pressure rod (c4) to ensure the vertical movement of the downward pressure rod; the cylinder connecting plate (c5) is used to connect the downward pressure cylinder (c6) to ensure the stable operation of the cylinder; the downward pressure cylinder (c6) is used to provide downward pressure power for the transverse tape conveyor (c7); the transverse tape conveyor (c7) is equipped with a mechanical claw, tape, a cutting knife and a fan-shaped pressing plate, the mechanical claw pulls the tape longitudinally, the cutting knife cuts it horizontally, and the fan-shaped pressing plate relies on the cylinder power to press down the cut tape.
6. A method for automatically packaging steel coil anti-rust paper using the automatic packaging device for steel coil anti-rust paper according to any one of claims 1 to 5, characterized in that: The method includes: The anti-rust paper cutting device (B) performs edge processing on the anti-rust paper (b1); The steel coil lifting device (F) drives the steel coil (f1) to move upward; The steel coil rotating device (A) starts to move in a straight line, moving the fan-shaped telescopic plate (a7) to the steel coil core; The fan-shaped telescopic plate (a7) in the steel coil rotating device (A) presses the steel coil, and the rotating shaft (a6) starts to rotate, driving the steel coil to rotate along a fixed axis, so that the anti-rust paper on the roll is wrapped on the surface of the steel coil, and the steel coil side sealing device (C) presses down against the tail of the anti-rust paper to seal, thus completing the side sealing of the steel coil; After the edge of the anti-rust paper (b1) is fixed, the anti-rust paper folding device (D) and the steel coil end surface sealing device (E) move downward, the nylon wheel (d4) of the anti-rust paper folding device (D) is at the edge of the steel coil (f1), and the anti-rust paper folding of the edge of the steel coil is completed by the self-rotation of the steel coil (f1), and the tape machine (e4) of the steel coil end surface sealing device (E) performs linear sealing on the end of the steel coil, and the steel coil end surface sealing work is completed by the rotation of the steel coil; The anti-rust paper folding device (D) and the steel coil end sealing device (E) are reset, the steel coil lifting device (F) is raised to support the wrapped steel coil with the steel coil support frame, the steel coil rotating device (A) is reset, and the steel coil lifting device (F) is reset to complete the anti-rust paper packaging of the steel coil.
Citation Information
Patent Citations
Automatic wrinkling and packaging integration machine of antirust paper of steel roll outer rings
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Coffee stick packing apparatus
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