A cable branching apparatus and method
The motor-driven rotating structure and fixed base design enable cable untangling and wire straightening, solving the problems of time-consuming cable splitting and health issues, and improving efficiency and safety.
Patent Information
- Application Number
- CN202211199484.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-29
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2042-09-29
AI Technical Summary
The existing cable splitting process is time-consuming, affecting wiring efficiency and posing health risks to workers.
The system employs a first rotating structure driven by a motor and multiple second rotating structures, which, through gear meshing, enable cable untangling and wire straightening. It also utilizes cable fixing seats and telescopic structures to handle wires with varying degrees of curvature.
It improves cable branching efficiency, reduces damage from manual operation, lowers costs, and ensures smooth wire rotation and straightening.
Smart Images

Figure CN115528514B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of cable wiring, in particular to a cable branching processing device and method. BACKGROUND
[0002] The cable refers to the conductor equipped with insulation layer and protective sheath, which is composed of multiple conductors insulated from each other, and is arranged in the air or underground or underwater for telecommunications or power transmission; when the cable is wired, multiple conductors wound together need to be separated and straightened to facilitate wiring work; at present, the branching and straightening work is mostly carried out manually, and a large number of cables need to be processed in the daily wiring process, which not only consumes a lot of time and affects the wiring efficiency, but also causes the fingers of the workers to be sore and numb, affecting the process level and even causing occupational diseases.
[0003] Therefore, there is an urgent need for an efficient and convenient cable branching device. SUMMARY
[0004] The purpose of the present application is to provide a cable branching processing device and method, which drives the first rotating structure to rotate by the motor, drives the cable to rotate and untwist, fixes the untwisted conductor by the second rotating structure, drives the second rotating structure to rotate to straighten the conductor, completes the branching work of the cable, replaces manual work, reduces the time spent on untwisting the cable, and improves the wiring efficiency.
[0005] The present application is realized by the following technical scheme:
[0006] A cable branching processing device, comprising a mounting frame, a motor, a first rotating structure and a plurality of second rotating structures; the first rotating structure and the plurality of second rotating structures are rotatably arranged on the mounting frame, the plurality of second rotating structures are arranged around the first rotating structure, the first rotating structure can drive the plurality of second rotating structures to rotate, and the rotation axis of the first rotating structure is parallel to the rotation axis of the second rotating structure; one end of the first rotating structure is a mounting end, and the other end is provided with a first connecting piece, the mounting end is connected with the output shaft of the motor, and the first connecting piece is used for fixing the cable; one end of the second rotating structure is provided with a second connecting piece, and the second connecting piece is used for fixing the cable.
[0007] In the technical scheme, the first rotating structure is used for rotating the whole cable, and the rotating direction is opposite to the twisting direction of the cable, so that the whole cable is untwisted, the multiple wires inside the cable are spread out, and then the spread-out wires are connected one by one with the second rotating structure; the first rotating structure drives the second rotating structure to rotate, the second rotating structure drives the wires to rotate, the rotating direction is opposite to the twisting direction of the wires, and the wires are straightened, which facilitates subsequent wiring work; the device replaces the manual wire separation process, which can improve the efficiency, avoid the injury to the workers caused by the wire separation, and save the labor cost.
[0008] Further, the first rotating structure comprises a first rotating shaft and a driving wheel, the first rotating shaft is rotatably connected with the mounting frame, the driving wheel is fixedly sleeved outside the first rotating shaft, one end of the first rotating shaft is an installation end, and the other end is connected with the first connecting piece; the second rotating structure comprises a second rotating shaft and a driven wheel, the second rotating shaft is rotatably connected with the mounting frame, the driven wheel is fixedly sleeved outside the second rotating shaft, the driven wheel is arranged in meshing with the driving wheel, one end of the second rotating shaft is connected with the second connecting piece; the driven wheels of the multiple second rotating structures are arranged along the circumferential direction of the driving wheel; the driving wheel and the driven wheel are meshed, so that the motor can drive the first rotating shaft and the multiple second rotating shafts simultaneously.
[0009] Further, the first connecting piece comprises a connecting cylinder, a first limiting ring, a first spring, a first sliding ring and a first through hole; the connecting cylinder is coaxially and fixedly connected with the end of the first rotating shaft, the diameter of the connecting cylinder is smaller than that of the first rotating shaft, the first limiting ring is fixedly sleeved outside the connecting cylinder, the first spring and the first sliding ring are both sleeved outside the connecting cylinder, one end of the first spring abuts against the end of the first rotating shaft, the other end abuts against the end of the first sliding ring, and the first through hole is arranged on the connecting cylinder; when the first spring is in a natural state, the first sliding ring covers the opening of the first through hole; when the first sliding ring is moved to compress the first spring, the opening of the first through hole is located between the first sliding ring and the first limiting ring; the spring force generated after the spring is compressed is used to fix the position of the cable, so that the cable is prevented from being separated during the rotating process.
[0010] Further, the second connecting piece comprises a first connecting body section, a second connecting body section, a second limiting ring, a second spring, a second sliding ring and a second through hole, the first connecting body section is coaxially arranged with the second connecting body section, the first connecting body section is coaxially arranged with the second rotating shaft, the diameter of the second connecting body section is smaller than that of the first connecting body section, the second limiting ring is fixedly sleeved outside the second connecting body section, the second spring and the second sliding ring are both sleeved outside the second connecting body section, one end of the second spring is abutted against the end of the first connecting body section, the other end is abutted against the end of the second sliding ring, and the second through hole is arranged on the second connecting body section; when the second spring is in a natural state, the second sliding ring covers the opening of the second through hole, and when the second sliding ring is moved to compress the second spring, the opening of the second through hole is located between the second sliding ring and the second limiting ring.
[0011] Further, the cable fixing seat comprises a base, a fixing piece and an extension structure, the fixing piece is used for fixing the cable, the fixing piece is in sliding connection with the base, the extension structure is connected with the fixing piece, and the extension structure is used for driving the fixing piece to slide on the base; the second connecting piece further comprises a limiting rod, the first connecting body section is rotationally arranged with the second rotating shaft, the second connecting body section, the first connecting body section and the second rotating shaft are all provided with a third through hole through which the limiting rod passes, the limiting rod can be inserted into the third through hole to fixedly connect the relative positions of the first connecting body section and the second rotating shaft; the position of the other end of the cable is fixed by the cable fixing seat, so that the cable can be untangled faster, and meanwhile, the bending degrees of the plurality of wires are different, the second connecting piece is rotationally connected with the second rotating shaft, the wires between the fixing seat and the second connecting piece are in a tensioned or relaxed state through the movement of the fixing piece, and since the second connecting piece is rotationally arranged, the bent wires can be gradually straightened, and the straightened wires remain straight.
[0012] Further, the second connecting piece further comprises a connecting ring and a fixing cover; the connecting ring is fixed to the end of the second connecting body section away from the first connecting body section, the connecting ring is coaxially arranged with the third through hole, the limiting ring can be sleeved outside the limiting rod, and the outer side wall of the limiting ring is provided with threads; the fixing cover is in a block structure, the surface of the fixing cover is provided with a mounting groove, the inner side wall of the mounting groove is provided with threads, and the fixing cover can be sleeved outside the connecting ring and is in threaded connection with the connecting ring; the fixing cover is screwed outside the connecting ring to fix the position of the limiting rod and avoid the disengagement of the limiting rod from the third through hole.
[0013] Further, the limiting rod is in a hexagonal prism structure.
[0014] Further, the third through hole and the second through hole are independently arranged, the limiting rod passing through the third through hole does not affect the wires passing through the second through hole.
[0015] Further, the fixing member comprises an upper fixing block and a lower fixing block, the lower fixing block is in sliding connection with the base, a groove is arranged on the surface of the lower fixing block, the upper fixing block is in detachable connection with the lower fixing block through bolts, a groove is arranged on the surface of the upper fixing block, the grooves of the upper fixing block and the lower fixing block can be spliced to form a fourth through hole for the cable to pass through, and a friction layer is arranged on the inner side wall of the fourth through hole; one end of the telescopic structure is fixed on the surface of the base, and the other end is fixedly connected with the lower fixing block.
[0016] A cable branching processing method using any of the above cable branching processing devices, specifically using the following steps:
[0017] S1: fixing the cable end at the first connecting piece, fixing the other end of the cable at the fixing member of the cable fixing base, and the cable between the fixing member and the first connecting piece is the cable that needs to be untangled;
[0018] S2: starting the motor to drive the first rotating shaft to rotate, and the cable starts to untangle;
[0019] S3: turning off the motor, taking the cable off from the first connecting piece, connecting the untangled wires one by one with the second connecting piece, and inserting the limiting rod into the third through hole;
[0020] S4: starting the motor to drive the driven wheel to rotate, the second rotating shaft rotates with the driven wheel, and the curved wires start to straighten;
[0021] S5: when one of the multiple wires is straightened, turn off the motor, remove the limiting rod, and start the telescopic structure to drive the fixing member to move back and forth on the base to tighten and loosen the wires;
[0022] S6: when all the wires are straightened, turn off the telescopic structure and remove the multiple wires.
[0023] Compared with the prior art, the present application has the following advantages and beneficial effects:
[0024] The present application untangles the whole cable through the first rotating structure, and straightens the multiple curved wires after untangling through the multiple second rotating structures, which facilitates subsequent wiring work, replaces manual work with the device, effectively improves the efficiency of branching, avoids physical injury and cost caused by manual branching, and further improves the branching effect by fixing the position of the cable through the cable fixing base, facilitating smooth rotation of the cable, moving the position of the cable fixing base through the telescopic structure, processing multiple wires with different bending degrees at the same time, and improving the processing effect and efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to make the technical scheme of the exemplary embodiments of the present application clearer, the drawings needed in the embodiments will be briefly introduced as follows. It should be understood that the following drawings only show some of the embodiments of the present application, and therefore should not be considered as a limitation to the scope. Other related drawings can also be obtained by those of ordinary skill in the art without any creative effort based on these drawings. In the drawings:
[0026] Figure 1 The overall front perspective view of the embodiment of the present application;
[0027] Figure 2 The overall front perspective view of the embodiment of the present application without a fixed cover;
[0028] Figure 3 The detail view of A in the embodiment of the present application;
[0029] Figure 4 The overall back perspective view of the embodiment of the present application;
[0030] Figure 5 The internal structure view of the mounting frame of the embodiment of the present application;
[0031] Figure 6 The overall side sectional view of the embodiment of the present application;
[0032] Figure 7 The connection structure view of the second connecting member and the second rotating shaft of the embodiment of the present application;
[0033] Figure 8 The sectional view of the second connecting member and the second rotating shaft of the embodiment of the present application;
[0034] Figure 9 The structure view of the fixed cover and the limiting rod of the embodiment of the present application;
[0035] Figure 10 The structure view of the cable fixing seat of the embodiment of the present application.
[0036] The marks in the drawings and the corresponding names of the parts:
[0037] 1-mounting frame, 101-mounting frame, 102-cover plate, 201-first rotating shaft, 202-driving wheel, 203-mounting end, 301-second rotating shaft, 302-driven wheel, 4-first connecting piece, 401-connecting cylinder, 402-first limiting ring, 403-first spring, 404-first sliding ring, 405-first through hole, 5-second connecting piece, 501-connecting body first section, 502-connecting body second section, 503-second limiting ring, 504-second spring, 505-second sliding ring, 506-second through hole, 507-limiting rod, 508-connecting ring, 509-fixing cover, 601-base, 602-fixing piece, 603-telescopic structure, 7-third through hole, 801-upper fixing block, 802-lower fixing block, 803-fourth through hole, 804-friction layer, 9-maintenance plate, 10-bearing. DETAILED DESCRIPTION
[0038] In order to make the objects, technical solutions and advantages of the present application clearer, further detailed description will be made to the present application in combination with embodiments and drawings, the illustrative embodiments of the present application and the description thereof are only used to explain the present application, and do not limit the present application.
[0039] In the following description, a large number of specific details are set forth in order to provide a thorough understanding of the present application. However, it will be apparent to one of ordinary skill in the art that the present application can be practiced without these specific details. In other instances, well-known structures, circuits, materials or processes have not been described in detail in order to avoid obscuring the present application.
[0040] In the entire description, the mention of "one embodiment", "an embodiment", "one example" or "an example" means that the specific features, structures or characteristics described in connection with the embodiment or example are included in at least one embodiment of the present application. Therefore, the phrases "one embodiment", "an embodiment", "one example" or "an example" appearing in various places throughout the description do not necessarily refer to the same embodiment or example. In addition, specific features, structures or characteristics can be combined in one or more embodiments or examples in any appropriate combination and / or sub-combination. In addition, those of ordinary skill in the art should understand that the drawings provided herein are for illustrative purposes only, and the drawings are not necessarily drawn to scale. The term "and / or" used herein includes any and all combinations of one or more of the relevant listed items.
[0041] In the description of the present application, the terms "front", "back", "left", "right", "up", "down", "vertical", "horizontal", "high", "low", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the scope of protection of the present application.
[0042] Embodiment
[0043] The present embodiment provides a cable branching processing device, as shown in Figures 1 to 10 , comprising a mounting frame 1, a motor, a first rotating structure and a plurality of second rotating structures; the first rotating structure and the plurality of second rotating structures are rotatably arranged on the mounting frame 1, the plurality of second rotating structures are arranged around the first rotating structure, the first rotating structure can drive the plurality of second rotating structures to rotate, and the rotation axis of the first rotating structure is parallel to the rotation axis of the second rotating structure; one end of the first rotating structure is a mounting end 203, and the other end is provided with a first connecting piece 4, the mounting end 203 is connected with the output shaft of the motor, and the first connecting piece 4 is used for fixing the cable; one end of the second rotating structure is provided with a second connecting piece 5, and the second connecting piece 5 is used for fixing the cable.
[0044] The mounting frame 1 mainly exists as a mounting body, which is used for mounting the first rotating structure and the second rotating structure. In the present embodiment, the mounting frame 1 is a nearly sealed structure, which can cover most of the components of the first rotating structure and the second rotating structure, so as to avoid the influence of external environmental factors on the operation of the first rotating structure and the second rotating structure. The structure of the mounting frame 1 is shown in Figure 4 and 5 , the mounting frame 1 comprises a mounting frame 101, and the two sides of the mounting frame 101 are connected with cover plates 102 through bolts, the first rotating structure is directly arranged between the two cover plates 102, and the two ends of the first rotating structure extend out of the cover plates 102, one end of the first rotating structure is fixedly connected with the motor, and the other end of the first rotating structure is fixedly connected with the first connecting piece 4, so as to facilitate the fixation of the cable; the second rotating structure is also arranged between the two cover plates 102, one end of the second rotating structure extends out of the cover plates 102 and is connected with the second connecting piece 5, and in order to facilitate operation, the first connecting piece 4 and the plurality of second connecting pieces 5 are located at the same cover plate 102.
[0045] In specific use, the cable is first fixed through the first connecting piece 4, and then the motor is started to drive the first rotating structure to rotate. It should be noted that the rotating direction of the first rotating structure is opposite to the twisting direction of the cable. The rotation of the first rotating structure is used to untwist the cable, so that the multiple wires wound together can be spread out into multiple wires. At this time, the wires are spread out, but there is still a certain bending, which needs to be straightened. After untwisting, the motor is stopped, and then the cable is removed from the first connecting piece 4. Then the wires are correspondingly arranged with the second connecting pieces 5, and the wires are fixed at the second connecting pieces 5. After the fixing is completed, the motor is started, and the first rotating structure is used to drive the rotation of the multiple second rotating structures to straighten the bent wires, which is convenient for subsequent wiring work.
[0046] The device is used to replace manual cable distribution processing work, which can improve the processing efficiency of cable distribution, reduce the work intensity of workers, protect the health of workers, avoid damage to the body during manual processing, and reduce labor costs.
[0047] In the embodiment, the first rotating structure and the second rotating structure are driven through gear meshing. As shown in the specific structure diagram, Figure 5 The first rotating structure includes a first rotating shaft 201 and a driving wheel 202. The first rotating shaft 201 is rotatably connected with the mounting frame 1. The first rotating shaft 201 passes through the two cover plates 102 and is rotatably connected with the two cover plates 102 through bearings 10. In order to improve the overall appearance and practicability, a maintenance plate 9 is arranged outside the cover plate 102. The maintenance plate 9 covers the position of the bearing 10. The first rotating shaft 201 passes through the maintenance plate 9. The maintenance plate 9 is detachably connected with the cover plate 102 through bolts. The driving wheel 202 is fixedly sleeved outside the first rotating shaft 201. The driving wheel 202 is located inside the mounting frame 101. One end of the first rotating shaft 201 is a mounting end 203. The other end is connected with the first connecting piece 4. Both ends of the first rotating shaft 201 protrude out of the cover plate 102. The second rotating structure includes a second rotating shaft 301 and a driven wheel 302. The second rotating shaft 301 is rotatably connected with the mounting frame 1. The second rotating shaft 301 is also rotatably connected with the cover plate 102 through bearings 10. Maintenance plates 9 are also arranged at the positions of both ends of the second rotating shaft 301. The driven wheel 302 is fixedly sleeved outside the second rotating shaft 301 and located inside the mounting frame 101. The driven wheel 302 is meshingly arranged with the driving wheel 202. One end of the second rotating shaft 301 is connected with the second connecting piece 5. The driven wheels 302 of the multiple second rotating structures are arranged along the circumferential direction of the driving wheel 202. Through the meshing of the driving wheel 202 and the driven wheel 302, the motor can drive the first rotating shaft 201 and the multiple second rotating shafts 301 simultaneously.
[0048] The first connector 4 and the second connector 5 are mainly components that serve a fixing function. They can be clamping structures or other binding structures. In this embodiment, the structures of the first connector 4 and the second connector 5 are quite similar. The structure of the first connector 4 is as follows: Figure 6 As shown, the first connecting member 4 includes a connecting cylinder 401, a first limiting ring 402, a first spring 403, a first sliding ring 404, and a first through hole 405. The connecting cylinder 401 is coaxially and fixedly connected to the end of the first rotating shaft 201. The diameter of the connecting cylinder 401 is smaller than the diameter of the first rotating shaft 201. The first limiting ring 402 is fixedly sleeved on the outside of the connecting cylinder 401. The first spring 403 and the first sliding ring 404 are both sleeved on the outside of the connecting cylinder 401. One end of the first spring 403 abuts against the end of the first rotating shaft 201, and the other end abuts against the end of the first sliding ring 404. The first through hole 405 is provided on the connecting cylinder 401. When the first spring 403 is in its natural state, the first sliding ring 404 covers the opening of the first through hole 405. When the first sliding ring 404 is moved... When the first spring 403 is compressed, the opening of the first through hole 405 is positioned between the first sliding ring 404 and the first limiting ring 402. In use, the first sliding ring 404 is undulated to compress the first spring 403, exposing the opening of the first through hole 405 between the first sliding ring 404 and the first limiting ring 402. Then, the cable is inserted into the first through hole 405, with the end of the cable exiting the first through hole 405. Then, the first sliding ring 404 is released, and the first sliding ring 404 uses the elastic force of the first spring 403 to squeeze the cable, fixing the position of the cable and preventing it from coming out of the first through hole 405, facilitating the subsequent rotation and untangling process. For better fixing, both ends of the first spring 403 can be fixed to the first sliding ring 404 and the end of the first rotating shaft 201, respectively.
[0049] The structure of the second connector 5 is as follows: Figures 6 to 8As shown, the second connecting piece 5 comprises a first connecting body section 501, a second connecting body section 502, a second limiting ring 503, a second spring 504, a second sliding ring 505, and a second through hole 506. The first connecting body section 501 is coaxially arranged with the second connecting body section 502, and the first connecting body section 501 is coaxially arranged with the second rotating shaft 301. The diameter of the second connecting body section 502 is smaller than that of the first connecting body section 501. The second limiting ring 503 is fixedly sleeved outside the second connecting body section 502. The second spring 504 and the second sliding ring 505 are both sleeved outside the second connecting body section 502. One end of the second spring 504 is abutted against the end of the first connecting body section 501, and the other end is abutted against the end of the second sliding ring 505. The second through hole 506 is arranged on the second connecting body section 502. When the second spring 504 is in a natural state, the second sliding ring 505 covers the opening of the second through hole 506. When the second sliding ring 505 is moved to compress the second spring 504, the opening of the second through hole 506 is located between the second sliding ring 505 and the second limiting ring 503. The second connecting piece 5 fixes the wires in the same way as the first connecting piece 4. Similarly, the two ends of the second spring 504 can be fixed at the ends of the first connecting body section 501 and the second sliding ring 505.
[0050] The processing device provided by the embodiment can untwist the cable and avoid manual wire separation work. However, the bending degrees of the multiple wires are not necessarily the same, and the multiple second rotating shafts 301 are simultaneously rotated and stopped, which can easily cause some wires to be straightened, some wires to remain unstraightened, or some wires to be bent again after being straightened. Therefore, in order to avoid this situation, the embodiment provides a cable fixing seat and sets the second connecting piece 5 and the second rotating shaft 301 to rotate, so as to solve this situation.
[0051] The specific structure of the cable fixing seat is as shown in Figure 10 The cable fixing seat comprises a base 601, a fixing piece 602, and an extension structure 603. The fixing piece 602 is used for fixing the cable, and the fixing piece 602 is slidingly connected with the base 601. The extension structure 603 is connected with the fixing piece 602, and the extension structure 603 is used for driving the fixing piece 602 to slide on the base 601. The second connecting piece 5 further comprises a limiting rod 507. The first connecting body section 501 is rotationally arranged with the second rotating shaft 301. The second connecting body section 502, the first connecting body section 501, and the second rotating shaft 301 are all provided with a third through hole 7 through which the limiting rod 507 can be inserted, so as to fix the relative positions of the first connecting body section 501 and the second rotating shaft 301.
[0052] The other end of the cable is fixed by the cable fixing seat, so that the cable can be untangled faster. When the multiple wires are straightened and the wires are straight, the motor is turned off, the limiting rod 507 is removed from the second connecting piece 5 and the second rotating shaft 301, the fixing of the two is released, and then the telescopic structure 603 is started to make the fixing piece 602 reciprocate on the base 601. While the fixing piece 602 moves, the wires are tightened and loosened. The wires are straight when they are shipped. Although the wires are bent subsequently, the wires still have a tendency to restore straightness. The wires are tightened and loosened alternately, and one end of the wires is fixed and the other end is rotatable. During the pulling process, the wires will be automatically straightened gradually, and the straightened wires will not be bent again after being tightened and loosened. Therefore, the multiple wires can be straightened after the telescopic structure 603 is started for a period of time.
[0053] The second connecting piece 5 further comprises a connecting ring 508 and a fixing cover 509. The connecting ring 508 is fixed to the end of the connecting main body two-section 502 away from the connecting main body one-section 501, and the connecting ring 508 is coaxially arranged with the third through hole 7. The limiting ring can be sleeved outside the limiting rod 507, and the outer sidewall of the limiting ring is provided with threads. The fixing cover 509 is in a block structure, and the surface of the fixing cover 509 is provided with a mounting groove. The inner sidewall of the mounting groove is provided with threads, and the fixing cover 509 can be sleeved outside the connecting ring 508 and be screwed with the connecting ring 508. The fixing cover 509 is screwed outside the connecting ring 508 to fix the position of the limiting rod 507 and prevent the limiting rod 507 from being separated from the third through hole 7. In this embodiment, the limiting rod 507 is a hexagonal prism structure, and the structure diagram of the limiting rod 507 and the fixing cover 509 is as shown in Figure 9
[0054] On the connecting main body two-section 502 of the second connecting piece 5, the third through hole 7 and the second through hole 506 are independently arranged. The limiting rod 507 passing through the third through hole 7 does not affect the wires passing through the second through hole 506.
[0055] The fixing piece 602 comprises an upper fixing block 801 and a lower fixing block 802. The lower fixing block 802 is slidably connected with the base 601, and the surface of the lower fixing block 802 is provided with a groove. The upper fixing block 801 is detachably connected with the lower fixing block 802 through bolts, and the surface of the upper fixing block 801 is provided with a groove. The grooves of the upper fixing block 801 and the lower fixing block 802 can be spliced to form a fourth through hole 803 for the cable to pass through. The inner sidewall of the fourth through hole 803 is provided with a friction layer 804. One end of the telescopic structure 603 is fixed to the surface of the base 601, and the other end is fixedly connected with the lower fixing block 802.
[0056] In order to facilitate use, the upper fixing block 801 is rotatably connected to one end of the lower fixing block 802, and the other end is detachably connected through a bolt. The friction layer 804 on the inner side wall of the fourth through hole 803 is generally made of silica gel or rubber material, which increases the friction between the fourth through hole and the cable and enhances the fixing effect of the fixing member 602 on the cable. The lower fixing block 802 is provided with a sliding block, and the base 601 is provided with a sliding groove for the sliding block to slide. The telescopic structure 603 can be a hydraulic rod or a telescopic rod, which is used to drive the fixing member 602 to slide back and forth on the base 601 by using the telescopic characteristics, so as to straighten the wires.
[0057] The embodiment also provides a cable branch processing method and a cable branch processing device.
[0058] S1: fixing the cable end at the first connecting member 4 and fixing the other end of the cable at the fixing member 602 of the cable fixing base. The cable between the fixing member 602 and the first connecting member 4 is the cable that needs to be untwisted.
[0059] S2: starting the motor to drive the first rotating shaft 201 to rotate, and the cable starts to untwist. The rotating direction of the first rotating shaft 201 needs to be opposite to the initial twisting direction of the cable.
[0060] S3: after the untwisting is completed, the multiple wires of the cable are scattered, the motor is turned off, the untwisted wires are connected to the second connecting member 5 one by one, the wires are fixed, the limiting rod 507 is inserted into the third through hole 7, and the fixing cover 509 is tightened outside the connecting ring 508 to prevent the limiting rod 507 from being separated from the third through hole 7.
[0061] S4: starting the motor, the first rotating shaft 201 drives the driving wheel 202 to rotate, the driving wheel 202 drives the driven wheel 302 to rotate, the driven wheel 302 drives the second rotating shaft 301 to rotate, and the second rotating shaft 301 makes the curved wires start to straighten.
[0062] S5: when one or more wires are straightened, the motor is turned off, the fixing cover 509 is unscrewed, the limiting rod 507 is removed, and then the telescopic structure 603 is started to drive the fixing member 602 to move back and forth on the base 601, so as to tension and relax the wires. In this process, the wires start to straighten automatically.
[0063] S6: when all the wires are straightened, the telescopic structure 603 is turned off, and the multiple wires are removed.
[0064] The processing device provided by the embodiment is simple and convenient to use, can untwist and straighten the cable, has good straightening effect, is convenient for subsequent wiring work, and improves the overall efficiency.
[0065] The above detailed description of the specific embodiments of the present application has been given to understand the purpose, technical solutions and beneficial effects of the present application. It should be understood that the above description is only a specific embodiment of the present application and is not used to limit the protection scope of the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A cable breakout processing device, characterized by, The mounting rack (1), the motor, the first rotating structure and a plurality of second rotating structures are included. The first rotating structure and a plurality of the second rotating structures are rotatably arranged on the mounting rack (1), a plurality of the second rotating structures are arranged around the first rotating structure, the first rotating structure can drive a plurality of the second rotating structures to rotate, and the rotation axis of the first rotating structure is parallel to the rotation axis of the second rotating structure. One end of the first rotating structure is a mounting end (203), and the other end is provided with a first connecting piece (4), the mounting end (203) is connected with the output shaft of the motor, the first connecting piece (4) is used for fixing the cable, and the first connecting piece (4) includes a connecting cylinder (401), a first limiting ring (402), a first spring (403), a first sliding ring (404) and a first through hole (405). One end of the second rotating structure is provided with a second connecting piece (5), the second connecting piece (5) is used for fixing the cable, and the second connecting piece (5) includes a first connecting body (501), a second connecting body (502), a second limiting ring (503), a second spring (504), a second sliding ring (505) and a second through hole (506). The first rotating structure includes a first rotating shaft (201) and a driving wheel (202), the first rotating shaft (201) is rotatably connected with the mounting rack (1), the driving wheel (202) is fixedly sleeved outside the first rotating shaft (201), one end of the first rotating shaft (201) is the mounting end (203), and the other end is connected with the first connecting piece (4); the second rotating structure includes a second rotating shaft (301) and a driven wheel (302), the second rotating shaft (301) is rotatably connected with the mounting rack (1), the driven wheel (302) is fixedly sleeved outside the second rotating shaft (301), the driven wheel (302) is arranged in meshing with the driving wheel (202), one end of the second rotating shaft (301) is connected with the second connecting piece (5); a plurality of driven wheels (302) of the second rotating structure are arranged along the circumferential direction of the driving wheel (202). The cable fixing seat includes a base (601), a fixing piece (602) and an extension structure (603), the fixing piece (602) is used for fixing the cable, the fixing piece (602) is slidably connected with the base (601), the extension structure (603) is connected with the fixing piece (602), and the extension structure (603) is used for driving the fixing piece (602) to slide on the base (601).
2. A cable breakout processing device according to claim 1, wherein, The connecting cylinder (401) is coaxially fixedly connected with the end of the first rotating shaft (201), the diameter of the connecting cylinder (401) is smaller than the diameter of the first rotating shaft (201), the first limiting ring (402) is fixedly sleeved outside the connecting cylinder (401), the first spring (403) and the first sliding ring (404) are both sleeved outside the connecting cylinder (401), one end of the first spring (403) abuts against the end of the first rotating shaft (201), the other end abuts against the end of the first sliding ring (404), and the first through hole (405) is arranged on the connecting cylinder (401); When the first spring (403) is in a natural state, the first sliding ring (404) covers the opening of the first through hole (405), when the first sliding ring (404) is moved to compress the first spring (403), the opening of the first through hole (405) is located between the first sliding ring (404) and the first limiting ring (402).
3. The cable breakout processing apparatus of claim 1, wherein, The connecting main body one section (501) and the connecting main body two section (502) are coaxially arranged, the connecting main body one section (501) is coaxially arranged with the second rotating shaft (301), the diameter of the connecting main body two section (502) is smaller than the diameter of the connecting main body one section (501), the second limiting ring (503) is fixedly sleeved outside the connecting main body two section (502), the second spring (504) and the second sliding ring (505) are both sleeved outside the connecting main body two section (502), one end of the second spring (504) abuts against the end of the connecting main body one section (501), the other end abuts against the end of the second sliding ring (505), and the second through hole (506) is arranged on the connecting main body two section (502); When the second spring (504) is in a natural state, the second sliding ring (505) covers the opening of the second through hole (506), when the second sliding ring (505) is moved to compress the second spring (504), the opening of the second through hole (506) is located between the second sliding ring (505) and the second limiting ring (503).
4. A cable breakout processing apparatus as claimed in claim 3, wherein The second connecting piece (5) further comprises a limiting rod (507), the connecting main body one section (501) and the second rotating shaft (301) are rotationally arranged, The connecting main body two section (502), the connecting main body one section (501) and the second rotating shaft (301) are all provided with a third through hole (7) through which the limiting rod (507) passes, the limiting rod (507) can be inserted into the third through hole (7) to fix the relative position of the connecting main body one section (501) and the second rotating shaft (301).
5. A cable breakout processing apparatus as claimed in claim 4, wherein, The second connecting piece (5) further comprises a connecting ring (508) and a fixing cover (509); The connecting ring (508) is fixed at the end of the second section (502) of the connecting body away from the first section (501) of the connecting body, and the connecting ring (508) is coaxially arranged with the third through hole (7), the limiting ring can be sleeved outside the limiting rod (507), and the outer side wall of the limiting ring is provided with threads; The fixing cover (509) is in a block structure, the surface of the fixing cover (509) is provided with a mounting groove, the inner side wall of the mounting groove is provided with threads, and the fixing cover (509) can be sleeved outside the connecting ring (508) and is in threaded connection with the connecting ring (508).
6. A cable breakout processing apparatus as claimed in claim 5, wherein, The limiting rod (507) is in a hexagonal prism structure.
7. A cable breakout processing apparatus as claimed in claim 5, wherein, The third through hole (7) and the second through hole (506) are independently arranged.
8. A cable breakout processing apparatus as claimed in claim 4, wherein, The fixing part (602) comprises an upper fixing block (801) and a lower fixing block (802), the lower fixing block (802) is in sliding connection with the base (601), the surface of the lower fixing block (802) is provided with a groove, the upper fixing block (801) is in detachable connection with the lower fixing block (802) through bolts, the surface of the upper fixing block (801) is provided with a groove, and the grooves of the upper fixing block (801) and the lower fixing block (802) can be spliced to form a fourth through hole (803) for the power cable to pass through, and the inner side wall of the fourth through hole (803) is provided with a friction layer (804). One end of the telescopic structure (603) is fixed to the surface of the base (601), and the other end is fixedly connected with the lower fixing block (802).
9. A cable distribution processing method characterized by comprising: The cable branching treatment device of any one of claims 4-8 is used, and the specific use steps are as follows: S1: fixing the cable end at the first connecting part (4) and fixing the other end of the cable at the fixing part (602) of the cable fixing base, wherein the cable between the fixing part (602) and the first connecting part (4) is the cable to be untangled; S2: starting the motor to drive the first rotating shaft (201) to rotate, and the cable starts to untangle; S3: turning off the motor, taking the cable away from the first connecting part (4), connecting the untangled wires with the second connecting part (5) one by one, and inserting the limiting rod (507) into the third through hole (7); S4: starting the motor to drive the driven wheel (302) to rotate, and the second rotating shaft (301) rotates with the driven wheel (302), and the bent wire starts to straighten; S5: when one of the plurality of wires is straightened, the motor is turned off, the limiting rod (507) is removed, the telescopic structure (603) is started, and the telescopic structure (603) drives the fixing part (602) to move back and forth on the base (601) to tension and relax the wires; S6: when all the wires are straightened, the telescopic structure (603) is turned off, and the plurality of wires are removed.
Citation Information
Patent Citations
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