A cleaning device for radio and television satellite transmission microwave antenna

By designing a circumferential cleaning mechanism and a mobile-driven microwave antenna cleaning device, the problem that existing devices cannot achieve comprehensive cleaning and safety hazards is solved, and efficient and automated microwave antenna cleaning is achieved to ensure the stability of signal transmission.

CN115532683BActive Publication Date: 2025-03-18仇萍萍
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Patent Information

Application Number
CN202211284984.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-20
Publication Date
2025-03-18
Estimated Expiration
2042-10-20

AI Technical Summary

Technical Problem

The existing microwave antenna cleaning device has simple design, cannot achieve complete cleaning in all directions, and the rotating motor driving mechanism cannot be locked after power is cut off, resulting in incomplete cleaning and safety hazards.

Method used

A radio and television satellite transmission microwave antenna cleaning device is designed, using a circumferential cleaning mechanism and mobile drive. It realizes all-round cleaning through a drive motor with varying speed. Combined with arc-shaped reversal cleaning columns and spring structures, it ensures that the cleaning components can closely fit the antenna surface and automatically clean up through magnetic adsorption and centrifugal forces.

Benefits of technology

The microwave antenna is cleaned in all directions, timed and thoroughly, reducing the risk of staff, improving the cleaning effect and automation level, and can run for a long time in snowy days, avoiding snow and freezing, and ensuring the stability of signal transmission.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a cleaning device for a microwave antenna for satellite transmission of broadcasting and television, and belongs to the technical field of cleaning devices for microwave antennas for satellite transmission. A cleaning device for a microwave antenna for broadcasting and television satellite transmission comprises a feed reflector frame, a circumferential cleaning mechanism is arranged on the outer side of the feed rod, the circumferential cleaning mechanism comprises a transposition cleaning column, a sleeve which is rotatably matched with the feed rod is fixedly arranged on one end of the transposition cleaning column, and through the arrangement of the circumferential cleaning mechanism, when in use, circular motion can be directly performed on the feed reflector frame for cleaning, and there is no need for staff to climb to a high place for wiping and cleaning, which not only reduces the risk factor, but also, compared with manual work, the entire surface can be thoroughly cleaned through the transposition cleaning column, and there will be no leakage or incomplete cleaning, thereby improving the cleaning effect and automation.
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Description

Technical Field

[0001] The present invention relates to the technical field of satellite transmission microwave antenna cleaning devices, and more specifically, to a broadcasting and television satellite transmission microwave antenna cleaning device. Background Art

[0002] Satellite TV transmission technology is a technology that collects digital TV program information and sends it to a synchronous satellite 38,000 kilometers above the ground via microwaves from a satellite ground transmitting station. The synchronous satellite forwards the information back to the ground using microwaves, and the user's TV receives satellite digital TV programs through a small satellite receiving antenna with no obstruction to the satellite and a satellite set-top box. However, microwave antennas used for satellite transmission will have their service life and signal transmission affected by dust, rain, snow, ice and other factors, so they need to be cleaned.

[0003] The document with the prior art publication number CN215744959U provides a radio and television microwave antenna cleaning device, which is provided with a collection box and a steering rod, the steering rod is arranged at both ends of the collection box, and a baffle is arranged between the two steering rods. A collection plate is arranged on the baffle, and a fixing rod is arranged on the left end of the collection box. Two cutouts are arranged at the top of the fixing rod, a thread is arranged at the top of the fixing rod, a fixing ring is arranged at the top of the fixing rod, and a pressing pump is arranged on the collection box. The above-mentioned radio and television microwave antenna cleaning device has the following problems: the device is too simple in setting, and only collects water through a collection box. After entering the sponge, the antenna table surface needs to be wiped manually. The antenna table is at a high place, which is not only dangerous, but also can only clean the lower part, and cannot perform comprehensive and regular thorough cleaning of the antenna table surface. In addition, although other existing microwave antenna cleaning devices are equipped with a composite multiple drive device to adapt to the cleaning of bowl-shaped microwave antennas, this design can only achieve multi-position cleaning in different radial directions and at different angles. However, since the rotating motor drive mechanism does not have a locking function after power is cut off, the motor shaft is in a free rotation state, which makes it easy to slip under the rotation of centrifugal force and the radial staying position of the bristles can only be controlled after power is turned on.

[0004] In view of this, we propose a cleaning device for microwave antennas of broadcasting and television satellite transmissions. Summary of the invention

[0005] 1. Technical issues to be solved

[0006] The object of the present invention is to provide a radio and television satellite transmission microwave antenna cleaning device to solve the problems raised in the above-mentioned background technology.

[0007] 2. Technical solution

[0008] A radio and television satellite transmission microwave antenna cleaning device comprises a feed reflector frame, the feed reflector frame is arranged at one end of a vertical pole, and a feed rod is fixedly arranged in the middle of the feed reflector frame;

[0009] A circumferential cleaning mechanism is arranged on the outer side of the feed rod, and the circumferential cleaning mechanism comprises a transposition cleaning column, and a sleeve which is rotatably matched with the feed rod is fixedly arranged on one end of the transposition cleaning column;

[0010] The circumferential cleaning mechanism also includes a rotation drive, which can drive the transposition cleaning column to revolve;

[0011] A moving frame is slidably arranged on the outer side of the transposition cleaning column, at least one cleaning component is arranged on the outer side of the moving frame, and a moving drive capable of driving the cleaning component on the moving frame to move is also arranged on the inner side of the moving frame.

[0012] A slide groove is provided on the body of the arc-shaped repositioning cleaning column, a plurality of arc-shaped grooves are provided in the slide groove, a mass ball is arranged in the slide groove, and one end of a spring is fixedly connected to the slide groove body, and the other end of the spring is connected to the mass ball, a first magnetic block is embedded in the mass ball, and a second magnetic block is embedded in the moving gear, and the first motor rotates at a variable speed or a uniform speed, wherein the second motor is turned on in the uniform speed rotation mode, and the second motor is turned off when running at a variable speed.

[0013] As an optional solution of the technical solution of the present application document, the transposed cleaning column is arranged in an arc-shaped structure, which is adapted to the curvature of the feed reflection frame.

[0014] As an optional solution to the technical solution of the present application document, the rotation drive includes a transmission gear fixedly arranged on the outer wall of the feed rod, a gear cavity is opened at one end of the transposition cleaning column, a driving gear is arranged inside the gear cavity, and the outer wall of the driving gear extends through the inner wall of the gear cavity to the inside of the sleeve and is meshed with the transmission gear.

[0015] As an optional solution to the technical solution of the present application document, a limiting ring groove is provided on the circumferential inner wall of the sleeve, and the limiting ring groove is slidably connected to the outer wall of the transmission gear.

[0016] As an optional solution to the technical solution of the present application document, a chassis is fixedly installed on the outer wall of the sleeve, a first motor is arranged inside the chassis, and the output end of the first motor extends through the inner wall of the chassis to the inside of the gear cavity and is coaxially fixedly connected to the driving gear.

[0017] As an optional solution of the technical solution of the present application document, the middle part of the movable frame is circular in structure and is arranged with a certain arc, which is compatible with the transposition cleaning column.

[0018] As an optional solution of the technical solution of the present application document, the cleaning component includes a fixed block, a cleaning disc is slidably arranged inside the fixed block, and bristles are arranged on the outside of the cleaning disc;

[0019] The outer wall of the cleaning plate is provided with a plurality of telescopic rods, one end of each telescopic rod is connected and fixed to the outer wall of the cleaning plate, and the other end of each telescopic rod is connected and fixed to the inner wall of the fixing block.

[0020] As an optional solution to the technical solution of the present application document, a spring is sleeved on the outer side of the telescopic rod.

[0021] As an optional solution of the technical solution of the present application document, the mobile drive includes two mobile gears rotatably arranged on the inner side of the mobile frame, an output box is fixedly arranged on the outer side of the mobile frame, a second motor is arranged inside the output box, and an output shaft of the second motor passes through the outer wall of the output box and extends to the inside of the mobile frame and is coaxially fixedly connected to one of the mobile gears;

[0022] The mobile drive also includes a fixed rack disposed on the outer wall of the transposition cleaning column, and the fixed rack is meshed and connected with the mobile gear;

[0023] The shaft of the moving gear is coaxially connected and fixed to the fixing block.

[0024] As an optional solution of the technical solution of the present application document, the teeth of the movable gear are arranged in an arc shape, and the fixed rack is arranged in an arc shape along the outer wall of the transposition cleaning column.

[0025] 3. Beneficial effects

[0026] Compared with the prior art, the advantages of the present invention are:

[0027] 1. In the present invention, by changing the speed of the driving motor, the motors responsible for different driving actions can be partially turned off, so that all-round cleaning can be achieved.

[0028] 2. The present invention is provided with a circular cleaning mechanism, and when in use, circular motion can be directly performed on the feed reflector frame for cleaning, without the need for staff to climb to a high place for wiping and cleaning. This not only reduces the risk factor, but also, compared with manual work, the entire surface can be thoroughly cleaned by replacing the cleaning column, and there will be no missed cleaning or incomplete cleaning, thereby improving the cleaning effect and automation. At the same time, long-term cleaning work can be carried out on snowy days to avoid snow accumulation and ice formation, thereby ensuring signal transmission.

[0029] 3. The present invention uses a mobile drive setting so that the cleaning component can move inward and outward along the transposed cleaning column while performing circular motion cleaning, that is, performing circular motion from the inside to the outside. While moving and cleaning, the cleaning disc is also rotating, thereby improving the cleaning effect within the same area.

[0030] 4. The present invention sets a cleaning component and pushes the cleaning disk to fit tightly against the outer wall of the feed reflector frame through a spring, so that it can always adapt to the curvature change of the feed reflector frame and always apply a certain external force to it, thereby better cleaning the surface of the feed reflector frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0032] Figure 2 This is a disassembled diagram of the external structure of the transposition cleaning column of the present invention;

[0033] Figure 3 It is an expanded view of the rotary drive structure of the present invention;

[0034] Figure 4 It is a schematic diagram of the mobile drive structure of the present invention;

[0035] Figure 5 It is a schematic diagram of the structure of the cleaning component of the present invention;

[0036] Explanation of the numbers in the figure: 1. Feed reflector frame; 2. Vertical pole; 3. Feed pole; 4. Circular cleaning mechanism; 5. Transposition cleaning column; 6. Sleeve; 7. Moving frame; 8. Transmission gear; 9. Limiting ring groove; 10. Gear cavity; 11. Driving gear; 12. Chassis; 13. First motor; 14. Fixed block; 15. Cleaning disk; 16. Brush; 17. Telescopic rod; 18. Spring; 19. Moving gear; 20. Output box; 21. Second motor; 22. Fixed rack. DETAILED DESCRIPTION

[0037] See also Figure 1-5 , the present invention provides a technical solution:

[0038] A radio and television satellite transmission microwave antenna cleaning device comprises a feed reflector frame 1, the feed reflector frame 1 is arranged at one end of a vertical pole 2, and a feed pole 3 is fixedly arranged in the middle of the feed reflector frame 1;

[0039] A circumferential cleaning mechanism 4 is arranged outside the feed rod 3, and the circumferential cleaning mechanism 4 comprises a transposition cleaning column 5, and a sleeve 6 which is rotatably matched with the feed rod 3 is fixedly arranged at one end of the transposition cleaning column 5;

[0040] The circumferential cleaning mechanism 4 also includes a rotation drive, which can drive the transposition cleaning column 5 to revolve;

[0041] A moving frame 7 is slidably arranged outside the transposition cleaning column 5 , at least one cleaning component is arranged outside the moving frame 7 , and a moving drive capable of driving the cleaning component on the moving frame 7 to move is also arranged inside the moving frame 7 .

[0042] A slide groove is provided on the body of the arc-shaped transposition cleaning column 5, and a plurality of arc-shaped grooves are provided in the slide groove. A mass ball is arranged in the slide groove, and is fixedly connected to one end of a spring in the slide groove body, and the other end of the spring is connected to the mass ball. A first magnetic block is embedded in the mass ball, and a second magnetic block is embedded in the moving gear 19. The first motor 13 rotates at a variable speed or a uniform speed, wherein the second motor 21 is turned on in the uniform speed rotation mode, and the second motor 21 is turned off when running at a variable speed. This design makes it possible to use the changing centripetal force to make it unnecessary to turn on the second motor 21 when performing full-position coverage cleaning. The bowl-shaped inner surface of the microwave antenna can be cleaned in all directions only by the rotation of the first motor 13. Specifically, the second motor 21 is turned off, so that the moving gear 19 is restored to a free moving state, so that the arc-shaped transposition cleaning column 5 is driven to rotate during the rotation of the first motor 13. The centrifugal force drives the mass ball to move outward. The mass ball drives the two moving gears 19 to move toward the outer side of the arc-shaped transposition cleaning column 5 under the action of the magnetic adsorption force. Since the first motor 13 rotates at a changing speed or a uniform speed and a spring is provided at the end of the mass ball, the mass ball can stay in different arc grooves at different speeds and different rotation angles, so that the inner surface of the microwave antenna can be cleaned in all directions. If cleaning at a fixed circular ring position is required, it is only necessary to operate the first motor 13 at a substantially constant speed. Considering the gravity of the mass ball itself when rotating to the lower semicircle, the speed can be larger when it is located at the top within a circular cycle, and smaller when it is located at the lower semicircle.

[0043] In this technical solution, through the setting of the circular cleaning mechanism 4, when in use, circular motion can be directly performed on the feed reflector frame 1 for cleaning, and there is no need for staff to climb to a high place for wiping and cleaning. This not only reduces the risk factor, but also, compared with manual work, the entire surface can be thoroughly cleaned by replacing the cleaning column, and there will be no missed cleaning or incomplete cleaning, thereby improving the cleaning effect and automation.

[0044] Specifically, the transposition cleaning column 5 is arranged in an arc-shaped structure, which is adapted to the curvature of the feed reflection frame 1 .

[0045] In this technical solution, the cleaning component can move along the curvature of the feed reflector frame 1 when moving, so that the bristles 16 move along the feed reflector frame 1 for cleaning, thereby further improving the cleaning effect.

[0046] Furthermore, the rotation drive includes a transmission gear 8 fixedly arranged on the outer wall of the feed rod 3, a gear cavity 10 is opened at one end of the replacement cleaning column 5, a driving gear 11 is arranged inside the gear cavity 10, and the outer wall of the driving gear 11 extends through the inner wall of the gear cavity 10 to the inside of the sleeve 6 and is meshed and connected with the transmission gear 8.

[0047] In this technical solution, the rotation drive drives the transposed cleaning column 5 to perform circular motion, thereby performing circular cleaning on the feed source reflection frame 1.

[0048] Furthermore, a limiting ring groove 9 is provided on the inner circumferential wall of the sleeve 6 , and the limiting ring groove 9 is slidably connected to the outer wall of the transmission gear 8 .

[0049] In this technical solution, the sleeve 6 restricts the transmission gear 8, thereby ensuring that the transposed cleaning column 5 performs stable circular motion and does not deviate from the surface of the feed reflector frame 1.

[0050] Furthermore, a chassis 12 is fixedly provided on the outer wall of the sleeve 6 , a first motor 13 is provided inside the chassis 12 , an output end of the first motor 13 extends through the inner wall of the chassis 12 to the inside of the gear cavity 10 and is coaxially fixedly connected with the driving gear 11 .

[0051] In this technical solution, the first motor 13 drives the driving gear 11 to rotate, and through meshing with the transmission gear 8, the circular motion of the transposition cleaning column 5 is achieved.

[0052] It is worth noting that the middle part of the movable frame 7 is in a circular structure and is arranged in a certain arc, which is compatible with the transposition cleaning column 5 .

[0053] In this technical solution, the movable frame 7 can move inward and outward on the outer wall of the transposition cleaning column 5 to be cleaned by the cleaning disk 15 .

[0054] It is worth noting that the cleaning assembly includes a fixed block 14, a cleaning disc 15 is slidably arranged inside the fixed block 14, and bristles 16 are arranged on the outside of the cleaning disc 15;

[0055] A plurality of telescopic rods 17 are disposed on the outer wall of the cleaning plate 15 , one end of the telescopic rod 17 is connected and fixed to the outer wall of the cleaning plate 15 , and the other end of the telescopic rod 17 is connected and fixed to the inner wall of the fixing block 14 .

[0056] In addition, a spring 18 is sleeved on the outer side of the telescopic rod 17 .

[0057] In this technical solution, through the setting of the cleaning component, the spring 18 pushes the cleaning plate 15 to fit tightly against the outer wall of the feed reflector frame 1, so that it can always adapt to the curvature change of the feed reflector frame 1 and always apply a certain external force to it, thereby better cleaning the surface of the feed reflector frame.

[0058] In addition, the mobile drive includes two mobile gears 19 rotatably arranged on the inner side of the mobile frame 7, an output box 20 is fixedly arranged on the outer side of the mobile frame 7, a second motor 21 is arranged inside the output box 20, and an output shaft of the second motor 21 passes through the outer wall of the output box 20 and extends to the inside of the mobile frame 7 and is coaxially fixedly connected with one of the mobile gears 19;

[0059] The mobile drive also includes a fixed rack 22 disposed on the outer wall of the transposition cleaning column 5, and the fixed rack 22 is meshedly connected with the mobile gear 19;

[0060] The shaft of the moving gear 19 is coaxially connected and fixed to the fixing block 14 .

[0061] In addition, the teeth of the movable gear 19 are arranged in an arc shape, and the fixed rack 22 is arranged in an arc shape along the outer wall of the transposition cleaning column 5 .

[0062] In this technical solution, through the setting of mobile drive, the cleaning component can move inward and outward along the transposition cleaning column while performing circular motion cleaning. While moving and cleaning, the cleaning disc is also rotating, thereby improving the cleaning effect within the same area.

[0063] When the radio and television satellite transmission microwave antenna cleaning device is needed, the controller drives the output shaft of the first motor 13 to rotate, thereby driving the driving gear 11 to rotate, and through the meshing of the driving gear 11 and the transmission gear 8, the transposition cleaning column 5 is driven to revolve around the feed rod 3, so that the bristles 16 perform cleaning work;

[0064] At the same time, the output shaft of the second motor 21 is driven to rotate, which drives the moving gear 19 to rotate, and a fixed rack 22 is set on the outer wall of the transposition cleaning column 5. Through the engagement of the transposition cleaning column 5 with the fixed rack 22, the moving frame 7 can move inward and outward on the transposition cleaning column 5. At the same time, through the setting of the moving gear 19, the fixed block 14 is driven to rotate, so that the cleaning disc 15 rotates for cleaning, thereby improving the cleaning effect. The fixed block 14 and the cleaning disc 15 are connected by a telescopic rod 17. Through the push of the spring 18, the bristles 16 are always in contact with the surface of the feed reflection frame 1, thereby ensuring the cleaning effect.

[0065] Specifically, by means of the changing centripetal force, it is not necessary to turn on the second motor 21 when performing full-position coverage cleaning. The bowl-shaped inner surface of the microwave antenna can be cleaned in all directions only by the rotation of the first motor 13. Specifically, the second motor 21 is turned off, so that the moving gear 19 is restored to a free moving state, so that the arc-shaped transposition cleaning column 5 is driven to rotate during the rotation of the first motor 13. The centrifugal force drives the mass ball to move toward the outside. The mass ball drives the two moving gears 19 toward the outside of the column of the arc-shaped transposition cleaning column 5 under the action of the magnetic adsorption force. Since the first motor 13 rotates at a changing speed or a uniform speed and a spring is provided at the end of the mass ball, the mass ball can stay in different arc grooves at different speeds and different rotation angles, so that the inner surface of the microwave antenna can be cleaned in all directions. If cleaning at a fixed circular position is required, it is only necessary to operate the first motor 13 at a substantially constant speed. Considering the gravity of the mass ball itself when rotating to the lower semicircle, the speed can be larger when it is located at the top within a circular cycle, and smaller when it is located at the lower semicircle.

Claims

1. A radio and television satellite transmission microwave antenna cleaning device, comprising a feed reflector frame (1), characterized in that: The feed reflection frame (1) is arranged at one end of the vertical pole (2), and a feed rod (3) is fixedly arranged in the middle of the feed reflection frame (1); A circumferential cleaning mechanism (4) is arranged outside the feed rod (3), and the circumferential cleaning mechanism (4) comprises an arc-shaped transposition cleaning column (5), and a sleeve (6) which is rotatably matched with the feed rod (3) is fixedly arranged at one end of the transposition cleaning column (5); The circumferential cleaning mechanism (4) also includes a rotation drive, which can drive the transposition cleaning column (5) to revolve, and the rotation drive includes a transmission gear (8) fixedly arranged on the outer wall of the feed rod (3), one end of the transposition cleaning column (5) is provided with a gear cavity (10), a driving gear (11) is arranged inside the gear cavity (10), the outer wall of the driving gear (11) passes through the inner wall of the gear cavity (10) and extends to the inside of the sleeve (6) and is meshed with the transmission gear (8), the outer wall of the sleeve (6) is fixedly provided with a chassis (12), the inside of the chassis (12) is provided with a first motor (13), the output end of the first motor (13) passes through the inner wall of the chassis (12) and extends to the inside of the gear cavity (10) and is coaxially fixedly connected with the driving gear (11); A movable frame (7) is slidably arranged on the outer side of the transposition cleaning column (5), at least one cleaning component is arranged on the outer side of the movable frame (7), and a movable drive capable of driving the cleaning component on the movable frame (7) to move is also arranged on the inner side of the movable frame (7), the movable drive comprises two movable gears (19) rotatably arranged on the inner side of the movable frame (7), an output box (20) is fixedly arranged on the outer side of the movable frame (7), a second motor (21) is arranged inside the output box (20), an output shaft of the second motor (21) passes through the outer wall of the output box (20) and extends to the inside of the movable frame (7) and is coaxially fixedly connected with one of the movable gears (19), the movable drive also comprises a fixed rack (22) arranged on the outer wall of the transposition cleaning column (5), the fixed rack (22) is meshedly connected with the movable gear (19), and the shaft of the movable gear (19) is coaxially connected and fixed with the fixed block (14); A slide groove is provided on the body of the arc-shaped replacement cleaning column (5), and a plurality of arc-shaped grooves are provided in the slide groove. A mass ball is provided in the slide groove, and is fixedly connected to one end of a spring in the slide groove body, and the other end of the spring is connected to the mass ball. A first magnetic block is embedded in the mass ball, and a second magnetic block is embedded in the moving gear (19). The first motor (13) rotates at a variable speed or a uniform speed, wherein the second motor (21) is turned on in the uniform speed rotation mode, and the second motor (21) is turned off when the motor is running at a variable speed.

2. The radio and television satellite transmission microwave antenna cleaning device according to claim 1 is characterized in that: The transposition cleaning column (5) is arranged in an arc-shaped structure, and is adapted to the curvature of the feed source reflection frame (1).

3. The radio and television satellite transmission microwave antenna cleaning device according to claim 2 is characterized in that: A limiting ring groove (9) is provided on the circumferential inner wall of the sleeve (6), and the limiting ring groove (9) is slidably connected to the outer wall of the transmission gear (8).

4. The radio and television satellite transmission microwave antenna cleaning device according to claim 1 is characterized in that: The middle part of the movable frame (7) is in a circular structure and is arranged in a certain arc, so as to be compatible with the transposition cleaning column (5).

5. The radio and television satellite transmission microwave antenna cleaning device according to claim 1 is characterized in that: The cleaning assembly comprises a fixed block (14), a cleaning disc (15) is slidably arranged inside the fixed block (14), and bristles (16) are arranged on the outside of the cleaning disc (15); The outer wall of the cleaning plate (15) is provided with a plurality of telescopic rods (17), one end of the telescopic rod (17) is connected and fixed to the outer wall of the cleaning plate (15), and the other end of the telescopic rod (17) is connected and fixed to the inner wall of the fixing block (14).

6. The radio and television satellite transmission microwave antenna cleaning device according to claim 5 is characterized in that: The outer side of the telescopic rod (17) is sleeved with a spring (18).

7. The radio and television satellite transmission microwave antenna cleaning device according to claim 6 is characterized in that: The teeth of the movable gear (19) are arranged in an arc shape, and the fixed rack (22) is arranged in an arc shape along the outer wall of the transposition cleaning column (5).

Citation Information

Patent Citations

  • Radio and television microwave antenna cleaning device

    CN215744959U

  • Radar antenna based on cleaning mechanism

    CN216354730U

  • Outer wall cleaning device for structure

    KR1020050024113A