A hybrid parallel process equipment and method for processing multi-category aluminum alloy door and window frame segments

Abstract

The present invention discloses a hybrid parallel process equipment for processing multi-category aluminum alloy door and window frame sections, including a feeding module, a processing module and a discharging module, wherein the feeding module, the processing module and the discharging module are connected in sequence; among them, the processing module includes a processing frame and a clamping mechanism, a sawing mechanism, an upper milling hole mechanism, a lower milling hole mechanism, a side milling hole mechanism and a coding mechanism arranged in the processing frame. This hybrid parallel process equipment can realize the hybrid parallel process for processing multi-category aluminum alloy door and window frame sections. The present invention also discloses a hybrid parallel process method for processing multi-category aluminum alloy door and window frame sections, which is applied to the above equipment.

Description

Technical Field

[0001] The present invention relates to the processing technology of aluminum alloy door and window frame sections, and particularly to a hybrid parallel process equipment and method for processing aluminum alloy door and window frame sections of multiple categories. Background Art

[0002] The process method currently adopted in the field of aluminum alloy door and window processing is to first perform sawing and then milling the lock holes and corner code holes. The aluminum profiles are first sawed on a sawing machine, and then manually fed to a milling machine, where the drilling and milling of the lock holes and corner code holes are respectively completed in three clampings. Finally, the different frame sections of a set of doors and windows are grouped and stored in the warehouse.

[0003] As disclosed in a Chinese patent with the patent number CN201710160417.8, a manufacturing method of aluminum alloy doors and windows includes the following steps:

[0004] Material preparation: Determine the cutting size according to requirements, use a double-angle saw to saw the main profiles, use a corner code machine to cut the corner codes, and use a milling machine and a punching machine to prepare other accessories;

[0005] Hole milling: After material preparation, determine the number and position of the drainage holes according to requirements and mill the drainage holes;

[0006] Corner assembling: Clean the section of the profile and the corner code. After removing the oil stain, wipe the parts to be coated with glue with a wet cloth to keep them at a certain humidity; Apply an appropriate amount of corner assembling glue on the effective contact surface between the corner code and the profile and on the connecting section of the profile; Align the corner code along the corner seam with the profile and then use a corner assembling machine to complete the positioning and fixing process; After corner assembling, let it stand for more than 12 hours. Ensure that the glue is completely dry before entering the next process;

[0007] Assembly: Install the corresponding sealing rubber strips on the profiles according to the drawings, and then sequentially install the aluminum sliding strips, glass pressing strips, and hardware. After inserting the glass, install the glass gaskets, and the assembly is completed.

[0008] In the current process method, in order to ensure that the different frame sections of a set of doors and windows are grouped and stored in the warehouse, the profiles must be continuously sawed into corresponding frame sections, which inevitably results in a large amount of leftover material tails, wasting aluminum alloy profiles and increasing the production cost. In addition, manual material transportation incurs high labor costs but low efficiency.

[0009] At the same time, the lock holes and corner code holes on the door and window frame sections are respectively located on three side surfaces. On the milling machine used in the current process, the operator must perform three clampings to complete the drilling and milling of the holes, which requires a large amount of processing auxiliary man-hours, and it is difficult to achieve the assembly requirements for the mutual position accuracy between the holes, often requiring rework. Summary of the Invention

[0010] To solve the deficiencies of the above-mentioned existing technologies, the present invention provides a hybrid parallel process equipment and method for processing multi-category aluminum alloy door and window frame sections, which can realize the hybrid parallel process of processing multi-category aluminum alloy door and window frame sections.

[0011] The technical problems to be solved by the present invention are realized through the following technical solutions:

[0012] A hybrid parallel process equipment for processing multi-category aluminum alloy door and window frame sections, including a feeding module, a processing module, and a discharging module, which are connected in sequence; wherein, the processing module includes a processing frame and a clamping mechanism, a sawing mechanism, an upper milling hole mechanism, a lower milling hole mechanism, a side milling hole mechanism, and a coding mechanism arranged in the processing frame.

[0013] The clamping mechanism is used to clamp the aluminum alloy profile and includes a first processing position and a second processing position.

[0014] The sawing mechanism is located at the first processing position of the clamping mechanism and is used to saw the aluminum alloy profile.

[0015] The upper milling hole mechanism, the lower milling hole mechanism, and the side milling hole mechanism are located at the first processing position of the clamping mechanism and are respectively located above, below, and on one side of the clamping mechanism, and are used to mill holes on the upper surface, lower surface, and front side surface of the aluminum alloy profile at the same time to form aluminum alloy door and window frame sections.

[0016] The coding mechanism is located at the second processing position of the clamping mechanism and is used to code the aluminum alloy door and window frame sections.

[0017] A hybrid parallel process method for processing multi-category aluminum alloy door and window frame sections includes the following steps:

[0018] Step 1: The control system obtains the length of the aluminum alloy profile, the lengths and sawing angles of different-category aluminum alloy door and window frame sections, and the production plan.

[0019] Step 2: The control system calculates the category distribution of the aluminum alloy door and window frame sections on each aluminum alloy profile according to the length of the aluminum alloy profile and the lengths of different-category aluminum alloy door and window frame sections.

[0020] Step 3: The control system controls the feeding module to send an aluminum alloy profile into the first processing position in the processing module, and the feeding length corresponds to the category of the aluminum alloy door and window frame section to be processed.

[0021] Step 4: The control system controls the clamping mechanism to clamp the aluminum alloy profile.

[0022] Step 5: The control system controls the upper milling hole mechanism, the lower milling hole mechanism, and the side milling hole mechanism to mill holes on the upper surface, lower surface, and front side surface of the aluminum alloy profile simultaneously, so as to make lock holes or corner code holes on the upper surface, lower surface, and front side surface of the aluminum alloy profile respectively. The drilling and milling positions correspond to the categories of the aluminum alloy door and window frame sections to be processed;

[0023] Step 6: The control system controls the sawing mechanism to saw the aluminum alloy profile to form the aluminum alloy door and window frame section. The sawing angle corresponds to the category of the aluminum alloy door and window frame section to be processed;

[0024] Step 7: The control system controls the clamping mechanism to release the aluminum alloy door and window frame section and the remaining aluminum alloy profile;

[0025] Step 8: The control system controls the discharging module to move the aluminum alloy door and window frame section to the second processing position;

[0026] Step 9: The control system controls the coding mechanism to make product codes on the aluminum alloy door and window frame section;

[0027] Step 10: The control system controls the discharging module to send the aluminum alloy door and window frame section out of the processing module;

[0028] Step 11: The control system controls the feeding module to continue feeding the remaining aluminum alloy profile into the first processing position in the processing module. The feeding length corresponds to the category of the aluminum alloy door and window frame section to be processed;

[0029] Step 12: Repeat steps 4 - 11 until the entire aluminum alloy profile is used up;

[0030] Step 13: The control system controls the feeding module to feed the next aluminum alloy profile into the first processing position in the processing module. The feeding length corresponds to the category of the aluminum alloy door and window frame section to be processed;

[0031] Step 14: And repeat steps 4 - 13 until the production plan is completed.

[0032] The present invention has the following beneficial effects: The hybrid parallel process equipment and method can complete the full-automatic feeding, conveying, sawing, milling, and blanking of the aluminum alloy door and window frame sections, greatly improving the production efficiency, significantly reducing the material conveying cost, and simultaneously configuring three milling mechanisms to drill and mill three surfaces of the aluminum alloy profile at the same time, without the need to repeatedly clamp the aluminum alloy profile, with short processing time and high hole position accuracy, which can break through the continuity of single-set door and window frame section sawing. Different door and window frame sections of the same aluminum alloy profile can adopt hybrid sawing to minimize the waste material tail as much as possible, and by making product codes on the aluminum alloy door and window frame sections, it is convenient for the discharging module to send aluminum alloy door and window frame sections of the same category into the same material box according to the product codes. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 is a schematic block diagram of the hybrid parallel process equipment provided by the present invention;

[0034] Figure 2 is a schematic plan view of the processing module in the hybrid parallel process equipment provided by the present invention;

[0035] Figure 3 is a schematic structural view of the processing module in the hybrid parallel process equipment provided by the present invention;

[0036] Figure 4 is a schematic back view of the processing module in the hybrid parallel process equipment provided by the present invention;

[0037] Figure 5 is a schematic structural view of the clamping mechanism in the hybrid parallel process equipment provided by the present invention;

[0038] Figure 6 is a schematic plan view of the clamping mechanism in the hybrid parallel process equipment provided by the present invention;

[0039] Figure 7 is a schematic block diagram of the steps of the hybrid parallel process method provided by the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0040] The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments. The examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.

[0041] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present invention.

[0042] In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", "third" may explicitly or implicitly include one or more of such features. In the description of the present invention, the meaning of "a plurality" is two or more, unless otherwise specifically defined.

[0043] In the present invention, unless otherwise clearly specified and defined, the terms "mounted", "connected", "connected to", "fixed", "set", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and may also be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0044] Embodiment 1

[0045] A hybrid parallel process equipment for processing multi-category aluminum alloy door and window frame sections, as Figure 1 shown, includes a feeding module, a processing module, and a discharging module, and the feeding module, the processing module, and the discharging module are connected in sequence; wherein, as Figure 2 shown, the processing module includes a processing frame 10 and a clamping mechanism 20, a sawing mechanism 30, an upper milling hole mechanism 40, a lower milling hole mechanism 50, a side milling hole mechanism 60, and a coding mechanism 70 arranged in the processing frame 10,

[0046] The clamping mechanism 20 is used for clamping the aluminum alloy profile and includes a first processing position and a second processing position;

[0047] The sawing mechanism 30 is located at the first processing position of the clamping mechanism 20 and is used for sawing the aluminum alloy profile;

[0048] The upper milling hole mechanism 40, the lower milling hole mechanism 50 and the side milling hole mechanism 60 are located at the first processing position of the clamping mechanism 20, and are respectively located above, below and on one side of the clamping mechanism 20, and are used to mill holes on the upper surface, lower surface and front side surface of the aluminum alloy profile at the same time to form an aluminum alloy door and window frame section;

[0049] The coding mechanism 70 is located at the second processing position of the clamping mechanism 20 and is used to code the aluminum alloy door and window frame section.

[0050] The operation steps of this hybrid parallel process equipment are as follows:

[0051] The feeding module feeds the aluminum alloy profile to the first processing position in the processing module;

[0052] The clamping mechanism 20 in the processing module clamps the aluminum alloy profile, and then the sawing mechanism 30, the upper milling hole mechanism 40, the lower milling hole mechanism 50 and the side milling hole mechanism 60 saw and mill the aluminum alloy profile in sequence or simultaneously to make lock holes or corner code holes on three surfaces of the aluminum alloy profile respectively, and cut off the aluminum alloy profile to form an aluminum alloy door and window frame section with the required length. Then the clamping mechanism 20 releases the aluminum alloy door and window frame section and the remaining aluminum alloy profile;

[0053] The discharging module moves the aluminum alloy door and window frame section to the second processing position, and then the coding mechanism 70 makes a product code on the aluminum alloy door and window frame section. Then the discharging module sends the aluminum alloy door and window frame section out of the processing module;

[0054] The feeding module continues to feed the remaining aluminum alloy profile into the first processing position in the processing module to perform sawing and milling to make the next aluminum alloy door and window frame section.

[0055] This hybrid parallel process equipment can complete the full-automatic feeding, conveying, sawing, milling and discharging of the aluminum alloy door and window frame section, greatly improving the production efficiency, greatly reducing the conveying cost of materials, and at the same time configuring three milling hole mechanisms to drill and mill three surfaces of the aluminum alloy profile simultaneously, without the need to repeatedly clamp the aluminum alloy profile, with short processing time and high hole position accuracy, which can break through the continuity of single-set door and window frame section sawing. Different door and window frame sections of the same aluminum alloy profile can adopt hybrid sawing to minimize the waste material tail as much as possible. And by making a product code on the aluminum alloy door and window frame section, it is convenient for the discharging module to send aluminum alloy door and window frame sections of the same category to the same material box according to the product code.

[0056] Such as Figure 5 and 6As shown, the clamping mechanism 20 includes a clamping bracket 21, a clamping pressing plate 22, a first clamping driver 23 and a second clamping driver 24. The clamping bracket 21 includes a bottom plate 211 and side plates 212. The clamping pressing plate 22 is located above the clamping bracket 21 and is connected and driven by the first clamping driver 23 to move relative to the bottom plate 211 of the clamping bracket 21, so as to cooperate with the bottom plate 211 of the clamping bracket 21 to clamp the aluminum alloy profile up and down. The second clamping driver 24 is arranged on the bottom plate 211 of the clamping bracket 21, and its output end can move relative to the side plates 212 of the clamping bracket 21, so as to cooperate with the side plates 212 of the clamping bracket 21 to clamp the aluminum alloy profile front and back.

[0057] When clamping the aluminum alloy profile, when the first clamping driver 23 drives the clamping pressing plate 22 to move close to the bottom plate 211 of the clamping bracket 21, the clamping pressing plate 22 and the bottom plate 211 of the clamping bracket 21 clamp the aluminum alloy profile together. When the first clamping driver 23 drives the clamping pressing plate 22 to move away from the bottom plate 211 of the clamping bracket 21, the clamping pressing plate 22 and the bottom plate 211 of the clamping bracket 21 loosen the aluminum alloy profile together. When the output end of the second clamping driver 24 moves close to the side plates 212 of the clamping bracket 21, the output end of the second clamping driver 24 and the side plates 212 of the clamping bracket 21 clamp the aluminum alloy profile together. When the output end of the second clamping driver 24 moves away from the side plates 212 of the clamping bracket 21, the output end of the second clamping driver 24 and the side plates 212 of the clamping bracket 21 loosen the aluminum alloy profile together.

[0058] In this embodiment, both the first clamping driver 23 and the second clamping driver 24 are cylinders.

[0059] The clamping bracket 21 includes a first bracket body 21a and a second bracket body 21b which are oppositely arranged. The clamping pressing plate 22 includes a first pressing plate 22a and a second pressing plate 22b which are oppositely arranged. The number of the first clamping drivers 23 and the second clamping drivers 24 is at least two. At least one first clamping driver 23 is connected to drive the first pressing plate 22a to move relative to the bottom plate 211 of the first bracket body 21a. At least one first clamping driver 23 is connected to drive the second pressing plate 22b to move relative to the bottom plate 211 of the second bracket body 21b. The output end of at least one second clamping driver 24 can move relative to the side plate 212 of the first bracket body 21a. The output end of at least one second clamping driver 24 can move relative to the side plate 212 of the second bracket body 21b. The first bracket body 21a, the first pressing plate 22a and at least one second clamping driver 24 arranged on the first bracket body 21a are located on the front side of the sawing mechanism 30. The second bracket body 21b, the second pressing plate 22b and at least one second clamping driver 24 arranged on the second bracket body 21b are located on the rear side of the sawing mechanism 30. A sawing channel 25 is formed between the first bracket body 21a and the second bracket body 21b, and between the first pressing plate 22a and the second pressing plate 22b for the saw blade 301 of the sawing mechanism 30 to pass through.

[0060] When clamping the aluminum alloy profile, the first bracket body 21a, the first pressing plate 22a and the corresponding second clamping driver 24 cooperate to clamp the processing section (aluminum alloy door and window frame section) of the aluminum alloy profile, and the second bracket body 21b, the second pressing plate 22b and the corresponding second clamping driver 24 cooperate to clamp the remaining section of the aluminum alloy profile.

[0061] An upper milling hole channel 26 ( Figure 5 the area between the two 22a in) is formed on the first pressing plate 22a. A lower milling hole channel 27 and a side milling hole channel 28 are formed on the bottom plate 211 of the first bracket body 21a for the upper milling cutter 41 of the upper milling hole mechanism 40, the lower milling cutter 51 of the lower milling hole mechanism 50 and the side milling cutter 61 of the side milling hole mechanism 60 to pass through respectively.

[0062] There are two second clamping drivers 24 arranged on the bottom plate 211 of the first bracket body 21a. One second clamping driver 24 is located in front of the lower milling hole channel 27 and the side milling hole channel 28, and one second clamping driver 24 is located behind the lower milling hole channel 27 and the side milling hole channel 28.

[0063] As Figure 3As shown, the sawing mechanism 30 includes a saw blade 301, a sawing driver 302, an angle adjuster 303, and a sawing lifter 304. The sawing driver 302 is connected to drive the saw blade 301 to rotate around a first rotating shaft, and the first rotating shaft is perpendicular to the saw blade 301. The sawing driver 302 is disposed on the angle adjuster 303, and the angle adjuster 303 drives the saw blade 301 on the sawing driver 302 to rotate around a second rotating shaft, and the second rotating shaft is parallel to the saw blade 301. The angle adjuster 303 is disposed on the sawing lifter 304, and the sawing lifter 304 drives the saw blade 301 on the angle adjuster 303 to move up and down.

[0064] During sawing, the angle adjuster 303 drives the saw blade 301 to rotate around the second axis according to the required end angle of the aluminum alloy door and window frame section to adjust the sawing angle of the saw blade 301. Then, the sawing driver 302 drives the saw blade 301 to rotate around the first axis. Next, the sawing lifter 304 drives the saw blade 301 to descend to saw the aluminum alloy profile.

[0065] The clamping mechanism 20 forms two fan-shaped channels or triangular channels 250 at the sawing mechanism 30. The angular ends of the two fan-shaped channels or triangular channels 250 are oppositely arranged and communicated to form an angle adjustment area for the saw blade 301 to adjust the sawing angle.

[0066] Specifically, as Figure 5 shown, a triangular area 251 is formed on one side of the bottom plate 211 of the first frame body 21a facing the second frame body 21b, and a triangular area 251 is formed on one side of the bottom plate 211 of the second frame body 21b facing the first frame body 21a. The triangular area 251 of the first frame body 21a and the triangular area 251 of the second frame body 21b are oppositely arranged in a corner-to-corner manner. A triangular area 251 is formed on one side of the first pressing plate 22a facing the second pressing plate 22b, and a triangular area 251 is formed on one side of the second pressing plate 22b facing the first pressing plate 22a. The triangular area 251 of the first pressing plate 22a and the triangular area 251 of the second pressing plate 22b are oppositely arranged in a corner-to-corner manner. The first frame body 21a, the second frame body 21b, the first pressing plate 22a, and the second pressing plate 22b together form two fan-shaped channels or triangular areas 251 at the sawing channel 25. The angular ends of the two fan-shaped channels or triangular areas 251 are oppositely arranged and communicated to jointly form an angle adjustment area for the saw blade 301 to adjust the sawing angle.

[0067] As Figure 3As shown, the upper milling hole mechanism 40 includes an upper milling cutter 41, an upper driver 42, and an upper moving component 43. The upper driver 42 is coaxially connected to the upper milling cutter 41 to drive the upper milling cutter 41 to rotate. The upper driver 42 is disposed on the upper moving component 43, and the upper moving component 43 drives the upper milling cutter 41 on the upper driver 42 to move in the up-and-down, left-and-right, and front-and-back directions.

[0068] During hole milling, the upper moving component 43 drives the upper milling cutter 41 and the upper driver 42 to move in the up-and-down, left-and-right, and front-and-back directions to position the upper milling cutter 41 at the hole milling position on the upper surface of the aluminum alloy profile. Then, the upper driver 42 drives the upper milling cutter 41 to rotate to mill the upper surface of the aluminum alloy profile. At the same time, the upper moving component 43 drives the upper milling cutter 41 and the upper driver 42 to move in the up-and-down, left-and-right, and front-and-back directions so that the upper milling cutter 41 processes a lock hole or a corner code hole with the required shape and size on the upper surface of the aluminum alloy profile.

[0069] The upper moving component 43 includes an upper fixing frame 430, a first upper guide rail 431, a first upper driver 432, a first upper sliding seat 433, a second upper guide rail 434, a second upper driver 435, a second upper sliding seat 436, a third upper guide rail 437, a third upper driver 438, and a third upper sliding seat 439. The upper fixing frame 430 is disposed on the processing frame 10. The first upper guide rail 431 and the first upper driver 432 are disposed on the upper fixing frame 430. The first upper guide rail 431 is arranged in the left-and-right direction. The first upper sliding seat 433 is disposed on the first upper guide rail 431. The first upper driver 432 is connected to drive the first upper sliding seat 433 to move in the left-and-right direction on the first upper guide rail 431. The second upper guide rail 434 and the second upper driver 435 are disposed on the first upper sliding seat 433. The second upper guide rail 434 is arranged in the left-and-right direction. The second upper sliding seat 436 is disposed on the second upper guide rail 434. The second upper driver 435 is connected to drive the second upper sliding seat 436 to move in the left-and-right direction on the second upper guide rail 434. The third upper guide rail 437 and the third upper driver 438 are disposed on the second upper sliding seat 436. The third upper guide rail 437 is arranged in the up-and-down direction. The third upper sliding seat 439 is disposed on the third upper guide rail 437. The third upper driver 438 is connected to drive the third upper sliding seat 439 to move in the up-and-down direction on the third upper guide rail 437. The upper milling cutter 41 and the upper driver 42 are disposed on the third upper sliding seat 439.

[0070] In this embodiment, the first upper driver 42, the second upper driver 42, and the third upper driver 42 are all lead screw motors.

[0071] AsFigure 4 As shown in the figure, the lower milling hole mechanism 50 includes a lower milling cutter 51, a lower driver 52 and a lower moving component 53. The lower driver 52 is coaxially connected to the lower milling cutter 51 to drive the lower milling cutter 51 to rotate. The lower driver 52 is arranged on the lower moving component 53, and the lower moving component 53 drives the lower milling cutter 51 on the lower driver 52 to move in the up and down, left and right, and front and back directions.

[0072] When milling a hole, the lower moving component 53 drives the lower milling cutter 51 and the lower driver 52 to move in the up and down, left and right, and front and back directions to position the lower milling cutter 51 at the hole milling position on the lower surface of the aluminum alloy profile. Then, the lower driver 52 drives the lower milling cutter 51 to rotate to mill a hole in the lower surface of the aluminum alloy profile. At the same time, the lower moving component 53 drives the lower milling cutter 51 and the lower driver 52 to move in the up and down, left and right, and front and back directions, so that the lower milling cutter 51 processes a lock hole or a corner code hole with the required shape and size on the lower surface of the aluminum alloy profile.

[0073] The lower moving component 53 includes a lower fixing frame 530, a first lower guide rail 531, a first lower driver 532, a first lower sliding seat 533, a second lower guide rail 534, a second lower driver 535, a second lower sliding seat 536, a third lower guide rail 537, a third lower driver 538 and a third lower sliding seat 539. The lower fixing frame 530 is arranged on the processing machine frame 10. The first lower guide rail 531 and the first lower driver 532 are arranged on the lower fixing frame 530. The first lower guide rail 531 is arranged in the left and right direction. The first lower sliding seat 533 is arranged on the first lower guide rail 531. The first lower driver 532 is connected to drive the first lower sliding seat 533 to move in the left and right direction on the first lower guide rail 531. The second lower guide rail 534 and the second lower driver 535 are arranged on the first lower sliding seat 533. The second lower guide rail 534 is arranged in the left and right direction. The second lower sliding seat 536 is arranged on the second lower guide rail 534. The second lower driver 535 is connected to drive the second lower sliding seat 536 to move in the left and right direction on the second lower guide rail 534. The third lower guide rail 537 and the third lower driver 538 are arranged on the second lower sliding seat 536. The third lower guide rail 537 is arranged in the up and down direction. The third lower sliding seat 539 is arranged on the third lower guide rail 537. The third lower driver 538 is connected to drive the third lower sliding seat 539 to move in the up and down direction on the third lower guide rail 537. The lower milling cutter 51 and the lower driver 52 are arranged on the third lower sliding seat 539.

[0074] In this embodiment, the first lower driver 532, the second lower driver 535 and the third lower driver 538 are all lead screw motors.

[0075] As Figure 3 shown, the side milling hole mechanism 60 includes a side milling cutter 61, a side driver 62 and a side moving component 63. The side driver 62 is coaxially connected to the side milling cutter 61 to drive the side milling cutter 61 to rotate. The side milling cutter 61 and the side driver 62 are arranged on the side moving component 63, and the side moving component 63 drives the side milling cutter 61 to move in the up and down, left and right, and front and back directions.

[0076] During hole milling, the side moving component 63 drives the side milling cutter 61 and the side driver 62 to move in the up and down, left and right, and front and back directions to position the side milling cutter 61 at the hole milling position on the front side surface of the aluminum alloy profile. Then, the side driver 62 drives the side milling cutter 61 to rotate to mill a hole in the front side surface of the aluminum alloy profile. At the same time, the side moving component 63 drives the side milling cutter 61 and the side driver 62 to move in the up and down, left and right, and front and back directions, so that the side milling cutter 61 processes a lock hole or a corner code hole with the required shape and size on the side surface of the aluminum alloy profile.

[0077] The side moving component 63 includes a side fixing frame 630, a first side guide rail 631, a first side driver 632, a first side sliding seat 633, a second side guide rail 634, a second side driver 635, a second side sliding seat 636, a third side guide rail 637, a third side driver 638 and a third side sliding seat 639. The side fixing frame 630 is arranged on the processing frame 10. The first side guide rail 631 and the first side driver 632 are arranged on the side fixing frame 630. The first side guide rail 631 is arranged along the side and back direction. The first side sliding seat 633 is arranged on the first side guide rail 631. The first side driver 632 is connected to drive the first side sliding seat 633 to move in the left and right direction on the first side guide rail 631. The second side guide rail 634 and the second side driver 635 are arranged on the first side sliding seat 633. The second side guide rail 634 is arranged along the up and down direction. The second side sliding seat 636 is arranged on the second side guide rail 634. The second side driver 635 is connected to drive the second side sliding seat 636 to move in the up and down direction on the second side guide rail 634. The third side guide rail 637 and the third side driver 638 are arranged on the second side sliding seat 636. The third side guide rail 637 is arranged along the front and back direction. The third side sliding seat 639 is arranged on the third side guide rail 637. The third side driver 638 is connected to drive the third side sliding seat 639 to move in the front and back direction on the third side guide rail 637. The side milling cutter 61 and the side driver 62 are arranged on the third side sliding seat 639.

[0078] In this embodiment, the first side driver 632, the second side driver 635 and the third side driver 638 are all lead screw motors.

[0079] Example 2

[0080] A hybrid parallel process method for processing multi-category aluminum alloy door and window frame sections can be, but is not limited to, applied to the hybrid parallel process equipment described in Example 1, such as Figure 7 As shown, the hybrid parallel process method includes the following steps:

[0081] Step 1: The control system obtains the length of the aluminum alloy profile, the lengths and sawing angles of different-category aluminum alloy door and window frame sections, and the production plan.

[0082] In this step, the operator inputs the length of the aluminum alloy profile, the lengths of different-category aluminum alloy door and window frame sections, the drilling and milling positions and sawing angles, and the production plan into the control system of the hybrid parallel process equipment, and then places the aluminum alloy profile in the feeding module of the hybrid parallel process equipment in sequence according to the positioning dimensions, and starts the hybrid parallel process equipment.

[0083] Step 2: The control system calculates the category distribution of the aluminum alloy door and window frame sections on each aluminum alloy profile according to the length of the aluminum alloy profile and the lengths of different-category aluminum alloy door and window frame sections.

[0084] In this step 2, the same aluminum alloy profile can be processed into at least two aluminum alloy door and window frame sections. The at least two aluminum alloy door and window frame sections can be of the same category or different categories, that is, the lengths of the at least two aluminum alloy door and window frame sections can be the same or different, which specifically depends on the length of the aluminum alloy profile and the lengths of different-category aluminum alloy door and window frame sections, based on the principle of maximizing the number of aluminum alloy door and window frame sections that can be processed on each aluminum alloy profile and minimizing the waste of profiles.

[0085] Step 3: The control system controls the feeding module to send an aluminum alloy profile to the first processing position in the processing module, and the feeding length corresponds to the category of the aluminum alloy door and window frame section to be processed.

[0086] Step 4: The control system controls the clamping mechanism 20 to clamp the aluminum alloy profile.

[0087] Step 5: The control system controls the upper milling hole mechanism 40, the lower milling hole mechanism 50 and the side milling hole mechanism 60 to simultaneously mill holes on the upper surface, lower surface and front side surface of the aluminum alloy profile, so as to make lock holes or corner code holes on the upper surface, lower surface and front side surface of the aluminum alloy profile respectively, and the drilling and milling positions correspond to the category of the aluminum alloy door and window frame section to be processed.

[0088] Step 6: The control system controls the sawing mechanism 30 to saw the aluminum alloy profile to form the aluminum alloy door and window frame section, and the sawing angle corresponds to the category of the aluminum alloy door and window frame section to be processed.

[0089] In this step 6, the sawing angle can be but is not limited to 45°, 90° or 135°.

[0090] Step 7: The control system controls the clamping mechanism 20 to release the aluminum alloy door and window frame section and the remaining aluminum alloy profile.

[0091] Step 8: The control system controls the discharging module to move the aluminum alloy door and window frame section to the second processing position.

[0092] Step 9: The control system controls the coding mechanism 70 to make a product code on the aluminum alloy door and window frame section.

[0093] Step 10: The control system controls the discharging module to send the aluminum alloy door and window frame section out of the processing module.

[0094] Step 11: The control system controls the feeding module to continue feeding the remaining aluminum alloy profile into the first processing position in the processing module, and the feeding length corresponds to the category of the aluminum alloy door and window frame section to be processed.

[0095] Step 12: Repeat steps 4 - 11 until the entire aluminum alloy profile is used up.

[0096] Step 13: The control system controls the feeding module to feed the next aluminum alloy profile into the first processing position in the processing module, and the feeding length corresponds to the category of the aluminum alloy door and window frame section to be processed.

[0097] Step 14: And repeat steps 4 - 13 until the production plan is completed.

[0098] Embodiment III

[0099] As an optimized solution of Embodiment II, in this embodiment, in step 10, the discharging module sends the aluminum alloy door and window frame section to the designated bin according to the product code on the aluminum alloy door and window frame section, and the aluminum alloy door and window frame sections of the same category are sent to the same bin.

[0100] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the embodiments of the present invention and are not intended to limit them. Although the technical solutions of the embodiments of the present invention have been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the embodiments of the present invention can still be modified or equivalently replaced, and these modifications or equivalent replacements do not make the modified technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A hybrid parallel process equipment for processing multi-category aluminum alloy door and window frame sections, characterized in that, It includes a feeding module, a processing module, and a discharging module, and the feeding module, the processing module, and the discharging module are connected in sequence; wherein, the processing module includes a processing frame and a clamping mechanism, a sawing mechanism, an upper milling hole mechanism, a lower milling hole mechanism, a side milling hole mechanism, and a coding mechanism arranged in the processing frame. The clamping mechanism is used for clamping aluminum alloy profiles and includes a first processing position and a second processing position. The sawing mechanism is located at the first processing position of the clamping mechanism and is used for sawing the aluminum alloy profiles. The upper milling hole mechanism, the lower milling hole mechanism, and the side milling hole mechanism are located at the first processing position of the clamping mechanism and are respectively located above, below, and on one side of the clamping mechanism, and are used for simultaneously milling holes on the upper surface, lower surface, and front side surface of the aluminum alloy profiles to form aluminum alloy window and door frame sections. The coding mechanism is located at the second processing position of the clamping mechanism and is used for coding the aluminum alloy window and door frame sections. The sawing mechanism includes a saw blade, a sawing driver, an angle adjuster, and a sawing lifter. The sawing driver is connected to drive the saw blade to rotate around a first rotating shaft, and the first rotating shaft is perpendicular to the saw blade; the sawing driver is arranged on the angle adjuster, and the angle adjuster drives the saw blade on the sawing driver to rotate around a second rotating shaft, and the second rotating shaft is parallel to the saw blade; the angle adjuster is arranged on the sawing lifter, and the sawing lifter drives the saw blade on the angle adjuster to move up and down; the clamping mechanism forms two fan-shaped channels or triangular channels at the sawing mechanism, and the angular ends of the two fan-shaped channels or triangular channels are arranged opposite to each other and communicated to form an angle adjustment area for the saw blade to adjust the sawing angle; during sawing, the angle adjuster drives the saw blade to rotate around the second rotating shaft according to the required end angle of the aluminum alloy window and door frame section to adjust the sawing angle of the saw blade, then the sawing driver drives the saw blade to rotate around the first axial direction, and then the sawing lifter drives the saw blade to descend to saw the aluminum alloy profiles. The clamping mechanism includes a clamping bracket, a clamping pressing plate, a first clamping driver and a second clamping driver. The clamping bracket includes a bottom plate and side plates. The clamping pressing plate is located above the clamping bracket and is connected and driven by the first clamping driver to move relative to the bottom plate of the clamping bracket, so as to cooperate with the bottom plate of the clamping bracket to clamp the aluminum alloy profile up and down. The second clamping driver is arranged on the bottom plate of the clamping bracket, and its output end can move relative to the side plates of the clamping bracket, so as to cooperate with the side plates of the clamping bracket to clamp the aluminum alloy profile front and back. The clamping bracket includes a first frame body and a second frame body arranged oppositely. The clamping pressing plate includes a first pressing plate and a second pressing plate arranged oppositely. The number of the first clamping drivers and the second clamping drivers is at least two. At least one first clamping driver is connected and drives the first pressing plate to move relative to the bottom plate of the first frame body. At least one first clamping driver is connected and drives the second pressing plate to move relative to the bottom plate of the second frame body. The output ends of at least one second clamping driver can move relative to the side plates of the first frame body. The output ends of at least one second clamping driver can move relative to the side plates of the second frame body. The first frame body, the first pressing plate and at least one second clamping driver arranged on the first frame body are located on the front side of the sawing mechanism. The second frame body, the second pressing plate and at least one second clamping driver arranged on the second frame body are located on the rear side of the sawing mechanism. A sawing channel is formed between the first frame body and the second frame body and between the first pressing plate and the second pressing plate for the saw blade of the sawing mechanism to pass through. A triangular area is formed on one side of the bottom plate of the first frame body facing the second frame body. A triangular area is formed on one side of the bottom plate of the second frame body facing the first frame body. The triangular area of the first frame body and the triangular area of the second frame body are arranged oppositely in a corner-to-corner manner. A triangular area is formed on one side of the first pressing plate facing the second pressing plate. A triangular area is formed on one side of the second pressing plate facing the first pressing plate. The triangular area of the first pressing plate and the triangular area of the second pressing plate are arranged oppositely in a corner-to-corner manner. The first frame body, the second frame body, the first pressing plate and the second pressing plate jointly form two fan-shaped channels or triangular channels at the sawing channel. The corner ends of the two fan-shaped channels or triangular channels are arranged oppositely and communicated to jointly form an angle adjustment area for the saw blade to adjust the sawing angle. When the hybrid parallel process equipment is working, it includes the following steps: Step 1: The control system obtains the length of the aluminum alloy profile, the lengths and sawing angles of aluminum alloy door and window frame segments of different categories, and the production plan. Step 2: The control system calculates the category distribution of aluminum alloy door and window frame segments on each aluminum alloy profile according to the length of the aluminum alloy profile and the lengths of aluminum alloy door and window frame segments of different categories. Step 3: The control system controls the feeding module to feed an aluminum alloy profile into the first processing position in the processing module, and the feeding length corresponds to the category of the aluminum alloy door and window frame section to be processed; Step 4: The control system controls the clamping mechanism to clamp the aluminum alloy profile; Step 5: The control system controls the upper milling hole mechanism, the lower milling hole mechanism and the side milling hole mechanism to simultaneously mill holes on the upper surface, the lower surface and the front side surface of the aluminum alloy profile, so as to make lock holes or corner code holes on the upper surface, the lower surface and the front side surface of the aluminum alloy profile respectively, and the drilling and milling positions correspond to the category of the aluminum alloy door and window frame section to be processed; Step 6: The control system controls the sawing mechanism to saw the aluminum alloy profile to form the aluminum alloy door and window frame section, and the sawing angle corresponds to the category of the aluminum alloy door and window frame section to be processed; Step 7: The control system controls the clamping mechanism to release the aluminum alloy door and window frame section and the remaining aluminum alloy profile; Step 8: The control system controls the discharging module to move the aluminum alloy door and window frame section to the second processing position; Step 9: The control system controls the coding mechanism to make a product code on the aluminum alloy door and window frame section; Step 10: The control system controls the discharging module to send the aluminum alloy door and window frame section out of the processing module; Step 11: The control system controls the feeding module to continue feeding the remaining aluminum alloy profile into the first processing position in the processing module, and the feeding length corresponds to the category of the aluminum alloy door and window frame section to be processed; Step 12: Repeat Steps 4 - 11 until the whole aluminum alloy profile is used up; Step 13: The control system controls the feeding module to feed the next aluminum alloy profile into the first processing position in the processing module, and the feeding length corresponds to the category of the aluminum alloy door and window frame section to be processed; Step 14: And repeat Steps 4 - 13 until the production plan is completed.

2. The hybrid parallel process equipment for processing multi-category aluminum alloy door and window frame segments according to claim 1, characterized in that, A lower milling hole channel and a side milling hole channel are opened on the bottom plate of the first frame body, and an upper milling hole channel is opened on the first pressing plate, so as to respectively allow the upper milling cutter of the upper milling hole mechanism, the lower milling cutter of the lower milling hole mechanism and the side milling cutter of the side milling hole mechanism to pass through.

3. The hybrid parallel process equipment for processing multi-category aluminum alloy door and window frame sections according to claim 1, characterized in that, The upper milling hole mechanism includes an upper milling cutter, an upper driver, and an upper moving component. The upper driver is coaxially connected to the upper milling cutter to drive the upper milling cutter to rotate. The upper driver is arranged on the upper moving component, and the upper moving component drives the upper milling cutter on the upper driver to move in the vertical, horizontal, and front-back directions. The lower milling hole mechanism includes a lower milling cutter, a lower driver, and a lower moving component. The lower driver is coaxially connected to the lower milling cutter to drive the lower milling cutter to rotate. The lower driver is arranged on the lower moving component, and the lower moving component drives the lower milling cutter on the lower driver to move in the vertical, horizontal, and front-back directions. The side milling hole mechanism includes a side milling cutter, a front driver, and a front moving component. The front driver is connected to the side milling cutter to drive the side milling cutter to rotate. The side milling cutter and the front driver are arranged on the front moving component, and the front moving component drives the side milling cutter to move in the vertical, horizontal, and front-back directions.

4. The hybrid parallel process equipment for processing multi-category aluminum alloy door and window frame sections according to claim 1, wherein, In step 10, the discharging module sends the aluminum alloy door and window frame section to a designated bin according to the product code on the aluminum alloy door and window frame section, and the aluminum alloy door and window frame sections of the same category are sent to the same bin.

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