An assembled anti-kick prefabricated part and a production process thereof

By combining ultra-high performance cement-based artificial stone slabs with nuts and anchoring rods, the problems of environmental protection, safety and low production efficiency of existing prefabricated components have been solved. This has enabled the creation of prefabricated components that integrate heat insulation, sound insulation and decoration, meeting the standards for green building materials.

CN115534095BActive Publication Date: 2026-03-20SHANGHAI AIKETAO BUILDING MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-13
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing prefabricated components suffer from environmental problems, poor safety, low production efficiency, difficulty in achieving multi-faceted and multi-angle thermal insulation, sound insulation, and decoration, and existing materials are difficult to meet green building material standards.

Method used

Using ultra-high performance cement-based artificial stone slabs, cement-based artificial stone slabs are produced through vibration, high pressure, and vacuum forming methods. Combined with nuts and anchoring rods, they form prefabricated components with heat insulation, sound insulation, and decorative functions, enabling the production of complex prefabricated components with multiple faces and angles.

Benefits of technology

It achieves the three-in-one functions of thermal insulation, sound insulation, and decoration of prefabricated components, improves safety and production efficiency, meets green building material standards, extends service life, and solves the environmental and safety hazards of existing prefabricated components.

✦ Generated by Eureka AI based on patent content.

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Abstract

An assembled anti-punch prefabricated part and a production process thereof, comprising a plurality of cement-based artificial stone plates with a decorative surface, a nut is embedded in the back of the cement-based artificial stone plate, the nut is threadedly connected with one end of an anchoring connecting rod, reinforced concrete is cast in the back of the cement-based artificial stone plate, the main body of the anchoring connecting rod is located in the reinforced concrete, and an anchoring part is arranged on the main body of the anchoring connecting rod located in the reinforced concrete.The present application can completely replace existing stone materials and ceramic tiles as the anti-punch decorative surface of the assembled prefabricated part, and can realize more abundant decorative effects.Moreover, the present application can be used more healthily and last longer than existing decorative materials such as paint, ceramic tiles, stone materials and wood materials, and can completely solve the defects of the non-environmental protection and various performances of these materials.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of building technology, and particularly to a prefabricated anti-kick-off piece and a production process thereof. BACKGROUND

[0002] Fabricated building belongs to the main trend of future development of building, the core of fabricated building is composed of various prefabricated parts, the existing fabricated prefabricated parts can not need to be decorated on the surface, mainly for stone, tile reverse hit prefabricated parts. The existing reverse hit process method is: 1. Stone reverse hit, the back of the stone plate with a certain thickness (the thickness of the stone is generally more than 25mm) is opened, and then the metal wire with a certain hardness is bent into the opposite anchor hook hanging in the hole, in order to prevent the anchor from shaking, chemical glue is generally used to fix, the prepared reverse stone is laid in the formwork and the plate joint is sealed, and then the steel reinforcement is laid and the concrete is poured to form reinforced concrete, the forming principle is: the reinforced concrete will bite the anchor hook of the stone plate hook, so as to get the fabricated prefabricated part with stone decoration surface; 2. Tile reverse hit, the tile with tenon groove on the back is laid in the mold, and the brick joint is sealed, then the steel reinforcement is laid and the concrete is poured, the forming principle is: the reinforced concrete will bite the tenon groove on the back of the tile, so as to get the fabricated prefabricated part with tile decoration surface. The existing stone and tile reverse hit prefabricated parts have the following problems: 1. Not environmentally friendly, stone mining and processing, tile high temperature firing all belong to non-environmental protection products; 2. Poor safety, thick stone opening hole can only use metal wire hook anchor, which has the problems of low hanging strength and chemical glue reinforcement easy to age and degrade, so the anti-seismic performance is poor and easy to produce the serious safety hazard of falling off; The tile completely depends on the bite force generated by the back tenon groove and the concrete to fix, there are many gaps between the outdoor wall tiles, which will be eroded and damaged by rain, snow, ultraviolet rays and other harmful substances, so it is inevitable to cause the concrete to effloresce and age, so that the concrete loses the bite force, at the same time, the tile and the concrete will produce different degrees of expansion and contraction due to temperature difference, and more cracks will be produced, the superposition of these factors will cause the tile to loosen and fall off, thus causing serious safety hazard; 3. Low production efficiency, it is more difficult to implement multi-surface and multi-angle reverse hit and multi-surface and multi-angle heat preservation and sound insulation. The existing stone plate and tile implement reverse hit with heat preservation and sound insulation, the stone plate and tile are laid on the bottom of the formwork, then a layer of concrete structure is poured, and the concrete must be cured, and after the stone plate or tile is bitten, the heat preservation material can be laid on the solidified concrete surface, and the next step of concrete structure pouring can be carried out, therefore, it is necessary to pour and cure many times to form the reverse hit prefabricated part with heat preservation and sound insulation function, which not only has low production efficiency, but also is affected by the structural defects of stone and tile, so only the prefabricated part with simple structure can be reverse hit, and the multi-surface and multi-angle reverse hit and multi-surface and multi-angle heat preservation and sound insulation of the prefabricated part such as column, beam and window are more difficult to implement; 4. The existing prefabricated part cannot realize the decoration of the surface, and can only be decorated with paint, tile and stone after assembly, but these materials cannot meet the basic standard of green building materials, and some even completely violate the concept of green building materials, at the same time, the implementation of heat preservation and sound insulation has the problems of great installation difficulty and poor safety. SUMMARY

[0003] The present application aims to provide an assembled anti-kick prefabricated part and a production process thereof to solve the problems in the background art.

[0004] The technical solution adopted by the present application is as follows:

[0005] S1. Preparation

[0006] ① Plate preparation: the cement-based artificial stone plate is prepared by using cement and aggregate as main raw materials and vibration as basic plate preparation technical means. After curing and thickness setting, the cement-based artificial stone plate is formed. The front surface of the cement-based artificial stone plate forms a finish layer through one of the following methods: stripping, printing, sticking, and wrapping. A nut is embedded in the back of the cement-based artificial stone plate. The nut is threadedly connected with one end of an anchoring connecting rod. The anchoring part is an arbitrary geometric shape larger than the cross-sectional area of the anchoring connecting rod. A protective film is coated on the outer surface of the cement-based artificial stone plate as needed.

[0007] ② Mould preparation: multiple cement-based artificial stone plates are laid flat in the mould to form the required size, and the plate joints between the plates are sealed and treated.

[0008] S2. Anti-kick preparation

[0009] ① A metal framework is laid in the mould in which the cement-based artificial stone plates are laid, and then a threaded sleeve is arranged on the side of the metal framework.

[0010] ② When pouring the concrete, it is vibrated and leveled as needed, and then it is cured to form reinforced concrete.

[0011] ③ The anchoring connecting rod body is located in the reinforced concrete. The anchoring connecting rod body located in the reinforced concrete is provided with an anchoring part. The anchoring part is an arbitrary geometric shape larger than the cross-sectional area of the anchoring connecting rod. After the poured reinforced concrete structure is completely solidified, the resulting maximum structural force will engage the anchoring connecting rod and its anchoring part, thereby completely fixing the cement-based artificial stone plate and the reinforced concrete into an interconnected whole, thereby obtaining an assembled anti-kick prefabricated part.

[0012] As a preferred option, in the step ① of the S1 preparation, when the cement-based artificial stone plate is a super high performance artificial stone plate, the raw materials of the artificial stone plate are configured according to the super high performance standard. The plate preparation technology increases strong pressure and vacuum extraction as the main technical means in addition to the basic technical means of vibration.

[0013] As a preferred option, in the step ① of the S1 preparation, a mesh is arranged in the cement-based artificial stone plate.

[0014] As preferred, in the step ① of the S1 preparation, the anchoring connecting rod is provided with a layer of thermal insulation material or a layer of sound insulation material or a composite layer of thermal insulation material and sound insulation material.

[0015] As preferred, in the step ① of the S2 reverse striking preparation, a device for forming a through structure hole with a hard pipe or a soft rod or a threaded connecting grouting sleeve can be provided in the metal framework as needed.

[0016] As preferred, in the step ② of the S2 reverse striking preparation, before pouring the concrete, the end of the anchoring connecting rod is threaded connected with the embedded nut, and then the concrete is poured and the reinforced concrete is formed after curing, and the screw port of the embedded nut is exposed at the back of the reinforced concrete.

[0017] As preferred, in the step ② of the S2 reverse striking preparation, a plurality of embedded nuts are implanted before pouring the concrete or before the initial setting of the concrete.

[0018] As preferred, the embedded nut is a double-threaded nut or a winged nut, and the screw port of the embedded nut is not higher than the back of the reinforced concrete.

[0019] As preferred, in the step ② of the S2 reverse striking preparation, when pouring the concrete, the laid metal framework is exposed as needed, and the reinforced concrete is formed after curing.

[0020] As preferred, in the step ② of the S2 reverse striking preparation, when pouring the concrete, a space with the thickness of the cement-based artificial stone plate is reserved, and then the prepared cement-based artificial stone plate in the step ① of the S1 preparation is directly laid or back screw connected or directly laid with a decorative suction cup.

[0021] As preferred, in the step ③ of the S2 reverse striking preparation, the anchoring part and the anchoring connecting rod are an integral structure.

[0022] The cement-based artificial stone plate for prefabricated decoration of the present application is made of cement-based material as the main material, can adopt the highest standard of ultra-high performance in the field of concrete as the preparation standard, through the plate making method of vibration, strong pressure and vacuum extraction, can make the plate strength higher and the compactness better, and implant stainless steel mesh and nut which can be connected externally during the plate making, after the plate is made, the surface adopts the same stripping principle of natural stone material, can form various finishing effects of natural stone material, therefore, the artificial stone plate can completely achieve the service life of more than 100 years of natural stone material. When the artificial stone plate is used as the base plate, the surface can realize any finishing effect of any material through wrapping, pasting, painting and other processing methods. The excellent performance of the ultra-high performance cement-based artificial stone plate itself can achieve the highest fireproof, waterproof and corrosion resistant standards, can effectively prevent efflorescence and water seepage. Therefore, the ultra-high performance cement-based artificial stone plate can completely replace the existing stone material and ceramic tile as the finishing surface of the prefabricated assembly, and can realize more rich finishing effects. Moreover, it can be used more healthily and last longer than the existing decorative materials such as paint, ceramic tile, stone material and wood, and can also completely solve the environmental unfriendliness and various performance defects of these materials.

[0023] The ultra-high performance cement-based artificial stone plate made of ultra-high performance standard, combined with the whole plate interconnection of stainless steel mesh in the plate, not only can make large size thin plate, but also can ensure that the ultra-high performance cement-based artificial stone plate has extremely high bending, tensile and impact resistance, so as to completely withstand the impact and destructive force generated during pouring concrete. The nut completely integrated with the artificial stone plate can have extremely strong screw mounting force, so as to completely solve the problems of heavy weight, low mounting strength, and easy aging of chemical glue in the stone back hitting which can only use thick plate to connect anchor; and the problems of low connection strength, easy water seepage and alkali efflorescence in the ceramic tile back hitting which can only rely on the specially designed mortise in the back and completely depend on the concrete bite, resulting in the major safety hazards of easy loosening and falling. The anchor connecting rod screwed in the back of the artificial stone plate can clamp any material of thermal insulation and sound insulation material in the back of the plate, which is a function that the existing stone and ceramic tile back hitting cannot achieve. We also set the anchor part with any geometric shape larger than the cross-sectional area of the anchor connecting rod at the end of the anchor connecting rod. When making single-sided back hitting prefabricated parts, we lay it in the mold of the prefabricated part, directly lay the metal skeleton and pour concrete, and the set concrete will completely wrap the anchor part at the end of the anchor connecting rod. The strong wrapping force of reinforced concrete structure and the setting of the anchor part larger than the anchor connecting rod can generate a large connection force of the anchor connecting rod, so that the plate completely interconnected with the anchor connecting rod will be interconnected with the concrete structure to form a whole, so that the single-sided back hitting of the prefabricated part can easily realize the functions of thermal insulation, sound insulation and decoration, and has extremely high safety. According to the above principle, when making prefabricated parts such as beams, columns and windows that need multi-sided decoration, the plate clamping thermal and sound insulation materials can be directly laid on the bottom and sides of the mold or screwed and connected through long steel bars combined with anchor connecting rods, so that multi-sided back hitting decoration and multi-sided thermal and sound insulation functions can be easily achieved. In the pouring surface of the prefabricated part, it is extremely difficult for the existing stone and ceramic tile to implement decoration. After clamping thermal and sound insulation materials through anchor connecting rods, the ultra-high performance cement-based artificial stone plate can be directly laid on the surface of the poured concrete by direct laying, back screwing and connecting or using a decorative suction cup. After the concrete is set, it will completely bite the anchor connecting rod extending in the reinforced concrete and having a larger diameter anchor part, so that we can achieve the functions of all-around decoration and thermal and sound insulation of the prefabricated part. The strong mounting force generated by the screwing advantage of the artificial stone plate back, the strong connection force generated by the setting of the anchor connecting rod end larger than its cross section, and the easy realization of thermal and sound insulation function by physical clamping, these advantages cannot be achieved by the existing stone punching and ceramic tile setting mortise.

[0024] Meanwhile, we use anchor connecting rod screwing connection double-pass nut, so that the screw hole of the nut is located at the back of the reinforced concrete, or the wing-shaped nut is implanted after the concrete pouring, or the concrete is poured after connecting with the metal framework. After the prefabricated part is made, the embedded nut becomes a whole with the entire prefabricated part, and can be easily and flexibly screwed with various connecting parts, which not only solves the installation problem of the back-pounding prefabricated part, but also clamps various thermal and sound insulation materials to easily realize the thermal and sound insulation and bidirectional decoration function. When used as a prefabricated part, the embedded nut at the back of the back-pounding prefabricated part can be connected or fixed on the metal framework or located inside or outside the framework through screwing various connecting parts and passing through thermal and sound insulation materials. After pouring concrete to wrap and solidify the connecting parts in the embedded nut, a structural wall body can be directly formed, thereby replacing the existing whole prefabricated wall and double-sided composite wall panel, and solving the problems of large weight, difficult installation, and the necessity of decoration, thermal insulation, and sound insulation construction of these prefabricated parts. The existing composite panel can be replaced to form a floor slab, which can directly save the later decoration, thermal insulation, and sound insulation construction. When replacing the existing steel, aluminum, and wood formwork, the reinforced concrete structure of the back-pounding prefabricated part can completely bear the expansion force generated during the pouring of concrete. The connecting parts screwed by the embedded nut at the back of the prefabricated part are wrapped by the poured concrete, which can make the cast-in-place building directly become a finished building with decoration, thermal insulation, and sound insulation functions. By screwing various metal connecting parts at the back of the back-pounding prefabricated part, various integrated house structures with wall and roof can be directly assembled. When used as a frame structure enclosure system, the embedded nut of the back-pounding prefabricated part is directly locked on the frame formed by steel structure, reinforced concrete structure, wood structure, etc. after screwing various connecting parts, which can directly become the wall and roof enclosure system of these structures. Not only does it directly realize the functions of structure, decoration, thermal insulation, and sound insulation, but also solves the problems of existing enclosure system metal oxidation and corrosion, environmental pollution, low strength and poor performance of various lightweight block wall panels, and various defects of various decoration, thermal insulation, and sound insulation construction. The excellent performance of the back-pounding prefabricated part and the advantages of screwing connection can also be used in various military barracks, box transformers, and sentry boxes, and can withstand various harsh environments.

[0025] The present application can adopt the highest technical standard configuration of cement concrete to configure the super high performance artificial stone plate, after adopting the existing manufacturing super high performance concrete difficult to implement the vibration, strong pressure, vacuum plate making method, the cement based artificial stone plate can completely reach the performance limit of the existing cement concrete. After the cement based artificial stone plate is decorated, it can become a whole with the reinforced concrete structure formed by the cement base, and can reach the lowest C100 above artificial stone plate, and after being used as the overall surface layer of the existing C30, C40 reinforced concrete prefabricated structure, it can completely block the ultraviolet rays, rainwater and other harmful substances from causing various erosion and damage to the reinforced concrete structure. Therefore, the building assembled by the prefabricated parts protected by the super high performance cement based artificial stone plate can greatly improve the service life compared with the existing assembled building protected by the ceramic tile, paint and other decorative materials.

[0026] The super high performance cement based artificial stone plate of the present application is mainly made of waste natural stone processing waste or widely existing miscellaneous stones and gravel which can even affect crop growth, and uses industrial waste such as silica ash, mineral powder and fly ash as cementitious materials. The production does not need high temperature firing, does not produce chemical odor, and the waste generated during processing can be reused or made into other building materials, so it can completely reach the highest environmental protection standard of zero pollution and zero emission. The super high performance cement based artificial stone plate without any harmful substances can meet the highest health requirements during use, and after adding nano or surface nano treatment, it can also realize sterilization, self-cleaning, air purification and other beneficial functions. The super high strength and super high durability can also exceed the high strength and high durability standards of the highest requirements of green building materials. After the plate is removed, it can be processed into a new decorative panel, or it can be crushed and processed into a new product, so all links can meet the highest standard of green building materials. The present application uses super high performance cement based artificial stone plate to replace stone and ceramic tile to make prefabricated parts, and the building assembled after the prefabricated parts can directly realize high efficiency and energy saving green building. Therefore, the present application is an innovative technology that benefits the country and the people. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 is a structural schematic diagram of the present application;

[0028] Figure 2 is a structural schematic diagram of the prefabricated part of the composite thermal insulation material and sound insulation material in the present application;

[0029] Figure 3 is a schematic diagram of the present application as a wallboard with a decorative surface applied to a building structure;

[0030] Figure 4 is a schematic diagram of the present application as a wallboard with a decorative surface applied to a building structure;

[0031] Figure 5 A single-sided assembled floor prefabricated structure diagram in the present application;

[0032] Figure 6 A diagram of the present application as a decorative floor applied to the building structure;

[0033] Figure 7 A single-sided assembled back-connection reverse prefabricated structure diagram in the present application;

[0034] Figure 8 A single-sided assembled back-connection reverse prefabricated structure diagram of a composite thermal and sound insulation material in the present application;

[0035] Figure 9 A diagram of the present application as a back-connection decorative wallboard applied to the building frame structure;

[0036] Figure 10 A structure diagram applied to the roof of the present application;

[0037] Figure 11 A diagram of the present application as a back-connection single-sided assembled reverse prefabricated part applied to the shear wall;

[0038] Figure 12 Another single-sided assembled back-connection reverse prefabricated structure diagram in the present application;

[0039] Figure 13 Another single-sided assembled back-connection reverse prefabricated structure diagram of a composite thermal and sound insulation material in the present application;

[0040] Figure 14 A double-sided assembled wallboard prefabricated structure diagram in the present application;

[0041] Figure 15 A diagram of the present application applied to the wall structure;

[0042] Figure 16 A prefabricated three-sided reverse beam prefabricated structure diagram in the present application;

[0043] Figure 17 Another prefabricated three-sided reverse beam prefabricated structure diagram in the present application;

[0044] Figure 18 A prefabricated four-sided reverse column prefabricated structure diagram in the present application;

[0045] Figure 19 A diagram of the present application applied to the cast-in-place frame structure;

[0046] Figure 20For Figure 19 Enlarged view at A;

[0047] Figure 21 For Figure 19 Enlarged view at B;

[0048] Figure 22 For the prefabricated wall panel structure with window of the assembled multi-face reverse hitting in the present application;

[0049] Figure 23 For the prefabricated balcony structure of the assembled multi-face reverse hitting in the present application;

[0050] Figure 24 For the prefabricated corner structure of the assembled multi-face reverse hitting in the present application.

[0051] In the figure: 1-cement-based artificial stone panel; 2-mesh; 3-nut; 4-anchoring connecting rod; 5-thermal insulation material layer; 6-sound insulation material layer; 7-metal framework; 8-reinforced concrete; 9-anchoring part; 10-threaded sleeve 11-embedded nut; 12-continuous structure hole; 13-metal connecting device; 14-sleeve; 16-frame structure; 17-square steel or channel steel; 18-roof framework; 19-fixing part; 20-triangle support frame; 21-full-frame scaffold. DETAILED DESCRIPTION

[0052] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0053] Embodiment 1

[0054] By Figure 1 It can be known that the prefabricated part is a single-face reverse hitting prefabricated part.

[0055] S1. Preparation

[0056] ①Panel preparation: the cement-based artificial stone panel 1 is prepared by taking cement and aggregate as main raw materials and taking vibration as basic panel preparation technical means. After curing and thickness setting, the cement-based artificial stone panel 1 is formed. The front surface of the cement-based artificial stone panel 1 forms a finish layer through one of stripping, printing, sticking, and wrapping. The back of the cement-based artificial stone panel 1 is embedded with a nut 3, and the nut 3 is threadedly connected with one end of an anchoring connecting rod 4. The outer surface of the panel 1 can be covered with a protective film for future use according to needs;

[0057] ② Mould preparation: Prepare the mould with the required size, lay several cement-based artificial stone slabs 1 on the bottom, and seal the joints between the slabs.

[0058] S2. Backshot production

[0059] ① Lay the metal framework 7 in the mould in which the cement-based artificial stone slabs 1 are laid, and set threaded sleeves 10 on the sides of the metal framework 7;

[0060] ② When pouring the concrete, vibrate and level it as required, and form the reinforced concrete 8 after curing;

[0061] ③ The anchoring connecting rod 4 body is located in the reinforced concrete 8, and the anchoring connecting rod 4 body located in the reinforced concrete is provided with an anchoring part 9, which is an arbitrary geometric shape larger than the cross-sectional area of the anchoring connecting rod 4, and the anchoring part 9 can be an integral structure with the anchoring connecting rod 4; after the poured reinforced concrete structure is completely cured, the extremely large structure force formed thereby will engage the anchoring connecting rod 4, thereby completely fixing the cement-based artificial stone slabs 1 and the reinforced concrete 8 into an interconnected whole, thereby obtaining the prefabricated piece of the assembled single-face backshot;

[0062] ④ The prefabricated piece of the assembled single-face backshot can be a prefabricated piece of the assembled single-face backshot floor slab, composite slab, or wall slab, etc.

[0063] ⑤ When the prefabricated piece of the assembled single-face backshot is used as a wall slab with a finish (such as shown in Figure 3 ), it is transported to the construction site and hoisted onto the building structure, the wall slab with a finish is provided with threaded sleeves 10 at the upper and lower ends, and is screw-fixedly connected with the upper and lower parts of the frame structure 16 through screwing metal connecting devices 13 in the shape of a corner or a straight strip, etc., thereby applying it to the building frame structure.

[0064] ⑥ When the prefabricated piece is used as a thick prefabricated piece wall slab with a finish of single-face backshot (such as shown in Figure 4 ), the groutable sleeve 14 or the through-structure hole 12 formed by a hard pipe or a soft rod, etc. extending to the outer surface of the reinforced concrete 8 is sleeved on the embedded steel bar at the construction site through hoisting and comparison, and part of the steel bars are implanted as required, and then grouting or pouring of concrete is performed, and the assembly and installation are completed after curing.

[0065] Example 2

[0066] As shown in Figure 2As can be seen, unlike Example 1, in the preparation of the slab, the cement-based artificial stone slab 1 is an ultra-high performance cement-based artificial stone slab. The ultra-high performance cement-based artificial stone slab is made of cement and aggregate as the main raw materials, configured according to ultra-high performance standards. Its slab-making technology adds strong pressure and vacuum as the main technical means to the basic technical means of vibration. After curing and thickness determination, the ultra-high performance cement-based artificial stone slab is formed. The ultra-high performance cement-based artificial stone slab is provided with a mesh 2, and the anchoring connecting rod 4 is provided with a thermal insulation material layer 5 or a sound insulation material layer 6, or a composite material layer composed of thermal insulation material layer 5 and sound insulation material layer 6.

[0067] Example 3

[0068] Depend on Figure 5 It can be seen that, unlike Example 2, in the reverse-casting process, when pouring concrete, the metal frame 7 can be partially exposed as needed, and after curing, it forms reinforced concrete 8; the final prefabricated single-sided reverse-casting component can be a prefabricated composite slab or other prefabricated component.

[0069] Depend on Figure 6 As can be seen, when the precast component is used as a finished floor slab, it is transported to the construction site and laid on the top of the full-span scaffold by hoisting. The exposed part of its metal frame can be used to insert steel bars, which can be tied to the steel frame of the shear wall or the steel frame of the beam and column. It can also be connected to the upper part of the frame structure through metal connection devices 13 of the shape of screw corner or straight bar. Finally, grouting is used to fix it, thus obtaining a multi-functional floor slab structure.

[0070] Example 4

[0071] Depend on Figure 7 It can be seen that when the precast component is a single-sided reverse-cast precast component, the embedded nut 11 is a double-through nut or a winged nut.

[0072] S1. Preparation

[0073] ① Slab preparation: Cement-based artificial stone slab 1 is made of cement and aggregate as the main raw materials and vibration as the basic slab making technology. After curing and thickness determination, cement-based artificial stone slab 1 is formed. The front of cement-based artificial stone slab 1 is formed by peeling, printing, bonding, or wrapping to form a decorative layer. Nut 3 is embedded in the back of cement-based artificial stone slab 1. The nut is threaded to one end of the anchoring rod 4. The outer surface of cement-based artificial stone slab 1 can be covered with a protective film as needed.

[0074] ② Mold preparation: Lay multiple cement-based artificial stone slabs 1 flat in the mold to form the required size, and seal the gaps between the slabs.

[0075] S2. Reverse Striking

[0076] ①In the mold of the laid cement-based artificial stone slab 1, the reinforcing steel bars 7 are laid, and then the threaded sleeve 10 is arranged on the side of the reinforcing steel bars 7, which can be threadedly connected with the lifting ring for convenient lifting;

[0077] ②Before pouring the concrete, one end of the embedded nut 11 is threadedly connected with the other end of the anchoring connecting rod 4, and the other end of the embedded nut 11 is blocked, and then the concrete is poured, and before the initial setting of the concrete, multiple embedded nuts 11 can be implanted according to the needs to increase the density of the embedded nuts 11, and after curing, the reinforced concrete 8 is formed, and the threaded hole of the embedded nut 11 is located on the back of the reinforced concrete 8;

[0078] ③The main body of the anchoring connecting rod 4 is located in the reinforced concrete 8, and after the complete setting of the formed reinforced concrete structure, the great structural force formed thereby will engage the anchoring connecting rod 4 and the embedded nut 11, so that the cement-based artificial stone slab and the reinforced concrete 8 and the embedded nut 11 are completely fixed as an interconnected whole, thereby obtaining a single-sided assembled reverse-punched prefabricated part that can be connected on the back.

[0079] ④As can be seen from Figure 9 , when the prefabricated part is used as a wall panel with a decorative surface, it is transported to the construction site and hoisted on the building structure, the threaded hole of the embedded nut 11 on the back of the wall panel with a decorative surface is threadedly connected with the threaded end of the metal connecting device 13, the main body of the connecting device 13 is fixedly connected with the upper, middle and lower parts of the frame structure 16, and the connecting device 13 is a threaded connecting rod with one end, which can be threadedly connected with square steel, channel steel 17, etc., so as to be applied to the building frame structure. A layer of thermal insulation material 5 or a layer of sound insulation material 6 or a composite material layer composed of the thermal insulation material layer 5 and the sound insulation material layer 6 can be arranged between the wall panel with a decorative surface and the frame structure 16; and foamed cement or the like can be filled in the cavity therebetween.

[0080] ⑤As can be seen from Figure 10 , when the prefabricated part is applied to the roof, the multifunctional single-sided assembled reverse-punched prefabricated part that can be connected on the back is hoisted to the roof skeleton, the threaded end of the connecting device 13 passes through the fixed device 19 in the shape of a corner or a straight bar, and the prefabricated part is threadedly fixed on the roof skeleton 18 in sequence, so as to be applied to the roof of the steel structure.

[0081] Example 5

[0082] As can be seen from Figure 8 , the difference from example 4 is that in the preparation of the slab, the anchoring connecting rod 4 is provided with a layer of thermal insulation material 5 or a layer of sound insulation material 6 or a composite material layer composed of the thermal insulation material layer 5 and the sound insulation material layer 6.

[0083] As can be seen from Figure 11It can be seen that when the multifunctional single-sided assembled back-connection precast piece is applied to the shear wall, the screw hole of the embedded nut 11 on the back of the precast piece can be screwed and connected with the threaded end of the connecting piece 13, and the connecting piece 13 is provided with an arbitrary geometric shape larger than the cross-sectional area of the end portion; or the threaded end of the connecting piece 13 is screwed and connected after the precast pieces are respectively hoisted on the side of the steel reinforcement framework at the construction site, the connecting piece 13 is provided with a layer of thermal insulation material 5 or a layer of sound insulation material 6 or a composite material layer composed of the thermal insulation material layer 5 and the sound insulation material layer 6, and then a triangular support frame is arranged on the outside of the precast piece for reinforcement to prevent tilting; a corner connecting piece can also be arranged at the bottom end of the precast piece for reinforcement, and finally the reinforced concrete is poured between the two opposite wall panels with a decorative surface, the main body of the connecting piece 13 is located in the reinforced concrete, and the hardened reinforced concrete is engaged with the two precast pieces and the connecting piece 13, thereby obtaining a shear wall or wall cast-in-place structure with decoration, thermal insulation and sound insulation functions, or obtaining a cast-in-place shear wall that replaces the formwork and eliminates the need for decoration, thermal insulation and sound insulation.

[0084] Example 6

[0085] By Figure 12 It can be seen that when the precast piece is a single-sided back-connection precast piece, the cement-based artificial stone panel 1 is an ultra-high performance cement-based artificial stone panel, and the embedded nut 11 is a double-pass nut or a nut with wings.

[0086] S1. Preparation

[0087] ① Panel preparation: The ultra-high performance cement-based artificial stone panel is prepared by using cement and aggregate as main raw materials and configuring according to the ultra-high performance standard. The panel preparation technology increases strong pressure and vacuum extraction as the main technical means based on the basic technical means of vibration. After curing and thickness setting, the ultra-high performance cement-based artificial stone panel is formed. The front surface of the ultra-high performance cement-based artificial stone panel forms a decorative layer through one of the following methods: stripping, printing, sticking, and wrapping. The net 2 is arranged in the ultra-high performance cement-based artificial stone panel. The nut 3 is embedded in the back of the ultra-high performance cement-based artificial stone panel, and the nut 3 is threadedly connected with one end of the anchoring connecting rod 4. The outer surface of the ultra-high performance cement-based artificial stone panel can be covered with a protective film for future use.

[0088] ② Mould preparation: multiple ultra-high performance cement-based artificial stone panels are laid flat in the mould to form the required size, and the panel joints between the panels are sealed and treated.

[0089] S2. Back-connection preparation

[0090] ① Laying steel reinforcement 7 in the mould with laid ultra-high performance cement-based artificial stone panels, and then laying threaded sleeve 10 on the side of the steel reinforcement 7;

[0091] ②Before pouring concrete, connect the winged nut with the steel bar 7, and seal the screw hole of the winged nut, then pour concrete, and implant multiple winged nuts before the initial setting of the concrete to increase the density of the winged nuts, and form the reinforced concrete 8 after curing, and the screw hole of the winged nut is located at the back of the reinforced concrete 8;

[0092] ③The anchor connecting rod 4 is located in the reinforced concrete 8, and the anchor connecting rod 4 is provided with an anchor part 9 in the reinforced concrete 8, the anchor part 9 is an arbitrary geometric shape larger than the cross-sectional area of the anchor connecting rod 4, and the anchor part 9 can be an integral structure with the anchor connecting rod 4; After the formed reinforced concrete structure is completely cured, the resulting maximum structural force will engage the anchor connecting rod 4, its anchor part 9 and the embedded nut 11, so that the super high performance cement-based artificial stone slab and the reinforced concrete 8 and the embedded nut 11 are completely fixed as an interconnected whole, so that a multifunctional single-sided assembly type back-connection prefabricated part is obtained.

[0093] Example 7

[0094] From Figure 13 It can be seen that, unlike example 6, in the preparation of the slab, the anchor connecting rod 4 is provided with a layer of thermal insulation material 5 or a layer of sound insulation material 6 or a composite material layer composed of a layer of thermal insulation material 5 and a layer of sound insulation material 6.

[0095] Example 8

[0096] From Figure 14 It can be seen that when the prefabricated part is a double-sided assembly type back-connection prefabricated part, the cement-based artificial stone slab 1 is a super high performance cement-based artificial stone slab.

[0097] S1. Preparation

[0098] ①Slab preparation: same as example 2;

[0099] ②Mold preparation: prepare a mold with the required size, lay multiple super high performance cement-based artificial stone slabs on the bottom, and seal the gaps between the slabs.

[0100] S2. Positive and negative punching

[0101] ①Lay the metal skeleton 7 in the mold with the super high performance cement-based artificial stone slab, set the threaded sleeve 10 on the side of the metal skeleton 7, and also set the through-hole structure 12 formed by a hard pipe or a soft rod in the metal skeleton 7, and according to the needs, embed the pipeline;

[0102] ② When pouring concrete, the side of the concrete can be partially exposed as needed, and space should be reserved for laying the composite insulation material layer 5 or sound insulation material layer 6 or the composite material layer consisting of insulation material layer 5 and sound insulation material layer 6. The ultra-high performance cement-based artificial stone slab should then be vibrated and leveled as needed.

[0103] ③The high-performance cement-based artificial stone slab, which is a composite material layer consisting of the composite insulation material layer 5 or the sound insulation material layer 6 or the composite material layer consisting of the insulation material layer 5 and the sound insulation material layer 6 prepared in S1 preparation ①, is directly laid on top of the slab by means of direct laying, back screwing, or using a decorative suction cup, and the surface is formed.

[0104] ④ The main body of the anchoring rod 4 is located inside the reinforced concrete 8. An anchoring part 9 is provided at the other end of the anchoring rod 4. The anchoring part 9 is any geometric shape larger than the cross-sectional area of ​​the anchoring rod 4. The anchoring part 9 can be an integral structure with the anchoring rod 4, and at the same time, the joint between the plates is sealed.

[0105] ⑤ After the reinforced concrete structure formed by the pouring is completely solidified, the reinforced concrete 8 is obtained; the huge structural force formed by it will engage the anchor connecting rod 4 and its anchor part 9 extending into the reinforced concrete, thereby completely fixing the ultra-high performance cement-based artificial stone slab and the reinforced concrete 8 into an interconnected whole, thus obtaining a prefabricated component with double-sided decoration, heat preservation and sound insulation functions.

[0106] ⑥ Prefabricated reverse-flow components with double-sided decoration, heat insulation, and sound insulation functions are used in wall structures (made by...). Figure 15 When the prefabricated double-sided reverse-split composite wall panel prepared in Example 4 is transported to the construction site, and then, through hoisting comparison, 12 sets of continuous structural holes 12, formed by rigid pipes or soft rods and extending to the outer surface of the reinforced concrete 8, are placed on the embedded steel bars at the construction site. Then, triangular support frames are set on the outside of the prefabricated double-sided reverse-split composite wall panel for reinforcement, and some steel bars are implanted as needed. Finally, grouting or concrete pouring is performed to obtain a multifunctional prefabricated composite wall panel.

[0107] Example 9

[0108] Depend on Figure 16-17 It can be seen that when the precast component is a three-sided reverse-cast component, the cement-based artificial stone slab 1 is an ultra-high performance cement-based artificial stone slab.

[0109] S1. Preparation

[0110] ①Preparation of the substrate: Same as in Example 2;

[0111] ② Mold preparation: Prepare a mold of the required size, lay the ultra-high performance cement-based artificial stone slabs flat at the bottom, and seal the gaps between the slabs.

[0112] S2. Reverse shot production

[0113] ①Lay the metal framework 7 on the super high performance cement-based artificial stone slab in the mold, set the threaded sleeve 10 on the side of the metal framework 7, and embed the pipeline as needed;

[0114] ②Insert the cement-based artificial stone slab 1 with a guide angle from the inside of the mold, and place a cement pad between the cement-based artificial stone slab 1 and the metal framework 7 to prevent the cement-based artificial stone slab from tilting;

[0115] ③Pour the concrete, vibrate and level it as needed, and form the reinforced concrete 8 after curing;

[0116] ④The anchor connecting rod 4 body is located in the reinforced concrete 8, and the anchor connecting rod 4 body located in the reinforced concrete 8 is provided with an anchor part 9, the anchor part 9 is an arbitrary geometric shape larger than the cross-sectional area of the anchor connecting rod 4, and the anchor part 9 can be an integral structure with the anchor connecting rod 4;

[0117] ⑤After the formed reinforced concrete structure is completely cured, the resulting maximum structural force will engage the anchor connecting rod 4 and its anchor part 9 extending into the reinforced concrete 8, thereby completely fixing the super high performance cement-based artificial stone slab and the reinforced concrete 8 into an interconnected whole, thereby obtaining an assembled reverse shot prefabricated part with three-sided decoration, heat preservation, and sound insulation functions;

[0118] ⑥The assembled reverse shot prefabricated part with three-sided decoration, heat preservation, and sound insulation functions can be an assembled three-sided reverse shot beam or an assembled three-sided reverse shot wallboard.

[0119] ⑦The assembled three-sided reverse shot beam prefabricated part can be a precast load-bearing beam, and part of the metal framework can be exposed as needed.

[0120] Example 10

[0121] From Figure 18 It can be seen that when the prefabricated part is a four-sided reverse shot prefabricated part, the cement-based artificial stone slab 1 is a super high performance cement-based artificial stone slab, and the metal framework 7 is a steel reinforcement framework.

[0122] S1. Production preparation

[0123] ①Slab preparation: same as example 2;

[0124] ②Mold preparation: prepare a mold of the required size, lay the super high performance cement-based artificial stone slab on the bottom, and seal the gaps between the slabs.

[0125] S2. Positive and reverse shot production

[0126] ①In the mold, lay the ultra-high performance cement-based artificial stone plate, then insert the guide angle cement-based artificial stone plate 1 from the inside of the mold, then lay the steel reinforcement, and place the cement pad between the cement-based artificial stone plate 1 and the steel reinforcement to prevent the cement-based artificial stone plate 1 from leaning inward;

[0127] ②On the side of the steel reinforcement, set a threaded sleeve 10, and according to the needs, set a through structure hole 12 formed by a hard pipe or a soft rod in the steel reinforcement, then according to the needs, expose part of the steel mesh and according to the needs, pre-bury the pipeline;

[0128] ③When pouring concrete, reserve the space of the thickness of the ultra-high performance cement-based artificial stone plate for laying the composite thermal insulation material layer 5 or the sound insulation material layer 6 or the composite material layer composed of the thermal insulation material layer 5 and the sound insulation material layer 6, then according to the needs, vibrate and level; finally, directly lay the ultra-high performance cement-based artificial stone plate on the composite thermal insulation material layer 5 or the sound insulation material layer 6 or the composite material layer composed of the thermal insulation material layer 5 and the sound insulation material layer 6 prepared in S1 preparation ① by direct laying or back screwing stringing or using a decorative suction cup, and form a facing, and after curing, preliminarily form a prefabricated part with four sides with decoration, thermal insulation, and sound insulation;

[0129] ④The anchor connecting rod 4 is located in the reinforced concrete 8, and the anchor connecting rod 4 located in the reinforced concrete 8 has an anchor part 9, the anchor part 9 is an arbitrary geometric shape larger than the cross-sectional area of the anchor connecting rod 4, and the anchor part 9 can be an integral structure with the anchor connecting rod 4;

[0130] ⑤After the formed reinforced concrete structure is completely solidified, the great structural force formed by it will engage the anchor connecting rod 4 and its anchor part 9 extending into the reinforced concrete 8, thereby completely fixing the ultra-high performance cement-based artificial stone plate and the reinforced concrete 8 into an interconnected whole, thereby obtaining an assembled reverse-punched prefabricated part with four sides with decoration, thermal insulation, and sound insulation functions;

[0131] ⑥The assembled reverse-punched prefabricated part with four sides with decoration, thermal insulation, and sound insulation functions can be an assembled four-side reverse-punched column, beam, etc.

[0132] ⑦The Figure 19-21It can be seen that when the prefabricated part is applied to the cast-in-place frame structure, the prepared prefabricated part (column, beam, etc.) is transported to the construction site, and then the column prefabricated part is hoisted at the predetermined position according to the site construction line laying, the bottom thereof is fixed by grouting after being combined with the steel bars through the threaded sleeve 10 provided, and then the grouting is fixed after being combined with the site steel bars; or the grouting is fixed after the steel bars are placed in the through structure hole 12 formed by the hard pipe or soft stick and extending to the outer surface of the reinforced concrete 8; then the beam prefabricated part is hoisted between the two column prefabricated parts, the ends of the beam prefabricated part are respectively bound with the steel reinforcement exposed on the top of the column prefabricated part, and the cast-in-place frame structure is finally obtained after pouring concrete at the binding position.

[0133] Example 11

[0134] By Figure 22-23 It can be seen that when the prefabricated part is a multi-surface assembly type reverse beating prefabricated part, the cement-based artificial stone plate 1 is an ultra-high performance cement-based artificial stone plate, and the metal framework 7 is a steel mesh or a steel framework.

[0135] S1. Preparation

[0136] ① Plate preparation: same as example 2;

[0137] ② Mold preparation: prepare a mold with the required size, lay the ultra-high performance cement-based artificial stone plate on the bottom, and seal the plate joint between the plates.

[0138] S2. Positive and negative beating production

[0139] ① Lay the ultra-high performance cement-based artificial stone plate in the mold, then insert the guide angle cement-based artificial stone plate 1 from the inside of the mold, then lay the metal framework 7, and place cement pads between the cement-based artificial stone plate 1 and the metal framework 7 to prevent the cement-based artificial stone plate 1 from leaning inward;

[0140] ② Set the threaded sleeve 10 on the side of the steel framework, and also set the through structure hole 12 formed by the hard pipe or soft stick in the steel framework as needed, and then expose part of the steel mesh and embed the pipeline as needed according to the need;

[0141] ③ The guide angle multi-piece ultra-high performance cement-based artificial stone plate can also be connected by a long steel bar, specifically: the long steel bar is placed on the back of the ultra-high performance cement-based artificial stone plate, and then fixed on the back of the ultra-high performance cement-based artificial stone plate by passing the anchor connecting rod 4 through the screw hole of the long steel bar, wherein the long steel bar can be bent at a certain angle according to the need to achieve different modeling structures.

[0142] ④ When pouring concrete, leave space for the thickness of the ultra-high performance cement-based artificial stone slab with composite insulation material layer 5 or sound insulation material layer 6 or composite material layer 5 and sound insulation material layer 6. Then vibrate and level as needed. Finally, place the ultra-high performance cement-based artificial stone slab with composite insulation material layer 5 or sound insulation material layer 6 or composite material layer 5 and sound insulation material layer 6 prepared in S1 preparation ① directly on it, or by back screwing or using decorative suction cups, to form a decorative surface.

[0143] ⑤ The main body of the anchoring rod 4 is located inside the reinforced concrete 8. The main body of the anchoring rod 4 located inside the reinforced concrete 8 is provided with an anchoring part 9. The anchoring part 9 is any geometric shape larger than the cross-sectional area of ​​the anchoring rod 4. The anchoring part 9 can be integrated with the anchoring rod 4 as a whole structure, and at the same time, it seals the gap between the plates.

[0144] ⑥ After the reinforced concrete structure formed by the pouring is completely solidified, the reinforced concrete 8 is obtained; the huge structural force formed by it will engage the anchoring connecting rod 4 and its anchoring part 9 extending into the reinforced concrete 8, thereby completely fixing the ultra-high performance cement-based artificial stone slab and the reinforced concrete 8 into an interconnected whole, thus obtaining the prefabricated multi-faceted reverse-cast precast component.

[0145] ⑦ Prefabricated multi-faceted reverse-engineered components can be prefabricated components such as wall panels with doors and windows, balconies, etc.

[0146] Example 12

[0147] Depend on Figure 24 It can be seen that when the precast component is a multi-faceted assembled reverse-engineered precast component, the cement-based artificial stone slab 1 is an ultra-high performance cement-based artificial stone slab, and the metal frame 7 is a steel mesh or steel frame.

[0148] S1. Preparation

[0149] ①Preparation of the substrate: Same as in Example 2;

[0150] ② Mold preparation: Prepare a mold of the required size, lay the ultra-high performance cement-based artificial stone slabs flat at the bottom, and seal the gaps between the slabs.

[0151] S2. Forehand and Reverse Play Production

[0152] ① Lay a metal frame 7 on the ultra-high performance cement-based artificial stone slab in the mold, and set a threaded sleeve 10 on the side of the metal frame 7. If necessary, a through-hole 12 formed by rigid pipe or soft rod can be set in the metal frame 7. At the same time, pipelines can be pre-embedded as needed.

[0153] ② Insert the beveled cement-based artificial stone slab 1 from the inside of the mold and place cement pads between the ultra-high performance cement-based artificial stone slab and the metal frame 7 to prevent the cement-based artificial stone slab from tilting inward.

[0154] ③ The ultra-high performance cement-based artificial stone slabs with chamfered corners can also be connected by long steel bars. Specifically, the long steel bars are placed on the back of multiple ultra-high performance cement-based artificial stone slabs, and then the anchoring connecting rods 4 are passed through the screw holes on the long steel bars to fix them to the back of the ultra-high performance cement-based artificial stone slabs. The long steel bars can be bent at a certain angle as needed to achieve different shapes and structures.

[0155] ④ When pouring concrete, leave space for laying one or more combinations of composite insulation material 5 and sound insulation material 6 to form the thickness of ultra-high performance cement-based artificial stone slabs. Then, vibrate and level as needed. Finally, lay the ultra-high performance cement-based artificial stone slabs made of composite insulation material layer 5, sound insulation material layer 6, or composite material layer of insulation material layer 5 and sound insulation material layer 6 prepared in S1 preparation ① directly on top of the slabs by laying them directly, back-screwing them, or using decorative suction cups to form the decorative surface.

[0156] ⑤ The main body of the anchoring rod 4 is located inside the reinforced concrete 8. The main body of the anchoring rod 4 located inside the reinforced concrete 8 is provided with an anchoring part 9. The anchoring part 9 is any geometric shape larger than the cross-sectional area of ​​the anchoring rod 4. The anchoring part 9 can be integrated with the anchoring rod 4 as a whole structure, and at the same time, it seals the gap between the plates.

[0157] ⑥ After the reinforced concrete structure formed by the pouring is completely solidified, the reinforced concrete 8 is obtained; the huge structural force formed by it will engage the anchor connecting rod 4 and its anchor part 9 extending into the reinforced concrete 8, thereby completely fixing the ultra-high performance cement-based artificial stone slab and the reinforced concrete 8 into an interconnected whole.

[0158] ⑦ Then flip it over at a certain angle and repeat the above steps to obtain the assembled multi-faceted reverse-engineering prefabricated component;

[0159] ⑧ Prefabricated multi-faceted reverse-engineered components can be prefabricated corner wall panels, balconies, etc.

[0160] It will be apparent to those skilled in the art that the application is not limited to the details of the above-exemplified embodiments and that the present application can be implemented in other particular forms without departing from the spirit or essential characteristics of the present application. The embodiments should therefore be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the above description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. No reference signs in the claims should be considered as limiting the scope of the claims with respect to the figures of the patent document.

Claims

1. A production process of a prefabricated counterpunching preform, characterized in that It comprises the following steps: S1. Preparation Plate preparation: the cement-based artificial stone plate (1) is prepared by using cement and aggregate as main raw materials, increasing strong pressure and vacuum extraction as main technical means on the basis of vibration, and after curing and thickness setting, a cement-based super high performance artificial stone plate is formed, and a mesh (2) is arranged in the cement-based super high performance artificial stone plate; the front surface of the cement-based artificial stone plate (1) forms a finishing layer by one of stripping, printing, sticking, and wrapping, and a nut (3) is embedded on the back of the cement-based artificial stone plate (1), the nut (3) is threadedly connected with one end of an anchoring connecting rod (4), a thermal insulation material layer (5) or a sound insulation material layer (6) or a composite material layer composed of the thermal insulation material layer (5) and the sound insulation material layer (6) is arranged on the anchoring connecting rod (4), and a protective film is coated on the outer surface of the cement-based artificial stone plate (1) as needed; Mold preparation: multiple cement-based artificial stone plates (1) are laid flat in the mold to form the required size, and the plate joints between the plates are sealed and treated; S2. Reverse hitting preparation ① A metal framework (7) is laid in the mold in which the cement-based artificial stone plates (1) are laid, and then a threaded sleeve (10) is arranged on the side of the metal framework (7); ② During pouring of the concrete, vibration and leveling are performed as needed, and after curing, a reinforced concrete (8) is formed; ③ The main body of the anchoring connecting rod (4) is located in the reinforced concrete (8), and an anchoring part (9) is arranged on the main body of the anchoring connecting rod (4) located in the reinforced concrete (8), the anchoring part (9) is an arbitrary geometric shape larger than the cross-sectional area of the anchoring connecting rod (4), and after the formed reinforced concrete structure is completely solidified, the resulting maximum structural force will engage the anchoring connecting rod (4) and the anchoring part (9), thereby completely fixing the cement-based artificial stone and the reinforced concrete (8) into an interconnected whole, thereby obtaining a fabricated reverse hitting prefabricated part.

2. The production process of a fabricated counterpunching precast according to claim 1, characterized in that: In step ① of the S2 reverse hitting preparation, a through structure hole (12) or a groutable sleeve (14) can be arranged in the metal framework (7) as needed.

3. The production process of a fabricated counterpunching preform according to claim 1, characterized in that: In step ② of the S2 reverse hitting preparation, before pouring the concrete, a pre-embedded nut (11) is threadedly connected with the end of the anchoring connecting rod (4), and then the concrete is poured, and after curing, the reinforced concrete (8) is formed, and the screw port of the pre-embedded nut (11) is located on the back of the reinforced concrete (8).

4. The production process of a fabricated counterpunching preform according to claim 1, characterized in that: In step ② of the S2 reverse hitting preparation, multiple pre-embedded nuts (11) are implanted before pouring the concrete or before initial setting of the concrete as needed.

5. The production process of a prefabricated counterpunching element according to claim 3 or 4, characterized in that: The pre-embedded nut (11) is a double-pass nut or a winged nut.

6. The production process of a fabricated kickback precast according to claim 1, characterized in that: In step ② of the S2 reverse hitting preparation, when pouring the concrete, part of the metal framework (7) is exposed as needed, and after curing, the reinforced concrete (8) is formed.

7. The production process of a fabricated counterpunching preform according to claim 1, characterized in that: In step ② of the S2 reverse hitting preparation, a space with a thickness of the cement-based artificial stone plate (1) is reserved, and then vibration and leveling are performed as needed, and the cement-based artificial stone plate (1) prepared in step ① of the S1 preparation is directly laid thereon by direct laying, back screwing, or using a finishing suction cup.

Citation Information

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