Lightweight anti-cracking plastering mortar for interior and exterior walls and preparation method thereof

By using a dedicated, fully mixed material guiding structure in the preparation process of crack-resistant plastering mortar, and by utilizing heaters and spherical fiber membrane technology, the problem of coagulation of organic polymer emulsions was solved, achieving full mixing of organic polymer emulsions and mortar raw materials, thus improving the crack resistance effect.

CN115534103BActive Publication Date: 2025-10-21FUJIAN DIYUAN ENVIRONMENTAL PROTECTION BUILDING MATERIALS TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202211175900.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-26
Publication Date
2025-10-21
Estimated Expiration
2042-09-26

AI Technical Summary

Technical Problem

In the preparation process of existing crack-resistant plastering mortars, the organic polymer emulsion is easily affected by the environment and solidifies into lumps, resulting in insufficient mixing with the plastering mortar raw materials and affecting the crack resistance effect.

Method used

A specialized, fully mixed material guiding structure is used. Quartz sand, which is heated and pressed into blocks by a heater, is wrapped with an organic polymer emulsion in a spherical fiber membrane. This ensures that the mixture is broken and mixed after heating in the mixing equipment, achieving thorough mixing.

Benefits of technology

It effectively prevents the organic polymer emulsion from solidifying, ensuring that it is fully mixed with the plastering mortar raw materials and improving the crack resistance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN115534103B_ABST
    Figure CN115534103B_ABST
Patent Text Reader

Abstract

The application discloses an inner and outer wall light-weight anti-crack plastering mortar and a preparation method thereof. A special mixed material guiding structure comprises a rack, a hopper is arranged on the top inner side of the rack, a positioning seat is arranged at the bottom discharge port of the hopper, a driving seat is arranged on the outer wall of one side of the hopper and connected with the positioning seat, a material pushing channel is horizontally arranged in the middle of the driving seat, the material pushing channel is communicated with the hopper through the positioning seat, a material guiding plate is arranged on the inner side of the positioning seat and downwardly inclined to cover the outlet of the material pushing channel, a material loading groove is arranged on the top of the driving seat and connected with the material pushing channel, a part of sand is pre-pressed into a block, an organic high-molecular mixed emulsion wrapped by a spherical fiber membrane is arranged in the sand block, the sand block with residual heat does not cause the organic high-molecular mixed emulsion to be formed into a block phenomenon, and under the action of a stirring device, the sand block is crushed, the organic high-molecular mixed emulsion is directly mixed into raw materials, and the mixing can be fully performed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention discloses a lightweight anti-cracking plastering mortar for interior and exterior walls and a preparation method thereof, belonging to the field of anti-cracking plastering mortar preparation. Background Art

[0002] All mortars applied to the surface of buildings or building components are collectively referred to as plastering mortars. Depending on their functions, plastering mortars can be divided into ordinary plastering mortars, decorative mortars, and plastering mortars with certain special functions (such as waterproof mortars, thermal insulation mortars, sound-absorbing mortars, and acid-resistant mortars).

[0003] The existing plastering mortar with anti-cracking function requires the addition of an anti-cracking agent during the preparation process. The main component of the anti-cracking agent is an organic polymer mixed emulsion. The organic polymer mixed emulsion is easily affected by the environment and solidifies into blocks. When it is directly introduced into the plastering mortar raw materials in the mixing process, it is easy to fail to fully mix with the plastering mortar raw materials, thereby affecting the anti-cracking effect. Summary of the Invention

[0004] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a lightweight anti-cracking plastering mortar for interior and exterior walls and a preparation method thereof, so as to solve the problem that the existing plastering mortar with anti-cracking function needs to add an anti-cracking agent during the preparation process, and the main component of the anti-cracking agent is an organic polymer mixed emulsion. The organic polymer mixed emulsion is easily affected by the environment and solidified into blocks. When it is directly introduced into the plastering mortar raw materials in the mixing process, it is easy to fail to fully mix with the plastering mortar raw materials, thereby affecting the anti-cracking effect.

[0005] In order to achieve the above-mentioned object, the present invention is realized through the following technical solutions: a method for preparing lightweight anti-cracking plastering mortar for interior and exterior walls, in which a special fully mixed material guiding structure is adopted for mixing work. The special fully mixed material guiding structure comprises a frame, a hopper is provided on the inner side of the top of the frame, a positioning seat is provided at the discharge port of the bottom of the hopper, an outer wall of one side of the hopper is provided with a driving seat connected with the positioning seat, a pushing channel is horizontally provided in the middle of the driving seat, the pushing channel passes through the positioning seat and communicates with the hopper, the inner side of the positioning seat is inclined downward and is provided with a guiding plate covering the outlet of the pushing channel, a charging trough connected with the pushing channel is provided on the top of the driving seat, a heating plate is provided on the inner wall of the pushing channel, a heater connected with the heating plate is provided in the bottom of the driving seat, an electric pushing cylinder is provided on the outer side of the driving seat, the output end of the electric pushing cylinder is movably fitted into the pushing channel, and a control panel for controlling the operation of the heater and the electric pushing cylinder is provided on the bottom surface of the driving seat;

[0006] A method for preparing lightweight anti-cracking plastering mortar for interior and exterior walls using a dedicated fully mixed material guiding structure comprises the following steps:

[0007] Step S1, introducing the raw material of lightweight anti-cracking plaster mortar particles for interior and exterior walls into a stirring and mixing device through a hopper, and stirring and mixing;

[0008] Step S2 also includes 100-120 mesh quartz sand blocks. During the stirring and mixing process, ten portions of 100-120 mesh quartz sand blocks pressed into blocks are placed into the pushing channel through the loading trough. The heater outputs heat to the heating plate. The heating plate heats the 100-120 mesh quartz sand blocks. An assembly groove is provided on the top of the 100-120 mesh quartz sand block. A 100-120 mesh quartz sand cover is embedded in the assembly groove. A spherical fiber membrane is provided in the assembly groove. The spherical fiber membrane is filled with an organic polymer mixed emulsion. Heat is transferred to the assembly groove, and the spherical fiber membrane and the organic polymer mixed emulsion are heated, effectively preventing agglomeration.

[0009] Step S3, after heating for ten seconds, the electric pushing cylinder pushes the 100-120 mesh quartz sand block out of the pushing channel, and it falls into the stirring and mixing equipment from the bottom of the hopper. The organic polymer mixed emulsion in the spherical fiber membrane passes through this process to break the spherical fiber membrane. With the action of the stirring and mixing equipment, the 100-120 mesh quartz sand block is crushed and quickly mixed with the spherical fiber membrane and the organic polymer mixed emulsion in the lightweight anti-cracking plaster mortar particle raw material for the interior and exterior walls, thereby improving the anti-cracking agent formed by the organic polymer mixed emulsion and fully mixing with the raw materials.

[0010] Furthermore, the raw materials for lightweight anti-cracking plaster mortar particles for interior and exterior walls are mixed according to the weight ratio: 1 to 2 parts of cellulose fiber, 100 to 105 parts of 100-120 mesh quartz sand, 8 to 9 parts of thickening powder, 26 to 30 parts of redispersible latex powder, 400 to 420 parts of cement, and 20 to 30 parts of lime.

[0011] Furthermore, the length, width and height of the assembly groove are 5-10 cm, 5-10 cm and 10-15 cm respectively.

[0012] Furthermore, the positioning seat and the hopper are an integrated structure.

[0013] Furthermore, the outlet of the pushing channel has a slope.

[0014] The beneficial effects of the present invention are as follows: a portion of sand is pressed into blocks in advance, and an organic polymer mixed emulsion wrapped by a spherical fiber membrane is placed in the sand blocks, which are then introduced into a stirring device through a heated hopper. The sand blocks with residual temperature will not cause the organic polymer mixed emulsion to form agglomerates, and under the action of the stirring device, the sand blocks are crushed, and the organic polymer mixed emulsion is directly mixed into the raw materials, enabling sufficient mixing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Other features, objects and advantages of the present invention will become more apparent upon reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0016] Figure 1 This is a structural diagram of a dedicated fully mixed material guiding structure;

[0017] Figure 2 Schematic diagram of the cross-sectional structure of the hopper;

[0018] Figure 3 This is a schematic diagram of the structure of a 100-120 mesh quartz sand block;

[0019] Figure 4 Schematic diagram of the cross-sectional structure of a 100-120 mesh quartz sand block. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] See also Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 The present invention provides a technical solution for a lightweight anti-cracking plaster mortar for interior and exterior walls and a preparation method thereof: a special fully mixed material guiding structure is used for mixing in the preparation method of the lightweight anti-cracking plaster mortar for interior and exterior walls, the special fully mixed material guiding structure comprises a frame 1, a hopper 2 is provided on the inner side of the top of the frame 1, a positioning seat 3 is provided at the discharge port at the bottom of the hopper 2, a driving seat 4 connected to the positioning seat 3 is provided on the outer wall of one side of the hopper 2, a pushing channel 5 is provided horizontally in the middle of the driving seat 4, and the pushing channel 5 is transparent to the positioning seat 3 and the material is connected to the material. The bucket 2 is connected, the inner side of the positioning seat 3 is inclined downward and is provided with a guide plate 6 covering the outlet of the pushing channel 5. The top of the driving seat 4 is provided with a loading trough 7 connected to the pushing channel 5. The inner wall of the pushing channel 5 is provided with a heating plate 8. The bottom of the driving seat 4 is provided with a heater 9 connected to the heating plate 8. The outer side of the driving seat 4 is provided with an electric pushing cylinder 10. The output end of the electric pushing cylinder 10 is movably fitted into the pushing channel 5. The bottom surface of the driving seat 4 is provided with a control panel 11 for controlling the operation of the heater 9 and the electric pushing cylinder 10;

[0022] A method for preparing lightweight anti-cracking plastering mortar for interior and exterior walls using a dedicated fully mixed material guiding structure comprises the following steps:

[0023] Step S1, introducing the raw material of lightweight anti-cracking plaster mortar particles for interior and exterior walls into a stirring and mixing device through a hopper 2, and stirring and mixing;

[0024] Step S2 also includes a 100-120 mesh quartz sand block 12. During the stirring and mixing process, ten portions of the 100-120 mesh quartz sand blocks 12 pressed into blocks are placed into the pushing channel 5 through the charging trough 7. The heater 9 outputs heat to the heating plate 8. The heating plate 8 heats the 100-120 mesh quartz sand blocks 12. An assembly groove 13 is provided on the top of the 100-120 mesh quartz sand block 12. A 100-120 mesh quartz sand cover 14 is embedded in the notch of the assembly groove 13. A spherical fiber membrane 15 is provided in the assembly groove 13. The spherical fiber membrane 15 is filled with an organic polymer mixed emulsion 16. Heat will be transferred to the assembly groove 13, and the spherical fiber membrane 15 and the organic polymer mixed emulsion 16 will be heated, effectively preventing the occurrence of agglomeration.

[0025] Step S3, after heating for ten seconds, the electric pushing cylinder 10 pushes the 100-120 mesh quartz sand block 12 out of the pushing channel 5, and falls into the stirring and mixing equipment from the bottom of the hopper 2. The organic polymer mixed emulsion 16 in the spherical fiber membrane 15 passes through this process to break the spherical fiber membrane 15. With the action of the stirring and mixing equipment, the 100-120 mesh quartz sand block 12 is crushed and quickly mixed with the spherical fiber membrane 15 and the organic polymer mixed emulsion 16 in the raw material of the lightweight anti-cracking plaster mortar particles for the interior and exterior walls, thereby improving the organic polymer mixed emulsion. The anti-cracking agent formed by 16 is fully mixed with the raw materials. The raw materials of the lightweight anti-cracking plaster mortar particles for the interior and exterior walls are mixed according to the weight ratio: 1 to 2 parts of cellulose fiber, 100 to 105 parts of 100-120 mesh quartz sand, 8 to 9 parts of thickening powder, 26 to 30 parts of redispersible latex powder, 400 to 420 parts of cement, and 20 to 30 parts of lime. The length, width, and height of the assembly groove 13 are 5 to 10 cm, 5 to 10 cm, and 10 to 15 cm, respectively. The positioning seat 3 and the hopper 2 are an integrated structure, and the outlet of the pushing channel 5 has a slope.

[0026] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from all perspectives, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims, not the foregoing description, and it is intended that all variations that come within the meaning and range of equivalents of the claims be included within the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.

[0027] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A method for preparing lightweight anti-cracking plaster mortar for interior and exterior walls, wherein a special fully mixed material guiding structure is used for mixing, wherein the special fully mixed material guiding structure comprises a frame (1), a hopper (2) is provided on the inner side of the top of the frame (1), a positioning seat (3) is provided at the bottom discharge port of the hopper (2), a driving seat (4) connected to the positioning seat (3) is provided on the outer wall of one side of the hopper (2), a pushing channel (5) is provided horizontally in the middle of the driving seat (4), the pushing channel (5) passes through the positioning seat (3) and communicates with the hopper (2), and the positioning seat ( 3) A guide plate (6) is provided on the inner side, which is inclined downward and covers the outlet of the pushing channel (5); a charging trough (7) connected to the pushing channel (5) is provided on the top of the driving seat (4); a heating plate (8) is provided on the inner wall of the pushing channel (5); a heater (9) connected to the heating plate (8) is provided in the bottom of the driving seat (4); an electric pushing cylinder (10) is provided on the outer side of the driving seat (4); the output end of the electric pushing cylinder (10) is movably fitted into the pushing channel (5); and a control panel (11) for controlling the operation of the heater (9) and the electric pushing cylinder (10) is provided on the bottom surface of the driving seat (4); A method for preparing lightweight anti-cracking plastering mortar for interior and exterior walls using a dedicated fully mixed material guiding structure comprises the following steps: Step S1, introducing the raw material of lightweight anti-cracking plaster mortar particles for internal and external walls into a stirring and mixing device through a hopper (2) for stirring and mixing; Step S2 also includes 100-120 mesh quartz sand blocks (12). During the stirring and mixing process, ten portions of 100-120 mesh quartz sand blocks (12) pressed into blocks are placed into the pushing channel (5) through the loading trough (7). The heater (9) outputs heat to the heating plate (8). The heating plate (8) heats the 100-120 mesh quartz sand blocks (12). An assembly groove (13) is provided on the top of the 100-120 mesh quartz sand block (12). A 100-120 mesh quartz sand cover (14) is embedded in the groove of the assembly groove (13). A spherical fiber membrane (15) is provided in the assembly groove (13). The spherical fiber membrane (15) is filled with an organic polymer mixed emulsion (16). Heat is transferred to the assembly groove (13). The spherical fiber membrane (15) and the organic polymer mixed emulsion (16) are heated, thereby effectively preventing the occurrence of agglomeration. In step S3, after heating for ten seconds, the electric pushing cylinder (10) pushes the 100-120 mesh quartz sand block (12) out of the pushing channel (5), and drops it into the stirring and mixing equipment from the bottom of the hopper (2). The organic polymer mixed emulsion (16) in the spherical fiber membrane (15) breaks the spherical fiber membrane (15) during this process. With the action of the stirring and mixing equipment, the 100-120 mesh quartz sand block (12) is crushed and quickly mixed with the spherical fiber membrane (15) and the organic polymer mixed emulsion (16) in the raw material of the lightweight anti-cracking plaster mortar particles for the interior and exterior walls, thereby improving the anti-cracking agent formed by the organic polymer mixed emulsion (16) and fully mixing with the raw materials.

2. The method for preparing lightweight anti-cracking plaster mortar for interior and exterior walls according to claim 1, characterized in that: According to the weight ratio: 1~2 parts of cellulose fiber, 100~105 parts of 100-120 mesh quartz sand, 8~9 parts of thickening powder, 26~30 parts of redispersible latex powder, 400~420 parts of cement, and 20~30 parts of lime.

3. The method for preparing lightweight anti-cracking plaster mortar for interior and exterior walls according to claim 1, characterized in that: The length, width and height of the assembly groove (13) are 5-10 cm, 5-10 cm and 10-15 cm respectively.

4. The method for preparing lightweight anti-cracking plaster mortar for interior and exterior walls according to claim 1, characterized in that: The positioning seat (3) and the hopper (2) are an integrated structure.

5. The method for preparing lightweight anti-cracking plaster mortar for interior and exterior walls according to claim 1, characterized in that: The outlet of the pushing channel (5) has a slope.

Citation Information

Patent Citations

  • Special thin anti-crack plastering mortar for autoclaved aerated concrete

    CN103058614A

  • Sand heating device for winter construction

    CN108858786A