Y-direction expandable wheel hub module, Y-direction expansion method, and vehicle
By designing a modular wheel edge module, and using adjustable steering knuckles, control arms and rims, the problem of many parts modifications when the wheel pitch changes is solved, small adjustments of parts are achieved and stable Y-direction expansion of the connection structure is achieved, development costs and risks are reduced, and the working efficiency of the platform architecture is improved.
Patent Information
- Application Number
- CN202211289798.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-20
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2042-10-20
AI Technical Summary
In the prior art, the wheel edge module needs to modify the number of parts when the wheel pitch changes, resulting in inconvenient management and poor mobility, lack of a unified expansion strategy, resulting in low development efficiency and insufficient versatility.
A modular wheel edge module is designed, including an adjustable steering knuckle, control arm and rim. By setting a preset machining allowance at the connection between the steering knuckle and rim, the relative distance between the hub bearing and the control arm ball pin, and by adjusting the effective arm length of the control arm and the offset of the rim, the Y-direction expansion is achieved.
When the wheel pitch changes, reduce the need for parts to re-die, keep the connection structure between parts and peripheral connectors unchanged, reduce development risks and costs, improve the working efficiency of the platform architecture, and form a unified expansion strategy and internal enterprise standards.
Smart Images

Figure CN115535075B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automobile manufacturing processes, and in particular to a wheel side module, a Y-direction expansion method, and an automobile. Background Art
[0002] "Automobile architecture" is the current mainstream design direction. The automobile architecture evolves from the platform. When there are too many automobile platforms of an automobile enterprise, it will also cause an increase in R & D costs. If a connection can be established between platforms, the role of the platform can be better exerted. The architecture is based on the platform itself and provides an architectural system for engineering design solutions and modular manufacturing at a higher level, running through links such as production, R & D, and products. It can be said that the architecture has higher extensibility and modular characteristics.
[0003] However, at present, no systematic elaboration has been given on the expansion strategy for architecture or platform-based models. Most of them are conceived as internal technical solutions of enterprises, and most structures cannot apply a unified expansion strategy and all require re-formulating solutions, especially for the wheel side module, resulting in low development efficiency and lack of generality in structure.
[0004] In view of this, the present invention is specifically proposed. Summary of the Invention
[0005] The present invention provides a wheel side module that can be expanded in the Y direction to achieve modularization, and also provides a Y-direction expansion method, an automobile, and an automobile including the above wheel side module to solve the technical problems that when the wheelbase changes in the existing front engine compartment beam frame, the number of parts to be modified is large, resulting in inconvenient management and poor migration.
[0006] In view of the above, the present invention provides a wheel side module. By designing the wheel side module, when the wheelbase changes in the Y direction, parts do not need to be re-molded or need to be re-molded as little as possible, and the connection structure between the parts and the surrounding connecting parts remains unchanged. The present invention also provides an automobile including the above wheel side module.
[0007] In a first aspect, the present application first provides a modular wheel side module. The wheel side module includes an adjustable steering knuckle, a control arm, and a wheel rim; the steering knuckle is vertically arranged and is connected to the wheel rim through a wheel hub bearing on one side and is connected to at least the control arm ball pin of the control arm on the other side; wherein, at least one of the structures at the connection between the steering knuckle and the wheel rim and / or the structure at the connection between the steering knuckle control arm ball pin is provided with a preset machining allowance, so as to control the relative distance between the wheel hub bearing and the control arm ball pin; and / or the effective arm length of the control arm; and / or the change in the wheel rim offset of the wheel rim, thereby realizing Y-direction expansion.
[0008] In an alternative solution of the present application, the steering knuckle includes a first surface and a second surface that are opposite to each other, and at least one first mounting surface for connecting a hub bearing is included on the first surface; wherein, the first mounting surface protrudes from the first surface by a preset distance to leave a machining allowance, and different milling amounts are applied to the first mounting surface according to different wheel gauges to control the relative distance between the hub bearing and the control arm ball pin.
[0009] In an alternative solution of the present application, the first mounting surface includes a first connecting arm and a second connecting arm that extend outward relative to the second surface, and a first reference hole and a second reference hole for connecting a control arm ball pin are provided on the first connecting arm and the second connecting arm.
[0010] In an alternative solution of the present application, the first mounting surface is a plane, and a first through hole penetrating the entire steering knuckle is provided on the first mounting surface.
[0011] In an alternative solution of the present application, the control arm is a horizontally arranged fork-shaped structure, one arm of the control arm extends to one side, and the other two arms extend to the other side. Among them, two coaxial longitudinal axis holes are provided at the ends of the two arms, and an outer arm hole is provided at the end of the other arm. On one side of the outer arm hole is an outer arm point, and according to different wheel gauges, the relative distance between the outer arm point and the first axis is adjusted within a preset first and second bandwidth range.
[0012] In an alternative solution of the present application, the rim includes a rim mounting surface, and the rim mounting surface is offset from the central region of the rim center plane.
[0013] In an alternative solution of the present application, the first axis of the longitudinal axis hole and the second axis of the outer arm hole are arranged at an angle, wherein the second axis is the perpendicular segment of the outer arm point and the first axis.
[0014] In an alternative solution of the present application, the rim mounting surface is a plane perpendicular to the central axis.
[0015] In the second aspect of the present application, a method for expanding the Y direction of a wheel side module is further provided, and the method includes:
[0016] S101. When the change amount of the wheel gauge is within a preset first threshold range, adjust the relative distance between the hub bearing and the outer ball pin of the control arm;
[0017] S102. When the change amount of the wheel gauge is within the range from the first threshold to a preset second threshold, adjust the relative distance between the hub bearing and the outer ball pin of the control arm, and at the same time adjust the relative distance between the outer arm point and the first axis;
[0018] S103. When the change amount of the track width exceeds the second threshold, adjust the relative distance between the hub bearing and the outer ball joint of the control arm, adjust the relative distance between the outer point of the adjustment arm and the first axis, and simultaneously adjust the relative distance between the rim mounting surface and the center of the rim.
[0019] In an alternative embodiment of the present application, the first threshold is 5 - 10 mm, and the second threshold is 50 - 70 mm.
[0020] In an alternative embodiment of the present application, the relative distance between the hub bearing and the outer ball joint of the control arm is adjusted within a preset first bandwidth range; the relative distance between the outer point of the arm and the first axis is adjusted within a preset second bandwidth range; the relative distance between the rim mounting surface and the center of the rim is adjusted within a preset third bandwidth range.
[0021] In addition, a vehicle is provided, which includes the wheel side module as described above.
[0022] Beneficial effects:
[0023] The present invention provides a wheel side module that can be extended in the Y direction. According to the adjustable steering knuckle, control arm, and rim, through the structural design of the steering knuckle, by milling the first mounting surface with different amounts according to different track widths, the relative distance between the hub bearing and the outer ball joint of the control arm is controlled. At the same time, both the control arm and the rim are adjustable structures. According to the above structural design of the wheel side module, a fixed strategy or a combination of strategies can be formed for the expansion solution in the Y direction (lateral). For each strategy, a bandwidth is given in combination with the movement clearance and performance boundary, which can form an internal specification or standard of the enterprise, improve the work efficiency in the pre-research stage of the platform architecture, reduce the development risk and cost, and achieve modular design.
[0024] Other features and advantages of the embodiments of the present invention will be described in the subsequent specific implementation part. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the specific implementation manners of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific implementation manners or the prior art. Obviously, the following drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0026] Figure 1 It is a schematic structural diagram showing the wheel side module that can be extended in the Y direction according to an exemplary embodiment of the present invention;
[0027] Figure 2a It is a schematic structural diagram showing the steering knuckle as a general part (blank) in the wheel side module that can be extended in the Y direction according to an exemplary embodiment of the present invention;
[0028] Figure 2b is the other side in the wheel hub module provided by the embodiments of the present invention Figure 2a ;
[0029] Figure 3a is a schematic diagram (front view) of the steering knuckle in the wheel hub module that exemplarily shows the Y-direction expandable provided by the embodiments of the present invention after machining;
[0030] Figure 3b is the wheel hub module of the embodiments of the present invention Figure 3a A cross-sectional view taken along line A-A in;
[0031] Figure 4 is a schematic diagram that exemplarily shows the structure of the control arm in the connected state provided by the embodiments of the present invention;
[0032] Figure 5 is a schematic diagram of the structure of the control arm in the single-piece state in the wheel hub module provided by the embodiments of the present invention;
[0033] Figure 6 is a schematic diagram that exemplarily shows the structure of the rim provided by the embodiments of the present invention;
[0034] Figure 7 is provided by the embodiments of the present invention Figure 6 A cross-sectional view taken along line B-B in;
[0035] Figure 8 is a flowchart of the expansion method of the wheel hub module provided by the embodiments of the present invention;
[0036] Figure 9 is a wheel hub module of the Sedan model before expansion exemplarily shown by the present invention;
[0037] Figure 10 is based on Figure 9 in the model to expand the wheel hub module of the SUV model.
[0038] In the above drawings, the list of components represented by each reference numeral is as follows:
[0039] 1000, wheel hub module; 100, steering knuckle;
[0040] 200, control arm; 300, rim;
[0041] 101, first side; 102, second side;
[0042] 110, first mounting surface; 120, first reference hole;
[0043] 120′, first connecting arm; 130, second reference hole;
[0044] 130', the second connecting arm; 140, the first side ear;
[0045] 150, the third connecting arm; 103, the first through hole;
[0046] 201, the longitudinal axis hole; 202, the outer hole of the arm;
[0047] 210, the outer point of the arm; 220, the first axis;
[0048] 230, the second axis; 310, the rim mounting surface;
[0049] 320, the wheel center; 330, the outer hole of the arm. Detailed implementation manners
[0050] In order to make the above and other features and advantages of the present invention clearer, the present invention will be further described below with reference to the accompanying drawings. It should be understood that the specific embodiments given herein are for the purpose of explaining to those skilled in the art and are merely exemplary, rather than restrictive.
[0051] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
[0052] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present invention, "a plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0053] In the description of this specification, the descriptions referring to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0054] An embodiment of the present invention proposes a structural design for a wheel-end module. Through this structural design, a unified fixed strategy or strategy combination can be achieved for the Y-direction (lateral) expansion solution of a platform architecture vehicle model, aiming to solve the problems existing in the prior art, such as low development efficiency and weak versatility when expanding the wheel-end module, and the inability to develop a specific Y-expansion solution for a specific structure.
[0055] It can be understood that the above-mentioned "X-direction, Y-direction" are all interpreted with reference to the vehicle coordinate system, that is, the straight line where the head direction is located is the X-direction, the axial direction of the front wheel is the Y-direction, and the direction perpendicular to the ground is the Z-direction, and the same applies hereinafter.
[0056]
General inventive concept
[0057] Therefore, based on the technical problems existing in the prior art, this solution specifically proposes a modular wheel-end module 1000, aiming to solve the above technical problems.
[0058] Please refer to Figure 1 , Figure 1 which is a schematic diagram showing the structure of the wheel-end module 1000 that can be expanded in the Y direction in an exemplary manner in an embodiment of the present invention.
[0059] As can be seen from the figure, in an embodiment of the present invention, the wheel-end module 1000 includes a knuckle 100, a control arm 200, and a rim 300;
[0060] Among them, the knuckle 100 is a hinge for wheel steering, and the control arm 200 and the hub 300 are connected through the knuckle.
[0061] In a general inventive concept, the knuckle 100, the control arm 200, and the rim 300 are arranged vertically. One side of the knuckle 100 is connected to the rim 300 through a hub bearing, and the other side is connected to at least the control arm ball joint of the control arm 200. The specific connection method can be referred to as follows.
[0062] A preset machining allowance is set on at least one of the structures at the connection between the steering knuckle 100 and the rim 300 and / or the structure at the connection between the steering knuckle 100 and the control arm ball pin, so as to control the relative distance between the wheel hub bearing and the control arm ball pin to achieve Y-direction expansion.
[0063] The control arm 200 can control the length of its effective arm length 230, thereby achieving Y-direction expansion.
[0064] The rim 300 can control the ET value (Off-set value), that is, the deviation between the mounting surface of the rim 300 and the center of the wheel rim, to achieve expansion in the Y direction.
[0065] For the specific connection relationship, please refer to the figure. From the left side, the wheel module is the rim 300, the steering knuckle 100, and the control arm 200. One side of the steering knuckle 100 is connected to the rim 300 through the hub bearing, and the other side is connected to the suspension, the control arm 200, etc., for transmitting and bearing the front (or rear) load of the car, supporting and driving the front (or rear) wheel to rotate around the kingpin to turn the car. When the car is in motion, the steering knuckle 100 is used to bear variable impact loads.
[0066] Through the above general inventive concept, according to the design of the above structure, a Y-direction expansion plan can be formulated and a fixed strategy or strategy combination can be formed. For each strategy, the bandwidth is given in combination with the motion gap and the performance boundary, which can form internal enterprise specifications or standards, improve the work efficiency in the pre-research stage of the platform architecture, and reduce development risks.
[0067] The steering knuckle 100 is vertically arranged and one side is connected to the rim 300 via the wheel hub bearing, and the other side is connected to at least the control arm ball pin of the control arm 200; wherein, a preset machining allowance is set on at least one of the structures at the connection between the steering knuckle 100 and the rim 300, and / or the structure at the connection between the steering knuckle 100 and the control arm ball pin, so as to control the relative distance between the wheel hub bearing and the control arm ball pin to achieve Y-direction expansion.
[0068] The following is a detailed description of each component:
[0069]
Steering knuckle 100
[0070] Please refer to Figure 2 (a-b) and Figure 3 (a-b). Figure 2a It is a schematic structural diagram showing an embodiment of the present invention, exemplarily showing a wheel side module 1000 that can be expanded in the Y direction when the steering knuckle 100 is a universal part;
[0071] Figure 2b The wheel side module provided by the embodiment of the present invention Figure 2a the other side of; Figure 3aFIG. 0 is a schematic structural diagram (front view) of the knuckle 100 after machining in the exemplary wheel hub module 1000 that can be extended in the Y direction according to an embodiment of the present invention. Figure 3b In the embodiment of the present invention Figure 3a is a cross-sectional view taken along line A-A in FIG.
[0072] In the embodiment of the present invention, for the sake of distinction, the knuckle before machining of the casting or forging is denoted as knuckle 100', and the knuckle that has undergone hole machining and post-processing and is ready for use is denoted as knuckle 100.
[0073] The knuckle has a double-arm fork-shaped structure as a whole before and after machining, which includes a first surface 101 and a second surface 102 that are opposite to each other, wherein the first surface 101 faces the wheel hub side, and the second surface 102 faces away from the wheel hub.
[0074] First, refer to Figure 2a ~ Figure 2b . On the first surface 101, there is at least one first mounting surface 110' for connecting the wheel hub bearing (similarly, 110' is used before machining and 110 is used after machining). On the first mounting surface 110', there are a first connecting arm 120' and a second connecting arm 130' that extend outward relative to the second surface 102 (in the direction away from the wheel hub). The regions where the first connecting arm 120' and the second connecting arm 130' protrude outward are used for machining connection holes for connecting the control arm ball pin.
[0075] Further, at the front and rear sides of the knuckle 100', on one side, there is a side ear 140' for horizontally connecting the caliper, and on the other side, there is a third connecting arm 150' for vertically connecting the tie rod. Among them, there is a remaining space on the first side ear 140' and the third connecting arm 150' for machining holes respectively.
[0076] In the embodiment of the present invention, the morphology of the first mounting surface 110' is to protrude a preset distance relative to the first surface 101. This distance can be used to perform different milling amounts on the first mounting surface 110' according to different wheel gauges to control the relative distance between the wheel hub bearing and the control arm ball pin.
[0077] The outer surface of the first mounting surface 110' is a plane, which is convenient for machining and cutting.
[0078] Combined with FIGS. 2(a - b) and continue to refer to Figure 3a to Figure 3bAfter processing, the first connecting arm 120′ and the second connecting arm 130′ are provided with the first reference hole 120 and the second reference hole 130 for connecting the control arm ball pin. The first reference hole 120 and the second reference hole 130 are through holes penetrating the first connecting arm 120′ and the second connecting arm 130′, wherein the first reference hole 120 is connected to the outer ball pin of the upper control arm, and the second reference hole 130 is connected to the outer ball pin of the lower control arm.
[0079] At the same time, the first mounting surface 110 after milling is a plane, and a first through hole 103 is arranged on the first mounting surface 110 which runs through the entire steering knuckle 100, wherein the horizontal distance between the first mounting surface 110 and the center of the upper surface axis of the first reference hole 120 is the relative distance △Y1 between the wheel hub bearing and the outer ball pin of the control arm.
[0080] It can be understood that by performing milling on the first mounting surface 110 to reduce the thickness of the first mounting surface 110 , the relative distance △Y1 between the wheel hub bearing and the outer ball pin of the control arm can be changed.
[0081]
Control arm 200
[0082] See also Figures 4 - 5 , Figure 4 is a schematic structural diagram showing an exemplary embodiment of the present invention showing a control arm 200 in a connected state; Figure 5 It is a schematic diagram of the structure of the control arm 200 in the wheel side module 1000 provided in an embodiment of the present invention.
[0083] The control arm 200 is a fork-shaped structure, with one arm of the control arm 200 extending to one side and the other two arms extending to the other side, wherein two coaxial longitudinal holes 201 are provided at the ends of the two arms, and an outer arm hole 202 is provided at the end of the other arm.
[0084] The outer hole 202 of the arm is connected to the first reference hole 120 of the steering knuckle 100 through the outer ball pin of the control arm, and the longitudinal axis hole 201 is connected to the longitudinal beam respectively, which can be used as a guide and force transmission element of the automobile suspension system to transmit various forces acting on the wheel to the body, while ensuring that the wheel moves along a certain trajectory.
[0085] In the embodiment of the present invention, the first axis 220 of the longitudinal axis hole 201 and the second axis 230 of the arm outer hole 202 are set at an angle, and the specific angle can be adaptively configured according to needs.
[0086] On one side of the arm outer hole 202 is the arm outer point 210, and the size of the second axis 230 (effective arm length) passing through the control arm outer point 210 and perpendicular to the first axis 220 can be changed, that is, △Y2, and the effective arm length of the control arm 200 of different vehicle models is adjusted within the bandwidth range. That is, according to the different wheelbases, the relative distance between the arm outer point 210 and the first axis 220 is adjusted within the preset first bandwidth range, and the mold of the control arm 200 can be used or changed according to the adjustment amount.
[0087]
Rim 300
[0088] See also Figures 6 - 7 , Figure 6 is a schematic diagram showing the structure of a rim 300 according to an embodiment of the present invention. Figure 7 The embodiment of the present invention provides Figure 6 Cross-sectional view of BB.
[0089] In the present invention, the rim 300 includes a rim mounting surface 310 , and the rim mounting surface 310 is offset relative to the center plane of the rim 300 .
[0090] According to different wheelbases, the relative distance (ET value) between the rim mounting surface 310 and the wheel center 320 of the rim 300 is adjusted within a preset third bandwidth, namely ΔY3 in the figure.
[0091] [Y-direction expansion strategy customized according to the above wheel module 1000]
[0092] Figure 8 It is a flow chart of the expansion method of the wheel-side module provided in an embodiment of the present invention.
[0093] The embodiment of the present invention further provides a method for expanding the wheel edge module provided above. According to the structural design of the wheel edge module 1000 above, a Y-direction expansion strategy can be formulated to implement a general architectural strategy, reduce development risks, and improve development efficiency. The method includes the following steps:
[0094] S101, when the change in wheelbase is within a first threshold range, adjusting the relative distance between the wheel hub bearing and the outer ball pin of the control arm;
[0095] S102, when the change in wheelbase is within the range from the first threshold to the second threshold, adjusting the relative distance between the wheel hub bearing and the outer ball pin of the control arm, and adjusting the relative distance between the outer point of the arm and the first axis;
[0096] S103. When the change in wheelbase exceeds a second threshold, adjust the relative distance between the wheel hub bearing and the outer ball pin of the control arm, adjust the relative distance between the outer point of the adjustment arm and the first axis, and simultaneously adjust the relative distance between the rim mounting surface and the wheel center of the rim.
[0097] In the optional numerical selection, the first threshold is 5 to 10 mm, the second threshold is 50 mm to 70 mm, preferably the first threshold is 5 mm and the second threshold is 60 mm.
[0098] Among them, according to the above methods and structures, complete expansion parameters can be formulated, that is:
[0099] The relative distance between the hub bearing and the outer ball joint of the control arm is adjusted within a preset first bandwidth range;
[0100] The relative distance between the outer point of the arm and the first axis is adjusted within a preset second bandwidth range;
[0101] The relative distance between the rim mounting surface and the wheel center of the rim is adjusted within a preset third bandwidth range.
[0102] Specifically, when the wheel track needs to be adjusted in a small range due to styling differences in vehicles of the same level, and the adjustment amount is 0 to 5 mm on one side at this time, strategy S1 is preferably adopted: that is, change the distance between the hub bearing mounting surface on the steering knuckle and the hard point of the outer ball joint of the control arm. A pre-adjustment amount of △Y1 is reserved on the steering knuckle before machining to ensure generalization, and differentiation can be achieved only through machining, and this strategy does not affect the offset between the wheel center and the hub bearing center.
[0103] When the change in the wheel track of adjacent-level vehicles increases, that is, 5 to 60 mm on one side is within the range of the first threshold to the second threshold, and there will also be a large difference in the tire outer diameter at this time. To avoid the tire movement envelope, strategy S2 is preferably adopted: that is, on the basis of S1, the effective length of the control arm is changed at the same time, the length of the steering tie rod is adjusted accordingly with the control arm, and the outer point of the steering tie rod is finely adjusted according to performance requirements. An adjustment and optimization margin can be reserved on the steering knuckle blank before machining.
[0104] When the change range of the wheel track of cross-level vehicles is even larger, that is, more than 60 mm on one side, then strategy S3 is adopted. Strategy S3 is to adopt different rim ET values on the basis of S2. Considering the layout space of the brake caliper and the manufacturability of the rim, the common ET range is 35 to 55 mm, and a recommended change bandwidth of 10 mm is combined with the reasonable offset between the wheel center and the hub bearing center.
[0105] The above three strategies can cover the one-sided expansion requirements of the Y-direction dimension and have the following effects:
[0106] The above expansion strategy ranking takes into account the impact on the four-wheel alignment parameters, which can reduce the risk of performance development; at the same time, it takes into account the tire selection of different models, protects the suspension movement space in advance, and reduces the risk of tire envelope verification in the later stage; the other expansion strategy ranking takes into account the commonality of the same level of models and the usability of cross-level models of the structure components, and reserves space and performance adjustment margin in the early stage of pre-research to reduce development costs, cycles and performance risks; a single strategy or a combination strategy is given for different expansion bandwidths, with a wide coverage, generally covering three levels of models, and the standardized expansion plan is convenient for internal implementation or formulation of relevant standards within the enterprise, and has strong operability.
[0107] Therefore, through the above design, when the wheelbase of the whole vehicle changes in the Y direction, the parts can be re-molded to reduce the number of parts as much as possible, the connection structure between the adjusted parts and the surrounding connectors remains unchanged, and the number of tooling adjustments and modified parts is very small, which facilitates management and saves costs. [Specific embodiment]
[0109] See also Figure 9 , Figure 9 It is a wheel side module of a Sedan (a type of vehicle) model before the exemplary display expansion of the present invention, Figure 10 is based on Figure 9 The car models in the series are expanded into wheel side modules for SUV models.
[0110] In this specific embodiment, strategy S3 is adopted by utilizing the above-mentioned structural design; that is, when the change in wheelbase exceeds the second threshold, the relative distance between the wheel hub bearing and the outer ball pin of the control arm is adjusted, the relative distance △L2 between the outer point of the adjustment arm and the first axis is adjusted, and the relative distance △L1 between the rim mounting surface and the wheel center of the rim is adjusted.
[0111] Among them, △L1 is adjusted to △L1′, increasing by 10mm; △L2 is adjusted to △L2′ and △L3 is adjusted to △L3′, both increasing by 26.5mm; at the same time, the relative distance between the wheel hub bearing and the outer ball pin of the control arm is adjusted by 6mm; and a total expansion of 42.5mm in the Y direction is achieved in the wheel side module on one side.
[0112] From the above, it can be seen that the wheel module can be expanded in the Y direction according to the adjustable steering knuckle, control arm and rim, fewer parts need to be re-molded, and the connection structure between the adjusted parts and the surrounding connectors can remain unchanged, thereby reducing development risks and costs.
[0113] And according to the structural design of the wheel-side module above, a fixed strategy or strategy combination can be formed in the expansion plan in the Y direction (horizontal). The bandwidth is given for each strategy in combination with the motion gap and performance boundary, which can form internal enterprise specifications or standards and improve the work efficiency in the pre-research stage of the platform architecture.
[0114] On the other hand, an embodiment of the present invention also provides an automobile (not shown in the figure), which includes:
[0115] The wheel-end module 1000 as described above.
[0116] Among them, the automobile can cover Sedan, SUV, MPV, Pickup and other vehicle models in A-class, B-class and C-class vehicles, improve the generalization rate of platform parts, and shorten the design and verification cycle of the automobile.
[0117] Those skilled in the art should understand that if the wheel-end module 1000 provided in the embodiment of the present invention and all or part of its related sub-modules are combined and replaced by means of fusion, simple change, mutual transformation, etc., such as moving the positions of the components; or the product formed by it is integrally arranged; or a detachable design; as long as the combined components can form a device / device / system with specific functions, replacing the corresponding components of the present invention with such a device / device / system also falls within the protection scope of the present invention.
[0118] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those of ordinary skill in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
[0119] It should also be noted that the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, commodity or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent in such process, method, commodity or device. Without further limitation, the element defined by the statement "including one..." does not exclude the existence of another identical element in the process, method, commodity or device including the element.
[0120] The above are only embodiments of the present application and are not used to limit the present application. For those skilled in the art, various changes and modifications can be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the scope of the claims of the present application.
Claims
1. A wheel hub module that can be extended in the Y direction, characterized in that, The wheel-end module includes an adjustable steering knuckle (100), a control arm (200), and a rim (300); The steering knuckle (100) is vertically arranged, one side of which is connected to the rim (300) through a wheel hub bearing, and the other side is connected to at least the control arm ball pin of the control arm (200); Wherein, a preset machining allowance is set on the structure at the connection between the steering knuckle (100) and the rim (300) to control the relative distance between the wheel hub bearing and the control arm ball pin, and a preset machining allowance is set on the structure at the connection between the steering knuckle (100) and the control arm ball pin to control the effective arm length of the control arm (200); and the rim (300) includes a rim mounting surface (310), and the rim mounting surface (310) is offset from the central region of the central plane of the rim (300) to control the change in the rim offset of the rim (300) and achieve Y-direction expansion; The steering knuckle (100) includes a first surface (101) and a second surface (102) that are opposite to each other, and at least one first mounting surface (110) for connecting a wheel hub bearing is included on the first surface (101); Wherein, the first mounting surface (110) protrudes from the first surface (101) by a preset distance to leave a machining allowance, and different milling amounts are performed on the first mounting surface (110) according to different wheel gauges to control the relative distance between the wheel hub bearing and the control arm ball pin.
2. The wheel-end module according to claim 1, wherein The first mounting surface (110) includes a first connecting arm (120') and a second connecting arm (130') that extend outward relative to the second surface (102), and a first reference hole (120) and a second reference hole (130) for connecting a control arm ball pin are provided on the first connecting arm (120') and the second connecting arm (130').
3. The wheel-end module according to claim 1, characterized in that The first mounting surface (110) is a plane, and a first through hole (103) penetrating the entire steering knuckle (100) is provided on the first mounting surface (110).
4. The wheel side module according to any one of claims 1 to 3, characterized in that, The control arm (200) is a horizontally arranged fork-shaped structure. One arm of the control arm (200) extends to one side, and the other two arms extend to the other side. Wherein, two coaxial longitudinal axis holes (201) are provided at the ends of the two arms, an arm outer hole (202) is provided at the end of the other arm, and an arm outer point (210) is on one side of the arm outer hole (202).
5. The wheel-end module according to claim 4, wherein The first axis (220) of the longitudinal axis hole (201) and the second axis (230) of the arm outer hole (202) are arranged at an angle, wherein the second axis (230) is the vertical segment of the arm outer point (210) and the first axis (220).
6. The wheel-end module according to claim 5, wherein The rim mounting surface (310) is a plane perpendicular to the central axis of the rim (300).
7. A method for Y-direction expansion of the wheel-end module according to any one of claims 1 to 6, characterized in that, Including: When the change amount of the wheel gauge is within a preset first threshold range, adjust the relative distance between the wheel hub bearing and the outer control arm ball pin; When the change amount of the wheel gauge is within the range from the first threshold to a preset second threshold range, adjust the relative distance between the wheel hub bearing and the outer control arm ball pin, and at the same time adjust the relative distance between the arm outer point and the first axis; When the change amount of the track exceeds the second threshold, the relative distance between the hub bearing and the outer ball joint of the control arm, the relative distance between the outer point of the adjusting arm and the first axis, and the relative distance between the rim mounting surface and the center of the rim are adjusted simultaneously.
8. The method for expanding the Y direction of the wheel hub module according to claim 7, characterized in that, The first threshold is 5 - 10 mm, and the second threshold is 50 mm - 70 mm.
9. The method for expanding the Y direction of the wheel side module according to claim 8, characterized in that, The relative distance between the hub bearing and the outer ball joint of the control arm is adjusted within a preset first bandwidth range; The relative distance between the outer point of the arm and the first axis is adjusted within a preset second bandwidth range; The relative distance between the rim mounting surface and the center of the rim is adjusted within a preset third bandwidth range.
10. A vehicle, characterized in that, The vehicle includes a wheel side module according to any one of claims 1 - 6.
Citation Information
Patent Citations
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