Concrete vibrating equipment and construction method for improving road construction efficiency

Abstract

The present invention relates to the technical field of concrete pavement vibration construction, specifically a concrete vibration equipment for improving the efficiency of pavement construction; it includes a vibration beam, a reciprocating drive mechanism, a bracket and an inserted vibration device; the reciprocating drive mechanism is arranged above the vibration beam, the lower side of the bracket is rotatably connected to the lower part of the front side of the vibration beam, and the upper side of the bracket is fixedly connected to the output end of the reciprocating drive mechanism; the inserted vibration device is arranged on the bracket; it also includes a control box, and the control box is electrically connected to the vibration beam, the reciprocating drive mechanism and the inserted vibration device. By arranging the inserted vibration device on the vibration beam, the control box is used to control the opening and closing of the device in an integrated manner, and no manual vibration is used, which saves time and labor, has an integrated arrangement and a high degree of automation; the device is applicable to many situations when used: concrete panel processing that is vibrated and trimmed together, that only needs vibration or needs to be vibrated alone for multiple times and then trimmed with a vibration beam, and that needs to be trimmed by a vibration beam alone.

Description

Technical Field

[0001] The invention relates to the technical field of concrete pavement vibration construction, in particular to concrete vibration equipment and a construction method for improving pavement construction efficiency. Background Art

[0002] Concrete vibration is an important step in concrete pavement construction. In traditional pavement vibration construction, manual vibration is first performed on the paved concrete panel with the aid of an inserted vibrator. After the concrete is fully vibrated inside and out, a vibrating beam is used to further drag and compact the concrete panel, and the surface of the concrete panel is vibrated and trimmed.

[0003] The existing manual vibration method is time-consuming and labor-intensive, with a low degree of automation, which not only increases construction costs but also affects construction efficiency. Therefore, a new type of pavement concrete vibration equipment is needed to improve the construction efficiency of temporary roads on site and reduce pavement construction time. Summary of the invention

[0004] In view of the technical problems in the prior art that the manual vibration method is time-consuming and labor-intensive and has a low degree of automation, the present invention proposes a concrete vibrating equipment for improving the efficiency of road construction, comprising a vibrating beam, a reciprocating drive mechanism, a bracket and an inserted vibrating device; the reciprocating drive mechanism is arranged above the vibrating beam, the lower side of the bracket is rotatably connected to the lower part of the front side surface of the vibrating beam, and the upper side of the bracket is fixedly connected to the output end of the reciprocating drive mechanism; the inserted vibrating device is arranged on the bracket; and also includes a control box, which is electrically connected to the vibrating beam, the reciprocating drive mechanism and the inserted vibrating device.

[0005] Preferably, the vibrating beam comprises a trapezoidal vibrating frame, the upper surface of the trapezoidal vibrating frame is provided with a fixed mounting seat, and the reciprocating drive mechanism is mounted on the fixed mounting seat.

[0006] Preferably, the reciprocating drive mechanism includes a main rotating shaft, a slave rotating shaft, a rotating rod, a rotating shaft and a connecting rod; a plurality of slave rotating shafts are coaxially arranged side by side at one end of the main rotating shaft, and a certain distance is set axially between the main rotating shaft and the slave rotating shaft and between two adjacent slave rotating shafts, the rotating rod is vertically fixedly connected to the shaft ends of the main rotating shaft and the slave rotating shaft on both sides of the interval, and the plurality of rotating connecting rods are arranged in the same direction, and the two ends of the rotating shaft are vertically fixedly connected to one end of the two rotating rods in the interval in the same direction; one end of the connecting rod is rotatably connected to the rotating shaft, and the other end is rotatably connected to the upper side of the bracket; the main rotating shaft is drivingly connected to the driving device, and the main rotating shaft and the slave rotating shaft are both mounted on a fixed mounting seat through a bearing seat.

[0007] Preferably, the bracket is provided with a mounting base plate and a plurality of clamping devices.

[0008] Preferably, the insertable vibrating device includes a vibrating driver, a rubber tube and a vibrating rod; the output end of the vibrating driver is connected to one end of the rubber tube, and the other end of the rubber tube is connected to the vibrating rod; the vibrating driver is installed on a mounting base plate, and the rubber tube and the vibrating rod can be clamped by a clamping device.

[0009] Preferably, the clamping device includes a rubber pad and a U-shaped bolt; the rubber pad is fixed on the bracket, and the rubber tube and the vibration rod are pressed on the rubber pad by the U-shaped bolt.

[0010] Preferably, a counterweight is also provided on the rear side of the vibrating beam.

[0011] Preferably, the vibrating beam is also provided with walking mechanisms on both sides along the length direction; the walking mechanism includes a roller frame, a roller, a chain transmission mechanism and a driving motor; the roller is arranged in the roller frame, and the roller frame is fixedly connected to the vibrating beam; the driving motor is connected to the driving wheel of the chain transmission mechanism, and the roller is driven to rotate by the driven wheel of the chain transmission mechanism; the driving motor is electrically connected to the control box.

[0012] The present invention also provides a construction method of a concrete vibrating device for improving road construction efficiency, comprising the following steps:

[0013] Step 1: Spread concrete according to the design requirements of the drawings to form a concrete panel;

[0014] Step 2: Place the concrete vibrating device on the paved concrete panel and align it along the edge;

[0015] Step 3: Start the concrete vibrating device, and drive the walking mechanism forward through the driving motor, so that the concrete vibrating device passes over the entire surface of the concrete panel;

[0016] Step 4: Turn off the concrete vibrating equipment and complete the vibration.

[0017] Preferably, starting the concrete vibrating equipment in step three specifically includes: starting the reciprocating drive mechanism and the insert vibrating device and / or starting the vibrating beam.

[0018] Compared with the prior art, the advantages and positive effects of the present invention are: (1) by arranging an inserted vibrating device on the vibrating beam, the opening and closing of the device can be controlled by the control box, and manual vibrating is no longer needed, which saves time and effort, is integrated, and has a high degree of automation; (2) the device is applicable to many situations when used: it can be used for concrete panel processing that requires vibration and finishing; it can be used for concrete panel processing that only needs vibration or needs to be vibrated alone for multiple times and then finished with a vibrating beam; it can be used for concrete panel processing that only needs to be finished with a vibrating beam; (3) the trapezoidal structure of the trapezoidal vibrating frame The structure is helpful for the installation and use of the upper reciprocating drive mechanism and is suitable for the integrated structure of the equipment; (4) The reciprocating drive mechanism drives the main rotating shaft, the slave rotating shaft, the slewing rod and the slewing shaft to rotate through the driving device, thereby realizing the reciprocating motion of the connecting rod, thereby driving the bracket to swing, so that the vibrating rod of the inserted vibrating device on the bracket has a larger vibration range in the concrete, improving the vibration efficiency and saving time; (5) When the equipment is not in use or the inserted vibrating device is not needed to work, the rubber tube and the vibrating rod are clamped on the clamping device, which is convenient for the placement of the rubber tube and the vibrating rod and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the following briefly introduces the drawings required for describing the embodiment.

[0020] Figure 1 This is a three-dimensional diagram of the device;

[0021] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0022] Figure 3 This is the front view of the device;

[0023] Figure 4 for Figure 3 Enlarged view of point B in the middle;

[0024] Figure 5 This is a side view of the device.

[0025] Description of reference numerals:

[0026] 1-vibrating beam, 11-trapezoidal vibrating frame, 12-fixed mounting seat;

[0027] 2-reciprocating drive mechanism, 11-main rotating shaft, 22-slave rotating shaft, 23-rotating rod, 24-rotating shaft, 25-interval, 26-connecting rod, 27-driving device;

[0028] 3- bracket, 31- mounting base plate; 32- clamping device, 33- rubber pad, 34- U-bolt;

[0029] 4-insertion type vibrating device, 41-vibrating driver, 42-rubber tube, 43-vibrating rod;

[0030] 5-Counterweight;

[0031] 6-travel mechanism, 61-roller frame, 62-roller, 63-chain transmission mechanism, 64-drive motor. DETAILED DESCRIPTION

[0032] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments.

[0033] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0034] Example 1

[0035] The following is combined with Figure 1-5 The present invention is further described as follows: a concrete vibrating device for improving the efficiency of road construction, such as Figure 1 As shown, it includes a vibrating beam 1, a reciprocating drive mechanism 2, a bracket 3 and an inserted vibrating device 4; the reciprocating drive mechanism 2 is arranged above the vibrating beam 1, the lower side of the bracket 3 is rotatably connected to the lower part of the front side of the vibrating beam 1, and the upper side of the bracket 3 is fixedly connected to the output end of the reciprocating drive mechanism 2; the inserted vibrating device 4 is arranged on the bracket 3; and it also includes a control box, which is electrically connected to the vibrating beam 1, the reciprocating drive mechanism 2 and the inserted vibrating device 4. By arranging the inserted vibrating device 4 on the vibrating beam 1, the control box is used to control the opening and closing of the device in an integrated manner, and there is no need to use manual vibration, which saves time and labor, is integrated, and has a high degree of automation.

[0036] like Figure 1 and 5 As shown, the vibrating beam 1 includes a trapezoidal vibrating frame 11, the upper surface of the trapezoidal vibrating frame 11 is provided with a fixed mounting seat 12, and the reciprocating drive mechanism 2 is mounted on the fixed mounting seat 12. The trapezoidal structure of the trapezoidal vibrating frame 11 facilitates the installation and use of the upper reciprocating drive mechanism 2, and is suitable for the integrated structure of the present device.

[0037] like Figure 1 and 2As shown, the reciprocating drive mechanism 2 includes a main rotating shaft 21, a slave rotating shaft 22, a rotating rod 23, a rotating shaft 24 and a connecting rod 26; a plurality of slave rotating shafts 22 are coaxially arranged side by side at one end of the main rotating shaft 21, and a certain distance of intervals 25 are axially arranged between the main rotating shaft 21 and the slave rotating shaft 22, and between two adjacent slave rotating shafts 22, the rotating rod 23 is respectively and vertically fixedly connected to the shaft ends of the main rotating shaft 21 and the slave rotating shaft 22 on both sides of the interval 25, and a plurality of the rotating connecting rods are arranged in the same direction, and the two ends of the rotating shaft 24 are respectively and vertically fixedly connected to one end of the two rotating rods 23 in the interval 25 in the same direction; one end of the connecting rod 27 is rotatably connected to the rotating shaft 24, and the other end is rotatably connected to the upper side of the bracket 3; the main rotating shaft 21 is drivingly connected to the driving device 27, and the main rotating shaft 21 and the slave rotating shaft 22 are both installed on the fixed mounting seat 12 through a bearing seat. The reciprocating drive mechanism 2 drives the main rotating shaft 21, the slave rotating shaft 22, the slewing rod 23 and the slewing shaft 24 to rotate through the driving device 27, thereby realizing the reciprocating motion of the connecting rod 27, thereby driving the bracket 3 to swing, so that the vibrating rod 43 of the inserted vibrating device 4 on the bracket 3 has a larger vibration range in the concrete, thereby improving the vibration efficiency and saving time.

[0038] like Figure 1 and 3 As shown, the bracket 3 is provided with a mounting base plate 31 and a plurality of clamping devices 32 .

[0039] like Figure 1 and 3 As shown, the insertion type vibrating device 4 includes a vibrating driver 41, a rubber tube 42 and a vibrating rod 43; the output end of the vibrating driver 41 is connected to one end of the rubber tube 42, and the other end of the rubber tube 42 is connected to the vibrating rod 43; the vibrating driver 41 is installed on the mounting base plate 31, and the rubber tube 42 and the vibrating rod 43 can be clamped by the clamping device 32. When the equipment is not in use or the insertion type vibrating device 4 is not required to work, the rubber tube 42 and the vibrating rod 43 are clamped on the clamping device 32, which is convenient for the placement of the rubber tube 42 and the vibrating rod 43 and is easy to use.

[0040] like Figure 3 and 4 As shown, the clamping device 32 includes a rubber pad 33 and a U-shaped bolt 34 ; the rubber pad 33 is fixed on the bracket 3 , and the rubber tube 42 and the vibration rod 43 are both pressed on the rubber pad 33 by the U-shaped bolt 34 .

[0041] like Figure 5 As shown, a counterweight 5 is also provided on the rear side of the vibrating beam 1. The counterweight 5 plays a balancing role to avoid imbalance caused by the vibration caused by the insertion vibrating device 4 on the front side of the equipment when working.

[0042] like Figure 1 and 5 As shown, the vibrating beam 1 is also provided with walking mechanisms 6 on both sides along the length direction; the walking mechanism 6 includes a roller frame 61, a roller 62, a chain transmission mechanism 63 and a driving motor 64; the roller 62 is arranged in the roller frame 61, and the roller frame 61 is fixedly connected to the vibrating beam 1; the driving motor 64 is connected to the driving wheel of the chain transmission mechanism 63, and the roller 62 is driven to rotate by the driven wheel of the chain transmission mechanism 63; the driving motor 64 is electrically connected to the control box.

[0043] Example 2

[0044] A construction method of a concrete vibrating device for improving road construction efficiency comprises the following steps:

[0045] Step 1: Spread concrete according to the design requirements of the drawings to form a concrete panel;

[0046] Step 2: Place the concrete vibrating device on the paved concrete panel and align it along the edge;

[0047] Step 3: Start the concrete vibrating equipment, specifically: start the reciprocating drive mechanism 2 and the inserted vibrating device 4 and start the vibrating beam 1; the reciprocating drive mechanism 2, the inserted vibrating device 4 and the vibrating beam 1 work together to process the concrete panel that needs to be vibrated and trimmed together;

[0048] The driving motor 64 drives the walking mechanism 6 forward so that the concrete vibrating device passes over the entire surface of the concrete panel;

[0049] Step 4: Turn off the concrete vibrating equipment and complete the vibration.

[0050] Example 3

[0051] The difference between this embodiment and embodiment 2 is that the step three starts the concrete vibrating equipment, specifically: starting the reciprocating drive mechanism 2 and the insert vibrating device 4; it can be used for processing concrete panels that only need to be vibrated or need to be vibrated separately for multiple times and then repaired with the vibrating beam 1.

[0052] Example 4

[0053] The difference between this embodiment and the second embodiment is that the step three starts the concrete vibrating equipment, specifically: starts the vibrating beam 1; and can process the concrete panel that needs to be repaired by the vibrating beam 1 alone.

[0054] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A concrete vibrating device for improving road construction efficiency, characterized in that: It comprises a vibrating beam (1), a reciprocating drive mechanism (2), a bracket (3) and an inserted vibrating device (4); The reciprocating drive mechanism (2) is arranged above the vibrating beam (1), the lower side of the bracket (3) is rotatably connected to the lower part of the front side of the vibrating beam (1), and the upper side of the bracket (3) is fixedly connected to the output end of the reciprocating drive mechanism (2); the inserted vibrating device (4) is arranged on the bracket (3); It also includes a control box, the control box being electrically connected to the vibrating beam (1), the reciprocating drive mechanism (2) and the inserted vibrating device (4); The vibrating beam (1) comprises a trapezoidal vibrating frame (11), the upper surface of the trapezoidal vibrating frame (11) is provided with a fixed mounting seat (12), and the reciprocating drive mechanism (2) is mounted on the fixed mounting seat (12); The reciprocating drive mechanism (2) comprises a main rotating shaft (21), a secondary rotating shaft (22), a rotating rod (23), a rotating shaft (24) and a connecting rod (26); A plurality of slave rotating shafts (22) are coaxially arranged side by side at one end of the main rotating shaft (21); a certain distance between the main rotating shaft (21) and the slave rotating shaft (22) and between two adjacent slave rotating shafts (22) are provided in the axial direction; the rotating rods (23) are respectively vertically fixedly connected to the shaft ends of the main rotating shaft (21) and the slave rotating shaft (22) on both sides of the interval (25); the plurality of rotating rods (23) are arranged in the same direction; and the two ends of the rotating shaft (24) are respectively vertically fixedly connected to one end of the two rotating rods (23) in the interval (25) in the same direction; One end of the connecting rod (26) is rotatably connected to the rotary shaft (24), and the other end is rotatably connected to the upper side of the bracket (3); The main rotating shaft (21) is drivingly connected to the driving device (27), and the main rotating shaft (21) and the slave rotating shaft (22) are both mounted on the fixed mounting seat (12) via a bearing seat; The insertable vibrating device (4) comprises a vibrating driver (41), a rubber tube (42) and a vibrating rod (43); the output end of the vibrating driver (41) is connected to one end of the rubber tube (42), and the other end of the rubber tube (42) is connected to the vibrating rod (43); the vibrating driver (41) is mounted on a mounting base plate (31), and the rubber tube (42) and the vibrating rod (43) can both be clamped by a clamping device (32).

2. A concrete vibrating device for improving road construction efficiency according to claim 1, characterized in that: The bracket (3) is provided with a mounting base plate (31) and a plurality of clamping devices (32).

3. A concrete vibrating device for improving road construction efficiency according to claim 2, characterized in that: The clamping device (32) comprises a rubber pad (33) and a U-shaped bolt (34); the rubber pad (33) is fixed on the bracket (3), and the rubber tube (42) and the vibrating rod (43) are both pressed against the rubber pad (33) by the U-shaped bolt (34).

4. The concrete vibrating equipment for improving road construction efficiency according to claim 1, characterized in that: A counterweight (5) is also provided on the rear side of the vibrating beam (1).

5. The concrete vibrating equipment for improving road construction efficiency according to claim 1, characterized in that: The vibrating beam (1) is also provided with walking mechanisms (6) on both sides along the length direction; The walking mechanism (6) comprises a roller frame (61), a roller (62), a chain transmission mechanism (63) and a drive motor (64); the roller (62) is arranged in the roller frame (61), and the roller frame (61) is fixedly connected to the vibrating beam (1); the drive motor (64) is connected to a driving wheel of the chain transmission mechanism (63), and the roller (62) is driven to rotate by a driven wheel of the chain transmission mechanism (63); and the drive motor (64) is electrically connected to a control box.

6. A construction method of a concrete vibrating device for improving road construction efficiency, characterized in that: The construction using the concrete vibrating equipment for improving the road construction efficiency as claimed in claim 5 comprises the following steps: Step 1: Spread concrete according to the design requirements of the drawings to form a concrete panel; Step 2: Place the concrete vibrating device on the paved concrete panel and align it along the edge; Step 3: starting the concrete vibrating device, and driving the walking mechanism (6) forward via the driving motor (64), so that the concrete vibrating device passes over the entire surface of the concrete panel; Step 4: Turn off the concrete vibrating equipment and complete the vibration.

7. A construction method of a concrete vibrating device for improving road construction efficiency according to claim 6, characterized in that: Starting the concrete vibrating device in step three specifically includes: starting the reciprocating drive mechanism (2) and the inserted vibrating device (4) and / or starting the vibrating beam (1).

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