Carbon crystal thrust tester

Abstract

The present application and carbon crystal test equipment technical field, specifically relates to carbon crystal thrust tester, the present application is placed by setting fixture seat to test the glue cover with carbon crystal, the carbon crystal is pushed by two groups of push needle module, the stability of carbon crystal in glue cover is tested, after testing, the carbon crystal is pushed back to the original position by carbon crystal fork, the push force of push needle module pushing carbon crystal is obtained by pressure sensor in the process of two groups of push needle module pushing carbon crystal, so the stability of carbon crystal in glue cover is completed, whether the installation of carbon crystal in glue cover is qualified is judged, which has the characteristics of high automation, can accurately test the thrust of carbon crystal.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of carbon crystal testing equipment, and particularly relates to a carbon crystal thrust tester. BACKGROUND

[0002] Carbon crystal is also called carbon brush or carbon fine, which is a medium for connecting the stator and rotor of a direct current motor through a collector ring, and has the characteristics of small resistance, high conductivity and wear resistance. The carbon crystal is usually fixed in the cover body by the cover body of the carbon crystal, and a fixing groove is arranged in the cover body to fix the carbon crystal. Since maintaining the high-speed rotation of the direct current motor requires not only stable power supply but also stable conductive medium (i.e. carbon crystal) at the connection contact between the stator and rotor of the direct current motor, it is necessary to test the carbon crystal in the cover body to test whether it is stable and how much force is needed to make the carbon crystal separate from the cover body. The current carbon crystal thrust test is usually carried out manually by using tools to push the carbon crystal, which not only consumes manpower but also has unstable factors. After long-time manual testing of the carbon crystal, the worker's physical strength, energy and patience are greatly tested, which may lead to defective carbon crystals that are not detected, thereby affecting the product yield and causing unnecessary losses. SUMMARY

[0003] In order to solve the above problems of the prior art, the purpose of the present application is to provide a carbon crystal thrust tester which can test the thrust of the carbon crystal between the stator and rotor of a direct current motor and test the stability of the carbon crystal in the rubber cover.

[0004] The technical scheme adopted by the present application is as follows: a carbon crystal thrust tester, comprising an operation table, an SMC electric cylinder horizontally arranged on the operation table, a push pin module arranged on both sides of the SMC electric cylinder, a pressing module on the operation table, an import photoelectric door and an export photoelectric door; a moving end of the SMC electric cylinder is provided with an electric cylinder sliding table, a jig seat mounting plate is arranged on the sliding table with one end hanging above the SMC electric cylinder body, the other end of the jig seat mounting plate is fixedly connected with the electric cylinder sliding table, a jig seat is arranged on the hanging end of the jig seat mounting plate, and a fork separating mechanism is further arranged on the end of the jig seat mounting plate where the jig seat is installed, specifically, the fork separating mechanism is arranged directly below the jig seat; the connecting lines of the push pin module and the pressing module are perpendicular to the cylinder body of the SMC electric cylinder, and the pressing module is arranged directly above the cylinder body of the SMC electric cylinder; a dotting device is further arranged on the pressing module; an unlocking switch, a start button and an emergency stop button are further arranged on the operation table.

[0005] Further, the push pin module comprises a push pin shell, a module mounting bracket, a module mounting plate arranged on the module mounting bracket, a push pin electric cylinder arranged at one end of the module mounting plate, a pressure sensor arranged on the module mounting plate away from the push pin electric cylinder and connected with the power of the push pin electric cylinder, and a push pin connected with the other end of the pressure sensor.

[0006] Further, the push pin module is two groups, respectively in the two sides of SMC electric cylinder, the movement direction of two groups of push pin is perpendicular to SMC electric cylinder. In use, two groups of push pin are used to push carbon crystal, test the stability of carbon crystal, and the push force received by carbon crystal is obtained through pressure sensor connected with push pin.

[0007] Further, the pressing module includes a pressing cylinder, a cylinder auxiliary support, a cylinder pressing plate, and a product pressing device, wherein the cylinder pressing plate and the pressing cylinder are in power connection, and the cylinder pressing plate is provided with a support hole; the cylinder auxiliary support passes through the support hole, so that the cylinder pressing plate can slide up and down on the cylinder auxiliary support.

[0008] Further, the cylinder auxiliary support is further provided with a limiting plate at the top, which prevents the cylinder pressing plate from sliding upward on the cylinder auxiliary support and separating from the cylinder auxiliary support.

[0009] Further, the product pressing device includes a cylindrical shell, a movable bolt, and a spring between the cylindrical shell and the movable bolt.

[0010] It is worth noting that since the push pin module is two groups, the two groups of push pin module and the pressing module are in the same vertical plane. In use, when the electric cylinder sliding table moves on the SMC electric cylinder, it can be just below the pressing module at a certain position, and when the pressing module is lowered by the electric cylinder, it can be pressed above the jig seat.

[0011] Further, the dotting device includes a dotting needle, a dotting cylinder, and a dotting needle mounting plate; the dotting cylinder is installed on one side of the product pressing device, the dotting needle is in power connection with the dotting cylinder, and the dotting needle is fixedly installed on the dotting needle mounting plate.

[0012] Further, the fork separating mechanism includes a fork separating cylinder, a fork guiding assembly, and a carbon crystal fork in power connection with the fork separating cylinder; wherein the fork separating cylinder is arranged directly below the jig seat, the carbon crystal fork penetrates through the hole in the jig seat mounting plate, and the top end of the carbon crystal fork is in the shape of an arrowhead with small top and large bottom; the fork guiding assembly is installed on both sides of the carbon crystal fork on the jig seat mounting plate.

[0013] Further, the operating table is further provided with a metal shell that can cover the SMC electric cylinder, the push pin module, the pressing module, the import photoelectric door, and the export photoelectric door, the shell is provided with warning lights, a face recognition device, and a display; the bottom of the operating table is provided with a rubber pad, and the bottom of the table top is provided with an operation keyboard. The display and the pressure sensor are in electrical signal connection, and are used to display the pressure signal obtained by the pressure sensor; the face recognition device is used to identify the staff using the carbon crystal push force tester.

[0014] Beneficial effects:

[0015] The carbon crystal thrust tester provided by the application places the rubber cap with carbon crystals to be tested on the jig seat, pushes the carbon crystals through two groups of push pin modules, tests the stability of the carbon crystals in the rubber cap, and pushes the carbon crystals back to the original position through the carbon crystal fork after the test is completed. The pressure sensor is used to obtain the thrust of the push pin module in the process of pushing the carbon crystals by the two groups of push pin modules, so as to complete the stability of the carbon crystals in the rubber cap, judge whether the installation of the carbon crystals in the rubber cap is qualified, and has the characteristics of high automation and accurate test of the thrust of the carbon crystals. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a whole schematic view of the carbon crystal thrust tester of the application.

[0017] Figure 2 It is a schematic view of the internal structure of the carbon crystal thrust tester of the application. Figure 1

[0018] Figure 3 It is a schematic view of the internal structure of the carbon crystal thrust tester of the application. Figure 2

[0019] Figure 4 It is a schematic view of the internal structure of the carbon crystal thrust tester of the application. Figure 3

[0020] Figure 5 It is a schematic view of the internal structure of the carbon crystal thrust tester of the application. Figure 4

[0021] Figure 6 It is a schematic view of the carbon crystals to be tested in the rubber cap.

[0022] Among them, 1 is an operation table, 11 is an unlocking switch, 12 is a start button, 13 is an emergency stop button, 14 is a shell, 15 is a warning light, 16 is a face recognition device, 17 is a display, 18 is a rubber pad, 19 is an operation keyboard, 2 is an SMC electric cylinder, 21 is an electric cylinder sliding table, 22 is a jig seat mounting plate, 23 is a jig seat, 31 is a push pin shell, 32 is a module installation support, 33 is a module installation plate, 34 is a push pin electric cylinder, 35 is a pressure sensor, 36 is a push pin, 41 is a compression cylinder, 42 is a cylinder auxiliary support, 421 is a limiting plate, 43 is a cylinder compression plate, 441 is a cylindrical shell, 442 is a movable bolt, 443 is a spring, 5 is a fork separating mechanism, 51 is a fork separating cylinder, 52 is a fork guide assembly, 53 is a carbon crystal fork, 6 is a dotting device, 61 is a dotting pin, 62 is a dotting cylinder, 63 is a dotting pin installation plate, an import photoelectric door 98, and an export photoelectric door 99.

[0023] A is a rubber cap, B is a fixed groove, and C is a carbon crystal. DETAILED DESCRIPTION​​​​

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by a person of ordinary skill in the art belong to the protection scope of the present application.

[0025] As Figure 2 shown is a schematic diagram of a carbon crystal to be tested and its rubber cover, including a circular rubber cover, two opposite fixed grooves on the rubber cover, and a carbon crystal in the fixed grooves.

[0026] As Figures 1-5 shown is a carbon crystal thrust tester, including an operation table 1, an SMC electric cylinder 2 horizontally arranged on the operation table 1, two groups of push pin modules on both sides of the SMC electric cylinder 2, a pressing module on the operation table, an import photoelectric door 98, and an export photoelectric door 99. The moving end of the SMC electric cylinder 2 is provided with an electric cylinder sliding table 21, the electric cylinder sliding table 21 is provided with a jig seat mounting plate 22 with one end suspended above the SMC electric cylinder 2, the end of the jig seat mounting plate 22 not suspended is fixedly connected with the electric cylinder sliding table 21, the jig seat mounting plate 22 is provided with a jig seat 23 at the suspended end, the end of the jig seat mounting plate 22 on which the jig seat 23 is installed is further provided with a carbon crystal fork 53 of a fork separating mechanism 5. Specifically, a fork guide group 52 and a fork separating cylinder 51 of the fork separating mechanism 5 are arranged directly below the jig seat 23. The connecting lines of the two groups of push pin modules and the pressing module are perpendicular to the cylinder body of the SMC electric cylinder 2, and the pressing module is directly above the cylinder body of the SMC electric cylinder 2. The pressing module is further provided with a dotting device 6. The operation table 1 is further provided with an unlocking switch 11, a start button 12, and an emergency stop button 13.

[0027] As Figure 6 shown is a schematic diagram of a carbon crystal to be tested and its rubber cover, including a rubber cover A, a fixed groove B, and a carbon crystal C.

[0028] It is worth mentioning that the import photoelectric door 98 and the export photoelectric door 99 are respectively arranged at the left end and the right end of the horizontal SMC cylinder 2, and the detection height of the import photoelectric door 98 and the export photoelectric door 99 is slightly higher than the height of the jig seat 23, the carbon crystal C and the glue cover A placed on the jig seat 23, that is, the detection height of the photoelectric door is between the height of the jig seat 23 and the height of the carbon crystal and the glue cover placed on the jig seat. Respectively used for detecting whether there is a carbon crystal C on the jig seat 23 when testing the thrust of the carbon crystal. When used for carbon crystal thrust test, after placing the carbon crystal C and the glue cover A on the jig seat 23 on the cylinder sliding table 21, the import photoelectric door 98 detects the carbon crystal C and the glue cover A, and sends a signal to the SMC cylinder 2 to make it transport the cylinder sliding table 21 to the pressing die assembly directly below to be detected. After the detection is completed, the SMC cylinder 2 transports the cylinder sliding table 21 to the export photoelectric door 99, and when the export photoelectric door 99 detects that the tested carbon crystal C has been taken out, it sends a signal to the SMC cylinder 2 to make the SMC cylinder 2 transport the cylinder sliding table 21 to the rightmost position for the next carbon crystal detection.

[0029] In the embodiment, the push pin module includes a push pin shell 31, a module mounting bracket 32, a module mounting plate 33 arranged on the module mounting bracket 32, a push pin cylinder 34 arranged at one end of the module mounting plate 33, a pressure sensor 35 arranged on the module mounting plate 33 away from the one end of the push pin cylinder 34 and connected with the push pin cylinder 34, and a push pin 36 connected with the other end of the pressure sensor 35. The movement direction of the two groups of push pins is perpendicular to the SMC cylinder 2, and the connection line of the two groups of push pins is perpendicular to the cylinder body of the SMC cylinder 2. In use, the push pin 36 is used to push the carbon crystal C to slide in the fixed groove B in the glue cover A, test the stability of the carbon crystal C in the glue cover A, and obtain the thrust of the push pin module pushing the carbon crystal through the pressure sensor 35. The stability of the carbon crystal C is reflected by the obtained thrust, and whether the carbon crystal C in the glue cover A is qualified is judged according to the thrust.

[0030] It is worth mentioning that the push pin module is two groups, respectively arranged at the two sides of the SMC cylinder 2. In use, the two groups of push pins are used to push the carbon crystal C to test the stability of the carbon crystal, and the thrust received by the carbon crystal is obtained through the pressure sensor 35 connected with the push pin 36.

[0031] In the embodiment, the pressing module includes a pressing cylinder 41, a cylinder auxiliary support 42, a cylinder pressing plate 43, and a product pressing device. The cylinder pressing plate 43 is in power connection with the pressing cylinder 41, and the cylinder pressing plate 43 is provided with a support hole. The cylinder auxiliary support 42 passes through the support hole, so that the cylinder pressing plate 43 can slide up and down on the cylinder auxiliary support 42. The cylinder auxiliary support 42 is further provided with a limiting plate 421 to prevent the cylinder pressing plate 43 from being separated from the cylinder auxiliary support 42 when sliding upward on the cylinder auxiliary support 42. When the carbon crystal thrust is tested, the carbon crystal to be tested is placed on the jig seat 23, and the pressing cylinder 43 is controlled to move downward to press the product pressing device against the carbon crystal, so as to facilitate the thrust test of the pushing needle module. It is worth noting that the product pressing device includes a cylindrical shell 441, a movable bolt 442, and a spring 443. When pressing, the movable bolt 442 is pressed on the rubber cap of the carbon crystal to be tested, and the spring 443 plays a buffering role.

[0032] In the embodiment, the dotting device 6 includes a dotting needle 61, a dotting cylinder 62, and a dotting needle mounting plate 63. The dotting cylinder 62 is installed on one side of the product pressing device, the dotting needle 61 is in power connection with the dotting cylinder 62, and the dotting needle 61 is fixedly installed on the dotting needle mounting plate 63. After the detection is completed, when the thrust obtained by the pressure sensor 35 meets the set value, the dotting device 6 can be selected to mark the rubber cap A loaded with the carbon crystal C.

[0033] In the embodiment, the fork separating mechanism 5 includes a fork separating cylinder 51, a fork guiding assembly 52, and a carbon crystal fork 53 in power connection with the fork separating cylinder 1. The fork separating cylinder 51 is arranged directly below the jig seat 23, the carbon crystal fork 53 penetrates through the hole in the jig seat mounting plate 22, and the top end of the carbon crystal fork 53 is in the shape of an arrowhead with a small top and a large bottom. The fork guiding assembly 52 is installed on both sides of the support rod of the carbon crystal fork 53 below the jig seat mounting plate 22. When the carbon crystal thrust is tested, after the thrust test of the pushing needle module is completed, the fork separating cylinder 51 is controlled to move upward to lift the carbon crystal fork 53 upward, so that the carbon crystal fork 53 extrudes the carbon crystal and returns the carbon crystal to the original position.

[0034] In the embodiment, a metal shell 14 is further arranged on the operation table 1, which can cover the SMC cylinder 2, the pushing needle module, the pressing module, the import photoelectric door 98, and the export photoelectric door 99. The shell 14 is provided with a warning light 15, a face recognition device 16, and a display 17. The bottom of the operation table 1 is provided with a rubber pad 18, and the operation table 1 is provided with an operation keyboard 19 below. The display 17 and the pressure sensor 35 are in electrical signal connection, and are used to display the pressure signal obtained by the pressure sensor 35. The face recognition device 16 is used to identify the staff using the carbon crystal thrust tester.

[0035] In use of the carbon crystal thrust tester, the initial position of the electric cylinder sliding table 21 is at the detection position of the inlet photoelectric door 98. After the carbon crystal C and its glue cover A to be detected are placed on the electric cylinder sliding table 21, the inlet photoelectric door 98 detects the carbon crystal and sends a signal to the SMC electric cylinder 2, so that the SMC electric cylinder 2 transports the electric cylinder sliding table 21 to be detected directly below the pressing die assembly. When the electric cylinder sliding table 21 is directly below the pressing die assembly, the pressing die assembly moves downward to press the movable pin 442 on the product pressing device on the glue cover A of the carbon crystal, so that the glue cover cannot be displaced on the jig seat 23 under the thrust of the push pin assembly. After the glue cover A is pressed, the two groups of push pin assemblies perform thrust test on the carbon crystal C in the glue cover A. Specifically, the push pin cylinders 34 of the front and rear two groups of push pin assemblies respectively push the push pins 36 to point to the carbon crystal C in the glue cover A between the two groups of push pins. The carbon crystal C will be displaced in the fixed groove B under the thrust of the push pin 36. At this time, the pressure signal obtained by the pressure sensor 35 can reflect the thrust size of the push pin cylinder 34. Further, according to the thrust size, it can be judged whether the stability of the carbon crystal C in the glue cover A is qualified. After the thrust test of the carbon crystal C is completed, the two groups of push pin assemblies return to the original position, and the yoke separation cylinder 51 of the yoke separation mechanism 5 is controlled to separate the yoke 53 upward, so that the yoke 53 extrudes the carbon crystal C and pushes the carbon crystal C back to the original position. After the detection is completed, the dotting device 6 can be selected to dot the glue cover A loaded with the carbon crystal C. Finally, the pressing die assembly is lifted to a height, the glue cover A loaded with the carbon crystal C on the jig seat 23 is released, the SMC electric cylinder 2 transports the electric cylinder sliding table 21 to the rightmost end of the SMC electric cylinder 2. At this time, the tested carbon crystal C and its glue cover A are taken out. After the outlet photoelectric door 99 detects that the tested carbon crystal C and its glue cover A have been taken out, a signal is sent to the SMC electric cylinder 2, so that the SMC electric cylinder 2 transports the electric cylinder sliding table 21 to the leftmost end for the next carbon crystal detection.

[0036] The above merely provides the preferred embodiments of the present application, but should not be used to limit the present application. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A carbon crystal thrust tester, characterized in that: It includes an operating table, an SMC electric cylinder horizontally set on the operating table, push pin modules on both sides of the SMC electric cylinder, a clamping module on the operating table, an inlet photoelectric gate, and an outlet photoelectric gate; The SMC electric cylinder is provided with an electric cylinder slide on its moving end. A fixture mounting plate is provided on the electric cylinder slide, with one end of it suspended above the SMC electric cylinder body. A fixture seat is provided on the suspended end of the fixture mounting plate. A fork separation mechanism is also provided on the end of the fixture mounting plate where the fixture seat is mounted. The line connecting the pusher module and the clamping module is perpendicular to the cylinder body of the SMC electric cylinder, and the clamping module is located directly above the cylinder body of the SMC electric cylinder. The clamping module is also equipped with a dotting device; The control panel is also equipped with an unlock switch, a start button, and an emergency stop button; The shift fork separation mechanism includes a shift fork separation cylinder, a shift fork guide assembly, and a carbon crystal shift fork that is poweredly connected to the shift fork separation cylinder. The shift fork separation cylinder is located directly below the fixture base, and the carbon crystal shift fork passes through the hole in the fixture base mounting plate; the shift fork guide assembly is installed on both sides of the carbon crystal shift fork on the fixture base mounting plate. During the carbon crystal thrust test, after the thrust test of the pusher module is completed, the control cylinder separates the fork and lifts the carbon crystal fork upward, so that the carbon crystal fork squeezes the carbon crystal and pushes the carbon crystal back to its original position.

2. The carbon crystal thrust tester according to claim 1, characterized in that: The pusher module includes a pusher housing, a module mounting bracket, a module mounting plate mounted on the module mounting bracket, a pusher electric cylinder mounted at one end of the module mounting plate, a pressure sensor poweredly connected to the pusher electric cylinder mounted on the module mounting plate at the end away from the pusher electric cylinder, and a pusher connected to the other end of the pressure sensor.

3. The carbon crystal thrust tester according to claim 2, characterized in that: The pusher module consists of two sets, located on both sides of the SMC electric cylinder, with the pusher pins of both sets moving perpendicularly toward the SMC electric cylinder.

4. The carbon crystal thrust tester according to claim 1, characterized in that: The clamping module includes a clamping cylinder, a cylinder auxiliary bracket, a cylinder clamping plate, and a product clamping device. The cylinder clamping plate and the clamping cylinder are connected by a power source, and the cylinder clamping plate is provided with a bracket hole. The cylinder auxiliary bracket passes through the bracket hole, allowing the cylinder clamping plate to slide up and down on the cylinder auxiliary bracket.

5. The carbon crystal thrust tester according to claim 4, characterized in that: A limit plate is also provided on the top of the cylinder auxiliary bracket.

6. The carbon crystal thrust tester according to claim 4, characterized in that: The product clamping device includes a cylindrical housing, a movable pin, and a spring between the cylindrical housing and the movable pin.

7. The carbon crystal thrust tester according to claim 4, characterized in that: The dotting device includes a dotting needle, a dotting cylinder, and a dotting needle mounting plate; the dotting cylinder is installed on one side of the product pressing device, the dotting needle mounting plate is poweredly connected to the dotting cylinder, and the dotting needle is fixedly installed on the dotting needle mounting plate.

8. The carbon crystal thrust tester according to claim 1, characterized in that: The operating platform is also equipped with a sheet metal shell that can cover the SMC electric cylinder, push pin module, clamping module, inlet photoelectric door and outlet photoelectric door. The shell is equipped with warning lights, face recognition device and display. The bottom of the operating platform is equipped with rubber pads and the operating keyboard is located below the operating platform.

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