A preparation and processing technology of compound danshen tablets and processing equipment thereof
By designing the preparation and processing equipment for compound danshen tablets and utilizing the atomizing nozzle and rotating plate structure, uniform coating and efficient cleaning of the tablets are achieved, thus solving the problems of uneven coating and difficulty in cleaning when the tablets are piled up, and improving production efficiency and hygiene standards.
Patent Information
- Application Number
- CN202211299392.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-24
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2042-10-24
AI Technical Summary
In the prior art, when film coating tablets, due to their small size, large number and accumulation, it is difficult to evenly spray the coating by stirring with a stirring shaft, resulting in some tablets not being coated, affecting quality and efficiency. In addition, the tablets are difficult to clean and it is difficult to meet hygiene standards.
A preparation and processing equipment for compound danshen tablets is designed. It adopts three atomizing nozzles, a first V-shaped arc plate, a second V-shaped arc plate, a first lifting plate and a second lifting plate. By rotating counterclockwise and clockwise, it ensures that the tablets are evenly sprayed with coating raw materials. The drying system and the cleaning system are used to achieve efficient tablet coating and equipment cleaning.
It achieves uniform coating of tablets, improves coating efficiency, reduces tablet damage, ensures the cleanliness and hygiene standards of the equipment, and avoids tablet residue and bacterial growth.
Smart Images

Figure CN115554160B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tablet processing, in particular to a preparation process and processing equipment of compound danshen tablets. Background Art
[0002] The preparation steps of the compound Danshen tablets include: preparing raw materials, pre-processing raw materials, extracting Danshen medicinal materials, crushing borneol, granulating, mixing, tableting, film coating and inner packaging;
[0003] Since tablets are small in size, numerous in number, and stacked together during film coating, in the prior art, a coating material is sprayed onto the surface of the tablets by a spray gun, thereby forming a film coating on the surface of the tablets. However, the stacked tablets are stirred by a stirring shaft, which not only makes it difficult to stir the tablets but also causes certain damage to the tablets, thereby affecting the quality and efficiency of the tablet coating. Based on this, there are corresponding equipment treatments in the prior art. Among them, a Chinese patent (CN114028226A) discloses a high-efficiency coating machine for tablet processing. The device uses a rolling device to not only enable the tablet core to fully accept the medium for coating, thereby improving the coating efficiency of the tablet core, but also does not require a stirring shaft to stir the tablet core, thereby improving the coating quality of the tablet core. The medium can be sprayed and coated better through the stirring device, constant temperature device and drying device, thereby improving the effect of spraying with the spray gun and coating of the tablet cores. The storage device reduces the workload of the staff and improves their work efficiency. However, when a large number of chips are accumulated in the rolling device, the rotation of the rolling device only causes the chips at the bottom and the upper part to circulate together, while the chips accumulated in the middle cannot roll to the upper part of the accumulated chips. After the coating is completed, some chips are not coated. If the number of coated chips is reduced, the coating efficiency of the overall tablets will be reduced. In addition, the coating of materials such as medicines and foods with higher hygiene standards requires that the coating container be cleaned after the coating production is completed and the materials are discharged. Summary of the Invention
[0004] The object of the present invention is to overcome the disadvantages that, when film coating, tablets are small in size, large in number, and piled together. In the prior art, a large number of tablets are stirred by a stirring shaft, which not only makes it difficult to stir the large number of tablets, but also causes certain damage to the tablets, thereby affecting the quality and efficiency of the tablet coating. The present invention provides a processing equipment that can ensure the quality of all tablets and improve the efficiency of the coating.
[0005] Another object of the present invention is to provide a preparation and processing equipment for compound danshen tablets with the above functions.
[0006] The embodiment of the present invention is realized by the following technical scheme: a preparation and processing equipment of compound danshen tablets, including a cabin, a cabin door, a coating system, a drum, an atomizing nozzle, a first material lifting plate, a second material lifting plate, a drying system and a hot air blower; the cabin rear wall is rotatably connected to the cabin door; the middle of the cabin is connected to the coating system; the middle of the coating system is connected to a rotating drum; the middle of the coating system is connected to three atomizing nozzles for spraying coating raw materials, and the three atomizing nozzles are equidistantly distributed; the three atomizing nozzles are located inside the drum; the inner annular surface of the drum is fixed with two first material lifting plates for material distribution; the two first material lifting plates are fixed with There is a second material lifting plate for material distribution on each of the opposite sides, and the two second material lifting plates are in contact with each other; a torsion spring is fixed at the connection between each first material lifting plate and each second material lifting plate; the two second material lifting plates can only rotate in one direction when opened; the upper part of the cabin is connected to a drying system; the drying system is connected to a hot air blower for drying; the drying system is connected to the coating system; it also includes a cleaning system, a spray head and a material discharge system; the middle part of the coating system is connected to a cleaning system; the cleaning system is connected to three spray heads for spraying water, and the three spray heads are equidistantly distributed; the bottom wall of the cabin is connected to the material discharge system.
[0007] Furthermore, the coating system includes a baffle, a mounting block, a first electric push rod, a first guide plate, a first support plate, a power assembly, a hollow cylinder, a first ring plate, a gear ring, a fixed block, a second electric push rod, a first connecting plate, a sealing plate, a spray assembly, a first V-shaped arc plate and a second V-shaped arc plate; the front wall of the cabin is slidably connected to the baffle; the rear side surface of the front wall of the cabin is fixedly connected to the mounting block; the rear side surface of the mounting block is fixedly connected to the first electric push rod; the telescopic part of the first electric push rod is fixedly connected to the first guide plate; the right part of the bottom wall of the cabin is fixedly connected to the first support plate; the power assembly is connected to the first support plate; the left and right walls of the cabin are jointly fixed to the hollow cylinder; the left and right parts of the outer surface of the hollow cylinder are each rotatably connected to a first ring plate; the two first ring plates are fixed to the barrel; the right part of the outer surface of the barrel is fixedly connected to the gear ring; the barrel There is a linear slide groove on the barrel; a fixed block is fixed to the left part of the outer surface of the barrel; a second electric push rod is fixed to the fixed block; the telescopic part of the second electric push rod is fixed to the first connecting plate; a sealing plate is fixed to the right side of the first connecting plate; the sealing plate is slidably connected to the barrel; the sealing plate slides in the linear slide groove; a spray assembly is connected to the left part of the hollow cylinder; the spray assembly is connected to three atomizing nozzles; two first V-shaped arc plates are fixed to the inner annular surface of the barrel, and the two first V-shaped arc plates are symmetrically distributed in the center; a second V-shaped arc plate is fixed to the inner annular surface of the barrel, and the second V-shaped arc plate is located on one side of the two first V-shaped arc plates; the inner annular surface of the barrel is fixed to the two first material lifting plates, and the two first material lifting plates are located on the other side of the two first V-shaped arc plates; the hollow cylinder is connected to the drying system; the hollow cylinder is connected to the cleaning system.
[0008] Furthermore, the spray assembly includes a first circular tube and a connecting tube; the first circular tube is fixedly connected to the left side of the hollow cylinder; three connecting tubes are connected to the first circular tube, and the three connecting tubes pass through the hollow cylinder; the three connecting tubes are each fixedly connected to an atomizing nozzle.
[0009] Furthermore, the drying system includes a first pipe, a second pipe, a blowing pipe, an exhaust fan and a third pipe; the first pipe is installed on the right side of the cabin; the output end of the hot air blower is connected to the first pipe; the second pipe is fixedly connected to the right part of the hollow cylinder; the second pipe is connected to the first pipe; seven blowing pipes are installed at the lower part of the second pipe, and the seven blowing pipes are equidistantly distributed; the seven blowing pipes pass through the hollow cylinder; the exhaust fan is fixedly connected to the rear part of the upper surface of the cabin; the input end of the exhaust fan is connected to the third pipe; the cabin is connected to the third pipe.
[0010] Furthermore, the cleaning system includes a second circular tube and a sealed component; the second circular tube is fixedly connected to the left part of the hollow cylinder; the second circular tube is located behind the first circular tube; the second circular tube is fixedly connected to three sprinkler heads; and a sealed component is each connected to the left and right parts of the hollow cylinder.
[0011] Furthermore, the closed component on the left includes a third electric push rod, a second connecting plate, a circular ring, a sliding rod, a second ring plate and an elastic member; two third electric push rods are fixedly connected to the left part of the outer surface of the hollow cylinder; the two third electric push rods are located on the left side of the first ring plate on the left; the telescopic parts of the two third electric push rods are each fixedly connected to a second connecting plate; the two second connecting plates are commonly fixed to the circular ring; four sliding rods are fixedly connected to the left side of the first ring plate on the left, and the four sliding rods are distributed in a circular array; the second ring plate is slidably connected to the four sliding rods; and an elastic member is sleeved on each of the four sliding rods.
[0012] Furthermore, the unloading system includes a second support plate, a fourth electric push rod, a connecting bracket, a second guide plate and a collection box; two second support plates are fixedly connected to the middle of the bottom wall of the cabin; a fourth electric push rod is fixedly connected to each of the opposite sides of the two second support plates; the telescopic parts of the two fourth electric push rods are each fixedly connected to a connecting bracket; the second guide plate is commonly fixedly connected to the opposite sides of the two connecting brackets; a collection box is placed on the front of the bottom wall of the cabin, and the collection box is located between the two second support plates.
[0013] Furthermore, each first ring plate is provided with several special-shaped grooves, which are wider at the end close to the center of the circle and narrower at the end away from the center of the circle. The wider part of the special-shaped groove is used for ventilation and exhaust, while the narrower part of the special-shaped groove is used to prevent the first ring plate from damaging the tablets during rotation.
[0014] Furthermore, each first lifting plate and each second lifting plate are provided with a damper at their movable joints and are wrapped with a protective cover. There is a certain distance between the two second lifting plates and the inner annular surface of the barrel to prevent the second lifting plates from rotating too fast and damaging the tablets.
[0015] A preparation process of compound danshen tablets, comprising the following steps:
[0016] Step 1: Manual loading: First, manually open the feed port, control the coating system to open the rectangular slot, and pour the tablets into the barrel;
[0017] Step 2: Spray the coating material, circulate the tablets through the coating system, and control the atomizing nozzle to spray the coating material on the tablets;
[0018] Step 3: Dry the coating materials. Control the hot air blower to start and blow hot air through the blower pipe to the tablets sprayed with the coating materials below, so that the coating materials on the surface of the tablets can be quickly dried to form a film coat.
[0019] Step 4: Collect the tablets, roll them through the coating system, and gather them in the middle. Pour the tablets in the drum into the collection box for collection;
[0020] Step 5: Clean and dry the drum. Control the cleaning system to clean the inner ring surface of the drum, and then control the hot air blower to dry the residual moisture on the inner ring surface of the drum.
[0021] Compared with the prior art, the present invention has the following advantages:
[0022] The present invention provides a preparation and processing technology for compound danshen tablets and a processing equipment thereof, which are obtained through the above-mentioned design. When coating the tablets, the coating raw materials are sprayed on the tablets through three atomizing nozzles, and the first V-shaped arc plate, the second V-shaped arc plate, the first lifting plate and the second lifting plate are used to carry the tablets at the bottom of the barrel and the tablets at the top for cyclic replacement in turn, thereby avoiding the phenomenon that some tablets cannot be sprayed with the coating raw materials, reducing the tablet coating time and improving the coating efficiency.
[0023] The present invention provides a preparation and processing technology for compound salvia miltiorrhiza tablets and a processing equipment thereof, wherein when collecting tablets, the two first lifting plates rotate clockwise to gather the tablets in the barrel in the middle, and push the two second lifting plates to open, thereby preventing the two second lifting plates from blocking the tablets in the barrel and preventing them from falling into the rectangular groove, thereby requiring manual collection, taking a long time, and being inefficient.
[0024] The present invention provides a preparation and processing technology for compound danshen tablets and a processing equipment thereof, which are obtained through the above-mentioned design. When cleaning a barrel, several special-shaped grooves of a first ring plate are blocked by a second ring plate, and then three spray heads are controlled to clean the inner ring surface of the barrel, thereby avoiding the problem of tablet residues remaining on the inner ring surface of the barrel.
[0025] The present invention provides a preparation and processing technology for compound salvia miltiorrhiza tablets and a processing equipment thereof, which are obtained through the above-mentioned design. When collecting wastewater and drying the drum, the wastewater is introduced into a new collection box through the second guide plate, and the hot air blower is controlled to dry the inner ring surface of the drum, so as to prevent the wastewater remaining on the inner ring surface of the drum from breeding bacteria, resulting in the drum failing to meet hygiene standards. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0027] In the attached figure:
[0028] Figure 1 This is a schematic diagram of the first three-dimensional structure of the preparation and processing equipment of the compound Danshen tablets of the present invention;
[0029] Figure 2 This is a second three-dimensional structural diagram of the preparation and processing equipment of the compound Danshen tablets of the present invention;
[0030] Figure 3 This is a schematic diagram of the three-dimensional structure of the cabin, coating system, drum, atomizing nozzle, first material raising plate and second material raising plate of the preparation and processing equipment of the compound danshen tablets of the present invention;
[0031] Figure 4 This is a partial three-dimensional structural diagram of the coating system, drum and atomizing nozzle of the preparation and processing equipment of the compound Danshen tablets of the present invention;
[0032] Figure 5 This is a schematic diagram of the three-dimensional structure of the hollow cylinder, first circular tube, connecting tube and atomizing nozzle of the preparation and processing equipment of the compound danshen tablets of the present invention;
[0033] Figure 6 This is a schematic diagram of the three-dimensional structure of the drum, the first V-shaped arc plate, the second V-shaped arc plate, the first lifting plate and the second lifting plate of the compound Danshen tablet preparation and processing equipment of the present invention;
[0034] Figure 7 This is a schematic diagram of the three-dimensional structure of the drum, the first lifting plate and the second lifting plate of the processing equipment for preparing compound danshen tablets of the present invention;
[0035] Figure 8 This is a schematic diagram of the three-dimensional structure of the cabin, hollow cylinder, drying system and hot air blower of the preparation and processing equipment of the compound danshen tablets of the present invention;
[0036] Figure 9 This is a schematic diagram of the three-dimensional structure of the hollow cylinder, the second pipeline and the blowing pipe of the preparation and processing equipment of the compound Danshen tablets of the present invention;
[0037] Figure 10This is a schematic diagram of the three-dimensional structure of the hollow cylinder, first ring plate, cleaning system and spray head of the compound Danshen tablet preparation and processing equipment of the present invention;
[0038] Figure 11 This is a schematic diagram of the three-dimensional structure of the hollow cylinder, the second circular tube and the spray head of the preparation and processing equipment of the compound danshen tablets of the present invention;
[0039] Figure 12 This is a schematic diagram of the three-dimensional structure of the first ring plate, the slide rod, the second ring plate and the elastic member of the processing equipment for preparing compound danshen tablets of the present invention;
[0040] Figure 13 This is a schematic diagram of the three-dimensional structure of the cabin and feeding system of the compound danshen tablet preparation and processing equipment of the present invention.
[0041] Parts names and serial numbers in the figure: 1-cabin, 2-cabin door,
[0042] 201- baffle, 202- mounting block, 203- first electric push rod, 204- first guide plate, 205- first support plate, 206- motor, 207- spur gear, 208- hollow cylinder, 209- first ring plate, 210- barrel, 211- gear ring, 212- fixed block, 213- second electric push rod, 214- first connecting plate, 215- sealing plate, 216- first circular tube, 217- connecting tube, 218- atomizing nozzle, 219- first V-shaped arc plate, 220- second V-shaped arc plate, 221- first lifting plate, 222- second lifting plate,
[0043] 301-hot air blower, 302-first pipe, 303-second pipe, 304-blowing pipe, 305-exhaust fan, 306-third pipe,
[0044] 401-second circular tube, 402-sprinkler head, 403-third electric push rod, 404-second connecting plate, 405-circular ring, 406-sliding rod, 407-second ring plate, 408-elastic member,
[0045] 501-second support plate, 502-fourth electric push rod, 503-connecting bracket, 504-second guide plate, 505-collection box,
[0046] 1a-acrylic plate, 1b-feed port, 209a-special-shaped groove, 210a-straight slide, 210b-rectangular groove, 407a-strip groove. DETAILED DESCRIPTION
[0047] The following describes various embodiments of the present invention with reference to the accompanying drawings. In the following figures, the scales of the layers and components are appropriately altered for schematic illustration to ensure that the dimensions of the layers and components are recognizable. It should be noted that any terms such as "up," "down," "left," "right," "front," "back," "inside," and "outside" that appear or will appear in this document are based solely on the accompanying drawings and are not intended to limit the present invention.
[0048] Example 1
[0049] A preparation and processing equipment for compound danshen tablets, such as Figure 1-13 As shown, it includes a cabin 1, a cabin door 2, a coating system, a barrel 210, an atomizing nozzle 218, a first material lifting plate 221, a second material lifting plate 222, a drying system and a hot air blower 301; the cabin door 2 is rotatably connected to the rear wall of the cabin 1; the middle of the cabin 1 is connected to the coating system; the middle of the coating system is connected to the barrel 210; three atomizing nozzles 218 are connected to the middle of the coating system, and the three atomizing nozzles 218 are equidistantly distributed; the three atomizing nozzles 218 are located inside the barrel 210; two first material lifting plates 221 are fixedly connected to the inner annular surface of the barrel 210; the two first material lifting plates 221 are each hinged with a second lifting plates 222, and the two second lifting plates 222 are in contact with each other; a torsion spring is fixedly connected to the connection between each first lifting plate 221 and each second lifting plate 222; the two second lifting plates 222 can only rotate in one direction when opened; the upper part of the cabin 1 is connected to a drying system; the drying system is connected to a hot air blower 301; the drying system is connected to the coating system; it also includes a cleaning system, a spray head 402 and a feeding system; the middle of the coating system is connected to a cleaning system; the cleaning system is connected to three spray heads 402, and the three spray heads 402 are equidistantly distributed; the bottom wall of the cabin 1 is connected to the feeding system.
[0050] The rotation described below is from front to back, from top to bottom, and from right to left. When in use, the compound danshen tablet preparation and processing equipment is first placed in the required position, and the cabin 1 is placed on a stable ground. First, the operator connects the coating raw material delivery pipe to the coating system and the water pipe to the cleaning system, controls the coating system to open the rectangular groove 210b of the barrel 210, and adds tablets to the barrel 210. Then, the coating system is controlled to operate, driving the barrel 210, the two first lifting plates 221 and the two second lifting plates 222 to rotate counterclockwise together. At the same time, the three atomizing nozzles 218 are controlled to spray the coating raw materials on the tablets below, and the coating raw materials are sprayed on the tablets through the first lifting plate 221 and the second lifting plate 2 The counterclockwise rotation of 22 forces the tablets that fall on the bottom to gather at the left and right ends of the drum 210, and moves the tablets at the bottom upward, and then falls on the top of all the tablets, while the tablets that fall on the top turn over the first lifting plate 221 and the second lifting plate 222 to the lower layer of the tablets. This cycle is repeated so that the outer surfaces of all tablets are evenly sprayed with the coating material. At the same time, the hot air blower 301 is controlled to start and blow hot air into the drum 210 through the drying system, so that the coating material sprayed on the surface of the tablets is quickly dried to form a film coat. Then the drying system is controlled to transport the hot air in the cabin 1 to the outside, so that the temperature inside the drum 210 is maintained at an appropriate level to prevent the film coat wrapped on the tablets from melting again.
[0051] When the tablets in the drum 210 are coated with a uniform film, the coating system is controlled to rotate clockwise with the drum 210, the first lifting plate 221 and the second lifting plate 222. When the two first lifting plates 221 rotate to the bottom, the tablets in the drum 210 are forced to gather in the middle. The tablets gathered in the middle will push the two second lifting plates 222 to open. When the rectangular groove 210b of the drum 210 rotates to face downward, the tablets are located on the rectangular groove 210b, and the unloading system is controlled to collect the film-coated tablets. Then the coating system is controlled to open the rectangular groove 210 of the drum 210. 10b, so that the contents of the barrel 210 are poured out and enter the feeding system. When there are no tablets in the barrel 210, the coating system is controlled to close the barrel 210 and rotate the barrel 210. Then, the cleaning system is controlled to clean the inner annular surface of the barrel 210 through the three spray heads 402. After the barrel 210 is clean, the feeding system is controlled again to collect the cleaned water, and the drying system is controlled to dry the inner annular surface of the barrel 210. This solves the problem of stirring a large number of tablets through the stirring shaft, which not only makes it difficult to stir a large number of tablets, but also causes certain damage to the tablets, thereby affecting the quality and efficiency of the tablet coating.
[0052] Example 2
[0053] On the basis of Example 1, Figure 1-13As shown, the coating system includes a baffle 201, a mounting block 202, a first electric push rod 203, a first guide plate 204, a first support plate 205, a power assembly, a hollow cylinder 208, a first ring plate 209, a gear ring 211, a fixing block 212, a second electric push rod 213, a first connecting plate 214, a sealing plate 215, a spray assembly, a first V-shaped arc plate 219 and a second V-shaped arc plate 220; the baffle 201 is slidably connected to the front wall of the cabin 1; the mounting block 202 is fixed to the rear side of the front wall of the cabin 1; the mounting block The rear side of 202 is fixed with a first electric push rod 203; the telescopic portion of the first electric push rod 203 is fixed with a first guide plate 204; the right part of the bottom wall of the cabin 1 is fixed with a first support plate 205; the first support plate 205 is connected to a power assembly; the left and right walls of the cabin 1 are fixed with a hollow cylinder 208; the left and right outer surfaces of the hollow cylinder 208 are each rotatably connected to a first ring plate 209; the two first ring plates 209 are fixed with a barrel 210; the right outer surface of the barrel 210 is fixed with a gear ring 211; The barrel 210 has a linear slide 210a; a fixed block 212 is fixed to the left side of the outer surface of the barrel 210; a second electric push rod 213 is fixed to the fixed block 212; the telescopic portion of the second electric push rod 213 is fixed to the first connecting plate 214; a sealing plate 215 is fixed to the right side of the first connecting plate 214; the sealing plate 215 is slidably connected to the barrel 210; the sealing plate 215 slides in the linear slide 210a; a spray assembly is connected to the left side of the hollow cylinder 208; the spray assembly is connected to three atomizing nozzles 218; the barrel 2 10 Two first V-shaped arc plates 219 are fixedly connected to the inner annular surface, and the two first V-shaped arc plates 219 are symmetrically distributed along the center; a second V-shaped arc plate 220 is fixedly connected to the inner annular surface of the barrel 210, and the second V-shaped arc plate 220 is located on one side of the two first V-shaped arc plates 219; the inner annular surface of the barrel 210 is fixedly connected to two first material lifting plates 221, and the two first material lifting plates 221 are located on the other side of the two first V-shaped arc plates 219; the hollow cylinder 208 is connected to the drying system; the hollow cylinder 208 is connected to the cleaning system.
[0054] The spray assembly includes a first circular tube 216 and a connecting tube 217 ; the first circular tube 216 is fixedly connected to the left portion of the hollow cylinder 208 ; three connecting tubes 217 are connected to the first circular tube 216 , and the three connecting tubes 217 pass through the hollow cylinder 208 ; the three connecting tubes 217 are each fixedly connected to an atomizing nozzle 218 .
[0055] The drying system includes a first pipe 302, a second pipe 303, a blowing pipe 304, an exhaust fan 305 and a third pipe 306; the first pipe 302 is installed on the right side of the cabin 1; the output end of the hot air blower 301 is connected to the first pipe 302; the second pipe 303 is fixed to the right part of the hollow cylinder 208; the second pipe 303 is connected to the first pipe 302; seven blowing pipes 304 are installed at the lower part of the second pipe 303, and the seven blowing pipes 304 are equidistantly distributed; the seven blowing pipes 304 pass through the hollow cylinder 208; the exhaust fan 305 is bolted to the rear part of the upper surface of the cabin 1; the input end of the exhaust fan 305 is connected to the third pipe 306; the cabin 1 is connected to the third pipe 306.
[0056] The cleaning system includes a second circular tube 401 and a sealed component; the second circular tube 401 is fixedly connected to the left side of the hollow cylinder 208; the second circular tube 401 is located behind the first circular tube 216; the second circular tube 401 is fixedly connected to three spray heads 402; a sealed component is respectively connected to the left and right sides of the hollow cylinder 208.
[0057] The closed component on the left includes a third electric push rod 403, a second connecting plate 404, a circular ring 405, a sliding rod 406, a second ring plate 407 and an elastic member 408; two third electric push rods 403 are fixedly connected to the left part of the outer surface of the hollow cylinder 208; the two third electric push rods 403 are located on the left side of the first ring plate 209 on the left; the telescopic parts of the two third electric push rods 403 are each fixedly connected to a second connecting plate 404; the two second connecting plates 404 are commonly fixedly connected to the circular ring 405; four sliding rods 406 are fixedly connected to the left side of the first ring plate 209 on the left, and the four sliding rods 406 are distributed in a circular array; the second ring plate 407 is slidably connected to the four sliding rods 406; an elastic member 408 is sleeved on each of the four sliding rods 406.
[0058] The unloading system includes a second support plate 501, a fourth electric push rod 502, a connecting bracket 503, a second guide plate 504 and a collection box 505; two second support plates 501 are fixedly connected to the middle of the bottom wall of the cabin body 1; a fourth electric push rod 502 is fixedly connected to each of the opposite sides of the two second support plates 501; the telescopic parts of the two fourth electric push rods 502 are each fixedly connected to a connecting bracket 503; the second guide plate 504 is commonly fixedly connected to the opposite sides of the two connecting brackets 503; a collection box 505 is placed on the front of the bottom wall of the cabin body 1, and the collection box 505 is located between the two second support plates 501.
[0059] The power assembly includes a motor 206 and a spur gear 207 ; the motor 206 is bolted to the right side of the first support plate 205 ; the spur gear 207 is fixed to the output shaft of the motor 206 ; the spur gear 207 is meshed with the gear ring 211 .
[0060] Each first ring plate 209 is provided with a number of special-shaped grooves 209a, which are wider at the end close to the center and narrower at the end away from the center. The wider portion of the special-shaped groove 209a is used for ventilation and exhaust, while the narrower portion of the special-shaped groove 209a is used to prevent the first ring plate 209 from damaging the tablets during rotation.
[0061] Each first lifting plate 221 and each second lifting plate 222 is provided with a damper at the hinge and wrapped with a protective cover. There is a certain distance between the two second lifting plates 222 and the inner annular surface of the barrel 210 to prevent the second lifting plates 222 from rotating too fast and damaging the tablets.
[0062] Each second ring plate 407 is provided with a plurality of strip grooves 407 a , which are distributed in a ring array. The strip grooves 407 a on the second ring plate 407 are staggered with the special-shaped grooves 209 a on the first ring plate 209 .
[0063] An acrylic plate 1 a is provided on the left and right parts of the front wall of the cabin body 1 , and a feed port 1 b is opened in the middle of the front wall of the cabin body 1 . The acrylic plate 1 a is used to observe the internal situation of the cabin body 1 .
[0064] The barrel 210 has a rectangular slot 210b for feeding and discharging tablets.
[0065] A plurality of guide holes are provided on the first V-shaped arc plate 219 , the second V-shaped arc plate 220 , the first material lifting plate 221 and the second material lifting plate 222 .
[0066] A preparation process of compound danshen tablets, comprising the following steps:
[0067] Step 1: Manual loading: First, manually open the feed port 1b, control the coating system to open the rectangular slot 210b, and pour the tablets into the barrel 210;
[0068] Step 2: Spraying the coating material, the tablets are circulated and rolled together through the coating system, and the atomizing nozzle 218 is controlled to spray the coating material on the tablets;
[0069] Step 3: Drying the coating material: Control the hot air blower 301 to start, and blow hot air through the blowing pipe 304 to the tablets sprayed with the coating material below, so that the coating material on the surface of the tablets is quickly dried to form a film coat;
[0070] Step 4: Collect the tablets. The tablets are rolled by the coating system so that they gather in the middle. The tablets in the drum 210 are poured into the collection box 505 for collection.
[0071] Step 5: Cleaning and drying the drum 210 , controlling the cleaning system to clean the inner surface of the drum 210 , and then controlling the hot air blower 301 to dry the remaining moisture on the inner surface of the drum 210 .
[0072] like Figure 1-7 As shown, the coating system works as follows:
[0073] First, the operator connects the coating raw material conveying pipe to the first circular tube 216 and the water pipe to the second circular tube 401, manually grabs the baffle 201 and moves it upwards to open the feed port 1b of the cabin 1, controls the first electric push rod 203 to push out, drives the first guide plate 204 to move upwards, so that the first guide plate 204 coincides with the feed port 1b and the rectangular groove 210b, and then controls the second electric push rod 213 to retract, drives the first connecting plate 214 and the sealing plate 215 to move to the left together, and opens the circular tube 216. The operator pours the tablets onto the first guide plate 204 into the barrel 210. After adding appropriate tablets into the barrel 210, the operator controls the first electric push rod 203 to retract, driving the connected components to reset. Then, the operator controls the second electric push rod 213 to push out, driving the connected components to reset, closing the rectangular slot 210b of the barrel 210. The operator manually grabs the baffle 201 and pulls it down to close the feed port 1b of the cabin 1.
[0074] When the feed port 1b of the cabin 1 is closed, since a large number of tablets are piled up in the drum 210, the drum 210 rotates, and only the tablets at the bottom and the upper part are rolled together, while the tablets piled up in the middle cannot roll to the upper part of the piled tablets, resulting in some tablets being difficult to turn over to the upper part of the tablets and spraying the coating raw materials. Therefore, the output shaft of the control motor 206 rotates clockwise, driving the spur gear 207 to rotate clockwise, and the spur gear 207 drives the first ring plate 209, the drum 210, the gear ring 209 and the gear ring 209. 11. The fixed block 212, the second electric push rod 213, the first connecting plate 214, the sealing plate 215, the first V-shaped arc plate 219, the second V-shaped arc plate 220, the first lifting plate 221, the second lifting plate 222, the sliding rod 406, the second ring plate 407 and the elastic member 408 rotate counterclockwise together. At the same time, the three atomizing nozzles 218 are controlled to spray the coating raw materials toward the tablets below. The first V-shaped arc plate 219, the second V-shaped arc plate 220, the first lifting plate 221 and the second lifting plate During the counterclockwise rotation of 222, the two second lifting plates 222 will not open, and the tablets falling on the bottom will be forced to gather at the left and right ends of the barrel 210 in turn, and will be carried upward by the first V-shaped arc plate 219, the second V-shaped arc plate 220, the first lifting plate 221 and the second lifting plate 222 in turn, and then fall on the top of all the tablets. Each time the tablets fall on the top, they will turn over the first V-shaped arc plate 219, the second V-shaped arc plate 220, the first lifting plate 221 and the second lifting plate 222 in turn. The second lifting plate 222 comes to the lower layer of the tablets, and the cycle continues so that the outer surfaces of all tablets are evenly sprayed with coating materials, realizing the spraying of coating materials on the tablets through the three atomizing nozzles 218 pairs, and using the first V-shaped arc plate 219, the second V-shaped arc plate 220, the first lifting plate 221 and the second lifting plate 222 to carry the bottom tablets and the upper tablets in turn for circulation and replacement, avoiding the phenomenon that some tablets cannot be sprayed with coating materials, reducing the tablet coating time and improving the coating efficiency.
[0075] like Figure 1 、 8 -9 shows how the drying system works:
[0076] At the same time, the hot air blower 301 is controlled to start, and hot air is continuously blown into the barrel 210 through the first pipe 302, the second pipe 303, and the blowing pipe 304. The hot air is blown towards the tablets below through the seven blowing pipes 304, so that the coating material sprayed on the surface of the tablets is quickly dried to form a film coating. After the blowing pipe 304 continues to blow hot air into the barrel 210 for a period of time, the hot air in the barrel 210 will pass through the several special-shaped grooves 209a of the first ring plate 209 and the second ring plate 4 07's several strip grooves 407a come to the outside of the barrel 210, and then the exhaust fan 305 is controlled to open, and the hot air in the cabin 1 is extracted out through the third pipe 306, so that the cabin 1 maintains an appropriate temperature. After the coating materials sprayed on all the tablets in the barrel 210 are dried to form a film coat, the hot air blower 301 and the exhaust fan 305 are controlled to close to avoid the temperature in the barrel 210 being too high, which will cause the film coat wrapped on the tablets to melt again, affecting the appearance and quality of the tablets.
[0077] like Figure 1-7 、 Figure 13 As shown, the coating system and feeding system work as follows:
[0078] When all the tablets in the barrel 210 are film-coated, since the rectangular groove 210b is located in the middle of the barrel 210, it is impossible to pour out all the tablets inside through the rectangular groove 210b of the barrel 210. Therefore, the output shaft of the control motor 206 rotates counterclockwise, driving the connected parts to rotate together. When the first V-shaped arc plate 219, the second V-shaped arc plate 220, and the first lifting plate 221 rotate clockwise to the bottom in sequence, the tablets in the barrel 210 are forced to gather in the middle. The tablets that are forced to gather in the middle by the two first lifting plates 221 The tablet will push the two second lifting plates 222 to open. When the rectangular groove 210b rotates to face downward, the tablet is located on the rectangular groove 210b, the output shaft of the control motor 206 stops rotating, and the two fourth electric push rods 502 are controlled to push out, driving the connecting bracket 503 and the second guide plate 504 to move upward together, so that the second guide plate 504 fits the outer surface of the barrel 210 and is located below the rectangular groove 210b. The second electric push rod 213 is controlled to retract, driving the connected parts to move together, and the rectangular groove of the barrel 210 is opened. 210b, let the tablets in the barrel 210 fall down onto the second guide plate 504, and follow the guidance of the second guide plate 504 into the collection box 505. Because the two second lifting plates 222 are opened, the tablets carried by the two first lifting plates 221 also fall onto the second guide plate 504. After all the tablets in the barrel 210 enter the collection box 505, the two second lifting plates 222 automatically reset under the action of the torsion spring, and the two fourth electric push rods 502 contract, driving the connected components to reset, and the second electric push rod 2 13 is also pushed out, driving the connected parts to reset, closing the rectangular groove 210b of the barrel 210, and the operator takes away the collection box 505, replaces it with a new collection box 505 and puts it back in place, so that the two first lifting plates 221 rotate clockwise to gather the tablets in the barrel 210 in the middle, and push the two second lifting plates 222 to open, so as to prevent the two second lifting plates 222 from blocking the tablets in the barrel 210 and preventing them from falling into the rectangular groove 210b, which in turn requires manual collection, takes a long time and is inefficient.
[0079] like Figure 1-12 As shown, the working mode of coating system, drying system and cleaning system is as follows:
[0080] At this time, due to the coating of medicines, foods and other materials with high hygiene standards, it is required that the coating container needs to be cleaned after the coating production is completed and the materials are discharged. Therefore, the two sealing components are operated synchronously. Taking the sealing component on the left as an example, the two third electric push rods 403 are controlled to be pushed out, driving the second connecting plate 404 and the ring 405 to move to the right, pushing the second ring plate 407 to move to the right on the four sliding rods 406, forcing the four elastic members 408 to be compressed, so that the second ring plate 407 and the first ring plate are connected. 209 is fitted, and several special-shaped grooves 209a on the first ring plate 209 are closed. Another sealing component is operated in the same way as the sealing component on the left, and several special-shaped grooves 209a on the other first ring plate 209 are closed. Then the three spray heads 402 are controlled to spray water on the inner ring surface of the barrel 210, and the inner ring surface of the barrel 210 is flushed by the sprayed water. At the same time, the output shaft of the motor 206 is controlled to rotate clockwise, driving the connected components to rotate together, flushing the inner ring surface of the barrel 210. After washing the inner annular surface of the drum 210, the waste water will gather at the bottom of the drum 210. At the same time, the drum 210 drives the first V-shaped arc plate 219, the second V-shaped arc plate 220 and the first lifting plate 221 to rotate together. The first V-shaped arc plate 219, the second V-shaped arc plate 220 and the first lifting plate 221 hit the waste water at the bottom of the drum 210, causing the waste water at the bottom of the drum 210 to be agitated. If there are impurities on the inner annular surface of the drum 210 that have not been washed off by the three spray heads 402, The stirred waste water is used to impact and dislodge the tablets. When the inner ring surface of the barrel 210 is cleaned and the rectangular groove 210b of the barrel 210 is rotated downward again, the output shaft of the motor 206 is controlled to stop rotating, so that the second ring plate 407 blocks the several special-shaped grooves 209a of the first ring plate 209. Then, the three spray heads 402 are controlled to clean the inner ring surface of the barrel 210, thereby avoiding the problem of waste water used to clean the inner ring surface of the barrel 210 flowing out of the barrel 210 and tablet residue remaining on the inner ring surface of the barrel 210.
[0081] After the inner surface of the drum 210 is cleaned, the two fourth electric push rods 502 are controlled to be pushed out, driving the connected parts to move upward, and the second guide plate 504 comes to the bottom of the rectangular groove 210b again, and the second electric push rod 213 is controlled to be retracted, driving the connected parts to move, opening the rectangular groove 210b of the drum 210, so that the waste water in the drum 210 flows into the new collection box 505 through the second guide plate 504. Because the first V-shaped arc plate 219, the second V-shaped arc plate 220 and the first lifting plate 221 are all provided with a plurality of guide holes, the waste water remaining on the first V-shaped arc plate 219, the second V-shaped arc plate 220 and the first lifting plate 221 will be collected again through the plurality of guide holes. The waste water gathers at the bottom of the barrel 210. After the waste water in the barrel 210 is drained, the fourth electric push rod 502 and the second electric push rod 213 are controlled to drive the connected parts to reset, and the four third electric push rods 403 are controlled to contract to drive the connected parts to reset, and the barrel 210 is no longer closed. Finally, the hot air blower 301 is controlled to blow out hot air to dry the inner ring surface of the barrel 210. After the inner ring surface of the barrel 210 is dried, the hot air blower 301 is controlled to be turned off, and the waste water is poured into the new collection box 505 for collection through the second guide plate 504. The hot air blower 301 is controlled to dry the inner ring surface of the barrel 210 to prevent the waste water remaining on the inner ring surface of the barrel 210 from breeding bacteria, resulting in the barrel 210 failing to meet the hygiene standards.
[0082] The above is a detailed introduction to the present application. Specific examples are used herein to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method and core idea of the present application. At the same time, for those skilled in the art, based on the idea of the present application, there may be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.
Claims
1. A preparation and processing device for compound danshen tablets, comprising a cabin (1), a cabin door (2), a coating system, a drum (210), an atomizing nozzle (218), a first material lifting plate (221), a second material lifting plate (222), a drying system and a hot air blower (301); the cabin (1) rear wall is rotatably connected to the cabin door (2); the middle of the cabin (1) is connected to the coating system; the middle of the coating system is connected to a drum (210) for rotation; the middle of the coating system is connected to three atomizing nozzles (218) for spraying coating raw materials, and the three atomizing nozzles (218) are equidistantly distributed; the three atomizing nozzles (218) are located on the drum ( 210); two first material lifting plates (221) for material distribution are fixedly connected to the inner annular surface of the drum (210); the two first material lifting plates (221) are movably connected to a second material lifting plate (222) for material distribution on the opposite sides, and the two second material lifting plates (222) are in contact with each other; a torsion spring is fixedly connected at the connection between each first material lifting plate (221) and each second material lifting plate (222); the two second material lifting plates (222) can only rotate in one direction when opened; the upper part of the cabin (1) is connected to a drying system; the drying system is connected to a hot air blower (301) for drying; the drying system is connected to the coating system; its characteristics are: It also includes a cleaning system, a spray head (402) and a feeding system; the middle of the coating system is connected to the cleaning system; the cleaning system is connected to three spray heads (402) for spraying water, and the three spray heads (402) are equidistantly distributed; the bottom wall of the cabin (1) is connected to the feeding system; The coating system includes a baffle (201), a mounting block (202), a first electric push rod (203), a first guide plate (204), a first support plate (205), a power assembly, a hollow cylinder (208), a first ring plate (209), a gear ring (211), a fixing block (212), a second electric push rod (213), a first connecting plate (214), a sealing plate (215), a spray assembly, a first V-shaped arc plate (219) and a second V-shaped arc plate (220); the baffle (201) is slidably connected to the front wall of the cabin (1); the mounting block (202) is fixedly connected to the rear side surface of the front wall of the cabin (1); The rear side of the mounting block (202) is fixedly connected to a first electric push rod (203); the telescopic portion of the first electric push rod (203) is fixedly connected to a first guide plate (204); the right portion of the bottom wall of the cabin (1) is fixedly connected to a first support plate (205); the first support plate (205) is connected to a power assembly; the left and right walls of the cabin (1) are fixedly connected to a hollow cylinder (208); the left and right portions of the outer surface of the hollow cylinder (208) are each rotatably connected to a first ring plate (209); the two first ring plates (209) are fixedly connected to the barrel (210); the right portion of the outer surface of the barrel (210) is fixedly connected to a gear ring (211 A linear slide groove (210a) is provided on the barrel (210); a fixed block (212) is fixedly connected to the left side of the outer surface of the barrel (210); a second electric push rod (213) is fixedly connected to the fixed block (212); a first connecting plate (214) is fixedly connected to the telescopic portion of the second electric push rod (213); a sealing plate (215) is fixedly connected to the right side of the first connecting plate (214); the sealing plate (215) is slidably connected to the barrel (210); the sealing plate (215) slides in the linear slide groove (210a); a spray assembly is connected to the left side of the hollow cylinder (208); the spray assembly is connected to the three atomizing nozzles (218) The inner ring surface of the barrel (210) is fixedly connected to two first V-shaped arc plates (219), and the two first V-shaped arc plates (219) are centrally symmetrically distributed; the inner ring surface of the barrel (210) is fixedly connected to a second V-shaped arc plate (220), and the second V-shaped arc plate (220) is located on one side of the two first V-shaped arc plates (219); the inner ring surface of the barrel (210) is fixedly connected to two first material lifting plates (221), and the two first material lifting plates (221) are located on the other side of the two first V-shaped arc plates (219); the hollow cylinder (208) is connected to the drying system; and the hollow cylinder (208) is connected to the cleaning system.
2. The preparation and processing equipment for compound Danshen tablets according to claim 1, characterized in that: The spray assembly includes a first circular tube (216) and a connecting tube (217); the first circular tube (216) is fixedly connected to the left portion of the hollow cylinder (208); three connecting tubes (217) are connected to the first circular tube (216), and the three connecting tubes (217) pass through the hollow cylinder (208); and each of the three connecting tubes (217) is fixedly connected to an atomizing nozzle (218).
3. The preparation and processing equipment of a compound Danshen tablet according to claim 2, characterized in that: The drying system includes a first pipe (302), a second pipe (303), a blowing pipe (304), an exhaust fan (305) and a third pipe (306); the first pipe (302) is installed on the right side of the cabin (1); the output end of the hot air blower (301) is connected to the first pipe (302); the second pipe (303) is fixedly connected to the right part of the hollow cylinder (208); the second pipe (303) is connected to the first pipe (302); seven blowing pipes (304) are installed at the lower part of the second pipe (303), and the seven blowing pipes (304) are equidistantly distributed; the seven blowing pipes (304) pass through the hollow cylinder (208); the exhaust fan (305) is fixedly connected to the rear part of the upper surface of the cabin (1); the input end of the exhaust fan (305) is connected to the third pipe (306); the cabin (1) is connected to the third pipe (306).
4. The preparation and processing equipment for compound Danshen tablets according to claim 3, characterized in that: The cleaning system includes a second circular tube (401) and a sealed component; the second circular tube (401) is fixedly connected to the left side of the hollow cylinder (208); the second circular tube (401) is located behind the first circular tube (216); the second circular tube (401) is fixedly connected to three spray heads (402); and a sealed component is respectively connected to the left and right sides of the hollow cylinder (208).
5. The preparation and processing equipment for compound Danshen tablets according to claim 4, characterized in that: The sealed component on the left includes a third electric push rod (403), a second connecting plate (404), a circular ring (405), a slide rod (406), a second ring plate (407) and an elastic member (408); two third electric push rods (403) are fixedly connected to the left side of the outer surface of the hollow cylinder (208); the two third electric push rods (403) are located on the left side of the first ring plate (209) on the left; the telescopic parts of the two third electric push rods (403) are each fixedly connected to a second connecting plate (404); the two second connecting plates (404) are commonly fixedly connected to the circular ring (405); four slide rods (406) are fixedly connected to the left side of the first ring plate (209) on the left, and the four slide rods (406) are distributed in a ring array; the second ring plate (407) is slidably connected to the four slide rods (406); and an elastic member (408) is sleeved on each of the four slide rods (406).
6. The preparation and processing equipment for compound Danshen tablets according to claim 5, characterized in that: The unloading system comprises a second support plate (501), a fourth electric push rod (502), a connecting bracket (503), a second guide plate (504) and a collection box (505); two second support plates (501) are fixedly connected to the middle of the bottom wall of the cabin (1); a fourth electric push rod (502) is fixedly connected to the opposite sides of the two second support plates (501); the telescopic parts of the two fourth electric push rods (502) are fixedly connected to a connecting bracket (503); the second guide plate (504) is fixedly connected to the opposite sides of the two connecting brackets (503); a collection box (505) is placed on the front of the bottom wall of the cabin (1), and the collection box (505) is located between the two second support plates (501).
7. The preparation and processing equipment of a compound Danshen tablet according to claim 1, characterized in that: The movable connection between each first lifting plate (221) and each second lifting plate (222) is provided with a damper and wrapped with a protective cover. There is a certain distance between the two second lifting plates (222) and the inner annular surface of the barrel (210) to prevent the second lifting plates (222) from rotating too fast and damaging the tablets.
8. A method for preparing and processing compound danshen tablets, the method being used for the compound danshen tablets preparation and processing equipment according to claim 6, characterized in that: The following steps are included: Step 1: Manual loading: first, manually open the feed port (1b), control the coating system to open the rectangular slot (210b), and pour the tablets into the barrel (210); Step 2: Spraying the coating material, circulating the tablets together with the coating system, and controlling the atomizing nozzle (218) to spray the coating material on the tablets; Step 3: Drying the coating raw materials, controlling the hot air blower (301) to start, and blowing hot air through the blowing pipe (304) to the tablets sprayed with the coating raw materials below, so that the coating raw materials on the surface of the tablets are quickly dried to form a film coating; Step 4: Collect the tablets, roll them through the coating system, and gather them in the middle. Pour the tablets in the barrel (210) into the collection box (505) for collection; Step 5: Cleaning and drying the drum (210), controlling the cleaning system to clean the inner annular surface of the drum (210), and then controlling the hot air blower (301) to dry the residual moisture on the inner annular surface of the drum (210).
Citation Information
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