Ship frame welding equipment

By designing a ship rack welding equipment that can alternately fix welding frames and platforms, welding accuracy and safety issues are solved, and an efficient and accurate welding process is achieved.

CN115555770BActive Publication Date: 2025-04-15COSCO ZHOUSHAN SHIPYARD
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Patent Information

Application Number
CN202211301070.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-24
Publication Date
2025-04-15
Estimated Expiration
2042-10-24

AI Technical Summary

Technical Problem

Existing ship plate welding equipment is prone to deviation during welding, resulting in insufficient welding accuracy. At the same time, the shedding of welding slag during welding may cause safety accidents, increasing the difficulty of operation.

Method used

A ship plate rack welding equipment was designed, and the welding rack and welding platform were used to alternately fix it with the ship plate through an electromagnetic to ensure the accuracy of the welding platform moving along the preset path. The equipment is also equipped with translation components, a rotary drive motor and a collection mechanism, which can move the welding frame laterally to prevent the welding slag from falling off and collecting.

Benefits of technology

It improves welding accuracy, reduces the risk of offset during welding, and improves operational safety and efficiency through an effective welding slag collection mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of shipbuilding technology, and specifically to a ship plate frame welding device, comprising a welding frame and a lifting mechanism, a driving mechanism and a welding platform arranged on the welding frame, wherein the welding platform is provided with a mounting plate, a first slide rail, a collecting mechanism, a translation assembly, a second slide rail, a translation frame, a first rotating drive motor, a third slide rail, a first slider and a welding gun. The present invention uses a method in which the welding frame and the welding platform are alternately fixed to the ship plate through an electromagnet, so that the welding frame can accurately move and weld along a preset path, thereby improving the welding accuracy; through the setting of the translation assembly and the second slide rail, the welding frame can also weld the ship plate horizontally when fixed, thereby improving the adaptability of the equipment; through the setting of the collecting mechanism, the collecting mechanism can move with the translation frame, thereby facilitating the collection of welding slag that falls off during work, and preventing the welding slag from falling off during the welding process, thereby causing a safety accident.
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Description

Technical Field

[0001] The invention relates to the technical field of shipbuilding, and in particular to a ship plate frame welding device. Background Art

[0002] Welding is an important link in shipbuilding and a key factor in determining the quality of the hull. At present, the splicing, segmentation and closure of large ships are all achieved through welding. In the existing technology, the ship plates fixed on the hull are generally welded manually through welding equipment on a lifting platform. However, since the lifting platform can only be raised and lowered, it is inconvenient to weld the ship plates.

[0003] Chinese patent CN202010711252.0 discloses an automatic welding platform for the bottom surface of a ship section, comprising a flat base, a moving mechanism arranged at the bottom of the base, a fixing mechanism arranged in the middle of the base, a lifting plate arranged above the base, a lifting mechanism arranged between the lifting plate and the base and driving the lifting plate to lift and lower, and a welding mechanism arranged on the lifting plate; The automatic welding platform for the bottom surface of a ship section solves the technical problem of the inconvenience of moving the lifting platform through a moving mechanism, improves welding accuracy, and improves welding efficiency, but it can only weld the bottom surface of the ship, and cannot weld two ship plates that need to be connected in the middle section of the side of a large ship. In the prior art, When welding ship plates, the ship plates are first fixed on the hull, and then welding is performed at the positions where two adjacent ship plates need to be welded by welding equipment. The welding equipment is placed on a platform, and the equipment is suspended on the side of the hull by steel cables. The platform is then driven to move along the steel cables by a lifting mechanism, so that the platform is lifted and lowered on the side of the hull, thereby welding two adjacent ship plate joints on the side of the hull. However, it is inconvenient to fix the platform to the ship plates during welding, which makes it easy for the ship plates to shift during welding, resulting in insufficient welding accuracy. At the same time, since the ship plates are large, when welding the ship plates at high places, the falling of welding slag during welding may cause safety accidents, which increases the difficulty of operation. Summary of the invention

[0004] Based on this, it is necessary to provide a ship plate frame welding equipment to solve the existing technical problems.

[0005] In order to solve the problems of the prior art, the technical solution adopted by the present invention is:

[0006] A ship plate frame welding device comprises a welding frame and a lifting mechanism, a driving mechanism and a welding platform arranged on the welding frame. The welding frame is a rectangular frame structure with a hollow middle portion. The welding frame is arranged in a vertical state. The lifting mechanism is located at the top of the welding frame. A mounting plate, a first slide rail, a collecting mechanism, a translation assembly, a second slide rail, a translation frame, a first rotary drive motor, a third slide rail, a first slider and a welding gun are arranged on the welding platform. The welding platform can slide along the length direction of the welding frame. The welding platform is connected to the driving mechanism by transmission. The mounting plate is located on one side below the welding platform. The first slide rail is arranged on the mounting plate in a horizontal state. The collecting mechanism is slidably located on the first slide rail. The translation assembly and the second slide rail are both arranged at the bottom of the welding platform. The second slide rail is parallel to the first slide rail, the translation frame is slidably located on the second slide rail, and the translation frame is transmission connected to the translation assembly, the collecting mechanism is fixedly connected to one end of the translation frame close to the mounting plate, a retractable shielding assembly is provided on the collecting mechanism, the first rotation drive motor and the third slide rail are both provided on the translation frame, the first slider is slidably located on the third slide rail, the sliding direction of the first slider is perpendicular to the sliding direction of the translation frame, the first rotation drive motor is fixedly connected to one end of the translation frame away from the mounting plate, the first slider is transmission connected to the first rotation drive motor, the welding gun is fixedly connected to the first slider, the shielding assembly is transmission connected to the first slider, and electromagnets are provided on the top and bottom plates of the welding frame and the mounting plate of the welding platform.

[0007] Preferably, there are two first slide rails, which are arranged in parallel on the mounting plate. The collecting mechanism includes a sliding frame, which is a rectangular frame body. A connecting plate in a horizontal state is arranged on the top of the sliding frame, and the connecting plate passes through the first slide rail above the mounting plate and is fixedly connected to the top of the translation frame. Four pulleys are arranged on the side of the sliding frame close to the mounting plate. The four pulleys are grouped into two groups, and the two groups of pulleys are respectively located at the top and bottom of the sliding frame, and the two groups of pulleys are respectively slidably located on the two first slide rails, and mounting holes are arranged in the centers of all the pulleys. The shielding assembly is retractably located on the sliding frame.

[0008] Preferably, the shielding assembly includes a telescopic frame, which is a rectangular frame body. The volume of the telescopic frame is smaller than that of the sliding frame, and the top of the telescopic frame is flush with the top of the sliding frame. The telescopic frame is provided with four guide rods that are all arranged in a horizontal state, and the four guide rods are respectively sleeved in four mounting holes of the sliding frame, and a limit plate is provided on the ends of the four guide rods away from the telescopic frame. A connecting rod is fixedly connected between two limit plates located on the same vertical line, and wing plates matching the connecting plates are provided on both sides of the first sliding block. Elastic parts are sleeved on the four guide rods, and the elastic parts are located between the limit plates and the pulleys of the sliding frame.

[0009] Preferably, the shielding assembly also includes a retractable base plate and a plurality of U-shaped frames, the bottom of the telescopic frame and the sliding frame are respectively provided with a first rotating shaft and a second rotating shaft arranged in a horizontal state, the two ends of the base plate are respectively sleeved on the first rotating shaft and the second rotating shaft, the multiple frames are slidably nested together according to their sizes from large to small, the multiple frames form a retractable material blocking channel with an opening at the bottom, the two ends of the material blocking channel are respectively fixedly connected to the telescopic frame and the sliding frame, and the base plate is located at the bottom of the material blocking channel.

[0010] Preferably, the collecting mechanism also includes a collecting bag, which is made of flexible material. A rectangular connecting frame is arranged at the opening of the collecting bag, and second sliders are arranged on both sides of the connecting frame. A unloading slide rail matching the second slider is arranged on the mounting plate, and the unloading slide rail is parallel to the first slide rail. The ends of the two second sliders away from the collecting bag pass through the unloading slide rail and are fixedly connected to the bottom of the sliding frame, and the inner wall of the unloading slide rail is arranged at an angle.

[0011] Preferably, the translation frame includes a fixed plate, a driving block, a first screw rod and two support plates, the driving block can be slidably located on the second slide rail, the fixed plate is fixedly connected to the bottom of the driving block in a horizontal state, the two support plates are respectively located at both ends in the length direction of the fixed plate, the first screw rod is fixedly connected between the two support plates in a horizontal state, the axis of the first screw rod is parallel to the third slide rail, the first screw rod passes through the first slider and cooperates with its thread, the first rotation drive motor is fixedly connected to the support plate on the side of the fixed plate away from the mounting plate, the output shaft of the first rotation drive motor passes through the support plate and is fixedly connected to the first screw rod, the welding gun sleeve is arranged on the slider, and the mounting plate is provided with an avoidance groove matching the welding gun.

[0012] Preferably, the translation assembly includes a second screw rod and a second rotation drive motor, the second screw rod is rotatably located at the bottom of the welding platform in a horizontal state, the axis of the second screw rod is parallel to the second slide rail, and the second screw rod passes through the drive block and cooperates with its thread, the second rotation drive motor is fixedly connected to the side wall of the welding platform, and the output shaft of the second rotation drive motor passes through the side wall of the welding platform and is fixedly connected to the second screw rod.

[0013] Preferably, the driving mechanism includes a third screw rod, a guide column and a third rotary drive motor. The third screw rod and the guide column are both vertically located on both sides of the interior of the welding frame, and the third screw rod and the guide column both pass through the welding platform. The third screw rod is threadedly engaged with the welding platform. The third rotary drive motor is located at the top of the welding frame, and the output shaft of the third rotary drive motor passes through the bottom of the welding frame and is fixedly connected to the third screw rod.

[0014] Preferably, a plurality of universal wheels are provided on the mounting plates of the welding frame and the welding platform, and all the universal wheels are elastically connected to the welding frame and the welding platform.

[0015] Preferably, a guardrail is also provided on the welding platform.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The present application uses a method in which the welding frame and the welding platform are alternately fixed to the ship plate through electromagnets, so that they can accurately move and weld along a preset path, thereby improving the welding accuracy.

[0018] 2. The present application provides a translation assembly and a second slide rail so that the welding frame can also be horizontally welded to the ship plate when fixed, thereby improving the adaptability of the equipment.

[0019] 3. The present application arranges the first rotary drive motor and the first slider so that the first slider can drive the welding gun to slide on the translation frame. When the welding gun moves to the outside of the welding platform, the ship plate is welded. When the mounting plate of the welding platform needs to adsorb the ship plate, the welding gun moves to the bottom of the translation frame, thereby reducing the distance between the mounting plate and the ship plate, thereby facilitating the adsorption of the ship plate by the electromagnet on the mounting plate.

[0020] 4. The present application adopts a setting in which the collecting mechanism is fixedly connected to the translation frame, so that the collecting mechanism can move together with the translation frame, thereby driving the shielding assembly to move along with the translation frame through the collecting mechanism, so as to facilitate the collection of welding slag that falls off during work, and driving the movement of the first slider through the first rotary drive motor, thereby driving the welding gun fixedly connected to the first slider. When the welding gun moves to the outside of the welding platform to weld the ship plate, the shielding assembly is driven to open through the movement of the first slider, so as to facilitate the shielding assembly to move to the side of the welding gun, thereby preventing the welding slag from falling off during the welding process, thereby causing a safety accident, and finally collecting the welding slag through the collecting device.

[0021] 5. The present application uses a retractable shielding component to reduce the distance between the mounting plate and the ship plate, thereby facilitating the adsorption of the electromagnet and the ship plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a front view of the entire application;

[0023] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the present application. Figure 1 ;

[0024] Figure 3 This is a schematic diagram of the overall three-dimensional structure of the present application. Figure 2 ;

[0025] Figure 4 It is a cross-sectional structural diagram of the welding platform and the collection mechanism of the present application;

[0026] Figure 5 It is a three-dimensional structural schematic diagram of the welding platform and the collection mechanism of the present application;

[0027] Figure 6 It is a three-dimensional structural schematic diagram of the collection mechanism and translation frame of the present application;

[0028] Figure 7 This is a schematic diagram of a partial three-dimensional structure of the shielding component of the present application. Figure 1 ;

[0029] Figure 8 This is a schematic diagram of a partial three-dimensional structure of the shielding component of the present application. Figure 2 ;

[0030] Fig. 9 It is a three-dimensional structural schematic diagram of the collection mechanism of the present application;

[0031] Fig.10 It is a schematic diagram of the three-dimensional structure of the collection bag of the present application;

[0032] Fig.11 It is a three-dimensional structural schematic diagram of the translation frame and welding gun of the present application;

[0033] Fig.12 This application Figure 4 The enlarged view of point A in the middle;

[0034] Fig.13 It is a three-dimensional structural schematic diagram of the welding platform of the present application;

[0035] The numbers in the figure are:

[0036] 1-welding frame; 1a-lifting mechanism; 1b-driving mechanism; 1b1-third screw rod; 1b2-guide column; 1b3-third rotary driving motor; 1c-electromagnet; 1d-universal wheel;

[0037] 2-welding platform; 2a-mounting plate; 2a1-first slide rail; 2a2-avoidance groove; 2b-translation assembly; 2b1-second screw rod; 2b2-second rotation drive motor; 2c-second slide rail; 2d-translation frame; 2d1-first rotation drive motor; 2d2-third slide rail; 2d3-first slider; 2d4-welding gun; 2d5-fixed plate; 2d6-driving block; 2d7-first screw rod; 2d8-support plate; 2e-guardrail;

[0038] 3-collecting mechanism; 3a-shielding assembly; 3a1-telescopic frame; 3a2-guide rod; 3a3-limiting plate; 3a4-connecting rod; 3a5-wing plate; 3a6-elastic member; 3a7-bottom plate; 3a8-frame; 3a9-first rotating shaft; 3a10-second rotating shaft; 3a11-material blocking channel; 3b-sliding frame; 3b1-connecting plate; 3b2-pulley; 3b3-mounting hole; 3c-collecting bag; 3c1-connecting frame; 3c2-second slider; 3c3-unloading slide rail. DETAILED DESCRIPTION

[0039] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0040] like Figure 1-13 As shown, this application provides:

[0041] A ship plate frame welding device comprises a welding frame 1 and a lifting mechanism 1a, a driving mechanism 1b and a welding platform 2 arranged on the welding frame 1. The welding frame 1 is a rectangular frame structure with a hollow middle portion. The welding frame 1 is arranged in a vertical state. The lifting mechanism 1a is located at the top of the welding frame 1. The welding platform 2 is provided with a mounting plate 2a, a first slide rail 2a1, a collecting mechanism 3, a translation assembly 2b, a second slide rail 2c, a translation frame 2d, a first rotary drive motor 2d1, a third slide rail 2d2, a first slider 2d3 and a welding gun 2d4. The welding platform 2 can slide along the length direction of the welding frame 1. The welding platform 2 is transmission-connected to the driving mechanism 1b. The mounting plate 2a is located on one side below the welding platform 2. The first slide rail 2a1 is horizontally arranged on the mounting plate 2a. The collecting mechanism 3 is slidably located on the first slide rail 2a1. The translation assembly 2b and the second slide rail 2c are both arranged at the bottom of the welding platform 2, and the second slide rail 2c Parallel to the first slide rail 2a1, the translation frame 2d is slidably located on the second slide rail 2c, and the translation frame 2d is transmission connected to the translation assembly 2b, the collecting mechanism 3 is fixedly connected to the translation frame 2d at one end close to the mounting plate 2a, and a retractable shielding assembly 3a is provided on the collecting mechanism 3, the first rotation drive motor 2d1 and the third slide rail 2d2 are both arranged on the translation frame 2d, the first slider 2d3 is slidably located on the third slide rail 2d2, the sliding direction of the first slider 2d3 is perpendicular to the sliding direction of the translation frame 2d, the first rotation drive motor 2d1 is fixedly connected to the end of the translation frame 2d away from the mounting plate 2a, the first slider 2d3 is transmission connected to the first rotation drive motor 2d1, the welding gun 2d4 is fixedly connected to the first slider 2d3, the shielding assembly 3a is transmission connected to the first slider 2d3, and electromagnets 1c are provided on the top and bottom plates 3a7 of the welding frame 1 and the mounting plate 2a of the welding platform 2.

[0042] Based on the above embodiments, the technical problem that the present application intends to solve is how to improve the welding accuracy of welding equipment when welding ship plates, and collect welding slag during the welding process. To this end, the present application suspends the welding frame 1 on the side of the ship plate through a steel cable, and then adjusts the position of the welding frame 1 through the lifting mechanism 1a, and then adsorbs the ship plate through the electromagnets 1c at the top and bottom of the welding frame 1, so that the welding frame 1 is fixed to the ship plate. At this time, the welding platform 2 is driven to move by the driving mechanism 1b. Since the welding frame 1 is arranged in a vertical direction, the welding platform 2 is moved along the length direction of the welding frame 1, so that the welding gun 2d4 on the welding platform 2 is used to weld the joints between two adjacent ship plates. The welding frame 1 is adsorbed and fixed to ensure the accuracy of the movement of the welding platform 2, and it is not easy to deviate. When the position needs to be changed, the welding platform 2 is moved by the welding platform 2. The electromagnet 1c on the mounting plate 2a is fixed to the ship plate. At this time, the lifting mechanism 1a and the driving mechanism 1b are driven simultaneously, so that the welding platform 2 drives the welding frame 1 to move when it is fixed, so that the welding frame 1 can maintain the same direction and cannot deviate from the position, ensuring the accuracy of the moving path of the welding platform 2 when it is fixed to the ship plate next time. The welding frame 1 and the welding platform 2 are alternately fixed to the ship plate through the electromagnet 1c, so that they can accurately move and weld according to the preset path, thereby improving the welding accuracy; through the setting of the translation component 2b and the second slide rail 2c, the welding frame 1 can also be horizontally welded to the ship plate when it is fixed, thereby improving the adaptability of the equipment; through the first The setting of the rotary drive motor 2d1 and the first slider 2d3 enables the first slider 2d3 to drive the welding gun 2d4 to slide on the translation frame 2d. When the welding gun 2d4 moves to the outside of the welding platform 2, the ship plate is welded. When the mounting plate 2a of the welding platform 2 needs to adsorb the ship plate, the welding gun 2d4 moves to the bottom of the translation frame 2d, thereby reducing the distance between the mounting plate 2a and the ship plate, so as to facilitate the adsorption of the ship plate through the electromagnet 1c on the mounting plate 2a; the setting of the collection mechanism 3 fixedly connected to the translation frame 2d enables the collection mechanism 3 to move with the translation frame 2d, thereby driving the shielding component 3a to move with the translation frame 2d through the collection mechanism 3, so as to achieve the above-mentioned effect. In order to collect the welding slag that falls off during work, the first rotating drive motor 2d1 drives the movement of the first slider 2d3, thereby driving the welding gun 2d4 fixedly connected to the first slider 2d3. When the welding gun 2d4 moves to the outside of the welding platform 2 to weld the ship plate, the movement of the first slider 2d3 drives the opening of the shielding component 3a, thereby facilitating the shielding component 3a to move to the side of the welding gun 2d4 to prevent the welding slag from falling off during the welding process, thereby causing a safety accident. Finally, the welding slag is collected by the collecting device. The shielding component 3a is retractable to reduce the distance between the mounting plate 2a and the ship plate, thereby facilitating the adsorption of the electromagnet 1c and the ship plate.

[0043] like Figure 6 , Fig. 9 and Fig.13 As shown, further:

[0044] There are two first slide rails 2a1, and the two first slide rails 2a1 are arranged in parallel on the mounting plate 2a. The collecting mechanism 3 includes a sliding frame 3b, and the sliding frame 3b is a rectangular frame. A connecting plate 3b1 in a horizontal state is arranged on the top of the sliding frame 3b. The connecting plate 3b1 passes through the first slide rail 2a1 above the mounting plate 2a and is fixedly connected with the top of the translation frame 2d. Four pulleys 3b2 are arranged on the side of the sliding frame 3b close to the mounting plate 2a. The four pulleys 3b2 are grouped into two, and the two groups of pulleys 3b2 are respectively located at the top and bottom of the sliding frame 3b, and the two groups of pulleys 3b2 are respectively slidably located on the two first slide rails 2a1, and the centers of all the pulleys 3b2 are provided with mounting holes 3b3. The shielding component 3a is telescopically located on the sliding frame 3b.

[0045] Based on the above embodiments, the technical problem that the present application intends to solve is how the collecting mechanism 3 is fixedly connected to the translation frame 2d and slides on the first slide rail 2a1. To this end, the present application sets a rectangular slide frame 3b and a pulley 3b2 so that the slide frame 3b can slide along the direction of the first slide rail 2a1. The setting of two slide rails and two sets of pulleys 3b2 makes the sliding of the slide frame 3b more stable, and makes the connection between the slide frame 3b and the mounting plate 2a more firm, thereby improving the stability of the operation of the collecting mechanism 3.

[0046] like Figure 4-9 , Fig.11 and Fig.12 As shown, further:

[0047] The shielding assembly 3a includes a telescopic frame 3a1, which is a rectangular frame body. The volume of the telescopic frame 3a1 is smaller than that of the sliding frame 3b. The top of the telescopic frame 3a1 is flush with the top of the sliding frame 3b. The telescopic frame 3a1 is provided with four guide rods 3a2 which are all arranged in a horizontal state, and the four guide rods 3a2 are respectively sleeved in four mounting holes 3b3 of the sliding frame 3b. A limit plate 3a3 is provided on the end of the four guide rods 3a2 away from the telescopic frame 3a1, and a connecting rod 3a4 is fixedly connected between two limit plates 3a3 located on the same vertical line. Wing plates 3a5 matching the connecting plates 3b1 are provided on both sides of the first sliding block 2d3. Elastic members 3a6 are sleeved on the four guide rods 3a2, and the elastic members 3a6 are located between the limit plates 3a3 and the pulley 3b2 of the sliding frame 3b.

[0048] Based on the above embodiments, the technical problem that the present application intends to solve is how to connect the shielding assembly 3a to the first slider 2d3 in a transmission manner. To this end, the present application drives the movement of the wing plates 3a5 on both sides thereof through the movement of the first slider 2d3, and the wing plates 3a5 abut against the connecting rod 3a4 on the telescopic frame 3a1, thereby driving the connecting rod 3a4 to move along the direction of the third slide rail 2d2, thereby driving the movement of the limit plate 3a3 on the same vertical line of the displacement. At this time, the limit plate 3a3 will squeeze the elastic member 3a6, causing the elastic member 3a6 to contract, and the movement of the limit plate 3a3 drives the guide rod 3a2 to move along the axis of the mounting hole 3b3. The movement of the four guide rods 3a2 drives the telescopic frame 3a1 to move along the axis of the mounting hole 3b3, thereby lengthening the distance between the telescopic frame 3a1 and the sliding frame 3b, thereby In order to match the movement of the welding gun 2d4 on the first slider 2d3, when the welding platform 2 needs to adsorb the ship plate, the welding gun 2d4 is driven by the first slider 2d3 to move to the bottom of the welding platform 2. At this time, the connecting rod 3a4 loses the support of the wing plate 3a5 that it abuts, so that the elastic member 3a6 can open and reset, thereby driving the connecting rod 3a4 to return to its initial position. At this time, the connecting rod 3a4 drives the limit plate 3a3, the limit plate 3a3 drives the guide rod 3a2, and the guide rod 3a2 drives the telescopic frame 3a1, thereby reducing the distance between the telescopic frame 3a1 and the sliding frame 3b, thereby reducing the distance between the mounting plate 2a and the ship plate, thereby facilitating the electromagnet 1c on the mounting plate 2a to adsorb the ship plate.

[0049] like Figure 4-9 and Fig.12 As shown, further:

[0050] The shielding assembly 3a also includes a retractable base plate 3a7 and a plurality of U-shaped frames 3a8. The bottoms of the telescopic frame 3a1 and the sliding frame 3b are respectively provided with a first rotating shaft 3a9 and a second rotating shaft 3a10 which are arranged in a horizontal state. The two ends of the base plate 3a7 are respectively sleeved on the first rotating shaft 3a9 and the second rotating shaft 3a10. The plurality of frames 3a8 are slidably nested with each other from large to small according to their sizes. The plurality of frames 3a8 form a retractable material blocking channel 3a11 with an opening at the bottom. The two ends of the material blocking channel 3a11 are respectively fixedly connected to the telescopic frame 3a1 and the sliding frame 3b. The base plate 3a7 is located at the bottom of the material blocking channel 3a11.

[0051] Based on the above embodiments, the technical problem that the present application intends to solve is how to extend and retract the shielding component 3a to shield the welding slag. To this end, the present application arranges multiple U-shaped frames 3a8 that are slidably nested together according to their sizes from large to small, so that when the telescopic frame 3a1 is driven by the first slider 2d3, it will drive the movement of the blocking channel 3a11, so that the multiple U-shaped frames 3a8 slide against each other, thereby matching the distance between the telescopic frame 3a1 and the sliding frame 3b. At the same time, the movement of the telescopic frame 3a1 drives the movement of the first rotating shaft 3a9 at its bottom, so that the bottom plate 3a7 also extends and retracts to match the distance between the first rotating shaft 3a9 and the second rotating shaft 3a10. The top of the telescopic frame 3a1 is flush with the top of the sliding frame 3b, and the volume of the telescopic frame 3a1 is smaller than the sliding frame 3b, so that the first rotating shaft 3a9 and the second rotating shaft 3a10 at the bottom of the telescopic frame 3a1 and the sliding frame 3b are not on the same horizontal line, so that the bottom plate 3a7 is tilted, so that the welding gun 2d4 is blocked by the material blocking channel 3a11 after the welding slag is scattered and finally falls to the bottom plate 3a7. It can slide along the bottom plate 3a7 due to the action of gravity, so that the welding slag finally falls into the welding platform 2, thereby reducing the occurrence of safety accidents caused by the high-temperature welding slag.

[0052] like Figure 6 , Fig.10 and Fig.12 As shown, further:

[0053] The collecting mechanism 3 also includes a collecting bag 3c, which is made of flexible material. A rectangular connecting frame 3c1 is arranged at the opening of the collecting bag 3c, and second sliders 3c2 are arranged on both sides of the connecting frame 3c1. A discharging slide rail 3c3 matching the second slider 3c2 is arranged on the mounting plate 2a, and the discharging slide rail 3c3 is parallel to the first slide rail 2a1. The ends of the two second sliders 3c2 away from the collecting bag 3c pass through the discharging slide rail 3c3 and are fixedly connected to the bottom of the sliding frame 3b, and the inner wall of the discharging slide rail 3c3 is arranged at an angle.

[0054] Based on the above embodiments, the technical problem that the present application intends to solve is how to collect the welding slag sliding into the welding platform 2. To this end, the present application arranges the collecting bag 3c and the second slider 3c2 so that the collecting bag 3c can move with the sliding frame 3b, and the inner wall of the unloading slide rail 3c3 is arranged to be inclined so that the welding slag will not get stuck on the unloading slide rail 3c3 when it moves onto the unloading slide rail 3c3 through the bottom plate 3a7, so that the welding slag can move into the collecting bag 3c along the inner wall of the unloading slide rail 3c3, and finally the welding slag is collected by the collecting bag 3c.

[0055] like Fig.11 As shown, further:

[0056] The translation frame 2d includes a fixed plate 2d5, a driving block 2d6, a first screw rod 2d7 and two support plates 2d8. The driving block 2d6 is slidably located on the second slide rail 2c. The fixed plate 2d5 is fixedly connected to the bottom of the driving block 2d6 in a horizontal state. The two support plates 2d8 are respectively located at both ends of the fixed plate 2d5 in the length direction. The first screw rod 2d7 is fixedly connected between the two support plates 2d8 in a horizontal state. The axis of the first screw rod 2d7 is parallel to the third slide rail 2d2. The first screw rod 2d7 passes through the first slider 2d3 and is threadedly matched with it. The first rotation drive motor 2d1 is fixedly connected to the support plate 2d8 on the side of the fixed plate 2d5 away from the mounting plate 2a. The output shaft of the first rotation drive motor 2d1 passes through the support plate 2d8 and is fixedly connected to the first screw rod 2d7. The welding gun 2d4 is sleeved on the slider, and the mounting plate 2a is provided with an avoidance groove 2a2 that matches the welding gun 2d4.

[0057] Based on the above embodiments, the technical problem that the present application intends to solve is how the slider drives the welding gun 2d4 to move. To this end, the present application drives the rotation of the first screw 2d7 fixedly connected to the first rotary drive motor 2d1 through the output shaft thereof, and the rotation of the first screw 2d7 drives the movement of the first slider 2d3 threadedly matched therewith, so that the first slider 2d3 slides along the third slide rail 2d2, thereby driving the movement of the welding gun 2d4. The setting of the avoidance groove 2a2 enables the welding gun 2d4 to slide along the avoidance groove 2a2 of the mounting plate 2a without retreating when the translation assembly 2b drives the driving block 2d6 to move, thereby facilitating the operation.

[0058] like Figure 5 As shown, further:

[0059] The translation assembly 2b includes a second screw rod 2b1 and a second rotation drive motor 2b2. The second screw rod 2b1 is rotatably located at the bottom of the welding platform 2 in a horizontal state. The axis of the second screw rod 2b1 is parallel to the second slide rail 2c, and the second screw rod 2b1 passes through the drive block 2d6 and is threadedly engaged with it. The second rotation drive motor 2b2 is fixedly connected to the side wall of the welding platform 2, and the output shaft of the second rotation drive motor 2b2 passes through the side wall of the welding platform 2 and is fixedly connected to the second screw rod 2b1.

[0060] Based on the above embodiments, the technical problem that the present application intends to solve is how the translation assembly 2b drives the translation frame 2d to move. To this end, the present application drives the rotation of the second screw 2b1 fixedly connected thereto through the output shaft of the second rotary drive motor 2b2, and the rotation of the second screw 2b1 drives the movement of the drive block 2d6 threadedly matched therewith, so that the drive block 2d6 moves along the second slide rail 2c, so that the translation frame 2d can move along the second slide rail 2c, thereby driving the welding gun 2d4 on the translation frame 2d, so that it can match a variety of welding operations and improve the adaptability of the equipment.

[0061] like Figure 1-3 As shown, further:

[0062] The driving mechanism 1b includes a third screw rod 1b1, a guide column 1b2 and a third rotation driving motor 1b3. The third screw rod 1b1 and the guide column 1b2 are both vertically located on both sides of the inside of the welding frame 1, and the third screw rod 1b1 and the guide column 1b2 both pass through the welding platform 2. The third screw rod 1b1 is threadedly matched with the welding platform 2. The third rotation driving motor 1b3 is located at the top of the welding frame 1, and the output shaft of the third rotation driving motor 1b3 passes through the bottom of the welding frame 1 and is fixedly connected to the third screw rod 1b1.

[0063] Based on the above embodiments, the technical problem that the present application intends to solve is how the driving mechanism 1b drives the welding platform 2 to move. To this end, the present application drives the rotation of the third screw rod 1b1 fixedly connected to the third rotary drive motor 1b3 through the output shaft thereof, and drives the welding platform 2 threadedly matched with the third screw rod 1b1 through the rotation of the third screw rod 1b1, so that the welding platform 2 can move along the axial direction of the guide column 1b2, thereby ensuring that the welding gun 2d4 under the welding platform 2 can move with high precision, thereby ensuring the quality of welding.

[0064] like Figure 1-3 As shown, further:

[0065] A plurality of universal wheels 1 d are provided on the mounting plates 2 a of the welding frame 1 and the welding platform 2 , and all the universal wheels 1 d are elastically connected to the welding frame 1 and the welding platform 2 .

[0066] Based on the above embodiments, the technical problem that the present application intends to solve is how to facilitate the sliding of the welding frame 1 and the welding platform 2 on the ship board. To this end, the present application sets the universal wheel 1d so that when the welding frame 1 and the welding platform 2 are alternately adsorbed on the ship board, the friction between the welding frame 1 or the welding platform 2 and the ship board can be reduced, and the sliding is facilitated. The setting of the elastic connection facilitates the universal wheel 1d to match the distance between the ship board and the welding platform 2 or the mounting plate 2a of the welding frame 1.

[0067] like Figure 5 and Fig.13As shown, further:

[0068] The welding platform 2 is also provided with a guardrail 2e.

[0069] Based on the above embodiments, the technical problem that this application wants to solve is how to ensure the safety of personnel or equipment on the welding platform 2. To this end, this application can prevent personnel or equipment from slipping off the welding platform 2 and causing safety accidents by setting a guardrail 2e.

[0070] The above embodiments only express one or several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.

Claims

1. A ship frame welding device, comprising a welding frame (1) and a lifting mechanism (1a), a driving mechanism (1b) and a welding platform (2) arranged on the welding frame (1), characterized in that: The welding frame (1) is a rectangular frame structure with a hollow center. The welding frame (1) is arranged in a vertical state. The lifting mechanism (1a) is located on the top of the welding frame (1). The welding platform (2) is provided with a mounting plate (2a), a first slide rail (2a1), a collecting mechanism (3), a translation assembly (2b), a second slide rail (2c), a translation frame (2d), a first rotary drive motor (2d1), a third slide rail (2d2), a first slide block (2d3) and a welding gun (2d4). The welding platform (2) can be moved along the welding frame ( The welding platform (2) is connected to the driving mechanism (1b) in a transmission manner, the mounting plate (2a) is located on one side below the welding platform (2), the first slide rail (2a1) is arranged on the mounting plate (2a) in a horizontal state, the collecting mechanism (3) is slidably located on the first slide rail (2a1), the translation assembly (2b) and the second slide rail (2c) are both arranged at the bottom of the welding platform (2), and the second slide rail (2c) is parallel to the first slide rail (2a1), and the translation frame (2d) is slidably located at the bottom of the welding platform (2). The first slide rail (2d2) is provided on the second slide rail (2c), and the translation frame (2d) is transmission-connected to the translation assembly (2b), the collecting mechanism (3) is fixedly connected to one end of the translation frame (2d) close to the mounting plate (2a), the collecting mechanism (3) is provided with a retractable shielding assembly (3a), the first rotary drive motor (2d1) and the third slide rail (2d2) are both provided on the translation frame (2d), the first slider (2d3) is slidably located on the third slide rail (2d2), and the sliding direction of the first slider (2d3) is aligned with the translation frame ( The sliding directions of the two welding frames (2d) are perpendicular to each other, the first rotary drive motor (2d1) is fixedly connected to one end of the translation frame (2d) away from the mounting plate (2a), the first slider (2d3) is transmission-connected to the first rotary drive motor (2d1), the welding gun (2d4) is fixedly connected to the first slider (2d3), the shielding assembly (3a) is transmission-connected to the first slider (2d3), and the top and bottom plates (3a7) of the welding frame (1) and the mounting plate (2a) of the welding platform (2) are all provided with electromagnets (1c).

2. A ship frame welding equipment according to claim 1, characterized in that: The first slide rails (2a1) have two first slide rails (2a1) which are arranged on the mounting plate (2a) in parallel. The collecting mechanism (3) comprises a sliding frame (3b). The sliding frame (3b) is a rectangular frame. A connecting plate (3b1) in a horizontal state is arranged on the top of the sliding frame (3b). The connecting plate (3b1) passes through the first slide rail (2a1) above the mounting plate (2a) and is fixedly connected to the top of the translation frame (2d). Four pulleys (3b2) are arranged on one side of the sliding frame (3b) close to the mounting plate (2a). The four pulleys (3b2) form a group of two. The two groups of pulleys (3b2) are respectively located at the top and bottom of the sliding frame (3b), and the two groups of pulleys (3b2) are respectively slidably located on the two first slide rails (2a1). The centers of all the pulleys (3b2) are provided with mounting holes (3b3). The shielding component (3a) is telescopically located on the sliding frame (3b).

3. A ship frame welding equipment according to claim 2, characterized in that: The shielding assembly (3a) comprises a telescopic frame (3a1), the telescopic frame (3a1) is a rectangular frame body, and the volume of the telescopic frame (3a1) is smaller than that of the sliding frame (3b), the top of the telescopic frame (3a1) is flush with the top of the sliding frame (3b), and the telescopic frame (3a1) is provided with four guide rods (3a2) which are all arranged in a horizontal state, and the four guide rods (3a2) are respectively sleeved in four mounting holes (3b3) of the sliding frame (3b), and the four guide rods (3a2) are provided with a plurality of guide rods (3a2) which are arranged in a plurality of mounting holes (3b3) of the sliding frame (3b). A limit plate (3a3) is provided at one end away from the telescopic frame (3a1), a connecting rod (3a4) is fixedly connected between two limit plates (3a3) located on the same vertical line, wing plates (3a5) matching the connecting plate (3b1) are provided on both sides of the first sliding block (2d3), and elastic members (3a6) are sleeved on the four guide rods (3a2), and the elastic members (3a6) are located between the limit plate (3a3) and the pulley (3b2) of the sliding frame (3b).

4. A ship frame welding equipment according to claim 3, characterized in that: The shielding assembly (3a) also includes a retractable bottom plate (3a7) and a plurality of U-shaped frames (3a8); the bottoms of the retractable frame (3a1) and the sliding frame (3b) are respectively provided with a first rotating shaft (3a9) and a second rotating shaft (3a10) arranged in a horizontal state; the two ends of the bottom plate (3a7) are respectively sleeved on the first rotating shaft (3a9) and the second rotating shaft (3a10); the plurality of frames (3a8) are slidably nested with each other from large to small according to their sizes; the plurality of frames (3a8) form a retractable material blocking channel (3a11) with an opening at the bottom; the two ends of the material blocking channel (3a11) are respectively fixedly connected to the retractable frame (3a1) and the sliding frame (3b); and the bottom plate (3a7) is located at the bottom of the material blocking channel (3a11).

5. A ship frame welding equipment according to claim 4, characterized in that: The collecting mechanism (3) also includes a collecting bag (3c), which is made of a flexible material. A rectangular connecting frame (3c1) is arranged at the opening of the collecting bag (3c), and second sliders (3c2) are arranged on both sides of the connecting frame (3c1). A discharge slide rail (3c3) matching the second slider (3c2) is arranged on the mounting plate (2a), and the discharge slide rail (3c3) is parallel to the first slide rail (2a1). One end of the two second sliders (3c2) away from the collecting bag (3c) passes through the discharge slide rail (3c3) and is fixedly connected to the bottom of the sliding frame (3b), and the inner wall of the discharge slide rail (3c3) is arranged in an inclined manner.

6. A ship frame welding equipment according to claim 1, characterized in that: The translation frame (2d) comprises a fixed plate (2d5), a driving block (2d6), a first screw rod (2d7) and two support plates (2d8); the driving block (2d6) is slidably located on the second slide rail (2c); the fixed plate (2d5) is fixedly connected to the bottom of the driving block (2d6) in a horizontal state; the two support plates (2d8) are respectively located at two ends of the fixed plate (2d5) in a length direction; the first screw rod (2d7) is fixedly connected between the two support plates (2d8) in a horizontal state; the axis of the first screw rod (2d7) is aligned with the axis of the first screw rod (2d8). The three slide rails (2d2) are parallel, the first screw rod (2d7) passes through the first slider (2d3) and is threadedly matched therewith, the first rotary drive motor (2d1) is fixedly connected to a support plate (2d8) on a side of the fixed plate (2d5) away from the mounting plate (2a), the output shaft of the first rotary drive motor (2d1) passes through the support plate (2d8) and is fixedly connected to the first screw rod (2d7), the welding gun (2d4) is sleeved on the slider, and the mounting plate (2a) is provided with an avoidance groove (2a2) that matches the welding gun (2d4).

7. A ship frame welding equipment according to claim 6, characterized in that: The translation assembly (2b) comprises a second screw rod (2b1) and a second rotation drive motor (2b2); the second screw rod (2b1) is rotatably located at the bottom of the welding platform (2) in a horizontal state; the axis of the second screw rod (2b1) is parallel to the second slide rail (2c); the second screw rod (2b1) passes through the drive block (2d6) and is threadedly engaged with the drive block (2d6); the second rotation drive motor (2b2) ​​is fixedly connected to the side wall of the welding platform (2); and the output shaft of the second rotation drive motor (2b2) ​​passes through the side wall of the welding platform (2) and is fixedly connected to the second screw rod (2b1).

8. The ship frame welding equipment according to claim 1, characterized in that: The driving mechanism (1b) comprises a third screw rod (1b1), a guide column (1b2) and a third rotary drive motor (1b3); the third screw rod (1b1) and the guide column (1b2) are both located on both sides of the inside of the welding frame (1) in a vertical state, and the third screw rod (1b1) and the guide column (1b2) both pass through the welding platform (2); the third screw rod (1b1) and the welding platform (2) are threadedly matched; the third rotary drive motor (1b3) is located at the top of the welding frame (1); and the output shaft of the third rotary drive motor (1b3) passes through the bottom of the welding frame (1) and is fixedly connected to the third screw rod (1b1).

9. The ship frame welding equipment according to claim 1, characterized in that: A plurality of universal wheels (1d) are provided on the mounting plates (2a) of the welding frame (1) and the welding platform (2), and all the universal wheels (1d) are elastically connected to the welding frame (1) and the welding platform (2).

10. The ship frame welding equipment according to claim 1, characterized in that: A guardrail (2e) is also provided on the welding platform (2).

Citation Information

Patent Citations

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