A full-automatic coil set device and a running method thereof

Abstract

The application discloses a full-automatic wire rod sleeve device and a running method, one end of a sleeve main body is provided with a turning-over platform for turning over the wire rod from a horizontal state to a vertical state, a middle part of the sleeve main body is provided with a lifting platform capable of lifting up and down, the other end of the sleeve main body is provided with a movable moving platform, one side of the sleeve main body is provided with a control console, each working component in the sleeve main body is connected with a power system in power, the power system is controllably connected with the control console, and the control console can control the operation of each working component in the sleeve main body by controlling the power system. The device and the running method are simple and convenient to operate, practical and safe, the pickling wire rod raw material can be efficiently sleeved on a production pay-off rack without affecting the surface state of the wire rod film, and the production and use of the next drawing section are facilitated.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of steel wire processing, in particular to a full-automatic wire rod sleeve device and a running method thereof. BACKGROUND

[0002] With the progress of science and technology and the development of human society, the mechanical manufacturing industry, especially the automobile industry, aerospace industry and military industry, has increasingly high requirements for product reliability and safety. At the same time, with the consumption and gradual depletion of energy, the demand for energy saving and emission reduction and environmental protection is also increasing. Therefore, how to improve efficiency and reduce waste in the mechanical manufacturing process has become the common demand of the whole society.

[0003] Steel wire generally needs to go through cold drawing, oil quenching and tempering processes in the production process. Cold drawing refers to drawing the wire rod to a certain size through cold drawing, which is stable in size and meets the technical process requirements. Oil quenching refers to heating the drawn steel wire to a temperature above the austenitizing condition on a continuous production line and keeping it for a period of time to fully complete the austenitizing of the steel wire, and then rapidly entering an oil tank (below Ms temperature) at a cooling speed greater than the critical cooling speed to undergo martensitic transformation and obtain a martensitic structure. Tempering refers to immediately entering a continuous tempering furnace after the above-mentioned steel wire with a martensitic structure is discharged from the oil tank to perform medium-temperature tempering at 350-500 DEG C, so that the steel wire obtains a tempered troostite structure.

[0004] Among them, cold drawing is the process of steel wire size and grain refinement, and the surface lubrication effect of cold drawing directly affects the surface state of the drawn steel wire, and the surface state of the steel wire will have a decisive influence on the subsequent quenching and tempering and final use. For example, if the surface lubrication is poor during cold drawing of the steel wire, it will cause wire drawing, size deviation, and even more serious problems such as surface transverse cracks, size out-of-tolerance during subsequent use, shortened fatigue life, and spring breakage.

[0005] The current mainstream steel wire lubrication method is surface phosphating operation. Through pickling, phosphating, neutralization and other steps, a dense phosphating film is formed on the surface of the steel wire, and the fish scale-like peeling gap of the phosphating film carries the wire drawing powder for wire drawing lubrication. Therefore, the state of the phosphating film on the surface of the wire rod plays a decisive role in the drawing lubrication effect. In general pickling, phosphating and handling operations, the wire rod material after pickling and phosphating often scratches the hooks, hangers, forklift tines and other parts, which adversely affects the subsequent drawing and use, causing drawing defects, rework, complaints and other abnormalities. In order to fundamentally improve the above situation and improve product quality and operation efficiency, the present application is invented.

[0006] The applicant develops and designs the full-automatic sleeve loading device on the basis of the requirement of the surface film state of the pickling finished product in the pickling process, the labor intensity, the efficiency and the use feasibility, the device is simple and practical to operate and safe, the disc-like wire material which is pickled well can be efficiently and safely sleeved on the production pay-off rack without affecting the surface state of the film, and the production and use of the next drawing section are facilitated. SUMMARY

[0007] The application discloses a full-automatic disc-like wire sleeve device and a running method thereof, which are simple and practical to operate and safe, the disc-like wire material which is pickled well can be efficiently and safely sleeved on the production pay-off rack without affecting the surface state of the film, and the production and use of the next drawing section are facilitated.

[0008] To achieve the above object, the application provides the following technical scheme.

[0009] A full-automatic disc-like wire sleeve device, comprising a sleeve main body, the sleeve main body is a frame structure, one end of the sleeve main body is provided with a turning platform for turning the disc-like wire from a horizontal state to a vertical state, a middle part of the sleeve main body is provided with a lifting platform which can be lifted up and down, the other end of the sleeve main body is provided with a movable moving platform, one side of the sleeve main body is provided with a control console, each working component in the sleeve main body is connected with a power system in power, the power system is controllably connected with the control console, the control console can control the operation of each working component in the sleeve main body by controlling the power system.

[0010] As a further scheme of the application, the turning platform comprises a semicircular cylindrical tray, the disc-like wire can be horizontally placed on the tray, and the tray is provided with a support plate which can prevent the disc-like wire from falling off during movement.

[0011] As a further scheme of the application, the lifting platform comprises a semicircular cylindrical lifting disc, and the bottom of the lifting disc is provided with a support column which has a supporting effect on the disc-like wire.

[0012] As a further scheme of the application, the support column is provided with four support columns which are uniformly arranged on the inner surface of the lifting disc.

[0013] As a further scheme of the application, the support plate and the support column are provided with a space which can be passed through by the pay-off rack.

[0014] As a further scheme of the application, the support plate and the support column support and limit the disc-like wire at the bottom of the disc-like wire to prevent the disc-like wire from falling off.

[0015] As a further scheme of the application, the moving platform is provided with a pay-off rack which is beneficial to the pay-off of the disc-like wire.

[0016] As a further aspect of the present invention, a safety protection net is provided around the outer perimeter of the main body of the frame.

[0017] A method for operating a fully automatic wire rod bundling device, implemented based on the fully automatic wire rod bundling device, includes the following steps:

[0018] S1. After the pickling operation of the wire rod is completed, the wire rod is moved and placed horizontally on the turning platform.

[0019] S2. After starting the equipment, according to the program settings, the turning platform will rotate the entire wire rod 90 degrees and then move it to the lifting platform.

[0020] S3. The lifting platform uses the hydraulic power of the power system to hold the wire rod tightly, and the lifting platform lifts the wire rod to the top position under the power control of the power system and then stops.

[0021] S4. After the mobile platform moves the wire feeding frame to the lifting platform, the lifting platform slowly descends and puts the wire rod material onto the wire feeding frame.

[0022] S5. The turning platform returns to its horizontal position, and the lifting platform rises to its top position;

[0023] S6. After the lifting platform returns to its original position, the mobile platform moves the wire feeding frame loaded with wire rod material to its initial position outside the equipment.

[0024] S7. The wire drawing section operator uses a forklift to remove the wire feeding frame loaded with wire rod material from the mobile platform for use.

[0025] As a further aspect of the present invention: the semi-cylindrical tray and the semi-cylindrical lifting plate complete the clamping operation of the wire rod under the power of the power system.

[0026] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0027] The fully automatic wire rod feeding device and its operating method include a flipping platform at one end of the feeding frame to turn the wire rod from a horizontal to a vertical position, a lifting platform in the middle of the feeding frame, and a movable platform at the other end of the feeding frame. A control console is located on one side of the feeding frame. All working components inside the feeding frame are connected to a power system, which is controllably connected to the control console. The control console controls the operation of each working component within the feeding frame by controlling the power system. This device and its operating method are simple to operate, practical, and safe. Without affecting the surface condition of the wire rod coating, it can efficiently feed pickled wire rod onto the production feeding frame, facilitating production in the next wire drawing stage. Attached Figure Description

[0028] The accompanying drawings are included to provide a further understanding of the present application and are incorporated in and constitute a part of the specification, illustrate embodiments of the present application and are used to explain the present application and are not intended to limit the present application in any way.

[0029] In the drawings:

[0030] Fig. 1 It is a perspective view of a full-automatic wire rod sleeve device of the present application.

[0031] Fig. 2 It is a top view of a full-automatic wire rod sleeve device of the present application.

[0032] Reference signs annotations:

[0033] 1, sleeve body; 2, turning platform; 3, lifting platform; 4, moving platform; 5, control console; 6, protective net; 7, pay-off stand; 8, wire rod; 21, tray; 22, support plate; 31, lifting disc; 32, support column; (power system, not shown in the figure) DETAILED DESCRIPTION

[0034] The exemplary embodiments will be described in detail herein below with reference to the drawings. In the following description, unless otherwise indicated, like numbers in the different drawings represent similar or analogous elements. The embodiments described in the following exemplary embodiments are not representative of all embodiments consistent with the present disclosure. Rather, they are merely examples of devices and methods consistent with some aspects of the present embodiments as detailed in the appended claims.

[0035] It should be noted that all directional references (e.g., upper, lower, left, right, front, rear, etc.) contained in the embodiments described herein are in connection to the corresponding orientation of the embodiment as shown in the drawings and are made only by way of example for the convenience of the reader. Any component having a directional reference could be oriented in any direction and the embodiments described herein are merely for the convenience of the reader.

[0036] In addition, the descriptions in the embodiments such as "first", "second", etc. are only for the purpose of description and are not intended to particularly indicate the order or sequence, nor are they intended to limit the present application. They are merely used to distinguish the components or operations described by the same technical terms, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implying the number of the indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of a person skilled in the art. When the combination of technical solutions contradicts each other or cannot be realized, it should be considered that the combination of technical solutions does not exist and is not within the protection scope of the present application.

[0037] In order to further understand the content, characteristics and effects of the present application, the following examples are given below, and are described in detail as follows with reference to the accompanying drawings.

[0038] As shown in Figs. 1-2

[0039] Full-automatic coil sleeve device, including sleeve main body 1, sleeve main body 1 is frame structure, sleeve main body 1 inside setting each work part coordination work. The sleeve main body 1 outside four around setting safety protection facilities guard net 6, guard net 6 mainly for wire net structure, main function is to prevent the safety hidden trouble when the equipment action. The sleeve main body 1 one side is equipped with control cabinet 5, the sleeve main body 1 inside each work part and power system power connection, power system and control cabinet 5 controllable connection, control cabinet 5 can carry out operation control to the sleeve main body 1 inside individual work part through control power system.

[0040] Control cabinet 5 is responsible for the electrical automation integrated control of the whole equipment, PLC control system is composed of touch screen, programming system and servo motor, can modify and adjust mechanical parameters according to the shape and weight of coil 8.

[0041] Power system can be hydraulic power device, hydraulic power device can carry out power transmission and control to each work part of the equipment under the control of control cabinet 5, complete the work task.

[0042] The sleeve main body 1 one end is equipped with the turning platform 2 of the coil 8 from horizontal state to place for vertical state. The turning platform 2 includes semicircular cylindrical tray 21, the coil 8 can be placed horizontally in the tray 21, the tray 21 bottom is equipped with support plate 22 that can prevent the coil 8 from falling in the movement process. Power system can control the tray 21, realize the turning movement of the turning platform 2 to the coil 8.

[0043] The sleeve main body 1 middle part is equipped with lifting platform 3 that can go up and down, the lifting platform 3 includes semicircular cylindrical lifting disc 31, the lifting disc 31 bottom is equipped with support column 32 that has supporting effect to the coil 8, the support column 32 is equipped with four evenly arranged in the inner surface of the lifting disc 31. The lifting platform 3 still includes vertical lifting device and load bearing support, the lifting platform 3 can hold the coil 8 material that the turning platform 2 carries over after vertical slow lifting to the top position after stationary under the control of power system, the top position height is generally about 2.5 meters, the top position height exceeds the coil 8 and pay-off rack 7 height, when the moving platform 4 moves to its below, the lifting platform 3 slowly drops again, the coil 8 material that the pickling is completed is sleeved to the pay-off rack 7. The tray 21 and the lifting disc 31 can be synthesized cylindrical and can realize the holding action to the coil 8 under the action of power system.

[0044] ​The other end of the sleeve frame body 1 is provided with a movable moving platform 4, and a pay-off rack 7 for facilitating pay-off of the wire rod 8 can be placed on the moving platform 4. The moving platform 4 mainly comprises a pay-off rack 7 fixing platform, a parallel moving device and a load bearing support. The pay-off rack 7 placed thereon can be moved in parallel to below the lifting platform 3. After the lifting platform 3 sleeves the wire rod 8 material after pickling on the pay-off rack 7 and returns to the original position, the moving platform 4 moves the pay-off rack 7 with the wire rod 8 out to the initial position under the action of the power system, facilitating production and use. The support plate 22 and the support column 32 are provided with a space for the pay-off rack 7 to pass through, and the pay-off rack 7 can pass through freely. The support plate 22 and the support column 32 support and limit the wire rod 8 at the bottom of the wire rod 8, preventing the wire rod 8 from falling off.

[0045] The high-efficiency full-automatic wire rod 8 sleeve frame device operation method is realized according to the full-automatic wire rod 8 sleeve frame device, and the steps are as follows:

[0046] S1, after the wire rod 8 is moved and placed horizontally on the turning platform 2 after the pickling process is completed;

[0047] S2, after the device is started, the turning platform 2 turns the wire rod 8 by 90 degrees and moves to the lifting platform 3 according to the program setting;

[0048] S3, the lifting platform 3 tightly holds the wire rod 8 through the hydraulic power of the power system, and the lifting platform 3 is stationary after lifting the wire rod 8 to the top position under the control of the power system;

[0049] S4, the moving platform 4 moves the pay-off rack 7 to the lifting platform 3, and the lifting platform 3 slowly descends to sleeve the wire rod 8 material on the pay-off rack 7;

[0050] S5, the turning platform 2 returns to the horizontal original position, and the lifting platform 3 rises to the top position;

[0051] S6, after the lifting platform 3 returns to the original position, the moving platform 4 moves the pay-off rack 7 loaded with the wire rod 8 material to the initial position outside the device;

[0052] S7, the wire drawing section operator uses a forklift to take the pay-off rack 7 loaded with the wire rod 8 material from the moving platform 4 and uses it.

[0053] The semi-cylindrical tray 21 and the semi-cylindrical lifting disc 31 complete the holding operation of the wire rod 8 under the action of the power system.

[0054] The full-automatic wire rod sleeve device and operation method, the sleeve main body 1 one end is equipped with the turning platform 2 of the wire rod 8 by horizontal state turning body and placing for vertical state, the sleeve main body 1 middle part is equipped with the lifting platform 3 that can go up and down, the sleeve main body 1 other end is equipped with the movable moving platform 4, the sleeve main body 1 one side is equipped with the control console 5, the inside work parts of sleeve main body 1 are connected with power system power, power system and control console 5 controllable connection, control console 5 can carry out operation control to the individual work parts in sleeve main body 1 by controlling power system.The device and operation method are simple and convenient to operate, practical and safe, under the condition of not affecting the wire rod 8 film surface state, can efficiently sleeve the wire rod 8 raw material of pickling good with the production pay-off 7, the production use of the next drawing section is convenient.

[0055] Finally, it should be noted that: the above disclosure is only the preferred embodiments of the present application, and is not intended to limit the present application, although the present application is described in detail with reference to the foregoing embodiments, for those skilled in the art, it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application. The scope of the present application is limited by the appended claims only.

Claims

1. A fully automatic wire rod spooling device, comprising a spool body (1), wherein the spool body (1) is a frame structure, characterized in that: The main body (1) of the frame is provided with a turning platform (2) at one end for turning the wire rod (8) from a horizontal state to a vertical state. The main body (1) of the frame is provided with a lifting platform (3) that can be raised and lowered in the middle. The main body (1) of the frame is provided with a movable moving platform (4) at the other end. The main body (1) of the frame is provided with a control console (5) on one side. The working parts inside the main body (1) are connected to the power system. The power system is controllably connected to the control console (5). The control console (5) can control the operation of the working parts inside the main body (1) by controlling the power system. The turning platform (2) includes a semi-cylindrical tray (21). The wire rod (8) can be placed horizontally on the tray (21). The bottom of the tray (21) is provided with a support plate (22) to prevent the wire rod (8) from slipping during movement. The lifting platform (3) includes a semi-cylindrical lifting plate (31), and the bottom of the lifting plate (31) is provided with a support column (32) that supports the wire rod (8); The mobile platform (4) is equipped with a wire feeding frame (7) that facilitates the feeding of wire rod (8). The mobile platform (4) is mainly composed of a wire feeding frame (7) fixing platform, a parallel moving device, and a load-bearing support. The wire feeding frame (7) placed on it can be moved parallel to the lifting platform (3). After the lifting platform (3) puts the pickled wire rod (8) material onto the wire feeding frame (7) and puts it back in place, the mobile platform (4) moves the wire feeding frame (7) with the wire rod (8) loaded onto it back to the initial position under the action of the power system. The support column (32) has four columns evenly arranged on the inner surface of the lifting plate (31); The space between the support plate (22) and the support column (32) is provided for the cable tray (7) to pass through.

2. The fully automatic wire rod holder device according to claim 1, characterized in that: The support plate (22) and support column (32) support and limit the wire rod (8) at the bottom of the wire rod (8) to prevent the wire rod (8) from falling off.

3. The fully automatic wire rod holder device according to claim 2, characterized in that: The main body of the frame (1) is surrounded by a safety net (6).

4. A method for operating a fully automatic wire rod bundling device, implemented according to claim 3, characterized in that: The steps are as follows: S1. After the pickling operation of the wire rod (8) is completed, the wire rod (8) is moved and placed horizontally on the turning platform (2); S2. After starting the equipment, according to the program settings, the turning platform (2) will rotate the entire wire rod (8) 90 degrees and move it to the lifting platform (3); S3. The lifting platform (3) uses the hydraulic power of the power system to hold the wire rod (8) tightly. The lifting platform (3) lifts the wire rod (8) to the top position under the power control of the power system and then stops. S4. After the mobile platform (4) moves the wire feeding frame (7) to the lifting platform (3), the lifting platform (3) slowly descends and puts the wire rod (8) material onto the wire feeding frame (7). S5, the turning platform (2) returns to its horizontal position, and the lifting platform (3) rises to its top position; S6. After the lifting platform (3) returns to its original position, the moving platform (4) moves the wire feeding frame (7) loaded with wire rod (8) material to its initial position outside the equipment. S7. The wire drawing section operator uses a forklift to remove the wire feeding frame (7) loaded with wire rod (8) material from the mobile platform (4) and then uses it.

5. The operating method of a fully automatic wire rod bundling device according to claim 4, characterized in that: The semi-cylindrical tray (21) and the semi-cylindrical lifting tray (31) perform the clamping operation on the wire rod (8) under the power of the power system.

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