Photovoltaic panel and support mountain transport device and transport method

Abstract

The application discloses a photovoltaic panel and support mountain conveying device and conveying method, relates to a photovoltaic panel and support, and is preloaded in a wooden box and comprises a first conveying unit, a plurality of second conveying units and a plurality of driving assemblies.

Description

Technical Field

[0001] This invention relates to the field of photovoltaic panel technology, and more particularly to a photovoltaic panel and support structure mountain transport device and transport method. Background Technology

[0002] Mountain photovoltaic power stations utilize their unique installation terrain to minimize the shading effects between each photovoltaic panel array, thereby achieving better light energy conversion efficiency. However, during the installation process of mountain photovoltaic power stations, the transportation of materials such as brackets and components is limited by the terrain and roads. Material transport vehicles can only transport materials to the foot of the mountain, and then manual labor is used to carry them up the mountain. This method of transportation is labor-intensive and inefficient.

[0003] Currently, the above problems can be solved by introducing cableway transportation. Although this method can transport materials from the bottom of the mountain to the top of the mountain, since photovoltaic power stations are composed of multiple photovoltaic panel array units, multiple photovoltaic panel array units are often set up in a straight line on the same height slope. However, the existing cableway transportation can only transport materials to the same point on the same height slope. Afterwards, multiple photovoltaic panel array units need to be transported manually to different locations on the same height slope. The labor intensity is still high, the transportation efficiency is low, and the transportation on the slope is more difficult than on the ground, resulting in reduced safety. Summary of the Invention

[0004] The main objective of this invention is to provide a mountain transport device and method for photovoltaic panels and supports, aiming to solve existing technical problems.

[0005] To achieve the above objectives, the present invention provides a mountain transport device for photovoltaic panels and supports, relating to photovoltaic panels and supports pre-assembled in a wooden box, comprising:

[0006] The first transport unit includes drive components located at the bottom of the mountain and on the hillside. A cable is strung between the drive components, and a transfer component that moves synchronously with the cable is mounted on the cable for transporting goods from the bottom of the mountain to the hillside for the first time.

[0007] Multiple second transport units are located on both sides of the first transport unit, with their transport directions forming an angle of ≤90° with the transport direction of the first transport unit, and are used to transport the goods transported in the first transport a second time on the hillside.

[0008] Furthermore, the drive assembly includes a third bracket, on which a drive wheel is provided, and guide wheels are provided on both sides of the drive wheel. The cable is arranged to pass around the drive wheel and the guide wheels in sequence to form a rectangular circular transport path, so that the goods in the first transport pass through each second transport unit in sequence.

[0009] Further, the lifting assembly for lifting the goods comprises at least two ropes, both ends of the ropes are connected with the movable plate, the ropes are sleeved on the wooden box for fixing, and the movable plate is provided with a plurality of convex parts integrally formed on the movable plate.

[0010] Further, the transfer assembly comprises a plurality of hooks fixedly connected with the cable, a first lifting frame is arranged below the hooks, a through sliding groove with open ends is arranged on the first lifting frame, the through sliding groove is matched with the movable plate, the movable plate is inserted into one end of the through sliding groove and moves to be in full contact with the through sliding groove, and the goods move synchronously with the movement of the first lifting frame.

[0011] Further, the second conveying unit comprises two first supports, two guide ropes are arranged between the two first supports, a moving seat is arranged on the two guide ropes, two first guide wheels are arranged on the moving seat and roll along the two guide ropes respectively, and a second lifting frame is arranged at the bottom of the moving seat, and a through sliding groove matched with the movable plate is arranged on the second lifting frame.

[0012] When the second lifting frame moves to be in butt joint with the first lifting frame, the through sliding grooves arranged on the first lifting frame and the second lifting frame are communicated to form a continuous channel, the movable plate is pushed to move from the through sliding groove on the first lifting frame to the through sliding groove on the second lifting frame, and the goods are changed from the first conveying unit to the second conveying unit.

[0013] Further, rotatable baffle plates are arranged at both ends of the through sliding grooves on the first lifting frame and the second lifting frame, limit blocks are arranged at the lower edges of the through sliding grooves, limit grooves matched with the plate edges of the baffle plates are arranged on the limit blocks, the baffle plates are inserted into the limit grooves to close the through sliding grooves, and the movable plate moving with the first lifting frame or the second lifting frame is limited.

[0014] Further, a rotatable clamping plate is arranged on the outer surface of the second lifting frame, the clamping plate is provided with a U-shaped notch, a clamping column is arranged on the outer surface of the first lifting frame, the U-shaped notch of the clamping plate is connected with the clamping column, and the first lifting frame and the second lifting frame are locked after butt joint.

[0015] Further, a supporting unit corresponding to the second conveying unit is further arranged, the supporting unit comprises a second support arranged on one side of the first support close to the cable, a guide frame is arranged on the second support, the cable passes through the guide frame, a notch for the hook to pass through is arranged at the bottom of the guide frame, two rows of second guide wheels are arranged on the inner side of the guide frame, and a supporting block is arranged on the hook, the second guide wheels provide supporting force for the supporting block when the first lifting frame and the second lifting frame are in butt joint.

[0016] Further, the inner wall of the guide frame is provided with an embedded plate above the second guide wheel, and a row of third guide wheels abutting against the cable rope is arranged on the embedded plate to provide segmented support force for the cable rope.

[0017] The hook has a notch portion for the embedded plate to pass through.

[0018] The photovoltaic panel and the bracket mountain conveying device and the conveying method thereof comprise the following steps,

[0019] S1: the single photovoltaic panel array unit is packaged as a whole with a wooden box on the ground;

[0020] S2: a first conveying unit is erected in the mountain slope, and a plurality of second conveying units different from the conveying direction of the first conveying unit are arranged on the required mountain slope on both sides of the first conveying unit;

[0021] S3: the packaged wooden box is hoisted by the hoisting assembly and connected with the transfer assembly, so that the goods are in a suspended transportation state;

[0022] S4: the goods are conveyed from the mountain bottom to the mountain slope by the first conveying unit, when the goods are moved to the mountain slope height to be installed, the goods are transposed to the second conveying unit, and then the goods are moved horizontally along the current height of the mountain slope until the goods are moved to the installation position, the goods are taken down, and the subsequent assembly work is completed.

[0023] The beneficial effects of the present application are as follows:

[0024] In the present application, the goods packaged in advance are conveyed to different heights of the mountain slope through the corresponding conveying units erected on the mountain slopes of different heights, and the goods are conveyed to different heights of the mountain slope through the secondary route, thereby solving the problem of low manual carrying efficiency, and solving the problem that the goods can only be conveyed to the fixed point on the mountain slope in the traditional way, and the subsequent manual secondary carrying is required, thereby reducing the labor intensity and improving the efficiency of mountain conveying. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of the present application;

[0026] Figure 2 It is a structural schematic diagram of the second conveying unit of the present application;

[0027] Figure 3 It is a structural schematic diagram of the present application;

[0028] Figure 4 It is a structural schematic diagram of the present application; Figure 3 It is a structural schematic diagram of the present application;

[0029] Figure 5 It is a connection schematic diagram of the guide frame and the hook of the present application;

[0030] Figure 6 Fig. 2 is a schematic view of the interface profile structure of another embodiment of the hanging frame of the present application;

[0031] Figure 7 Fig. 3 is a schematic view of the carrying state of the present application.

[0032] Legend of reference signs:

[0033] 100, first carrying unit; 101, third support; 102, driving wheel; 103, guide wheel; 104, cable rope; 200, second carrying unit; 201, first support; 202, guide rope; 203, second hanging frame; 204, moving seat; 205, first guide wheel; 301, first hanging frame; 302, movable plate; 303, rope; 304, hook; 305, baffle; 306, limiting block; 307, supporting block; 308, clamping plate; 309, clamping column; K, through sliding groove; 400, supporting unit; 401, second support; 402, guide frame; 403, second guide wheel; 404, built-in plate; 405, third guide wheel. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. The embodiments in the present application and the features in the embodiments can be combined with each other without conflict. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0035] It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement condition, etc. between the components in a certain posture (as shown in the drawings), and if the certain posture changes, the directional indications also change accordingly.

[0036] In addition, if the embodiments of the present application involve descriptions of "first", "second", etc., the descriptions of "first", "second", etc. are only for description purposes, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one of the features.

[0037] Please refer to Figure 1 and Figure 7 The present application relates to a photovoltaic panel and support mountain carrying device, the photovoltaic panel and support are preloaded in a wooden box, comprising:

[0038] The first conveying unit 100 comprises driving assemblies arranged at the bottom of the mountain and on the mountain slope respectively, and a cable 104 is arranged between the driving assemblies, and a transfer assembly is arranged on the cable 104 and moves synchronously with the cable 104, and is used for conveying the goods from the bottom of the mountain to the mountain slope for the first time.

[0039] The second conveying units 200 are arranged on both sides of the first conveying unit 100, and the conveying directions of the second conveying units 200 form an included angle of ≤90° with the conveying direction of the first conveying unit 100, and are used for conveying the goods conveyed for the first time on the mountain slope for the second time.

[0040] Since the mountain photovoltaic power station is composed of a plurality of photovoltaic panel array units, the photovoltaic panel array units occupy a large area on the mountain slope, and the traditional manual carrying or single-line cableway transportation cannot well solve the problems of laboriousness and time consumption in the conveying process. Therefore, the first conveying unit 100 is used to convey the goods at the bottom of the mountain to the mountain slope first, the goods are transferred to the second conveying unit 200 when the goods are conveyed to the installation height required on the mountain slope, and then the second conveying unit 200 is used to convey the goods to the designated position. Through two-line transportation, the goods can be quickly conveyed from the bottom of the mountain to any designated installation position on the mountain slope, the labor intensity is reduced, the adverse effects of the mountain environment on the conveying work are solved, and the conveying efficiency is improved.

[0041] The conveying direction of the second conveying unit 200 forms an included angle of ≤90° with the conveying direction of the first conveying unit 100, and at this time, the second conveying unit 200 is arranged in a tree branch shape along the mountain slope upward, and can meet the installation position requirements of different photovoltaic panel array units.

[0042] According to actual installation requirements, the second conveying unit 200 can also be arranged on one side of the first conveying unit 100, and is suitable for conveying goods of a photovoltaic power station with a small area.

[0043] The goods are transferred between different cableways in the application, the conveying direction of the goods is changed, the goods can be quickly conveyed to the designated position according to actual requirements, the mountain environment is well adapted, and the problem of difficult conveying of goods in the installation process of the mountain photovoltaic power station is solved.

[0044] The application is not only suitable for conveying goods of the mountain photovoltaic power station, but also suitable for other construction operations which require conveying goods in the mountain.

[0045] In an embodiment, please refer to Figure 1 The driving assembly comprises a third support 101, a driving wheel 102 is arranged on the third support 101, guide wheels 103 are arranged on both sides of the driving wheel 102, the cable 104 is arranged in sequence through the driving wheel 102 and the guide wheels 103, and a rectangular loop-shaped circulating conveying path is formed, so that the goods conveyed for the first time pass through each second conveying unit 200 in sequence.

[0046] Such a structure can realize continuous feeding of goods, and subsequent line changing operation according to the movement of the goods to the specified position. The subsequent goods can be transported again after the previous goods are transported, realizing continuous feeding of goods, and being synchronized with the transportation of other goods, greatly improving the transportation efficiency of the goods.

[0047] In an embodiment, please refer to Figure 3 It also includes a lifting assembly for lifting goods, the lifting assembly includes at least two ropes 303, the two ends of the rope 303 are connected with the movable plate 302, the rope 303 is sleeved on the wooden box for fixing, and the movable plate 302 has a plurality of convex parts integrally formed.

[0048] By sleeving the rope 303 on the packaged goods, only two ropes 303 need to be sleeved on the surface of the packaged goods on both sides, without the need for additional fixing operation. The fixing process is simple and fast, and the subsequent removal of the goods is also convenient and fast.

[0049] In an embodiment, please refer to Figure 3 and Figure 4 The transfer assembly includes a plurality of hooks 304 fixedly connected with the cable 104, a first lifting frame 301 is arranged below the hook 304, a through sliding groove K with open ends is arranged on the first lifting frame 301, the through sliding groove K is matched with the movable plate 302, the movable plate 302 is inserted from one end of the through sliding groove K and moves to completely contact with it, so that the goods move synchronously with the movement of the first lifting frame 301.

[0050] The packaged goods are fixed, and the movable plate 302 fixed on the goods is connected with the first lifting frame 301 through the jacking equipment. Since the first lifting frame 301 moves along with the movement of the first conveying unit 100, the goods can be transported for the first time, i.e. from the bottom of the mountain to the slope.

[0051] The plurality of convex parts on the movable plate 302 can increase the contact area of the movable plate 302 and the first lifting frame 301, and improve the stability of the connection.

[0052] In an embodiment, please refer to Figure 2 The second conveying unit 200 includes two first supports 201, two guide wires 202 are arranged between the two first supports 201, a moving seat 204 is arranged on the two guide wires 202, two first guide wheels 205 are arranged on the moving seat 204 and roll along the two guide wires 202 respectively, a second lifting frame 203 is arranged at the bottom of the moving seat 204, and a through sliding groove K matched with the movable plate 302 is arranged on the second lifting frame 203.

[0053] When the second hanging frame 203 moves to be in butt joint with the first hanging frame 301, the through grooves K opened in the two are in communication to form a continuous channel, the movable plate 302 is pushed to move from the through groove K on the first hanging frame 301 to the through groove K on the second hanging frame 203, so that the goods are changed line on the first conveying unit 100 to the second conveying unit 200.

[0054] Preferably, referring to Figure 6 , the through grooves in the first hanging frame 301 and the second hanging frame 203 are in the form of inclined grooves, and the through grooves on the two are in communication when the first hanging frame 301 and the second hanging frame 203 are in butt joint. In this way, after the two are in butt joint, the movable plate 302 can slide from the first hanging frame 301 to the second hanging frame 203 due to gravity, so that the goods are automatically transferred and changed position, the line of the goods is changed, and the labor work of pulling the goods is reduced.

[0055] In an embodiment, referring to Figure 3 , the through grooves K on the first hanging frame 301 and the second hanging frame 203 are both provided with rotatable baffle plates 305 at both ends of the groove openings, and limit blocks 306 are arranged at the lower edges of the groove openings of the through grooves K. Limit grooves are opened in the limit blocks 306 and are matched with the edges of the baffle plates 305. The baffle plates 305 are inserted into the limit grooves to close the groove openings of the through grooves K, and the movable plate 302 moving with the first hanging frame 301 or the second hanging frame 203 is limited.

[0056] Through the arrangement of the baffle plates 305, after the goods are hung, the baffle plates 305 can be closed to limit the two ends of the movable plate 302, so that the goods do not fall during the conveying process, and the safety of the conveying process is improved.

[0057] The convex blocks 306 are arranged to limit the baffle plates 305, so that the baffle plates 305 are positioned on both sides of the first hanging frame 301 after being closed, thereby limiting the movable plate 302 and further limiting the goods.

[0058] In an embodiment, referring to Figure 6 , the outer surface of the second hanging frame 203 is provided with a rotatable clamping plate 308, the clamping plate 308 has a U-shaped notch, the outer surface of the first hanging frame 301 is provided with a clamping column 309, and the U-shaped notch on the clamping plate 308 is connected with the clamping column 309 to lock the first hanging frame 301 and the second hanging frame 203 after butt joint.

[0059] Through the arrangement of the clamping plate 308, when the goods are changed line and conveyed, the first hanging frame 301 and the second hanging frame 203 are in butt joint, the clamping plate 308 is rotated to be connected with the clamping column 309, so that the first hanging frame 301 and the second hanging frame 203 are locked, and the first hanging frame 301 and the second hanging frame 203 are prevented from being separated during the pulling of the goods during the line changing operation, so that the goods are prevented from falling.

[0060] In an embodiment, referring to Figure 3 and Figure 5 , the support unit 400 corresponding to the second conveying unit 200 is further included, the support unit 400 includes a second support 401 arranged on the side of the first support 201 close to the cable 104, the second support 401 is provided with a guide frame 402, the cable 104 passes through the guide frame 402, the bottom of the guide frame 402 is provided with a gap for the hook 304 to pass through, and the inner side of the guide frame 402 is provided with two rows of second guide wheels 403. The hook 304 is provided with a support block 307, and the second guide wheels 403 provide support force for the support block 307 when the first lifting frame 301 is connected with the second lifting frame 203.

[0061] When the first conveying unit 100 conveys the goods to the slope at the required height, the second guide wheel 403 abuts against the support block 307 to provide stable support for the hook 304, so that excessive pulling force is avoided on the first conveying unit 100 during the goods route transfer process, and the problem of collapse of the first conveying unit 100 is avoided.

[0062] In an embodiment, referring to Figure 5 , the inner wall of the guide frame 402 is provided with an embedded plate 404 located above the second guide wheel 403, and the embedded plate 404 is provided with a row of third guide wheels 405 abutting against the cable 104 to provide segmented support force for the cable 104.

[0063] Through the arrangement of the third guide wheel 405, segmented support force is provided for the first conveying unit 100, and the stability of the first conveying unit 100 during the conveying process of the goods is improved.

[0064] The hook 304 is provided with a gap portion for the embedded plate 404 to pass through.

[0065] The conveying method of the photovoltaic panel and support mountain conveying device includes the following steps,

[0066] S1: The single photovoltaic panel array unit is packaged as a whole with a wooden box on the ground;

[0067] S2: The first conveying unit 100 is arranged in the middle of the slope, and a plurality of second conveying units 200 are arranged on the required slope on the two sides of the first conveying unit 100 and in the conveying direction different from the first conveying unit 100;

[0068] S3: The packaged wooden box is hoisted by the hoisting assembly and connected with the transfer assembly, so that the goods are in a suspended transportation state;

[0069] S4: the goods are transported from the bottom of the mountain to the mountain slope by the first conveying unit 100, when the goods are moved to the height of the mountain slope to be installed, the goods are transposed to the second conveying unit 200, and then the goods are moved along the mountain slope of the current height until the installation position, the goods are taken off, and the subsequent assembly work is completed.

[0070] The above only describes the preferred embodiments of the present application and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A photovoltaic panel and support mountain transport device, relating to photovoltaic panels and supports, said photovoltaic panels and supports being preloaded in a wooden box, characterized in that , comprising: The first conveying unit (100) comprises driving assemblies arranged at the bottom of the mountain and on the mountain slope, and a cable rope (104) is arranged between the driving assemblies, and a transfer assembly is arranged on the cable rope (104) and moves synchronously with the cable rope (104), and is used for conveying goods from the bottom of the mountain to the mountain slope for the first time; A plurality of second conveying units (200) are arranged on both sides of the first conveying unit (100), and the conveying directions of the second conveying units (200) form an included angle of ≤90° with the conveying direction of the first conveying unit (100), and are used for conveying the goods conveyed for the first time on the mountain slope for the second time; The transfer assembly comprises a plurality of hooks (304) fixedly connected with the cable rope (104) at equal intervals, a first hanging frame (301) is arranged below the hooks (304), a through sliding groove (K) with open ends is formed in the first hanging frame (301), the through sliding groove (K) is matched with a movable plate (302), the movable plate (302) is inserted into the through sliding groove (K) from one end and moves to be in full contact with the through sliding groove (K), so that the goods move synchronously with the movement of the first hanging frame (301); The second conveying unit (200) comprises two first supports (201), two guide ropes (202) are arranged between the two first supports (201), a moving seat (204) is arranged on the two guide ropes (202), two first guide wheels (205) are arranged on the moving seat (204) and roll along the two guide ropes (202) respectively, and a second hanging frame (203) is arranged at the bottom of the moving seat (204). A through sliding groove (K) matched with the movable plate (302) is formed in the second hanging frame (203); When the second hanging frame (203) moves and is connected with the first hanging frame (301), the through sliding grooves (K) formed in the two hanging frames are connected to form a continuous channel, the movable plate (302) is pushed to move from the through sliding groove (K) in the first hanging frame (301) to the through sliding groove (K) in the second hanging frame (203), so that the goods are changed from the first conveying unit (100) to the second conveying unit (200).

2. The photovoltaic panel and support alpine transport device of claim 1, wherein: The driving assembly comprises a third support (101), a driving wheel (102) is arranged on the third support (101), guide wheels (103) are arranged on both sides of the driving wheel (102), the cable rope (104) is arranged in sequence around the driving wheel (102) and the guide wheels (103), and a rectangular loop-shaped circulating conveying path is formed, so that the goods conveyed for the first time pass through each second conveying unit (200) in sequence.

3. The photovoltaic panel and support alpine transport device of claim 1, wherein: Further comprising a hoisting assembly for hoisting goods, the hoisting assembly comprises at least two ropes (303), the two ends of the ropes (303) are connected with the movable plate (302), the ropes (303) are sleeved on the wooden box for fixation, and the movable plate (302) has a plurality of convex parts integrally formed.

4. The photovoltaic panel and support alpine transport device of claim 1, wherein: The through sliding groove (K) on the first hanging frame (301) and the second hanging frame (203) is provided with a rotatable baffle (305) at both ends of the groove, and a limiting block (306) is arranged at the lower edge of the groove of the through sliding groove (K), a limiting groove adapted to the edge of the baffle (305) is formed in the limiting block (306), and the baffle (305) is inserted into the limiting groove to close the groove of the through sliding groove (K), thereby limiting the movement of the movable plate (302) following the first hanging frame (301) or the second hanging frame (203).

5. The photovoltaic panel and support mountain transport device according to claim 1 or 4, characterized in that: The outer surface of the second hanging frame (203) is provided with a rotatable clamping plate (308), the clamping plate (308) has a U-shaped notch, the outer surface of the first hanging frame (301) is provided with a clamping column (309), and the U-shaped notch of the clamping plate (308) is connected with the clamping column (309), so as to lock the first hanging frame (301) and the second hanging frame (203) after butt joint.

6. The photovoltaic panel and support alpine transport device of claim 1, wherein: Further comprising a support unit (400) corresponding to the second conveying unit (200), the support unit (400) comprises a second support (401) arranged on the side of the first support (201) close to the cable rope (104), the second support (401) is provided with a guide frame (402), the cable rope (104) passes through the guide frame (402), the bottom of the guide frame (402) is provided with a notch for the hook (304) to pass through, and the inner side of the guide frame (402) is provided with two rows of second guide wheels (403), the hook (304) is provided with a supporting block (307), and when the first hanging frame (301) and the second hanging frame (203) are butt jointed, the second guide wheels (403) provide supporting force for the supporting block (307).

7. The photovoltaic panel and support alpine transport device of claim 6, wherein: The inner wall of the guide frame (402) is provided with an embedded plate (404) above the second guide wheel (403), and the embedded plate (404) is provided with a row of third guide wheels (405) abutting against the cable rope (104) to provide segmented supporting force for the cable rope (104). The hook (304) has a notch portion for the embedded plate (404) to pass through.

8. The photovoltaic panel and carrier mountain transport device of claim 1-7, wherein: The method comprises the following steps, S1: wrapping the single photovoltaic panel array unit as a whole with a wooden box on the ground; S2: erecting the first conveying unit (100) in the middle of the slope, and arranging a plurality of second conveying units (200) on the required slope on both sides of the first conveying unit (100) and in different conveying directions of the first conveying unit (100); S3: hoisting the wrapped wooden box through the hoisting assembly, and connecting the hoisting assembly with the transfer assembly, so that the goods are in a suspended state of transportation; S4: conveying the goods from the bottom of the mountain to the slope through the first conveying unit (100), when the goods are moved to the height of the slope to be installed, the goods are transposed to the second conveying unit (200), and then the goods are moved horizontally along the current height of the slope until the goods are moved to the installation position, and then the goods are taken down, and the subsequent assembly work is completed.

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