A dust removal cage

By designing the dust removal cage, using the rotary driving mechanism and multiple dust filter pore structures, the problem of sand and dust chips in the straw is solved, and the effect of straw is directly used in animal husbandry feed is achieved.

CN115589856BActive Publication Date: 2025-08-26吉林天朗农业装备股份有限公司
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Patent Information

Application Number
CN202111490577.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Priority Date
2021-03-24
Filing Date
2021-12-08
Publication Date
2025-08-26
Estimated Expiration
2041-12-08

AI Technical Summary

Technical Problem

The existing straw recycling and treatment methods are in the case of more rainwater and heavy sand and dust, and the crushed straw contains more dust and dust, which makes it impossible to be directly used in animal husbandry as feed.

Method used

A dust removal cage is designed, including a feed port, main bracket, a swing screen, a dust removal wall and a rotary driving mechanism. The swing screen is driven to rotate through a rotary driving member, and multiple dust filter holes are installed on the feed port and a dust removal wall, and multiple dust removal is performed using centrifugal force and air pressure difference.

Benefits of technology

The filtration efficiency of dust chips is improved, so that chopped straw can be directly used in animal husbandry as feed, reducing the pressure and failure probability of subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a dust removal rotary cage, comprising a feed port, a main support, a rotary screen, a dust removal enclosure and a rotary drive mechanism, wherein the rotary screen is suspended by a transmission shaft; the dust removal enclosure is arranged below the rotary screen and fixedly connected to the lower end of the main support, the upper opening of the dust removal enclosure is arranged opposite to the lower opening of the rotary screen and the upper opening of the dust removal enclosure is not smaller than the lower opening of the rotary screen; the outlet of the feed port is arranged opposite to the upper opening of the rotary screen, and the feed port and the dust removal enclosure are both provided with a plurality of dust filter holes. The dust removal rotary cage provided in the present application is provided with a plurality of dust filter holes on the feed port and the dust removal enclosure, so that in addition to the traditional use of the rotary cage to filter out dust and dirt once, dust and dirt are filtered out twice in the feed port and the dust removal enclosure, thereby improving the dust and dirt filtering efficiency, so that the obtained chopped straw can be packaged into feed and grass bags that can be directly used for animal husbandry.
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Description

[0001] This application claims priority to Chinese Patent Application No. 2021205950792 filed on March 24, 2021 and Chinese Patent Application No. 2021108424878 filed on July 26, 2021. Technical Field

[0002] The present invention relates to the field of agricultural machinery, in particular to a dust removal rotating cage. Background Art

[0003] The average annual amount of straw waste generated in my country is about 735 million tons. For a long time, a large amount of crop straw has been mainly treated by returning it to the fields and burning it. If it is not reasonably treated and utilized in a more low-carbon and optimized way, it will not only cause direct waste of resources, but also lead to indirect environmental risks. It has become a problem that must be faced and solved in the comprehensive promotion of ecological construction.

[0004] Existing straw recycling and processing methods are often crude, such as relying on manual bundling in the field or using existing straw recycling equipment to pack into bundles. However, if the straw is crushed and bundled in the field, in conditions of heavy rain and dust, the crushed straw is likely to contain a large amount of sand and dust. As a result, even if the bundling process can be completed in the field, the resulting crushed straw cannot be directly used as feed in the livestock industry. Therefore, there is an urgent need to provide a dust removal cage to at least partially solve this technical problem. Summary of the Invention

[0005] The object of the present invention is to provide a dust removal cage to at least partially solve the above technical problems.

[0006] The present invention provides a dust removal rotating cage, comprising a feed inlet, a main support, a rotating screen, a dust removal wall and a rotating drive mechanism, wherein:

[0007] The rotary drive mechanism includes a transmission shaft and a rotary drive member, the rotary drive member is fixedly connected to the main support and the rotary screen is suspended by the transmission shaft, and the rotary drive member can drive the rotary screen to rotate relative to the main support through the transmission shaft, and the rotary screen is used to fix the dust removal screen;

[0008] The dust removal wall is arranged below the rotary screen and is fixedly connected to the lower end of the main bracket. The upper opening of the dust removal wall is arranged opposite to the lower opening of the rotary screen and the upper opening of the dust removal wall is not smaller than the lower opening of the rotary screen.

[0009] The outlet of the feed port is arranged opposite to the upper opening of the rotary screen, and a plurality of dust filtering holes are provided on the feed port and the dust removal wall.

[0010] Preferably, the feed port includes a bottom plate extending in a horizontal direction and a pipe cover engaged with the bottom plate, the distance between the pipe cover and the bottom plate gradually decreases along the direction of the feed port from the inlet to the outlet, and the dust filter hole is opened in the pipe cover.

[0011] Preferably, the bottom plate is eccentrically arranged relative to the transmission shaft, and the pipe cover includes a connected vertical baffle and a curved sieve plate, the vertical baffle is connected to one side of the bottom plate, and the curved sieve plate is connected to the other side of the bottom plate and together with the vertical baffle and the bottom plate, forms the feed port, the curvature of the curved sieve plate gradually decreases along the direction of the feed port from the inlet to the outlet, and the dust filter hole is opened on the curved sieve plate.

[0012] Preferably, the bottom plate and the upper opening of the rotary screen are flush with each other, and the bottom plate is connected to the edge of the upper opening of the rotary screen.

[0013] Preferably, the main support includes a frame and a top support frame fixedly connected to the top of the frame, the rotary screen includes a drum frame and a hanger fixedly connected to the top of the drum frame, the transmission shaft passes through the top support frame and the drum frame is suspended by the hanger, the frame, the drum frame, the top support frame and the hanger are all coaxially arranged and the main support cover is arranged on the outside of the rotary screen, and the top support frame is used to set up a dust shield.

[0014] Preferably, the frame includes an upper circular beam, a lower circular beam and a plurality of columns connecting the upper circular beam and the lower circular beam, the upper circular beam is fixedly connected to the top support frame, and the lower end opening of the dust removal wall is fixedly connected to the lower circular beam.

[0015] Preferably, a reinforcing rib is connected between the column and the upper opening of the dust removal wall.

[0016] Preferably, the upper opening of the dust removal enclosure wall is consistent in size with the lower opening of the rotary screen.

[0017] Preferably, the diameter of the dust filter hole provided at the feed port is not smaller than the diameter of the dust filter hole provided on the dust removal wall.

[0018] Preferably, the dust removal enclosure gradually expands from top to bottom.

[0019] An embodiment of the present application provides a dust removal cage, including a feed port, a main bracket, a rotary screen, a dust removal wall and a rotary drive mechanism, and a plurality of dust filter holes are provided on the feed port and the dust removal wall. In this way, in addition to the traditional use of the cage to filter out dust and dirt once, dust and dirt are filtered out twice in the feed port and the dust removal wall, thereby improving the dust and dirt filtering efficiency, so that the obtained chopped straw can be packaged into feed bags that can be directly used for animal husbandry. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Other features, objects and advantages of the present invention will become more apparent upon reading the detailed description of non-limiting embodiments made with reference to the following drawings:

[0021] Figure 1 is a schematic diagram of a dust removal cage according to the present invention;

[0022] Figure 2 2 is a schematic diagram of a dust removal cage according to another perspective of the present invention. DETAILED DESCRIPTION

[0023] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are only intended to explain the relevant invention and are not intended to limit the invention. For ease of description, only the parts relevant to the invention are shown in the accompanying drawings.

[0024] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.

[0025] The dust removal cage in the embodiment of the present application can be used in conjunction with a matching straw picking and crushing machine to remove dust from agricultural recyclables such as straw and rice straw that have been picked up and crushed. It can also be set upstream of a straw baler, such as in a factory-produced production line for straw-baled feed. It can also be used in other production links such as landscaping waste that require dust and soil removal.

[0026] The rotary screen in the embodiments of the present application is used to fix the dust removal screen. The fixation here can be to fix the dust removal screen to the rotary screen by bolting, bonding, or other methods known to those skilled in the art, or the dust removal screen can be fixed to the rotary screen by means of integrated molding. The function of the rotary screen in the embodiments of the present application is mainly to drive the dust removal screen to rotate, and it is not required to have a dust removal and filtering function. It is sufficient as long as it can drive the dust removal screen or a component with dust filtering function similar to the dust removal screen to rotate.

[0027] like Figure 1As shown, an embodiment of the present application provides a dust removal cage, comprising a feed port 1, a main support 2, a rotary screen 3, a dust removal wall 4 and a rotating drive mechanism 5, wherein: the rotating drive mechanism 5 comprises a transmission shaft 50 and a rotating drive member 51, the rotating drive member 51 is fixedly connected to the main support 2 and the rotary screen 3 is suspended through the transmission shaft 50, the rotating drive member 51 can drive the rotary screen 3 to rotate relative to the main support 2 through the transmission shaft 50, and the rotary screen 3 is used to fix the dust removal screen; the dust removal wall 4 is arranged below the rotary screen 3 and fixedly connected to the lower end of the main support 2, the upper opening of the dust removal wall 4 is arranged opposite to the lower opening of the rotary screen 3 and the upper opening of the dust removal wall 4 is not smaller than the lower opening of the rotary screen 3; the outlet of the feed port 1 is arranged opposite to the upper opening of the rotary screen 3, and a plurality of dust filter holes 6 are provided on the feed port 1 and the dust removal wall 4.

[0028] The rotary drive member 51 in the embodiment of the present application can be configured as follows Figure 1 The chain drive structure shown can also set the rotating drive member 51 to other forms such as a direct drive motor directly connected to the transmission shaft 50. The present application does not limit the specific implementation form of the rotating drive member 51, as long as it can drive the transmission shaft 50 to rotate and then drive the rotary screen 3 to rotate.

[0029] The above-mentioned dust removal wall 4 mainly utilizes the centrifugal force of the chopped straw and other objects that are continuously falling to give a certain centrifugal speed to perform centrifugal dust removal again. During this process, the straw and other objects will readjust their positions due to changes in acceleration, thereby increasing the dust removal effect.

[0030] An embodiment of the present application provides a dust removal cage, including a feed port, a main bracket, a rotary screen, a dust removal wall and a rotary drive mechanism, and a plurality of dust filter holes are provided on the feed port and the dust removal wall. In this way, in addition to the traditional use of the cage to filter out dust and dirt once, dust and dirt are filtered out twice in the feed port and the dust removal wall, thereby improving the dust and dirt filtering efficiency, so that the obtained chopped straw can be packaged into feed bags that can be directly used for animal husbandry.

[0031] As a preferred embodiment, Figure 1 and Figure 2 As shown, the feed port 1 includes a bottom plate 10 extending horizontally and a pipe cover 11 engaged with the bottom plate 10. The distance between the pipe cover 11 and the bottom plate 10 gradually decreases along the direction from the inlet to the outlet of the feed port 1, and the dust filter hole 6 is provided in the pipe cover 11. This arrangement can simplify the manufacturing process. Moreover, since the distance between the pipe cover 11 and the bottom plate 10 gradually decreases, the chopped straw and other materials can be dusted by the gradually increasing air pressure in the pipe and the dust filter hole 6 when passing through the feed port 1, thereby reducing the pressure of subsequent dust removal.

[0032] As a preferred embodiment, Figure 1and Figure 2 As shown, the bottom plate 10 is eccentrically arranged relative to the transmission shaft 50, so that an additional centrifugal force can be added to the chopped straw and other materials when they enter the rotary screen 3. Preferably, the rotational linear velocity direction of the rotary screen 3 can be close to or consistent with the extension direction of the bottom plate 10. The pipe cover 11 includes a connected vertical baffle 110 and a curved screen plate 111. The vertical baffle 110 is connected to one side of the bottom plate 10, and the curved screen plate 111 is connected to the other side of the bottom plate 10 and together with the vertical baffle 110 and the bottom plate 10, it forms a feed port 1. The curvature of the curved screen plate 111 gradually decreases along the direction from the inlet to the outlet of the feed port 1. The dust filter hole 6 is opened in the curved screen plate 111. This not only provides the above-mentioned effect of increasing the air pressure in the pipe, but also prevents dust from being blown to the transmission shaft, reducing the probability of equipment failure.

[0033] As a preferred embodiment, Figure 2 As shown, the bottom plate 10 is flush with the upper opening of the rotary screen 3, and the bottom plate 10 is connected to the edge of the upper opening of the rotary screen 3. This makes feeding easier.

[0034] As a preferred embodiment, the main support 2 includes a frame 20 and a top support frame 21 fixedly connected to the top of the frame 20, the rotary screen 3 includes a roller frame 30 and a hanger 31 fixedly connected to the top of the roller frame 30, the drive shaft 50 passes through the top support frame 21 and the roller frame 30 is suspended by the hanger 31, the frame 20, the roller frame 30, the top support frame 21 and the hanger 31 are all coaxially arranged and the main support 2 is covered on the outside of the rotary screen 3, and the top support frame 21 is used to set up a dust shield. In this way, a dust removal net and other structures can be added to the frame 20 for easy maintenance and use, and a top support frame 21 is added to facilitate the construction of a dust shield. The top support frame 21 can not only be provided with a dust shield, but also with components with dust filtering functions such as the dust filter screen mentioned above, thereby providing more dust filtering processes and reducing the dust content in the final product. In the embodiment of the present application, in addition to the roller frame 30 needing to be provided with a structure similar to a dust filter with a dust removal function, the top support frame 21, the hanger 31 and the frame 20 can be provided with corresponding dust blocking or dust removal panels as needed, and can be provided according to specific needs. This application does not make specific restrictions.

[0035] As a preferred embodiment, Figure 1 As shown, the frame 20 includes an upper circular beam 200, a lower circular beam 201, and a plurality of columns 202 connecting the upper circular beam 200 and the lower circular beam 201. The upper circular beam 200 is fixedly connected to the top support frame 21, and the lower end opening of the dust removal wall 4 is fixedly connected to the lower circular beam 201. This provides the main support 2 with a higher mechanical strength.

[0036] As a preferred embodiment, a reinforcing rib 203 is further connected between the upright column 202 and the upper opening of the dust removal wall 4. This can further improve the mechanical strength of the connection between the main bracket and the dust removal wall.

[0037] As a preferred embodiment, the upper opening of the dust removal wall 4 is the same size as the lower opening of the rotary screen 3. This can reduce the probability of chopped straw and the like falling from the rotary screen escaping from the dust removal wall.

[0038] As a preferred embodiment, the diameter of the dust filter holes 6 provided at the feed port 1 is not less than the diameter of the dust filter holes 6 provided on the dust removal wall 4. In this way, dust and dirt in the chopped straw and the like can be screened out step by step, and the probability of mistakenly screening out the chopped straw and the like can be reduced.

[0039] As a preferred embodiment, the dust removal wall 4 is gradually enlarged from top to bottom. This can increase the dust removal effect of the dust removal wall and prevent chopped straw and other objects from clogging in the dust removal wall.

[0040] The above description is merely a preferred embodiment of the present application and an illustration of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in this application is not limited to the technical solutions formed by the specific combination of the above-mentioned technical features, but also encompasses other technical solutions formed by any combination of the above-mentioned technical features or their equivalents without departing from the inventive concept. For example, a technical solution formed by replacing the above-mentioned features with (but not limited to) technical features with similar functions disclosed in this application.

Claims

1. A dust removal cage, characterized in that: It comprises a feed port (1), a main support (2), a rotary screen (3), a dust removal wall (4) and a rotary drive mechanism (5), wherein: The rotary drive mechanism (5) comprises a transmission shaft (50) and a rotary drive member (51); the rotary drive member (51) is fixedly connected to the main support (2) and suspends the rotary screen (3) via the transmission shaft (50); the rotary drive member (51) can drive the rotary screen (3) to rotate relative to the main support (2) via the transmission shaft (50); and the rotary screen (3) is used to fix the dust removal screen; The dust removal wall (4) is arranged below the rotary screen (3) and is fixedly connected to the lower end of the main bracket (2); the upper opening of the dust removal wall (4) is arranged opposite to the lower opening of the rotary screen (3), and the upper opening of the dust removal wall (4) is not smaller than the lower opening of the rotary screen (3); The outlet of the feed port (1) is arranged opposite to the upper opening of the rotary screen (3), and a plurality of dust filter holes (6) are provided on the feed port (1) and the dust removal wall (4).

2. The dust removal cage according to claim 1, characterized in that: The feed port (1) comprises a bottom plate (10) extending in a horizontal direction and a pipe cover (11) engaged with the bottom plate (10); the distance between the pipe cover (11) and the bottom plate (10) gradually decreases along the direction from the inlet to the outlet of the feed port (1); and the dust filter hole (6) is opened in the pipe cover (11).

3. The dust removal cage according to claim 2, characterized in that: The bottom plate (10) is eccentrically arranged relative to the transmission shaft (50), and the pipe cover (11) includes a vertical baffle (110) and a curved screen plate (111) connected to each other. The vertical baffle (110) is connected to one side of the bottom plate (10), and the curved screen plate (111) is connected to the other side of the bottom plate (10) and together with the vertical baffle (110) and the bottom plate (10) form the feed port (1). The curvature of the curved screen plate (111) gradually decreases along the direction from the inlet to the outlet of the feed port (1), and the dust filter hole (6) is opened on the curved screen plate (111).

4. The dust removal cage according to claim 2, characterized in that: The bottom plate (10) and the upper opening of the rotary screen (3) are flush with each other, and the bottom plate (10) is connected to the edge of the upper opening of the rotary screen (3).

5. The dust removal cage according to claim 1, characterized in that: The main support (2) includes a frame (20) and a top support frame (21) fixedly connected to the top of the frame (20); the rotary screen (3) includes a roller frame (30) and a hanger (31) fixedly connected to the top of the roller frame (30); the transmission shaft (50) passes through the top support frame (21) and suspends the roller frame (30) through the hanger (31); the frame (20), the roller frame (30), the top support frame (21) and the hanger (31) are all coaxially arranged, and the main support (2) is covered on the outside of the rotary screen (3); the top support frame (21) is used to set up a dust shield.

6. The dust removal cage according to claim 5, characterized in that: The frame (20) comprises an upper circular beam frame (200), a lower circular beam frame (201), and a plurality of columns (202) connecting the upper circular beam frame (200) and the lower circular beam frame (201); the upper circular beam frame (200) is fixedly connected to the top support frame (21); and the lower end opening of the dust removal wall (4) is fixedly connected to the lower circular beam frame (201).

7. The dust removal cage according to claim 6, characterized in that: A reinforcing rib (203) is also connected between the upright column (202) and the upper opening of the dust removal enclosure wall (4).

8. The dust removal cage according to claim 1, characterized in that: The upper opening of the dust removal wall (4) is consistent in size with the lower opening of the rotary screen (3).

9. The dust removal cage according to claim 1, characterized in that: The diameter of the dust filter hole (6) provided at the feed port (1) is not less than the diameter of the dust filter hole (6) provided on the dust removal wall (4).

10. The dust removal cage according to claim 1, characterized in that: The dust removal wall (4) gradually expands from top to bottom.

Citation Information

Patent Citations

  • Remove native device and remove soil and pick up equipment

    CN208712149U

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    CN211509887U

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    CN218570903U