A clamp device for thin film tank corrugated plate installation and a corrugated plate installation method
By pre-assembling corrugated plates into large panels on the splicing platform of the membrane-type LNG storage tank and using clamping devices for hoisting, the problem of low installation efficiency of corrugated plates for membrane-type LNG storage tanks was solved, achieving an efficient and stable installation process.
Patent Information
- Application Number
- CN202211152547.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-21
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2042-09-21
AI Technical Summary
The installation of corrugated plates for membrane-type LNG storage tanks is inefficient, which seriously affects the work progress and leads to an extension of the construction period.
A clamping device and installation method are provided, which involves pre-assembling corrugated plates to form large panels on a splicing platform, and then using clamping modules and hoisting modules to install them onto the wall of a membrane tank. The combination of heat protection strips improves splicing efficiency and stability.
It improves the installation efficiency of corrugated sheets, shortens the construction cycle, ensures installation quality and stability, and avoids deformation of corrugated sheets.
Smart Images

Figure CN115594073B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of membrane tank construction technology, and particularly relates to a clamping device and a method for installing corrugated plates in membrane tanks. Background Technology
[0002] Compared to traditional 9% nickel-steel prestressed concrete full-containment tanks, the main difference in the design of membrane-type LNG storage tanks lies in the clear separation of tank structure, insulation, and airtightness functions. This allows for the optimization of each component and effectively prevents accidents. At the same time, membrane-type LNG storage tanks also possess unique advantages such as large net storage capacity, simple construction process, short construction period, and low construction cost. As my country's LNG market gradually matures, pursuing tank type diversification, low construction costs, and short construction periods has become the mainstream trend.
[0003] The Hebei Hejian LNG Peak-Shaving Reserve Project of Huagang Gas Group is the first onshore membrane-type LNG storage tank in China. During construction, previous shipbuilding experience could not be fully applied. For example, shipbuilding typically uses scaffolding inside the tank for auxiliary work, but this land-based tank project used suspended platform work, with only one platform available for each task, impacting many aspects of the work to varying degrees. The installation of corrugated plates, due to their large number and strict installation sequence requirements, resulted in low installation efficiency in the tank wall area, severely affecting the work progress and extending the overall construction cycle. Summary of the Invention
[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a clamping device and a method for installing corrugated plates on film tanks. The device and method of this invention improve the efficiency of corrugated plate installation and shorten the construction cycle by pre-assembling corrugated plates into large corrugated plate splicing plates on the splicing platform and then installing the large corrugated plate splicing plates onto the wall of the film tank.
[0005] To achieve the above-mentioned objectives, the technical solution provided by this invention patent is as follows:
[0006] A clamping device for installing corrugated sheets on film tanks includes a clamping module, a connecting module, a handle module, and a lifting module. The clamping module clamps the corrugated sections of the corrugated sheet. The clamping module is connected to the handle module via the connecting module, and the lifting module is mounted on the upper part of the handle module. The connecting module includes a connecting mother plate, a sliding backing, a sliding device, a front sealing plate, a connecting sleeve, a lower fixing plate, and an upper fixing plate. The clamping module includes a fixed clamping block and a movable clamping block. The handle module includes a handle, a connecting plate, and a connecting block. The lifting module includes a lifting ring. The connecting mother plate has a shackle, a fixed clamping block installed on one side, and a sliding backrest connected to a movable clamping block on the other side. The movable clamping block is connected to the front sealing plate, the front sealing plate is connected to the sliding device, the sliding device is connected to the connecting plate, the connecting plate is connected to the connecting block, the connecting block is hinged to the connecting sleeve, the handle rotates around the connection point with the connecting plate to move the sliding device along the length of the sliding device, the lifting ring is connected to the upper fixed plate, and the shackle is connected to the lifting ring.
[0007] The connecting mother plate has an elongated hole in the middle of its end face and round holes on both sides. One side of the connecting mother plate is connected to the fixed clamping block by bolts. The other side of the connecting mother plate has sliding grooves on both sides. The sliding grooves are connected to the sliding backing. The sliding backing slides on the sliding grooves. The end face of the sliding backing is provided with bolt holes. The sliding backing is connected to the moving clamping block by bolts.
[0008] The fixed clamping block has a U-shaped groove at its lower part. The shape of the U-shaped groove at the lower part of the fixed clamping block is the same as the shape of the corrugated section in the corrugated plate. The U-shaped groove at the lower part of the movable clamping block has the same structure as the U-shaped groove at the lower part of the fixed clamping block. The top of the fixed clamping block is fixedly connected to one end face of the connecting mother plate by bolts. The upper side of the movable clamping block is connected to the front sealing plate.
[0009] One end of the aforementioned sliding device is fixedly connected to the front sealing plate, and the other end of the sliding device is connected to the connecting plate by bolts. A round hole is opened on the side of the connecting sleeve, and a groove is provided in the middle of the connecting sleeve. A bolt hole is provided in the groove in the middle of the connecting sleeve. The sliding device passes through the round hole on the side of the connecting sleeve and connects to the front sealing plate. The sliding device slides in the round hole on the side of the connecting sleeve. A bolt hole is provided on the other side of the connecting sleeve. The connecting block is hinged to the bolt hole on the other side of the connecting sleeve. The handle module is set in the groove of the connecting sleeve.
[0010] The aforementioned connecting sleeve is provided with a front sliding block, which is L-shaped in general. The front sliding block includes a horizontal plate and a vertical plate. The horizontal plate has bolt holes on its end face and is connected to the bolt holes in the groove in the middle of the connecting sleeve. The bottom of the vertical plate has an arc-shaped groove, and the vertical plate is mounted on the sliding device. The sliding device slides within the groove at the bottom of the vertical plate.
[0011] The lower end of the connecting mother plate near the connecting sleeve is connected to the lower fixing plate. The upper fixing plate has multiple bolt holes on its end face. One side of the upper fixing plate has a bolt hole. The bolt hole on one side of the upper fixing plate is connected to the bolt hole on the end face of the connecting mother plate. The bolt hole on the other side of the upper fixing plate is connected to the lifting ring.
[0012] A method for installing corrugated plates on a thin-film tank, the method specifically includes the following steps:
[0013] The first step is to place the corrugated sheet on the assembly platform and then splice and fix the corrugated sheets together according to the overlap requirements between them.
[0014] The second step is to form a large corrugated board panel after the corrugated boards are assembled on the assembly platform.
[0015] The third step involves preparing a clamping device for installing the corrugated sheet of the film tank. This device includes a clamping module, a connecting module, a handle module, and a lifting module. The clamping module clamps the corrugated sections of the corrugated sheet. The clamping module is connected to the handle module via the connecting module, and the lifting module is mounted on the upper part of the handle module. The connecting module includes a connecting mother plate, a sliding backrest, a sliding device, a front sealing plate, a connecting sleeve, a lower fixing plate, and an upper fixing plate. The clamping module includes a fixed clamping block and a movable clamping block. The handle module includes a handle, a connecting plate, and a connecting block. The lifting module includes a lifting ring and a shackle. The lifting module is mounted on one side of the connecting mother plate. The fixed clamping block is connected to the movable clamping block via a sliding backrest on the other side of the connecting mother plate. The side of the movable clamping block is connected to the front sealing plate. The front sealing plate is connected to the sliding device. The sliding device is connected to the connecting plate. The connecting plate is connected to the connecting block. The connecting block is hinged to the connecting sleeve. The handle rotates around the connection point with the connecting plate to drive the sliding device to move along the length direction of the sliding device. The lifting ring is connected to the upper fixed plate. The shackle is connected to the lifting ring. The clamping device for installing the corrugated plate of the film tank is used to lift the corrugated plate splicing large plate onto the film tank wall for installation.
[0016] The fourth step is to select three corrugated sections on the end face of the corrugated plate splicing plate as lifting points, fix the clamping device for installing the corrugated plate of the film tank to the selected lifting points on the corrugated plate splicing plate, and then use a small crane to connect and fix it to the clamping device for installing the corrugated plate of the film tank to the corresponding position on the film tank wall and install the corrugated plate on the film tank wall.
[0017] The fifth step is to hoist the corrugated plate splicing large plate onto the membrane tank wall, then weld the four sides of the corrugated plate splicing large plate to the membrane tank wall to complete the installation of the corrugated plate splicing large plate on the membrane tank wall.
[0018] Step 6: Repeat steps 1 through 5 to complete the installation of the corrugated plates on the wall of the membrane tank.
[0019] The splicing platform in the first step above includes support legs and a mounting plane. The support legs are perpendicularly connected to the lower end face of the mounting plane. The support legs are arranged around the mounting plane. The mounting plane is generally rectangular. A thermal protection strip is provided on the upper end face of the mounting plane. A thermal protection strip is provided every 1020mm along the width direction of the mounting plane. The length direction of the thermal protection strip is the same as the length direction of the mounting plane, and the thermal protection strips are parallel to each other.
[0020] The specific steps for splicing corrugated sheets into a large corrugated sheet assembly in the second step above are as follows: After the corrugated sheets are spliced on the splicing platform according to the overlap requirements between the corrugated sheets, spot welding is performed at 50mm intervals at the splicing points to fix the adjacent corrugated sheets. After the spot welding of the adjacent corrugated sheets is completed to form the large corrugated sheet assembly, continuous welding is used at the splicing points to fix the adjacent corrugated sheets, thus completing the welding of the large corrugated sheet assembly.
[0021] The specific steps for hoisting the corrugated sheet splicing large panel in step four above are as follows: Select the corrugated section at the intersection of one-third of the length direction and one-third of the width direction of the corrugated sheet splicing large panel as the first hoisting point; select the corrugated section at the intersection of two-thirds of the length direction and one-third of the width direction of the corrugated sheet splicing large panel as the second hoisting point; select the corrugated section at the intersection of one-half of the length direction and one-third of the width direction of the corrugated sheet splicing large panel as the second hoisting point; and select the section at the intersection of one-half of the length direction and one-third of the width direction of the corrugated sheet splicing large panel as the third hoisting point. The corrugated section of the corrugated plate at the two-thirds intersection of the directions is used as the third lifting point. After the three lifting points are selected, the clamping modules in the clamping device for installing the corrugated plate of the membrane tank are connected to the corrugated sections of the lifting points respectively. The corrugated sections are clamped and fixed by rotating the handle and moving the jacking clamp. The lifting straps are connected to the shackles respectively. Then the lifting straps are connected to the small crane to lift the corrugated plate splicing large plate. When the corrugated plate splicing large plate is lifted by the small crane, the corrugated plate splicing large plate is parallel to the membrane tank wall.
[0022] In the fifth step above, when the corrugated plate splicing plate is welded to the wall of the membrane tank around its perimeter, the amount of adhesion around the perimeter of the corrugated plate splicing plate shall not be less than the sum of the amount of adhesion between all individual corrugated plates in the corrugated plate splicing plate and the wall of the membrane tank.
[0023] Based on the above technical solutions, the clamping device and corrugated plate installation method for installing corrugated plates in film tanks, as disclosed in this invention patent, have achieved the following technical advantages through practical application:
[0024] 1. In the method for installing corrugated plates for thin-film tanks according to the present invention, the corrugated plate splicing large plates are installed on the splicing operation platform, and heat protection strips are set on the splicing operation platform, which improves the splicing efficiency of the corrugated plate splicing large plates. At the same time, the problem of corrugated plate deformation caused by welding during the splicing of corrugated plates is avoided, thus improving the quality of corrugated plate splicing and installation.
[0025] 2. The present invention provides a method for installing corrugated plates on a film tank. By pre-assembling corrugated plates into large corrugated plate splicing panels on a splicing platform and then installing the large corrugated plate splicing panels onto the wall of the film tank, the efficiency of corrugated plate installation is improved and the construction cycle is shortened.
[0026] 3. The present invention provides a clamping device for installing corrugated plates on film tanks. The clamping module is fixed to the corrugated section of the corrugated plate, while the lifting ring and shackle facilitate the hoisting of the corrugated plate. The clamping device simultaneously fixes the corrugated section of the corrugated plate and hoists the corrugated plate, thereby improving the efficiency of corrugated plate installation.
[0027] 4. The present invention provides a method for installing corrugated plates for film tanks. By selecting three lifting points for the large corrugated plate splicing panel, the stability of the corrugated plate hoisting is improved. At the same time, the large corrugated plate splicing panel is parallel to the tank wall during hoisting, which improves the convenience of the installation of the large corrugated plate splicing panel, increases the efficiency of the corrugated plate installation, and shortens the installation cycle. Attached Figure Description
[0028] Figure 1 This is a structural diagram of a corrugated plate mounting clamp device in a clamping device for mounting corrugated plates on a film tank according to the present invention.
[0029] Figure 2 This is an exploded structural diagram of a corrugated plate mounting clamp device, which is part of a clamp device for mounting corrugated plates on a film tank according to the present invention.
[0030] Figure 3 This is a schematic diagram of the splicing operation platform in a method for installing corrugated plates for thin-film tanks according to the present invention.
[0031] Figure 4 This is a schematic diagram of the large corrugated plate splicing installation in a method for installing corrugated plates for thin-film tanks according to the present invention. Detailed Implementation
[0032] To make the objectives, technical solutions, and advantages of this invention clearer, the invention is described below with reference to specific examples shown in the accompanying drawings. However, it should be understood that these descriptions are merely exemplary and not intended to limit the scope of the invention. Furthermore, descriptions of well-known structures and techniques are omitted in the following description to avoid unnecessarily obscuring the concept of the invention.
[0033] like Figure 1-4 The aforementioned clamping device for installing corrugated plates on film tanks includes a clamping module, a connecting module, a handle module, and a hoisting module. The clamping module clamps the corrugated sections of the corrugated plate. The clamping module is connected to the handle module via the connecting module, and the hoisting module is mounted on the upper part of the handle module. The connecting module includes a connecting mother plate 3, a sliding backrest 4, a sliding device 6, a front sealing plate 5, a connecting sleeve 9, a lower fixing plate 11, and an upper fixing plate 12. The clamping module includes a fixed clamping block 1 and a movable clamping block 2. The handle module includes a handle 13, a connecting plate 7, and a connecting block 8. The hoisting module includes a lifting ring 14 and a shackle 15. The fixed clamping block 1 is installed on one side of the connecting mother plate 3, and the other side of the connecting mother plate 3 is movably connected to the movable clamping block 2 through the sliding backrest 4. The side of the movable clamping block 2 is connected to the front sealing plate 5. The front sealing plate 5 is connected to the sliding device 6. The sliding device 6 is connected to the connecting plate 7. The connecting plate 7 is connected to the connecting block 8. The connecting block 8 is hinged to the connecting sleeve 9. The handle 13 rotates around the connection point with the connecting plate 7 to drive the sliding device 6 to move along the length direction of the sliding device 6. The lifting ring 14 is connected to the upper fixed plate 12, and the shackle 15 is connected to the lifting ring 14.
[0034] The connecting mother plate 3 has a long strip hole in the middle of its end face, and round holes on both sides of its end face. One side of the connecting mother plate 3 is connected to the fixed clamping block 1 by bolts. The other side of the connecting mother plate 3 has sliding grooves on both sides. The sliding grooves are connected to the sliding backing block 4. The sliding backing block 4 slides on the sliding grooves. The end face of the sliding backing block 4 has bolt holes. The sliding backing block 4 is connected to the moving clamping block 2 by bolts.
[0035] The fixed clamp 1 is provided with a U-shaped groove at its lower part. The shape of the U-shaped groove at the lower part of the fixed clamp 1 is the same as the shape of the corrugated section in the corrugated plate. The U-shaped groove at the lower part of the movable clamp 2 has the same structure as the U-shaped groove at the lower part of the fixed clamp 1. The top of the fixed clamp 1 is fixedly connected to one end face of the connecting mother plate 3 by bolts. The upper side of the movable clamp 2 is connected to the front sealing plate 5.
[0036] One end of the sliding device 6 is fixedly connected to the front sealing plate 5, and the other end of the sliding device 6 is connected to the connecting plate 7 by bolts. The connecting sleeve 9 has a round hole on its side and a groove in its middle. A bolt hole is provided in the groove in the middle of the connecting sleeve 9. The sliding device 6 passes through the round hole on the side of the connecting sleeve 9 and connects to the front sealing plate 5. The sliding device 6 slides in the round hole on the side of the connecting sleeve 9. A bolt hole is provided on the other side of the connecting sleeve 9. The connecting block 8 is hinged to the bolt hole on the other side of the connecting sleeve 9. The handle module is located in the groove of the connecting sleeve 9.
[0037] The connecting sleeve 9 is provided with a front sliding block 10. The front sliding block 10 is generally L-shaped. The front sliding block 10 includes a horizontal plate and a vertical plate. The horizontal plate has bolt holes on its end face and is connected to the bolt holes in the groove in the middle of the connecting sleeve 9. The bottom of the vertical plate has an arc-shaped groove. The vertical plate is mounted on the sliding device 6 and slides in the groove at the bottom of the vertical plate.
[0038] The lower end of the connecting mother plate 3 near the connecting sleeve 9 is connected to the lower fixing plate 11. The end face of the upper fixing plate 12 is provided with a plurality of bolt holes. One side of the upper fixing plate 12 is provided with bolt holes. The bolt holes on one side of the upper fixing plate 12 are connected to the bolt holes on the end face of the connecting mother plate 3. The bolt holes on the other side of the upper fixing plate 12 are connected to the lifting ring 14.
[0039] A method for installing corrugated plates on a thin-film tank, the method specifically includes the following steps:
[0040] The first step is to place the corrugated sheet on the assembly platform 54 and then splice and fix the corrugated sheets together according to the overlap requirements between them.
[0041] The second step is to form a corrugated plate splicing panel 56 after the corrugated plates are spliced on the assembly platform 54; the corrugated plates are pre-assembled into corrugated plate splicing panels 56 on the assembly platform and then the corrugated plate splicing panels 56 are installed on the membrane tank wall, which improves the efficiency of corrugated plate installation and shortens the construction cycle.
[0042] The third step is to prepare a clamping device for installing the corrugated sheet of the film tank. This device includes a clamping module, a connecting module, a handle module, and a hoisting module. The clamping module clamps the corrugated sections of the corrugated sheet. The clamping module is connected to the handle module via the connecting module. The hoisting module is installed on the upper part of the handle module. The connecting module includes a connecting mother plate 3, a sliding backrest 4, a sliding device 6, a front sealing plate 5, a connecting sleeve 9, a lower fixing plate 11, and an upper fixing plate 12. The clamping module includes a fixed clamping block 1 and a movable clamping block 2. The handle module includes a handle 13, a connecting plate 7, and a connecting block 8. The hoisting module includes a lifting ring 14 and a shackle 15. The fixed clamping block 1 is installed on one side of the connecting mother plate 3, and the other side of the connecting mother plate 3 is movably connected to the movable clamping block 2 via the sliding backrest 4. The front sealing plate 5 is connected to the sliding device 6, which is connected to the connecting plate 7. The connecting plate 7 is connected to the connecting block 8, which is hinged to the connecting sleeve 9. The handle 13 rotates around its connection point with the connecting plate 7, causing the sliding device 6 to move along its length. The lifting ring 14 is connected to the upper fixing plate 12, and the shackle 15 is connected to the lifting ring 14. The clamping device for installing corrugated plates on the film tank is used to hoist the corrugated plate splicing large plate 56 onto the film tank wall for installation. The clamping module is fixed to the corrugated section of the corrugated plate, while the lifting ring 14 and shackle 15 facilitate the hoisting of the corrugated plate. This simultaneously achieves the fixing of the corrugated section of the corrugated plate and the hoisting of the corrugated plate by the clamping device, improving the efficiency of corrugated plate installation.
[0043] The fourth step is to select three corrugated sections on the end face of the corrugated plate splicing plate 56 as lifting points, fix the clamping device for installing the corrugated plate of the film tank to the selected lifting points on the corrugated plate splicing plate 56 respectively, and then use the small crane 55 to connect and fix it to the clamping device for installing the corrugated plate of the film tank to lift the corrugated plate splicing plate 56 to the corresponding position on the film tank wall and install the corrugated plate on the film tank wall.
[0044] The fifth step is to hoist the corrugated plate splicing plate 56 onto the wall of the film tank, and then weld the four sides of the corrugated plate splicing plate 56 to the wall of the film tank to complete the installation of the corrugated plate splicing plate 56 on the wall of the film tank.
[0045] Step 6: Repeat steps 1 through 5 to complete the installation of the corrugated plates on the wall of the membrane tank.
[0046] The splicing platform in the first step mentioned above includes support legs 51 and mounting plane 52. The support legs 51 are perpendicularly connected to the lower end face of the mounting plane 52. The support legs 51 are arranged around the mounting plane 52. The mounting plane 52 is generally rectangular. A heat protection strip 53 is provided on the upper end face of the mounting plane 52. A heat protection strip 53 is provided at 1020mm intervals along the width direction of the mounting plane 52. The length direction of the heat protection strip 53 is the same as the length direction of the mounting plane 52, and the heat protection strips 53 are parallel to each other. The installation of corrugated sheet splicing large panels 56 on the splicing platform, along with the provision of heat protection strips 53, improves the splicing efficiency of the corrugated sheet splicing large panels 56. At the same time, it avoids the problem of corrugated sheet deformation caused by welding during corrugated sheet splicing, thus improving the quality of corrugated sheet splicing installation.
[0047] The specific steps for splicing corrugated plates into corrugated plate splicing large plate 56 in the second step above are as follows: After the corrugated plates are spliced on the splicing platform according to the overlap requirements between the corrugated plates, spot welding is performed at intervals of 50mm at the splicing points between the corrugated plates to weld and fix the adjacent corrugated plates. After the spot welding of the adjacent corrugated plates is completed to form the corrugated plate splicing large plate 56, continuous welding is used at the splicing points between the corrugated plates to complete the welding and fixation of the adjacent corrugated plates, thus completing the welding of the corrugated plate splicing large plate 56.
[0048] The specific steps for hoisting the corrugated sheet splicing large plate 56 in the fourth step above are as follows: Select the corrugated joint at the junction of one-third of the length direction and one-third of the width direction of the corrugated sheet splicing large plate 56 as the first hoisting point; select the corrugated joint at the junction of two-thirds of the length direction and one-third of the width direction of the corrugated sheet splicing large plate 56 as the second hoisting point; select the corrugated joint at the junction of one-half of the length direction and two-thirds of the width direction of the corrugated sheet splicing large plate 56 as the third hoisting point; after selecting the three hoisting points, install the clamps for the corrugated sheet installation of the membrane tank. The clamping modules in the device are connected to the corrugated sections at the lifting points, and the corrugated sections are clamped and fixed by rotating the handle 13 to move the push-moving clamp 2. The lifting straps are connected to the shackles 15, and then the lifting straps are connected to the small crane 55 to lift the corrugated plate splicing large plate 56. When the corrugated plate splicing large plate 56 is lifted by the small crane 55, the corrugated plate splicing large plate 56 is parallel to the membrane tank wall. Three lifting points are selected for the corrugated plate splicing large plate 56, which improves the stability of the corrugated plate lifting. At the same time, the corrugated plate splicing large plate 56 is parallel to the membrane tank wall when lifted, which improves the convenience of the installation of the corrugated plate splicing large plate 56, improves the efficiency of the corrugated plate installation, and shortens the corrugated plate installation cycle.
[0049] In the fifth step above, when the corrugated plate splicing plate 56 is welded to the membrane tank wall, the amount of adhesion around the corrugated plate splicing plate 56 is not less than the total amount of adhesion between all individual corrugated plates in the corrugated plate splicing plate 56 and the membrane tank wall. This ensures the stability of the corrugated plate splicing plate 56 installation and improves the installation quality of the corrugated plate.
[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them; although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications can still be made to the specific implementation of the invention or equivalent substitutions can be made to some technical features without departing from the spirit of the technical solutions of the present invention, and all such modifications and substitutions should be covered within the scope of the technical solutions claimed in the present invention.
Claims
1. A clamping device for mounting corrugated plates on film tanks, characterized in that, The device includes a clamp module, a connecting module, a handle module, and a hoisting module. The clamp module clamps the corrugated section of the corrugated plate. The clamp module is connected to the handle module via the connecting module. The hoisting module is installed on the upper part of the handle module. The connecting module includes a connecting mother plate (3), a sliding backrest (4), a sliding device (6), a front sealing plate (5), a connecting sleeve (9), a lower fixing plate (11), and an upper fixing plate (12). The clamp module includes a fixed clamping block (1) and a movable clamping block (2). The handle module includes a handle (13), a connecting plate (7), and a connecting block (8). The hoisting module includes a lifting ring (14) and a shackle (15). The fixed clamping block is installed on one side of the connecting mother plate (3). The clamping block (1) is connected to the movable clamping block (2) on the other side of the connecting mother plate (3) via the sliding backrest (4). The side of the movable clamping block (2) is connected to the front sealing plate (5). The front sealing plate (5) is connected to the sliding device (6). The sliding device (6) is connected to the connecting plate (7). The connecting plate (7) is connected to the connecting block. The connecting block (8) is hinged to the connecting sleeve (9). The handle (13) rotates around the connection point with the connecting plate (7) to drive the sliding device (6) to move along the length direction of the sliding device (6). The lifting ring (14) is connected to the upper fixing plate (12). The shackle (15) is connected to the lifting ring (14). The connecting mother plate (3) has a long strip hole in the middle of its end face, and round holes on both sides of its end face. One side of the connecting mother plate (3) is connected to the fixed clamping block (1) by bolts. The other side of the connecting mother plate (3) has sliding grooves on both sides. The sliding grooves are connected to the sliding backrest (4). The sliding backrest (4) slides on the sliding grooves. The end face of the sliding backrest (4) has bolt holes. The sliding backrest (4) is connected to the moving clamping block (2) by bolts. One end of the sliding device (6) is fixedly connected to the front sealing plate (5), and the other end of the sliding device (6) is connected to the connecting plate (7) by bolts. The connecting sleeve (9) has a round hole on its side and a groove in the middle of the connecting sleeve (9). A bolt hole is provided in the groove in the middle of the connecting sleeve (9). The sliding device (6) passes through the round hole on the side of the connecting sleeve (9) and is connected to the front sealing plate (5). The sliding device (6) slides in the round hole on the side of the connecting sleeve (9). A bolt hole is provided on the other side of the connecting sleeve (9). The connecting block (8) is hinged to the bolt hole on the other side of the connecting sleeve (9). The handle module is set in the groove of the connecting sleeve (9). The connecting sleeve (9) is provided with a front sliding block (10), which is L-shaped in general. The front sliding block (10) includes a horizontal plate and a vertical plate. The horizontal plate has bolt holes on its end face and is connected to the bolt holes in the groove in the middle of the connecting sleeve (9). The bottom of the vertical plate has an arc-shaped groove. The vertical plate is mounted on the sliding device (6) and slides in the groove at the bottom of the vertical plate. The lower end of the connecting mother plate (3) near the connecting sleeve (9) is connected to the lower fixing plate (11). The end face of the upper fixing plate (12) is provided with a plurality of bolt holes. The upper fixing plate (12) is provided with a bolt hole on one side. The bolt hole on one side of the upper fixing plate (12) is connected to the bolt hole on the end face of the connecting mother plate (3). The bolt hole on the other side of the upper fixing plate (12) is connected to the lifting ring (14).
2. The clamping device for installing corrugated plates on a film tank according to claim 1, characterized in that, The fixed clamp (1) is provided with a U-shaped groove at the bottom. The shape of the U-shaped groove at the bottom of the fixed clamp (1) is the same as the shape of the corrugated section in the corrugated plate. The U-shaped groove at the bottom of the movable clamp (2) has the same structure as the U-shaped groove at the bottom of the fixed clamp (1). The top of the fixed clamp (1) is fixedly connected to one side end face of the connecting mother plate (3) by bolts. The upper side of the movable clamp (2) is connected to the front sealing plate (5).
3. A method for installing corrugated plates on a thin-film tank, characterized in that, This method is specific Includes the following steps: The first step is to place the corrugated sheet on the assembly platform (54) and splice and fix the corrugated sheet with the corrugated sheet according to the overlap requirements between the corrugated sheets; The second step is to form a corrugated board splicing large board (56) after the corrugated boards are spliced on the assembly platform (54). The third step is to prepare a clamping device for installing the corrugated plate of the film tank. The device includes a clamping module, a connecting module, a handle module, and a hoisting module. The clamping module clamps the corrugated sections of the corrugated plate. The clamping module is connected to the handle module through the connecting module. The hoisting module is installed on the upper part of the handle module. The connecting module includes a connecting mother plate (3), a sliding backrest (4), a sliding device (6), a front sealing plate (5), a connecting sleeve (9), a lower fixing plate (11), and an upper fixing plate (12). The clamping module includes a fixed clamping block (1) and a moving clamping block (2). The handle module includes a handle (13), a connecting plate (7), and a connecting block (8). The hoisting module includes a lifting ring (14) and a shackle (15). The fixed clamping block (1) is installed on one side of the connecting mother plate (3). (3) The other side is movably connected to the movable clamp (2) via the sliding backrest (4). The side of the movable clamp (2) is connected to the front sealing plate (5). The front sealing plate (5) is connected to the sliding device (6). The sliding device (6) is connected to the connecting plate (7). The connecting plate (7) is connected to the connecting block (8). The connecting block (8) is hinged to the connecting sleeve (9). The handle (13) rotates around the connection point with the connecting plate (7) to drive the sliding device (6) to move along the length direction of the sliding device (6). The lifting ring (14) is connected to the upper fixed plate (12). The shackle (15) is connected to the lifting ring (14). The clamping device for installing the corrugated plate of the film tank is used to hoist the corrugated plate splicing large plate (56) to the film tank wall for installation. Fourth step, select three corrugated sections on the end face of the corrugated plate splicing plate (56) as lifting points, fix the clamping device for installing the corrugated plate of the film tank to the selected lifting points on the corrugated plate splicing plate (56) respectively, and then connect and fix the small crane (55) to the clamping device for installing the corrugated plate of the film tank respectively. Use the small crane to lift the corrugated plate splicing plate (56) to the corresponding position on the wall of the film tank and install the corrugated plate on the wall of the film tank. Step 5: After the corrugated plate splicing plate (56) is hoisted onto the wall of the film tank, the corrugated plate splicing plate (56) is welded to the wall of the film tank around its perimeter to complete the installation of the corrugated plate splicing plate (56) on the wall of the film tank. Step 6: Repeat steps 1 through 5 to complete the installation of the corrugated plates on the wall of the membrane tank.
4. The method for installing a corrugated plate on a thin-film tank according to claim 3, characterized in that, The splicing platform in the first step includes support legs (51) and mounting plane (52). The support legs (51) are perpendicularly connected to the lower end face of the mounting plane (52). The support legs (51) are arranged around the mounting plane (52). The mounting plane (52) is rectangular in shape. A heat protection strip (53) is provided on the upper end face of the mounting plane (52). A heat protection strip (53) is provided every 1020mm in the width direction of the mounting plane (52). The length direction of the heat protection strip (53) is the same as the length direction of the mounting plane (52). The heat protection strips (53) are parallel to each other.
5. The method for installing a corrugated plate on a thin-film tank according to claim 3, characterized in that, The specific steps for splicing corrugated plates into a large corrugated plate splicing board (56) in the second step are as follows: After the corrugated plates are spliced on the splicing platform according to the overlap requirements between the corrugated plates, spot welding is performed at 50mm intervals at the splicing points between the corrugated plates to weld and fix the adjacent corrugated plates. After the spot welding of the adjacent corrugated plates is completed to form the large corrugated plate splicing board (56), the splicing points between the corrugated plates are welded and fixed using continuous welding until the welding of the large corrugated plate splicing board (56) is completed.
6. The method for installing a corrugated plate on a thin-film tank according to claim 3, characterized in that, The specific steps for hoisting the corrugated plate splicing panel (56) in the fourth step are as follows: The first hoisting point is the corrugated joint at the junction of one-third of the length direction and one-third of the width direction of the corrugated plate splicing panel (56); the second hoisting point is the corrugated joint at the junction of two-thirds of the length direction and one-third of the width direction of the corrugated plate splicing panel (56); the third hoisting point is the corrugated joint at the junction of one-half of the length direction and one-third of the width direction of the corrugated plate splicing panel (56); the fourth hoisting point is the corrugated joint at the junction of one-half of the length direction and one-third of the width direction of the corrugated plate splicing panel (56). The corrugated section of the corrugated plate at the two-thirds junction is used as the third lifting point. After the three lifting points are selected, the clamping modules in the clamping device for installing the corrugated plate of the film tank are connected to the corrugated sections of the lifting points respectively. The corrugated sections are clamped and fixed by rotating the handle (13) and moving the push-moving clamp (2). The lifting straps are connected to the shackles (15) respectively. Then the lifting straps are connected to the small crane (55) to lift the corrugated plate splicing plate (56). When the corrugated plate splicing plate (56) is lifted by the small crane (55), the corrugated plate splicing plate (56) is parallel to the film tank wall.
7. The method for installing a corrugated plate on a thin-film tank according to claim 3, characterized in that, In the fifth step, when the corrugated plate splicing plate (56) is welded to the wall of the film tank, the amount of adhesion around the corrugated plate splicing plate (56) is not less than the sum of the amount of adhesion between all individual corrugated plates in the corrugated plate splicing plate (56) and the wall of the film tank.
Citation Information
Patent Citations
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