Air conditioning panel cast-in-place mold and air conditioning panel construction method
By designing a cast-in-place mold for air conditioning panels, including an inner mold frame assembly and connecting structures, the problem of difficulty in setting up air conditioning panel molds in complex structures was solved, enabling convenient casting and efficient construction of various parts of the air conditioning panel.
Patent Information
- Application Number
- CN202211277040.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-18
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2042-10-18
AI Technical Summary
Setting up formwork for air conditioning panels using cast-in-place construction methods is difficult in complex structures, especially at building wall corners, where it is difficult to simultaneously and conveniently cast the top, bottom, side, and front panels of the air conditioning panel.
Design a cast-in-place mold for air conditioning panels, including an inner mold frame assembly, side molds and a cover plate frame. It is detachably connected to the building wall through a connecting structure to form a space for casting various parts of the air conditioning panels. A sealing plate and a vertical support structure are set to facilitate construction.
This technology enables convenient construction by simultaneously casting the top, bottom, side, and front panels of an air conditioning unit at the corner of a building wall, improving construction efficiency and simplifying the formwork erection and demolding process.
Smart Images

Figure CN115596205B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of air conditioner panel mold technology, and more specifically, to an air conditioner panel cast-in-place mold and an air conditioner panel construction method. Background Technology
[0002] Building air conditioning panels are extended concrete slabs attached to the exterior walls to house outdoor air conditioning units. However, as the structural complexity of air conditioning panels increases, the molds for these panels, constructed using the cast-in-place method, become increasingly complex, making the setup of these molds more and more difficult.
[0003] For example, attached Figure 1 The air conditioning panel shown is located at the corner of a building wall and includes a top panel, a bottom panel, side panels, and a front panel. This structure shields the top, bottom, and circumference of the outdoor air conditioning unit, forming a chamber structure to protect it. However, this structure makes setting up the cast-in-place mold difficult. Therefore, a cast-in-place mold that facilitates the construction of this air conditioning panel structure is needed. Summary of the Invention
[0004] On the one hand, the present invention provides an air conditioning panel casting mold, which facilitates the construction of the air conditioning panel structure shown in the background art and solves the problems in the background art.
[0005] On the other hand, the present invention provides a method for constructing an air conditioning panel, which, by using the aforementioned air conditioning panel casting mold, can cast such... Figure 1 The air conditioning panel structure shown.
[0006] The embodiments of the present invention are implemented as follows:
[0007] On one hand, some embodiments of the present invention provide a cast-in-place mold for an air conditioning panel, including an inner mold frame assembly, side molds and a cover frame. The inner mold frame assembly includes a first frame group and a second frame group arranged horizontally side by side and detachably connected to each other. The first frame group, the second frame group, the side molds and the cover frame are all provided with connection structures for detachable connection with the building wall.
[0008] The first frame group is installed at the corner of the building wall through a connecting structure. The second frame group is set to the side of the first frame group. The side molds are spaced apart on the side of the second frame group away from the first frame group. The cover plate frame is set on the front side of the inner mold frame assembly. The cover plate frame is detachably connected to the first frame group, the second frame group and the building wall at the same time. The top of the gap between the first frame group and the second frame group is detachably covered by a sealing plate assembly.
[0009] The second frame group, the side mold and the cover plate frame enclose a side plate pouring space for pouring the side plate of the air conditioner plate, the first frame group, the second frame group and the cover plate frame enclose a top plate pouring space for pouring the top plate of the air conditioner plate, and the cover plate frame and the first frame group enclose a front plate pouring space for pouring the front plate of the air conditioner plate.
[0010] In some embodiments of the present application, the top front side of the first frame group and the second frame group is provided with a step, and the step surface is covered with a step sealing plate, and the step sealing plate and the cover plate frame enclose a top edge pouring space for pouring the top edge of the air conditioner plate.
[0011] In some embodiments of the present application, the first frame group comprises a first frame unit, a second frame unit bolted on the top of the first frame unit, and a third frame unit spaced apart from the rear side of the second frame unit and detachably connected with the second frame unit.
[0012] The step is arranged on the second frame unit, the gap between the second frame unit and the third frame unit is covered with a sealing plate assembly, the front side of the first frame unit and the second frame unit is covered with a front side sealing plate, and the top of the second frame unit and the third frame unit is covered with a top sealing plate; the bottom of the first frame unit is provided with a first vertical support structure which can move vertically.
[0013] In some embodiments of the present application, the first vertical support structure comprises a first connecting nut and a first abutting bolt, the first connecting nut is welded on the inner side of the first frame unit, and the first abutting bolt is screwed on the first connecting nut from the inner side of the first frame unit and extends out of the bottom end of the first frame unit.
[0014] In some embodiments of the present application, the second frame group comprises a fourth frame unit, a fifth frame unit and a sixth frame unit, the fifth frame unit and the sixth frame unit are bolted on the top of the fourth frame unit, the fifth frame unit and the sixth frame unit are spaced apart, the step is arranged on the fifth frame unit, and the bottom of the fourth frame unit is provided with a second vertical support structure.
[0015] The top of the fifth frame unit and the sixth frame unit is covered with a top sealing plate, the side wall of the fourth frame unit, the fifth frame unit and the sixth frame unit away from the first frame group is covered with a side sealing plate; the gap between the top of the fifth frame unit and the sixth frame unit, the side of the fifth frame unit and the sixth frame unit away from the first frame group, the top of the gap between the second frame unit and the fifth frame unit, the top of the gap between the third frame unit and the sixth frame unit, and the gap between the step sealing plate of the second frame unit and the step sealing plate of the fifth frame unit are all covered with a sealing plate assembly.
[0016] In some embodiments of the present application, the second vertical support structure comprises a support plate, a fastening nut, a second connecting nut, a connecting bolt and a second abutting bolt;
[0017] The support plate comprises a first side wall and a second side wall perpendicular to the edge, the first side wall is attached to the side wall of the fourth frame unit away from the side sealing plate, the fastening nut is located on the side of the first side wall away from the side sealing plate, and the first side wall is connected to the fourth frame unit through the connecting bolt which is sequentially threaded through the fourth frame unit and the first side wall and screwed into the fastening nut;
[0018] The second side wall is arranged at the bottom end of the fourth frame unit in a spaced manner, the second connecting nut is welded to the inner side wall of the bottom end of the fourth frame unit and arranged opposite to the second side wall, and the second abutting bolt is screwed into the second connecting nut and abuts against the second side wall.
[0019] In some embodiments of the present application, a bottom edge channel is formed in the front side of the bottom end of the support plate, the bottom edge channel is connected to the front plate pouring space in a through manner, and the inner side wall of the bottom edge channel is provided with a mold plate in the shape of an inverted "N" character.
[0020] In some embodiments of the present application, a connecting piece is further included, and the second frame unit and the third frame unit, the third frame unit and the sixth frame unit, the fifth frame unit and the sixth frame unit, and the second frame unit and the fifth frame unit are all bolt-connected with the connecting piece.
[0021] In some embodiments of the present application, the sealing plate assembly comprises a support frame, a plate body attached to the support frame, a supporting rod, a fixing nut and a supporting piece;
[0022] The top edges of the first frame group and the second frame group are clamped between the plate body and the supporting piece, one end of the supporting rod is connected to the support frame, the other end of the supporting rod is provided with a threaded part, the threaded part is threaded through the supporting piece and arranged with the fixed nut.
[0023] In some embodiments of the present application, the connecting plate is arranged on the first frame group, the second frame group and the cover plate frame, and the connecting structure comprises a peg hole formed on the connecting plate and the side edge mold.
[0024] On the other hand, some embodiments of the present application provide a construction method of an air conditioner plate, which adopts the above-mentioned cast-in-place mold of the air conditioner plate, and comprises the following steps:
[0025] The mold assembly step: the first frame unit, the second frame unit, the third frame unit, the fourth frame unit, the fifth frame unit, the sixth frame unit, the step sealing plate, the top sealing plate, the side sealing plate, the front side sealing plate, the sealing plate assembly, the first vertical support structure and the second vertical support structure are assembled into an inner mold frame assembly.
[0026] Mold installation step: installing the inner mold frame assembly at the corner of the building wall; installing the side mold on the building wall away from the fourth frame unit, the side mold being spaced apart from the fourth frame unit; simultaneously bolting the cover frame on the first frame unit, the second frame unit, the fourth frame unit, the fifth frame unit and the side mold, and connecting the cover frame to the building wall;
[0027] Concrete pouring step: pouring concrete from the top of the top plate pouring space to form the air conditioning plate top plate, air conditioning plate side plate and air conditioning plate front plate structure; waiting for the concrete to solidify;
[0028] First mold disassembly step: disassembling the cover frame by bolts, and disassembling the side mold from the building wall;
[0029] Second mold disassembly step: disassembling the inner mold frame assembly from the building wall, moving the first vertical support structure towards the top, and disassembling the second vertical support structure from the fourth frame unit; the fifth frame unit and the sixth frame unit are bolted to the fourth frame unit, the second frame unit is bolted to the first frame unit; moving the fourth frame unit towards the bottom, away from the air conditioning plate side plate and the building wall, to remove the fourth frame unit; moving the first frame unit towards the bottom, away from the air conditioning plate front plate and the building wall, to remove the first frame unit;
[0030] Third mold disassembly step: disassembling all the sealing plate assemblies, moving the sixth frame unit away from the building wall, the air conditioning plate side plate and the air conditioning plate top plate to remove the sixth frame unit; moving the fifth frame unit away from the top edge, the air conditioning plate side plate and the air conditioning plate top plate to remove the fifth frame unit; disassembling the second frame unit and the third frame unit, moving the third frame unit away from the building wall and the air conditioning plate top plate to remove the third frame unit; moving the second frame unit away from the top edge, the building wall and the air conditioning plate top plate to remove the second frame unit.
[0031] Compared with the prior art, the embodiments of the present application have at least the following advantages or beneficial effects:
[0032] In one aspect, the present application provides an air conditioning plate cast-in-place mold, comprising an inner mold frame assembly, a cover frame and a side mold, the inner mold frame assembly, the cover frame and the side mold are all provided with a connecting structure for connecting with the building wall.
[0033] The cast-in-place mold facilitates the simultaneous pouring of the air conditioning plate top plate, the air conditioning plate bottom plate, the air conditioning plate side plate and the air conditioning plate front plate structure at the corner of the building wall by cast-in-place method. At the same time, the cast-in-place mold facilitates the formwork and demolding, improving the construction efficiency.
[0034] In another aspect, the present application provides an air conditioning panel construction method using the air conditioning panel cast-in-place mold, comprising a mold assembly step, a mold installation step, a concrete pouring step, a first mold disassembly step, a second mold disassembly step, and a third mold disassembly step.
[0035] Through the air conditioning panel construction method, the air conditioning panel structure with the air conditioning panel top plate, the air conditioning panel bottom plate, the air conditioning panel side plate, and the air conditioning panel front plate can be poured. Meanwhile, the method is convenient for form erection and demolding, and has high construction efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0036] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced as follows. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.
[0037] Figure 1 for the air conditioning panel structure of the embodiment of the present application;
[0038] Figure 2 for the air conditioning panel structure with top and bottom edges of the embodiment of the present application;
[0039] Figure 3 for the front side view of the air conditioning panel pouring mold assembly structure of the embodiment of the present application;
[0040] Figure 4 for the front side view of the air conditioning panel pouring mold assembly structure of the embodiment of the present application after omitting the cover plate frame;
[0041] Figure 5 for the cover plate frame structure of the embodiment of the present application;
[0042] Figure 6 for the top view of the air conditioning panel pouring mold assembly structure of the embodiment of the present application;
[0043] Figure 7 for the connection structure of the first frame group, the cover plate frame, and the building wall of the embodiment of the present application;
[0044] Figure 8 for the connection structure of the second frame group, the cover plate frame, and the building wall of the embodiment of the present application;
[0045] Figure 9 for Figure 4 the enlarged view of part A in FIG. 10;
[0046] Figure 10 for Figure 4 the enlarged view of part B in FIG. 10;
[0047] Figure 11 For Figure 8 Local enlarged view at D;
[0048] Figure 12 For Figure 4 Local enlarged view at C;
[0049] Figure 13 For the flow chart of the air conditioning panel construction method of the embodiment of the present application.
[0050] Figure: 100 - building wall; 200 - air conditioning panel top plate; 201 - air conditioning panel bottom plate; 202 - air conditioning panel side plate; 203 - air conditioning panel front plate; 204 - top edge; 205 - bottom edge; 1 - inner mold frame assembly; 2 - side mold; 3 - cover plate frame; 4 - first frame group; 5 - second frame group; 6 - connecting plate; 7 - dowel hole; 8 - groove; 9 - front wall; 10 - first side wall; 11 - second side wall; 12 - side plate pouring space; 13 - front plate pouring space; 14 - top plate pouring space; 15 - sealing plate assembly; 16 - step; 17 - step sealing plate; 18 - top edge pouring space; 19 - first frame unit; 20 - second frame unit; 21 - third frame unit; 22 - top sealing plate; 23 - front side sealing plate; 24 - first vertical support structure; 25 - first connecting nut; 26 - first abutting bolt; 27 - fourth frame unit; 28 - fifth frame unit; 29 - sixth frame unit; 30 - second vertical support structure; 31 - side sealing plate; 32 - support plate; 33 - fastening nut; 34 - second connecting nut; 35 - connecting bolt; 36 - second abutting bolt; 37 - first side wall; 38 - second side wall; 39 - bottom edge channel; 40 - mold plate; 41 - connecting piece; 42 - support frame; 43 - plate body; 44 - tensioning rod; 45 - fixing nut; 46 - tensioning piece; 47 - threaded portion. DETAILED DESCRIPTION
[0051] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings can be arranged and designed in various different configurations.
[0052] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative labor are within the scope of protection of the present application.
[0053] It should be noted that like reference numerals and letters refer to like items throughout the drawings, and once an item is defined in one drawing, it is not necessary to further define and explain it in subsequent drawings.
[0054] In the description of the embodiments of the present application, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings or the orientation or positional relationship in which the product of the present application is usually placed, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", etc. are only used for differentiation in description and cannot be understood as indicating or implying relative importance.
[0055] In addition, the terms "horizontal", "vertical", "overhanging", etc. do not mean that the components must be absolutely horizontal or overhanging, but can be slightly inclined. For example, "horizontal" only means that it is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0056] In the description of the embodiments of the present application, it should also be noted that, unless otherwise explicitly specified and limited, the terms "arranged", "mounted", "connected", "linked" should be understood in a broad sense, for example, can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, can be electrically connected; can be directly connected, or indirectly connected through an intermediate medium; can be internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0057] Example 1
[0058] Please refer to Figures 1-12 In this embodiment, the air conditioning panel structure to be poured is shown in Figure 1 The structure of the air conditioning panel completely covers the top, bottom and circumference of the air conditioning outdoor unit, forming a cavity structure to protect the air conditioning outdoor unit. In the actual pouring process, for a multi-layer air conditioning panel structure, when pouring is completed for one layer, the poured air conditioning panel top plate 200 will serve as the air conditioning panel bottom plate 201 of the top layer, so the air conditioning panel pouring mold shown in this embodiment is actually used to pour the air conditioning panel top plate 200, the air conditioning panel side plate 202 and the air conditioning panel front plate 203. In this embodiment, the front side is the direction indicated by the arrow M in the drawing, and the rear side is the direction indicated by the arrow N in the drawing.
[0059] Meanwhile, the internal structure is shown in the accompanying drawings Figure 4 The front sealing plate 23 and the step sealing plate 17 are omitted in the accompanying drawings Figure 6 The top sealing plate 22, the sealing plate assembly 15 at the top and the step sealing plate 17 are omitted in the accompanying drawings Figure 8 The side sealing plate 31 and the sealing plate assembly 15 at the side sealing plate 31 are omitted in the accompanying drawings.
[0060] The air conditioner panel pouring mold comprises an inner mold frame assembly 1, a side mold 2 and a cover plate frame 3, wherein the inner mold frame assembly 1 comprises a first frame group 4 and a second frame group 5 which are arranged in parallel and spaced apart and are detachably connected with each other. The first frame group 4, the second frame group 5 and the side mold 2 are all provided with a connecting structure for detachable connection with a building wall 100. The main body part of the first frame group 4 and the second frame group 5 are both welded with square tubes. The main body part of the side mold 2, the front mold and the cover plate frame 3 are all made of plates, and the side walls of the three are all welded with frames made of square tubes to increase the strength.
[0061] Preferably, the first frame group 4, the second frame group 5 and the cover plate frame 3 are all provided with connecting plates 6, and the connecting structure comprises bolt holes 7 opened in the connecting plates 6 and the side mold 2, and the first frame group 4, the second frame group 5, the side mold 2 and the cover plate frame 3 are all connected with the building wall 100 through bolts passing through the bolt holes 7.
[0062] In the embodiment, the front side of the first frame group 4 is provided with a groove 8, the second frame group 5 is connected with the first frame group 4, and the top of the gap between the first frame group 4 and the second frame group 5 is detachably covered with a sealing plate assembly 15 to cover the top gap of the first frame group 4 and the second frame group 5 and prevent the concrete from passing through. The first frame group 4 and the second frame group 5 are bolted to the building wall 100, the side mold 2 is arranged at the side of the second frame group 5 away from the first frame group 4 and is connected with the building wall 100 by bolts, and the cover plate frame 3 has a front wall 9 and a first side wall 10 and a second side wall 11 at the bottom of the front wall 9. The cover plate frame 3 is connected with the first frame group 4, the second frame group 5 and the side mold 2 by bolts at the same time, and the cover plate frame 3 is connected with the building wall 100 by bolts at the side of the first side wall 10. The first side wall 10 covers the front side of the groove 8, the second side wall 38 covers the gap between the second frame group 5 and the side mold 2, and the front wall 9 is attached to the top front side of the inner mold frame assembly 1. At this time, the second frame group 5, the side mold 2, the second side wall 11 and the building wall 100 form a side plate pouring space 12 for pouring the side plate 202 of the air conditioning plate, the first side wall 10, the groove 8 and the building wall 100 form a front plate pouring space 13 for pouring the front plate 203 of the air conditioning plate, and the first frame group 4, the second frame group 5, the front wall 9 and the building wall 100 form a top plate pouring space 14 for pouring the top plate 200 of the air conditioning plate. Pouring concrete from the top can simultaneously pour the top plate 200, the front plate 203 and the side plate 202 of the air conditioning plate.
[0063] After the pouring is completed and the concrete is solidified, the bolts and bolts of the cover plate frame 3 and the bolts of the side mold plate are detached, the cover plate frame 3 and the side mold plate can be detached, the second frame group 5 and the first frame group 4 are detached from each other, the sealing plate assembly 15 is removed, the bolts connecting the first frame group 4 and the second frame group 5 with the building wall 100 are detached, the second frame group 5 is moved to the front side, the first frame group 4 is moved towards the side plate 202 of the air conditioning plate, and the first frame group 4 is moved to the front side to be detached.
[0064] Further, the top front side of the first frame group 4 and the second frame group 5 is provided with a step 16, the surface of the step 16 is covered with a step sealing plate 17, and the step sealing plate 17 and the front wall 9 of the cover plate frame 3 form a top edge pouring space 18 for pouring the top edge 204 of the air conditioning plate. At this time, the top edge 204 can be poured together when pouring the concrete.
[0065] Further, the first frame group 4 comprises a first frame unit 19, a second frame unit 20 bolted on the top of the first frame unit 19, and a third frame unit 21 arranged at the rear side of the second frame unit 20 and detachably connected with the second frame unit 20; the step 16 is arranged on the second frame unit 20, and the gap between the second frame unit 20 and the third frame unit 21 is covered by the sealing plate assembly 15 to seal the top of the gap; the front side of the first frame unit 19 and the second frame unit 20 is bolted or welded with the front side sealing plate 23, which is arranged on the inner side wall of the groove 8, and the building wall 100, the front side sealing plate 23 and the first side wall 10 form a front plate pouring space 13 enclosed on all sides. The top of the second frame unit 20 and the third frame unit 21 is bolted or welded with the top sealing plate 22, and the top sealing plate 22 and the sealing plate assembly 15 arranged between the second frame unit 20 and the third frame unit 21 seal the top of the first frame group 4; the bottom of the first frame unit 19 is provided with a first vertical support structure 24 which can move vertically.
[0066] The air conditioner plate front plate 203 blocks the disassembly of the front wall 9, and due to the extrusion of the concrete, it is difficult for the first frame group 4 to move and demould. Through the above arrangement, the first frame group 4 is convenient to disassemble. In detail, the vertical support structure is disassembled, and the bolts of the first frame unit 19 and the second frame unit 20 are disassembled, at this time, the first frame unit 19 can move vertically and move away from the building wall 100 and the air conditioner plate front plate 203 to realize disassembly. At the same time, the second frame unit 20 and the third frame unit 21 are disassembled from each other and the sealing plate assembly 15 therebetween is removed, at this time, the second frame unit 20 and the third frame unit 21 can move relative to each other and separate from the building wall 100 and the concrete to realize disassembly.
[0067] Preferably, the first vertical support structure 24 comprises a first connecting nut 25 and a first abutting bolt 26, the first connecting nut 25 is welded on the inner side of the first frame unit 19, and the first abutting bolt 26 is screwed into the first connecting nut 25 from the inner side of the first frame unit 19 and extends out of the bottom end of the first frame unit 19. When supporting, the bottom end of the first abutting bolt 26 abuts on the top of the air conditioner plate bottom plate 201, and when disassembling, the first connecting nut 25 is loosened to provide a vertical movement allowance of the first frame unit 19.
[0068] Similarly, in order to facilitate the disassembly of the second frame group 5, the second frame group 5 is provided as follows: the second frame group 5 comprises a fourth frame unit 27, a fifth frame unit 28 and a sixth frame unit 29, the fifth frame unit 28 and the sixth frame unit 29 are both bolted to the top of the fourth frame unit 27, the fifth frame unit 28 and the sixth frame unit 29 are arranged in a spaced manner, the step 16 is arranged on the fifth frame unit 28, and the bottom of the fourth frame unit 27 is provided with a second vertical support structure 30; at the same time, in order to ensure the sealing performance during concrete pouring, the top of the fifth frame unit 28 and the sixth frame unit 29 is bolted or welded with a top sealing plate 22, and the side wall of the fourth frame unit 27, the fifth frame unit 28 and the sixth frame unit 29 away from the first frame group 4 is bolted or welded with a side sealing plate 31; the gap between the top of the fifth frame unit 28 and the sixth frame unit 29, the side of the fifth frame unit 28 and the sixth frame unit 29 away from the first frame group 4, the top of the gap between the second frame unit 20 and the fifth frame unit 28, the top of the gap between the third frame unit 21 and the sixth frame unit 29, and the gap between the step sealing plate 17 of the second frame unit 20 and the step sealing plate 17 of the fifth frame unit 28 are all covered with a sealing plate assembly 15.
[0069] During disassembly, the second vertical support structure 30 is disassembled, the fourth frame unit 27 is bolted with the fifth frame unit 28 and the sixth frame unit 29, and the fourth frame unit 27 can be vertically moved and moved away from the building wall 100 and the concrete. At the same time, all the above sealing plate assemblies 15 are disassembled, the fifth frame unit 28 and the sixth frame unit 29 can be relatively moved and separated from the concrete and the building wall 100, thereby achieving disassembly.
[0070] Further, the second vertical support structure 30 comprises a support plate 32, a fastening nut 33, a second connecting nut 34, a connecting bolt 35 and a second abutting bolt 36; the support plate 32 comprises a first side wall 37 and a second side wall 38 perpendicular to the edge, the first side wall 37 is attached to the side wall of the fourth frame unit 27 away from the fourth frame unit 27, the fastening nut 33 is located on the side of the first side wall 37 away from the side sealing plate 31, and the first side wall 37 is connected with the fourth frame unit 27 by the connecting bolt 35 which is sequentially threaded through the fourth frame unit 27 and the first side wall 37 and screwed into the fastening nut 33; the second side wall 38 is arranged at the bottom end of the fourth frame unit 27, the second connecting nut 34 is welded to the inner side wall of the bottom end of the fourth frame unit 27 and is arranged opposite to the second side wall 38, and the second abutting bolt 36 is screwed into the second connecting nut 34 and abuts against the second side wall 38.
[0071] In the embodiment, the support plate 32 is L-shaped after being bent from a plate material, and includes a first side wall 37 and a second side wall 38 which are perpendicular to the edge. The first side wall 37 is attached to the side wall of the side sealing plate 31 away from the first frame unit 19 to prevent the concrete from passing through. Meanwhile, a fastening nut 33 is arranged on the first side wall 37, and the connecting bolt 35 is sequentially arranged through the fourth frame unit 27 and the first side wall 37 and screwed into the fastening nut 33 to realize the connection of the three. The second side wall 38 is arranged at the bottom end of the fourth frame unit 27, and the second side wall 38 is in abutment with the top of the air conditioner plate bottom plate 201. The bottom end of the second abutment bolt 36 is in abutment with the second side wall 38 to ensure the stability of the support plate 32.
[0072] In actual use, when the concrete pouring is completed, the second side wall 38 is in abutment with the concrete. At this time, the second abutment bolt 36 is unscrewed from the second side wall 38, and the connecting bolt 35 is disassembled. The vertical relative movement between the support plate 32 and the fourth frame unit 27 can be generated, the fourth frame unit 27 is lowered, and the disassembly is facilitated. After disassembly, the fastening nut 33 remains in the concrete.
[0073] Further, the bottom end of the support plate 32 is provided with a bottom edge channel 39 which is arranged through to the front plate pouring space 13. The inner side wall of the bottom edge channel 39 is provided with a mold plate 40 in the shape of an inverted “N”.
[0074] In the embodiment, the bottom edge channel 39 is arranged through the support plate 32 to the front plate pouring space 13, and is used for reserving the pouring of the bottom edge 205 structure located on the top of the air conditioner plate bottom plate 201. In detail, the mold plate 40 is attached and installed on the side wall and the top wall of the front side and the rear side of the bottom edge channel 39. The two ends of the mold plate 40 are bolted to the support plate 32 and the first frame unit 19. At this time, the mold plate 40 surrounds the bottom plate pouring space with the air conditioner plate bottom plate 201. The two ends of the bottom plate pouring space are in communication with the front plate pouring space 13 and the side plate pouring space 12. The bottom edge 205 can be poured synchronously when pouring the concrete.
[0075] Further, the connecting piece 41 is also included. The connecting piece 41 is preferably processed from a plate material. The second frame unit 20 and the third frame unit 21, the third frame unit 21 and the sixth frame unit 29, the fifth frame unit 28 and the sixth frame unit 29, and the second frame unit 20 and the fifth frame unit 28 are all bolted with the connecting piece 41 to realize the sequentially detachable connection. Meanwhile, since the first frame unit 19 is bolted with the second frame unit 20 and the third frame unit 21, and the fourth frame unit 27 is bolted with the fifth frame unit 28 and the sixth frame unit 29, the second connecting piece 41 realizes the indirect detachable connection of the first frame unit 19 and the fourth frame unit 27.
[0076] Further, the sealing plate assembly 15 comprises a support frame 42, a plate body 43 arranged in abutment with the support frame 42, a bracing rod 44, a fixing nut 45 and a bracing piece 46; the plate body 43 is arranged in abutment with the side wall of the support frame 42; the top edges of the first frame group 4 and the second frame group 5 are clamped between the plate body 43 and the bracing piece 46; one end of the bracing rod 44 is connected with the support frame 42, and the other end of the bracing rod 44 is provided with a threaded portion 47, which penetrates through the bracing piece 46 and is screwed with the fixing nut 45.
[0077] In the embodiment, the first frame group 4 and the second frame group 5 have a gap therebetween. The plate body 43 is welded or bolted to the side wall of the support frame 42. The two ends of the plate body 43 are respectively overlapped with the top edges of the first frame group 4 and the second frame group 5. In detail, one end of the plate body 43 is overlapped with the top of the top sealing plate 22 at the gap edge of the second frame unit 20 and the third frame unit 21, and the other end of the plate body 43 is overlapped with the top of the top sealing plate 22 at the gap edge of the fifth frame unit 28 and the sixth frame unit 29, so as to cover the top of the gap between the first frame group 4 and the second frame group 5. Meanwhile, the bracing piece 46 is made of a square tube, and has two groups, one group is arranged at the second frame unit 20 and the fifth frame unit 28, and the two ends thereof are respectively abutted with the inner side walls of the second frame unit 20 and the fifth frame unit 28; and the other group is arranged at the third frame unit 21 and the sixth frame unit 29, and the two ends thereof are respectively abutted with the inner side walls of the sixth frame unit 29 and the sixth frame unit 29. One end of the bracing rod 44 is connected with the support frame 42, and the other end of the bracing rod 44 is provided with a threaded portion 47, which penetrates through the bracing piece 46 and is screwed with the fixing nut 45, so as to bracingly fix the plate body 43. When disassembling, the fixing nut 45 is disassembled. The connection modes of the sealing plate assemblies 15 at the remaining frame units are the same, which are all that the edges of the frame units are clamped between the plate body 43 and the bracing piece 46, and then the bracing rod 44 penetrates through the bracing piece 46 and is screwed with the fixing nut 45, which will not be described herein.
[0078] Preferably, the support frame 42 is made of a hollow square tube welded together, and the end of the bracing rod 44 is bent and extended into the inside of the hollow square tube to realize the connection between the bracing rod 44 and the support frame 42. In other embodiments, the bracing rod 44 can also be welded or bolted with the support frame 42.
[0079] Embodiment 2
[0080] Please refer to Figures 1-13 The embodiment provides a construction method of the air conditioning plate, which uses the cast-in-place mold of the air conditioning plate shown in the embodiment 1, and comprises the following steps:
[0081] S1, mold assembly step: the first frame unit 19, the second frame unit 20, the third frame unit 21, the fourth frame unit 27, the fifth frame unit 28, the sixth frame unit 29, the step sealing plate 17, the top sealing plate 22, the side sealing plate 31, the front side sealing plate 23, the sealing plate assembly 15, the first vertical support structure 24 and the second vertical support structure 30 are assembled into the inner mold frame assembly 1.
[0082] The second frame unit is bolted on the top of the first frame unit, the third frame unit 21 is bolted on the rear side of the second frame unit 20 through the connecting piece 41, the front side sealing plate 23 is covered on the front side of the first frame unit 19 and the second frame unit 20, the top sealing plate 22 is covered on the top of the second frame unit 20 and the third frame unit 21, the sealing plate assembly 15 is installed on the top of the gap between the second frame unit 20 and the third frame unit 21, and the step sealing plate 17 is covered on the surface of the step 16 of the second frame unit 20, so that the assembly of the first frame group 4 is completed; the fifth frame unit 28 and the sixth frame unit 29 are bolted on the top of the fourth frame unit 27, the top sealing plate 22 is covered on the top of the fifth frame unit 28 and the sixth frame unit 29, the step sealing plate 17 is covered on the surface of the step 16 of the fifth frame unit 28, the side sealing plate 31 is covered on the side wall of the fourth frame unit 27, the fifth frame unit 28 and the sixth frame unit 29 away from the first frame group 4, the sealing plate assembly 15 is installed on the side of the gap between the fifth frame unit 28 and the sixth frame away from the first frame group 4, the sealing plate assembly 15 is installed on the top of the gap between the fifth frame unit 28 and the sixth frame, and the connecting piece 41 is bolted between the fifth frame unit 28 and the sixth frame, so that the assembly of the second frame group 5 is completed. The fourth frame unit 27 and the first frame unit 19 are arranged at intervals, the connecting piece 41 is bolted between the second frame unit 20 and the fifth frame unit 28, and between the third frame unit 21 and the sixth frame unit 29, the sealing plate assembly 15 is covered on the top of the gap between the step sealing plate 17 of the second frame unit 20 and the fifth frame unit 28 and the gap between the first frame group 4 and the second frame group 5, so that the installation of the whole inner mold frame assembly 1 is completed.
[0083] S2, mold installation step: the inner mold frame assembly 1 is installed on the corner of the building wall 100 through the nails; the side mold 2 is installed on the building wall 100 away from the first frame unit 19 through the connecting piece 41; the cover frame 3 is bolted on the first frame unit 19, the second frame unit 20, the fourth frame unit 27, the fifth frame unit 28 and the side mold 2, and the part of the cover frame 3 abutting against the building wall 100 is connected with the building wall 100 through the nails.
[0084] S3, concrete pouring step: pouring concrete from the top of the top plate pouring space 14 to form the air conditioning plate top plate 200, air conditioning plate side plate 202 and air conditioning plate front plate 203 structure; wait for the concrete to solidify.
[0085] S4, first mold disassembly step: disassembling the cover plate frame 3 by bolt disassembly, and disassembling the side mold 2 from the building wall 100 by bolt disassembly, so as to realize the disassembly of the cover plate frame 3 and the side mold 2.
[0086] S5, second mold disassembly step: disassembling the inner mold frame assembly 1 from the building wall 100 by bolt disassembly to realize the disassembly of the inner mold frame assembly 1 from the building wall 100; loosening the first abutting bolt 26 to realize its movement towards the top and its separation from the bottom concrete to realize the movement of the first vertical support structure 24 towards the top; loosening the second abutting bolt 36 to realize its separation from the second side wall 38, and loosening and disassembling the second connecting nut 34 to realize the disassembly of the support plate 32; the fifth frame unit 28 and the sixth frame unit 29 are both bolted and disassembled from the fourth frame unit 27; the second frame unit 20 is bolted and disassembled from the first frame unit 19; moving the fourth frame unit 27 towards the bottom, away from the air conditioning plate side plate 202 and the building wall 100 to take out the fourth frame unit 27; moving the first frame unit 19 towards the bottom, away from the air conditioning plate front plate 203 and the building wall 100 to take out the first frame unit 19.
[0087] S6, third mold disassembly step: loosening and disassembling all the fixing nuts 45 on the sealing plate assembly 15 to realize the disassembly of the sealing plate assembly 15. Bolt disassemble all the second connecting pieces 41. Move the sixth frame unit 29 away from the building wall 100, the air conditioning plate side plate 202 and the air conditioning plate top plate 200 to take out the sixth frame unit 29; move the fifth frame unit 28 away from the top edge 204, the air conditioning plate side plate 202 and the air conditioning plate top plate 200 to take out the fifth frame unit 28; move the third frame unit 21 away from the building wall 100 and the air conditioning plate top plate 200 to take out the third frame unit 21; move the second frame unit 20 away from the top edge 204, the building wall 100 and the air conditioning plate top plate 200 to take out the second frame unit 20.
[0088] Through the air conditioning plate construction method, the air conditioning plate top plate 200, the air conditioning plate bottom plate 201, the air conditioning plate side plate 202 and the air conditioning plate front plate 203 air conditioning structure can be poured. At the same time, the method is convenient for formwork and demolding, and has high construction efficiency.
[0089] In summary, in one aspect, the present application provides a cast-in-place mold for air conditioning panel, comprising an inner mold frame assembly 1, a cover plate frame 3 and a side mold 2, the inner mold frame assembly 1, the cover plate frame 3 and the side mold 2 are all provided with a connecting structure for connecting with the building wall 100. The cast-in-place mold facilitates the simultaneous pouring of the air conditioning panel top plate 200, the air conditioning panel bottom plate 201, the air conditioning panel side plate 202 and the air conditioning panel front plate 203 structure located at the corner of the building wall 100 through the cast-in-place method. At the same time, the cast-in-place mold facilitates the erection and demolding of the mold, improving the construction efficiency.
[0090] In another aspect, the present application provides a construction method for air conditioning panel, which utilizes the cast-in-place mold for air conditioning panel described above, comprising a mold assembly step, a mold installation step, a concrete pouring step, a first mold disassembly step, a second mold disassembly step and a third mold disassembly step. Through the construction method for air conditioning panel, the air conditioning structure with the air conditioning panel top plate 200, the air conditioning panel bottom plate 201, the air conditioning panel side plate 202 and the air conditioning panel front plate 203 can be poured. At the same time, the method facilitates the erection and demolding of the mold, and has high construction efficiency.
[0091] The above is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A cast-in-place form for an air conditioning panel, characterized by, The inner mold frame assembly comprises a first frame group and a second frame group arranged in parallel and spaced apart and detachably connected with each other; the first frame group, the second frame group, the side mold and the cover frame are all provided with a connecting structure for detachable connection with the building wall; The first frame group is installed at the corner of the building wall through the connecting structure, the second frame group is arranged at the side of the first frame group, the side mold is arranged at the side away from the first frame group of the second frame group, and the cover frame is arranged at the front side of the inner mold frame assembly and detachably connected with the first frame group, the second frame group and the building wall at the same time; the top of the gap between the first frame group and the second frame group is covered with a sealing plate assembly; the first frame group comprises a first frame unit, a second frame unit bolted on the top of the first frame unit, and a third frame unit arranged at the back side of the second frame unit and detachably connected with the second frame unit; the bottom of the first frame unit is provided with a first vertical support structure which can move vertically; The sealing plate assembly comprises a support frame, a plate body arranged in close contact with the support frame, a supporting rod, a fixing nut and a supporting piece; the top edges of the first frame group and the second frame group are clamped between the plate body and the supporting piece, one end of the supporting rod is connected with the support frame, the other end of the supporting rod is provided with a threaded part, the threaded part penetrates through the supporting piece and is screwed with the fixing nut; The second frame group, the side mold and the cover frame enclose a side plate pouring space for pouring the side plate of the air conditioning panel, the first frame group, the second frame group and the cover frame enclose a top plate pouring space for pouring the top plate of the air conditioning panel, and the cover frame and the first frame group enclose a front plate pouring space for pouring the front plate of the air conditioning panel.
2. The air conditioning panel cast-in-place form according to claim 1, wherein The top front side of the first frame group and the second frame group is provided with a step, the step surface is covered with a step sealing plate, and the step sealing plate and the cover frame enclose a top edge pouring space for pouring the top edge of the air conditioning panel.
3. The air conditioning panel cast-in-place form according to claim 2, wherein The step is arranged on the second frame unit, the gap between the second frame unit and the third frame unit is covered with the sealing plate assembly, the front side of the first frame unit and the second frame unit is covered with a front side sealing plate, and the top of the second frame unit and the third frame unit is covered with a top sealing plate.
4. The air conditioning panel cast-in-place form according to claim 3, wherein The first vertical support structure comprises a first connecting nut and a first abutting bolt, the first connecting nut is welded on the inner side of the first frame unit, and the first abutting bolt is screwed into the first connecting nut from the inner side of the first frame unit and extends out of the bottom end of the first frame unit.
5. The air conditioning panel cast-in-place form according to claim 3, wherein The second frame group comprises a fourth frame unit, a fifth frame unit and a sixth frame unit, the fifth frame unit and the sixth frame unit are bolted on the top of the fourth frame unit, the fifth frame unit and the sixth frame unit are arranged in a spaced manner, the step is arranged on the fifth frame unit, and the bottom of the fourth frame unit is provided with a second vertical support structure. The top of the fifth frame unit and the sixth frame unit is covered with the top sealing plate, the side wall of the fourth frame unit, the fifth frame unit and the sixth frame unit away from the first frame group is covered with the side sealing plate, and the gap between the fifth frame unit and the sixth frame unit, the gap between the fifth frame unit and the sixth frame unit away from the side of the first frame group, the top of the gap between the second frame unit and the fifth frame unit, the top of the gap between the third frame unit and the sixth frame unit, and the gap between the step sealing plate of the second frame unit and the step sealing plate of the fifth frame unit are covered with the sealing plate assembly.
6. The air conditioning panel cast-in-place form according to claim 5, wherein The second vertical support structure comprises a support plate, a fastening nut, a second connecting nut, a connecting bolt and a second abutting bolt. The support plate comprises a first side wall and a second side wall perpendicular to the edge, the first side wall is attached to the side wall of the fourth frame unit away from the side sealing plate, the fastening nut is located on the side of the first side wall away from the side sealing plate, and the first side wall is connected with the fourth frame unit by the connecting bolt which is sequentially threaded through the fourth frame unit and the first side wall and screwed into the fastening nut. The second side wall is arranged in a spaced manner at the bottom end of the fourth frame unit, the second connecting nut is welded to the inner side wall of the bottom end of the fourth frame unit and arranged opposite to the second side wall, and the second abutting bolt is screwed into the second connecting nut and abuts against the second side wall.
7. The air conditioning panel cast-in-place form according to claim 6, wherein The bottom end of the support plate is provided with a bottom edge channel, the bottom edge channel is connected to the front plate pouring space in a penetrating manner, and the inner side wall of the bottom edge channel is provided with a mold plate in the shape of an inverted "n" character.
8. The air conditioning panel cast-in-place form according to claim 5, wherein The second frame unit and the third frame unit, the third frame unit and the sixth frame unit, the fifth frame unit and the sixth frame unit, and the second frame unit and the fifth frame unit are bolted with the connecting piece.
9. The air conditioning panel cast-in-place form according to claim 1, wherein The first frame group, the second frame group and the cover plate frame are provided with connecting plates, and the connecting structure comprises bolt holes arranged on the connecting plates and the side mold.
10. A method of constructing an air conditioning panel, characterized by, The air conditioner plate cast-in-place mold comprises the air conditioner plate cast-in-place mold. Mold assembly step: the first frame unit, the second frame unit, the third frame unit, the fourth frame unit, the fifth frame unit, the sixth frame unit, the step sealing plate, the top sealing plate, the side sealing plate, the front side sealing plate, the sealing plate assembly, the first vertical support structure and the second vertical support structure are assembled into the inner mold frame assembly; Mold installation step: the inner mold frame assembly is installed at the corner of the building wall; the side edge mold is installed on the building wall away from the first frame unit, and the side edge mold is arranged in a spaced manner with the fourth frame unit; the cover frame is simultaneously bolted on the first frame unit, the second frame unit, the fourth frame unit, the fifth frame unit and the side edge mold, and the cover frame building wall is connected; Concrete pouring step: pouring concrete from the top of the top plate pouring space to form an air conditioner plate top plate, an air conditioner plate side plate and an air conditioner plate front plate structure; waiting for the concrete to solidify; First mold disassembly step: the cover frame is bolted and disassembled, and the side edge mold is disassembled from the building wall; Second mold disassembly step: the inner mold frame assembly is disassembled from the building wall, the first vertical support structure is moved towards the top, the second vertical support structure is disassembled from the fourth frame unit; the fifth frame unit and the sixth frame unit are bolted and disassembled from the fourth frame unit, the second frame unit is bolted and disassembled from the first frame unit; the fourth frame unit is moved towards the bottom, away from the air conditioner plate side plate and the building wall, so that the fourth frame unit is taken out; the first frame unit is moved towards the bottom, away from the air conditioner plate front plate and the building wall, so that the first frame unit is taken out; Third mold disassembly step: all sealing plate assemblies are disassembled, the sixth frame unit is moved away from the building wall, the air conditioner plate side plate and the air conditioner plate top plate, so that the sixth frame unit is taken out; the fifth frame unit is moved away from the top edge, the air conditioner plate side plate and the air conditioner plate top plate, so that the fifth frame unit is taken out; the second frame unit and the third frame unit are disassembled, the third frame unit is moved away from the building wall and the air conditioner plate top plate, so that the third frame unit is taken out; the second frame unit is moved away from the top edge, the building wall and the air conditioner plate top plate, so that the second frame unit is taken out.
Citation Information
Patent Citations
Assembled bay window mold
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Cast-in-place mold for air conditioner plate
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