A tooth-groove-free split stator production device and production process thereof
By using slotless split stator production equipment and its production process, automated production is achieved through automatic lines and robotic arms, which solves the problems of inconsistency and poor insulation in iron core motor stator production equipment, and improves production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-28
- Publication Date
- 2026-03-20
AI Technical Summary
Existing iron-core motor stator production equipment suffers from poor product consistency and insulation, making it impossible to guarantee product quality, and also has low production efficiency.
The equipment and process for producing slotless, split stators are adopted. The production line is automated, and processes such as winding, assembly, oiling, and pressing are automated through vibratory feeders and transfer mechanisms. Combined with robotic arms and vision inspection, the consistency and insulation of the products are ensured, thus achieving automated production.
It improved product consistency and insulation, ensured product quality, enabled automated production, and increased production efficiency.
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Figure CN115603528B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of motor stator production, in particular to a tooth-slot-free split type stator production equipment and production process thereof. BACKGROUND
[0002] The core motor stator production equipment is a supporting device for processing and preparing the core motor stator. In order to meet market demand, a compressor motor with a tooth-slot-free structure is developed to cope with large displacement, high demand and low noise of new energy thermal management systems. The closed slot design can effectively weaken the radial electromagnetic force harmonics caused by tooth harmonics, improve the cogging torque and torque ripple of the permanent magnet synchronous motor, thereby reducing the noise of the motor. With the continuous development of science and technology, people's requirements for the manufacturing process of the core motor stator production equipment are also getting higher and higher.
[0003] The existing core motor stator production equipment has certain drawbacks when in use. The traditional motor stator uses an inner winding production process, which generally adopts a manual winding → manual wire straightening → manual crimping mode. The consistency of the product cannot be guaranteed, the insulation cannot be guaranteed, the reliability of the subsequent product quality guarantee is poor, and it brings certain adverse effects to the actual use process. Therefore, we propose a tooth-slot-free split type stator production equipment and production process. SUMMARY
[0004] (I) Technical problems solved
[0005] In view of the deficiencies in the prior art, the present application provides a tooth-slot-free split type stator production equipment and production process. The front-end process uses automatic line production, the consistency of the product is guaranteed, the insulation is guaranteed, the subsequent product quality is guaranteed, automatic production is realized, the production efficiency is improved, and the problems in the background art can be effectively solved.
[0006] (II) Technical solutions
[0007] To achieve the above-mentioned purpose, the technical scheme adopted by the present application is as follows: a tooth-slot-free split type stator production equipment, comprising a feeding station, a transplanting station, a winding station, an assembly station, a pressing station, a conveying line, an inner core feeding mechanism and an outer core feeding mechanism, the winding station is movably installed with a winding machine, the transplanting station is movably installed with a transplanting mechanism and a skeleton placing tool, the feeding station is movably installed with an A skeleton vibration disc, a B skeleton vibration disc, an A skeleton straight vibration and a B skeleton straight vibration, the assembly station is movably installed with an inner core and skeleton assembly mechanism, a first height detection mechanism, a visual detection mechanism and an inner core and outer core pre-assembly mechanism, the pressing station is movably installed with an inner core oiling mechanism, a skeleton marking and interphase insertion mechanism, an inner and outer core pressing mechanism, a second height detection mechanism, a marking mechanism, a dust removal mechanism and a conveying end.
[0008] As a preferred technical scheme of the present application, the feeding station is installed at the front end of the transplanter, the assembly station is installed at the side of the transplanter, the winding station is installed at the rear end of the transplanter, the press-fitting station is installed at the side of the assembly station, and the conveying line is installed at the side of the press-fitting station, and the side of the conveying line is provided with a manual work area, and the end of the conveying line is provided with a discharging mechanism.
[0009] As a preferred technical scheme of the present application, the A skeleton vibration disc, the B skeleton vibration disc, the A skeleton direct vibration, and the B skeleton direct vibration are installed at the upper end of the feeding station and can vibrate by themselves, the transplanter mechanism and the skeleton placing tool are movable at the upper end of the transplanter, and the winding machine is movable at the winding station.
[0010] As a preferred technical scheme of the present application, the inner core feeding mechanism and the outer core feeding mechanism are installed through positioning supports, the inner core and the skeleton assembly mechanism, the first height detection mechanism, the visual detection mechanism, and the inner core and the outer core pre-assembly mechanism are movable at the assembly station, and the inner core oiling mechanism, the skeleton marking and interposition mechanism, the inner and outer core press-fitting mechanism, the second height detection mechanism, the marking mechanism, the dust removal mechanism, and the conveying end are movable at the press-fitting station.
[0011] As a preferred technical scheme of the present application, the feeding station, the transplanter, the winding station, the assembly station, the press-fitting station, the conveying line, the inner core feeding mechanism, and the outer core feeding mechanism are assembled and positioned, and can be combined separately, and the conveying line and the manual work area and the discharging mechanism are combined.
[0012] A production process of a split stator production equipment without a tooth groove, comprising the following operation steps:
[0013] S1: feeding: the A / B skeleton is transferred to the skeleton placing tool through the vibration disc and the direct vibration, then is transplanted to the winding machine through the transplanter to be wound, and is placed in the skeleton placing tool after winding, and then the inner core and the skeleton are assembled by the mechanical hand, the inner core is transferred by the conveying belt, and then is transplanted and positioned, visually detected, and height detected by the mechanical hand, the outer core is transferred by the conveying belt, and then is transplanted and positioned, height detected, and flow code marked by the mechanical hand;
[0014] S2: assembly: the skeleton after winding is assembled with the inner core, the inner core and the outer core are pre-assembled by the transplanter, the inner core is moved to the oiling station by the transplanter, the inner core tooth part is oiled by the oiling mechanism, the inner core is moved to the press-fitting station by the transplanter, and the inner and outer cores are press-fitted by the press.
[0015] S3: transplanting: moving to the interphase insertion station by the transplanting mechanism, performing skeleton two-dimensional code marking, interphase insertion, moving to the dust removal station by the transplanting mechanism and the transmission belt, and performing skeleton burr removal and stator dust removal;
[0016] S4: transmission: transmitting to the manual operation area by the transmission belt, straightening the head and tail lines, inserting the neutral point sleeve on the tail line, winding the tail line inserted in the sleeve, inserting the head line lead-out line sleeve, and arranging the lead line, removing the neutral point copper wire paint film using a wire grinding machine;
[0017] S5: lead processing: twisting the neutral point multi-strand copper wire using a twisting device, dipping the twisted neutral point copper wire in flux, dipping in tin, inserting the neutral point dipped in tin into a 2-layer neutral point sleeve, and performing wire binding on the lead-out line and the neutral point, cutting the length of the lead-out line after removing the paint film, and removing the paint film of the lead-out line copper wire using a wire grinding machine;
[0018] S6: detection: inserting the lead-out line into the sleeve, terminal pressing of the lead-out line, detection of electrical performance, determination of whether the winding and branching are normal, terminal shell installation, and final binding of the lead line, detection of electrical performance.
[0019] As a preferred technical solution of the present application, the production process in the S1-S3 steps is skeleton feeding, inner iron core feeding, outer iron core feeding, inner iron core and skeleton assembly, inner iron core and outer iron core assembly, inner iron core oiling, inner and outer iron core pressing, skeleton marking, dust removal, and transmission.
[0020] As a preferred technical solution of the present application, the production process in the S4-S6 steps is neutral point sleeve insertion, branching, lead-out line sleeve insertion, neutral point peeling, wire twisting, tin dipping, wire binding, lead-out line cutting, lead-out line peeling, sleeve insertion, terminal pressing, electrical detection, terminal shell installation, and electrical inspection.
[0021] (Three) beneficial effects
[0022] Compared with the prior art, the application provides a tooth slotless split stator production equipment and a production process thereof, which have the following beneficial effects: the tooth slotless split stator production equipment and the production process thereof, the front-end process uses automatic production, the consistency of the product is guaranteed, the insulation is guaranteed, the subsequent quality of the product is guaranteed, automatic production is realized, the production efficiency is improved, the A / B skeleton is placed on a work tool through a vibrating disc and direct vibration, then is transplanted to a winding machine through a transplanting mechanism to be wound, the skeleton is placed on a work tool after winding, then the inner iron core is assembled with the skeleton by a mechanical hand, the inner iron core is transmitted through a transmission belt, then is transplanted and positioned, visually detected and height detected by the mechanical hand, the outer iron core is transmitted through the transmission belt, then is transplanted and positioned, height detected and flow code engraved by the mechanical hand, the skeleton wound and the inner iron core are assembled (6 A skeletons are installed first, and then 6 B skeletons are installed), the inner iron core and the outer iron core are preassembled through the transplanting mechanism, the inner iron core is moved to an oiling station through the transplanting mechanism, the inner iron core tooth part is oiled through an oiling mechanism (the inner and outer iron cores are lubricated during pressing), the inner and outer iron cores are pressed through a pressing machine, the skeleton two-dimensional code is engraved and the interphase insertion is performed through the transplanting mechanism, the skeleton burr is removed and the stator is dedusted through the transplanting mechanism and the transmission belt, the head and tail lines are straightened, the tail line is inserted into the neutral point sleeve, the tail line inserted into the sleeve is wound, the lead-out line is inserted into the sleeve, and the lead line is arranged well, the neutral point copper wire is debarked using a wire grinding machine, the neutral point multi-strand copper wire is twisted using a twisting device, the twisted neutral point copper wire is dipped in flux, dipped in tin, the neutral point sleeve dipped in tin is inserted into two layers of the neutral point sleeve, the lead-out line and the neutral point are bound, the debarked lead-out line is cut to a length, the lead-out line copper wire is debarked using the wire grinding machine, the lead-out line is inserted into the sleeve (UVW three-phase), the lead-out line is terminated and pressed, the electrical performance is detected, it is determined whether the winding and the division are normal, the terminal shell is installed, the lead line is finally bound, and the electrical performance is detected. The whole iron core motor stator production equipment has the advantages of simple structure, convenient operation and better effect than the traditional mode. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a whole structure schematic view of the application of a tooth slotless split stator production equipment and a production process thereof.
[0024] Figure 2 It is a structure schematic view of a pressing station in the application of a tooth slotless split stator production equipment and a production process thereof.
[0025] Figure 3 It is a structure schematic view of a conveying line in the application of a tooth slotless split stator production equipment and a production process thereof.
[0026] Figure 4 It is a structure schematic diagram of a process flow in a production device and production process of a split stator without tooth slot of the application.
[0027] In the figure: 1, A skeleton vibration disc; 2, B skeleton vibration disc; 3, A skeleton direct vibration; 4, B skeleton direct vibration; 5, transplanting mechanism; 6, skeleton placing tooling; 7, winding machine; 8, inner iron core feeding mechanism; 9, visual detection mechanism; 10, first height detection mechanism; 11, outer iron core feeding mechanism; 12, second height detection mechanism; 13, marking mechanism; 14, inner iron core and skeleton assembly mechanism; 15, inner iron core and outer iron core pre-assembly mechanism; 16, inner iron core oiling mechanism; 17, inner and outer iron core pressing mechanism; 18, skeleton marking and interphase insertion mechanism; 19, dust removal mechanism; 20, conveying end; 21, feeding station; 22, transplanting station; 23, winding station; 24, discharging mechanism; 25, assembly station; 26, pressing station; 27, manual work area; 28, conveying line. DETAILED DESCRIPTION
[0028] The technical solutions of the present application will be described clearly and completely in combination with the drawings and specific embodiments, but those skilled in the art will understand that the following described embodiments are part of the embodiments of the present application, not all the embodiments, and are only used to illustrate the present application, and should not be regarded as limiting the scope of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application. The specific conditions are not specified in the embodiments, and are carried out according to the conventional conditions or the conditions recommended by the manufacturer. The reagents or instruments used are not specified by the manufacturer, and are conventional products that can be purchased on the market.
[0029] In the description of the present application, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as limiting the devices or elements indicated to have a specific orientation, to be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0030] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "linking" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0031] As shown in Figures 1-4 A toothless split stator production equipment, including feeding station 21, transplanted station 22, winding station 23, assembly station 25, pressing station 26, conveying line 28, inner core feeding mechanism 8 and outer core feeding mechanism 11, winding machine 7 is movably installed on winding station 23, transplanted mechanism 5 and framework placing tool 6 are movably installed on transplanted station 22, A framework vibration disc 1, B framework vibration disc 2, A framework direct vibration 3 and B framework direct vibration 4 are movably installed on feeding station 21, inner core and framework assembly mechanism 14, first height detection mechanism 10, visual detection mechanism 9 and inner core and outer core preassembly mechanism 15 are movably installed on assembly station 25, inner core oiling mechanism 16, framework marking and interphase insertion mechanism 18, inner and outer core pressing mechanism 17, second height detection mechanism 12, marking mechanism 13, dust removal mechanism 19 and conveying end 20 are movably installed on pressing station 26, the front end process uses automatic line production, the consistency of the product is guaranteed, the insulation is guaranteed, the subsequent quality of the product is guaranteed, the automatic production is realized, and the production efficiency is improved.
[0032] Further, the feeding station 21 is installed at the front end position of the transplanted station 22, the assembly station 25 is installed at the side position of the transplanted station 22, the winding station 23 is installed at the rear end position of the transplanted station 22, the pressing station 26 is installed at the side position of the assembly station 25, the conveying line 28 is installed at the side position of the pressing station 26, the side of the conveying line 28 is provided with a manual work area 27, and the end of the conveying line 28 is provided with a discharging mechanism 24.
[0033] Further, the A framework vibration disc 1, the B framework vibration disc 2, the A framework direct vibration 3 and the B framework direct vibration 4 are installed at the upper end position of the feeding station 21, and can vibrate by themselves, the transplanted mechanism 5 and the framework placing tool 6 are movable at the upper end position of the transplanted station 22, and the winding machine 7 is movable on the winding station 23.
[0034] Further, the inner core feeding mechanism 8 and the outer core feeding mechanism 11 are installed through the positioning support, the inner core and the skeleton assembly mechanism 14, the first height detection mechanism 10, the visual detection mechanism 9, the inner core and the outer core pre-assembly mechanism 15 are active on the assembly station 25, the inner core oiling mechanism 16, the skeleton marking and interphase insertion mechanism 18, the inner and outer core pressing mechanism 17, the second height detection mechanism 12, the marking mechanism 13, the dust removal mechanism 19, and the conveying end 20 are active on the pressing station 26.
[0035] Further, the feeding station 21, the transplanting station 22, the winding station 23, the assembly station 25, the pressing station 26, the conveying line 28, the inner core feeding mechanism 8, and the outer core feeding mechanism 11 are assembled and positioned, and can be combined separately, and the conveying line 28 and the manual operation area 27 and the discharging mechanism 24 are combined.
[0036] A production process of a split stator production equipment without a tooth slot, comprising the following operation steps:
[0037] S1: feeding: the A / B skeleton is vibrated by a vibrating disc and a straight vibration to a skeleton placing tool, then transplanted to a winding machine by a transplanting mechanism for winding, and placed on the skeleton placing tool after winding, waiting for the assembly of the inner core and the skeleton by a mechanical hand, the inner core is transmitted by a transmission belt, then transplanted and positioned by a mechanical hand, visually detected, and height detected, the outer core is transmitted by a transmission belt, then transplanted and positioned by a mechanical hand, height detected, and flow code marked;
[0038] S2: assembly: the skeleton after winding and the inner core are assembled, the inner core and the outer core are pre-assembled by a transplanting mechanism, the inner core is moved to an oiling station by a transplanting mechanism, the inner core tooth part is oiled by an oiling mechanism, and the inner and outer cores are pressed by a pressing machine;
[0039] S3: transplanting: moved to an interphase insertion station by a transplanting mechanism, skeleton two-dimensional code marking and interphase insertion are performed, moved to a dust removal station by a transplanting mechanism and a transmission belt, and skeleton burr removal and stator dust removal are performed;
[0040] S4: transmission: transmitted to a manual operation area by a transmission belt, the head and tail wires are straightened, a neutral point sleeve is inserted into the tail wire, the inserted sleeve is wound, a lead sleeve is inserted into the head wire, and the lead is arranged well, the neutral point copper wire is debarked using a wire grinding machine;
[0041] S5: lead processing: the neutral point multi-strand copper wire is twisted using a twisting device, the twisted neutral point copper wire is dipped in soldering flux, dipped in tin, the dipped neutral point is inserted into a 2-layer neutral point sleeve, the lead and the neutral point are bound, the debarked lead is cut to a certain length, and the lead copper wire is debarked using a wire grinding machine.
[0042] S6: Detection: Insert the lead wire into the sleeve, terminal compression of the lead wire, detection of electrical performance, determine whether the winding and branching are normal, terminal shell installation, and finally bind the lead wire, detection of electrical performance.
[0043] Further, the production process in steps S1-S3 is as follows: skeleton loading, inner core loading, outer core loading, inner core and skeleton assembly, inner core and outer core assembly, inner core oiling, inner and outer core compression, skeleton marking, dust removal, and transmission.
[0044] Further, the production process in steps S4-S6 is as follows: neutral point sleeve insertion, branching, lead wire sleeve insertion, neutral point peeling, twisting, tin dipping, wire binding, lead wire cutting, lead wire peeling, sleeve insertion, terminal crimping, electrical detection, terminal shell installation, and electrical inspection.
[0045] Working principle: the application comprises A skeleton vibration disc 1, B skeleton vibration disc 2, A skeleton direct vibration 3, B skeleton direct vibration 4, transplanting mechanism 5, skeleton placing tool 6, winding machine 7, inner core feeding mechanism 8, visual detection mechanism 9, first height detection mechanism 10, outer core feeding mechanism 11, second height detection mechanism 12, marking mechanism 13, inner core and skeleton assembly mechanism 14, inner core and outer core pre-assembly mechanism 15, inner core oiling mechanism 16, inner and outer core pressing mechanism 17, skeleton marking and interphase insertion mechanism 18, dust removal mechanism 19, conveying end 20, feeding station 21, transplanting station 22, winding station 23, discharging mechanism 24, assembly station 25, pressing station 26, manual work area 27 and conveying line 28; A / B skeleton passes through vibration disc and direct vibration to skeleton placing tool, and then is transplanted to winding machine for winding; after winding, the skeleton is placed on the skeleton placing tool; the inner core is transmitted through the transmission belt, and then is transplanted and positioned by the manipulator, and is subjected to visual detection and height detection; the outer core is transmitted through the transmission belt, and then is transplanted and positioned by the manipulator, and is subjected to height detection and flow code marking; the skeleton after winding and the inner core are assembled (6 A skeletons are installed first, and then 6 B skeletons are installed); the inner core and the outer core are pre-assembled by the transplanting mechanism; the inner core is moved to the oiling station by the transplanting mechanism, and the inner core tooth part is oiled by the oiling mechanism (to ensure the lubrication of the inner and outer core pressing); the inner core is moved to the pressing station by the transplanting mechanism, and the inner and outer cores are pressed by the pressing machine; the inner core is moved to the interphase insertion station by the transplanting mechanism, and the skeleton two-dimensional code marking and interphase insertion are carried out; the skeleton burr is removed and the stator is dusted by the transplanting mechanism and the transmission belt; the head and tail wires are straightened in the manual work area, the tail wire is inserted into the neutral point sleeve, the tail wire inserted into the sleeve is wound, the lead-out wire is inserted into the sleeve, and the lead wire is arranged well; the neutral point copper wire is depainted using a wire grinding machine, the neutral point multi-strand copper wire is twisted using a twisting device, the twisted neutral point copper wire is dipped in flux, dipped in tin, the neutral point sleeve is inserted into the two-layer neutral point sleeve, the lead-out wire and the neutral point are bound, the lead-out wire is cut to a certain length, the lead-out wire copper wire is depainted using a wire grinding machine, the lead-out wire is inserted into the sleeve (UVW three-phase), the lead-out wire is pressed into the terminal, the electrical performance is detected, whether the winding and the division are normal is determined, the terminal shell is installed, and the lead wire is finally bound; the electrical performance is detected; the front-end process uses automatic line production, the consistency of the product is guaranteed, the insulation is guaranteed, the subsequent quality of the product is guaranteed, automatic production is realized, and the production efficiency is improved.
[0046] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other present or future devices possess. That is, although specific embodiments have been disclosed herein, one of ordinary skill in the art will appreciate that other embodiments can be practiced under the scope of the disclosure. For example, some well-known structures have not been described in detail or at all in order to avoid obscuring the concepts of the present application. Like reference numerals can be used to denote like elements throughout the description and the drawings.
[0047] The foregoing is considered as illustrative only of the principles of the application. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the application to the exact construction and practice described. Accordingly, all such variations are intended to be included within the scope of the present application as defined in the following claims.
Claims
1. A slotless split stator production equipment, comprising a feeding station (21), a cutting station (22), a winding station (23), an assembly station (25), a pressing station (26), a conveyor line (28), an inner core feeding mechanism (8), and an outer core feeding mechanism (11), characterized in that: The winding station (23) is equipped with a winding machine (7). The cutting station (22) is equipped with a transfer mechanism (5) and a skeleton placement fixture (6). The feeding station (21) is equipped with an A skeleton vibrating plate (1), a B skeleton vibrating plate (2), an A skeleton direct vibration (3), and a B skeleton direct vibration (4). The assembly station (25) is equipped with an inner core and skeleton assembly mechanism (14), a first height detection mechanism (10), a visual inspection mechanism (9), and an inner core and outer core pre-assembly mechanism (15). The pressing station (26) is equipped with an inner core oiling mechanism (16), a skeleton marking and inter-insertion mechanism (18), an inner and outer core pressing mechanism (17), a second height detection mechanism (12), a marking mechanism (13), a dust removal mechanism (19), and a conveying end (20).
2. The slotless split stator production equipment according to claim 1, characterized in that: The feeding station (21) is installed at the front end of the cutting station (22), the assembly station (25) is installed at the side of the cutting station (22), the winding station (23) is installed at the rear end of the cutting station (22), the pressing station (26) is installed at the side of the assembly station (25), the conveyor line (28) is installed at the side of the pressing station (26), the side of the conveyor line (28) is provided with a manual operation area (27), and the end of the conveyor line (28) is provided with a discharge mechanism (24).
3. The slotless split stator production equipment according to claim 1, characterized in that: The A-frame vibrating plate (1), B-frame vibrating plate (2), A-frame direct vibrator (3), and B-frame direct vibrator (4) are all installed at the upper end of the feeding station (21) and can vibrate themselves. The transplanting mechanism (5) and the frame placement fixture (6) move at the upper end of the cutting station (22). The winding machine (7) moves on the winding station (23).
4. The slotless split stator production equipment according to claim 1, characterized in that: The inner core feeding mechanism (8) and the outer core feeding mechanism (11) are installed by positioning supports. The inner core and skeleton assembly mechanism (14), the first height detection mechanism (10), the visual inspection mechanism (9), and the inner core and outer core pre-assembly mechanism (15) are active at the assembly station (25). The inner core oiling mechanism (16), the skeleton engraving and inter-insertion mechanism (18), the inner and outer core pressing mechanism (17), the second height detection mechanism (12), the engraving mechanism (13), the dust removal mechanism (19), and the conveying end (20) are active at the pressing station (26).
5. A slotless split stator production equipment according to claim 2, characterized in that: The feeding station (21), cutting station (22), winding station (23), assembly station (25), pressing station (26), conveyor line (28), inner core feeding mechanism (8), and outer core feeding mechanism (11) are assembled and positioned together, and can be combined separately. The conveyor line (28) is combined with the manual operation area (27) and the discharge mechanism (24).
6. A manufacturing process for a slotless, split-type stator production equipment, characterized in that: The following steps are included: S1: Feeding: The A / B skeleton is fed to the skeleton placement fixture via a vibratory feeder and a direct vibratory feeder, and then transferred to the winding machine via a transfer mechanism for winding. After winding, the skeleton is placed in the placement fixture, and the robot arm assembles the inner iron core with the skeleton. The inner iron core is transported via a conveyor belt, and then the robot arm performs transfer positioning, visual inspection, and height detection. The outer iron core is transported via a conveyor belt, and then the robot arm performs transfer positioning, height detection, and serial number engraving. S2: Assembly: Assemble the wound wire skeleton with the inner iron core. Use the transfer mechanism to pre-assemble the inner iron core with the outer iron core. Use the transfer mechanism to move the inner iron core to the oiling station. Use the oiling mechanism to apply oil to the teeth of the inner iron core. Use the transfer mechanism to move it to the pressing station. Use the press to press the inner and outer iron cores together. S3: Transfer and cutting: The skeleton is moved to the inter-phase insertion station through the transfer mechanism for QR code engraving and inter-phase insertion. Then, it is moved to the dust removal station through the transfer mechanism and conveyor belt for skeleton burr removal and stator dust removal. S4: Transmission: The wires are conveyed to the manual operation area via a conveyor belt. The beginning and end wires are straightened, and a neutral point sleeve is inserted into the end wire. The end wire inserted into the sleeve is wrapped around the end wire. The beginning wire lead wire sleeve is inserted and the lead wire is tidied up. The neutral point copper wire is then polished to remove the enamel film. S5: Lead wire processing: The neutral point multi-strand copper wire is twisted using a twisting device. After twisting, the neutral point copper wire is dipped in flux and then tinned. The tinned neutral point is then fitted with two layers of neutral point sleeves. The lead wire and neutral point are then bound together. The lead wire with the enamel removed is then cut to the desired length. The lead wire copper wire with the enamel removed is then removed using a wire polishing machine. S6: Inspection: Insert the lead wire into the sleeve, crimp the terminals of the lead wire, inspect the electrical performance, determine whether the winding and branching are normal, install the terminal shell, and finally bind the lead wire, and inspect the electrical performance.
7. The manufacturing process of a slotless split stator production equipment according to claim 6, characterized in that: The material loading and assembly production process in steps S1-S3 is as follows: skeleton loading, inner core loading, outer core loading, inner core and skeleton assembly, inner core and outer core assembly, inner core oiling, inner and outer core pressing, skeleton engraving, dust removal, and transmission.
8. The manufacturing process of a slotless split stator production equipment according to claim 6, characterized in that: The production process in steps S4-S6 is as follows: neutral point sleeve insertion, wire splitting, lead wire sleeve insertion, neutral point stripping, wire twisting, tinning, wire binding, lead wire cutting, lead wire stripping, sleeve insertion, terminal crimping, electrical testing, terminal shell installation, and electrical inspection.
Citation Information
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