Truss head vertical reinforcement welding structure
The automatic welding of the head vertical reinforcement and truss is achieved through resistance welding machine components and mechanized devices, which solves the problems of low efficiency and serious pollution of manual gas shielded welding, improves welding efficiency and quality, and reduces environmental pollution.
Patent Information
- Application Number
- CN202211398005.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-09
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2042-11-09
AI Technical Summary
In the existing technology, the welding of the vertical reinforcement of the truss head and the truss relies on manual gas shielded welding, which leads to low welding efficiency, high labor intensity for workers and serious pollution, and poses an environmental pollution problem.
Resistance welding machine components and mechanized devices are used to achieve automated welding of the head vertical reinforcement and trusses, including the combined use of clamping components, welding heads and drive parts, and welding is performed by resistance welding to reduce pollution.
It improves welding efficiency, reduces workers' labor intensity, reduces environmental pollution and improves welding quality.
Smart Images

Figure CN115609128B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of truss welding equipment, and in particular to a truss head vertical reinforcement welding structure. Background Art
[0002] A truss is generally a beam structure made of rods connected by welding. After the support beams in the trusses currently on the market are welded to the connecting ribs, truss heads need to be welded at both ends of the truss. At present, the vertical ribs and trusses in the truss heads are welded manually using gas shielded welding, which has the disadvantages of low welding efficiency, high work intensity and high technical requirements for workers. In addition, when welding using gas shielded welding, a large amount of waste gas and dust will be generated, which will cause serious pollution to the environment and also has the disadvantage of light pollution. Summary of the Invention
[0003] In view of the deficiencies of the prior art, the present invention provides a truss head vertical rib welding structure, which can realize mechanized welding of the head vertical ribs and the truss and can effectively reduce pollution to the environment.
[0004] The truss head vertical reinforcement welding structure of the present invention includes a supporting platform and a first resistance welding machine assembly, the first resistance welding machine assembly is connected to the supporting platform, the inner side of the first resistance welding machine assembly is vertically slidably connected to a vertical plate, the upper part of the inner side of the vertical plate is connected to a first driving member, a welding head is fixed on the driving end of the first driving member, the first driving member is used to drive the welding head to move vertically, the welding head is electrically connected to one of the electrodes of the first resistance welding machine assembly, the lower end of the vertical plate is connected to a clamping assembly for clamping the head vertical reinforcement, and the clamping assembly is electrically connected to the other electrode of the first resistance welding machine assembly; when the first driving member drives the welding head to move downward so that the welding head abuts against the top of one end of the support beam located above in the truss, the first driving member is used to apply a thrust to the vertical plate to drive the vertical plate to move upward so that the clamping assembly drives the upper end of the head vertical reinforcement to abut against the bottom of one end of the support beam located above in the truss and realize welding.
[0005] By adopting the above structure, the present invention can realize mechanized welding of the head vertical reinforcement and the truss, thereby improving welding efficiency, reducing the labor intensity of workers and improving welding quality. In addition, the present invention realizes the welding of the head vertical reinforcement and the support beam in the truss by resistance welding, thereby effectively eliminating the defect of environmental pollution existing in traditional gas shielded welding.
[0006] The truss head vertical reinforcement welding structure of the present invention is characterized in that a first bracket is connected to the inner side of the first resistance welding machine assembly, the vertical plate is vertically slidably connected to the first bracket, and a traction member is fixed to the upper end of the first bracket, and the traction end of the traction member is connected to the upper end of the vertical plate; when the first resistance welding machine assembly has not welded the head vertical reinforcement and one end of the support beam located above in the truss, the traction member is used to pull the vertical plate to prevent the vertical plate from falling freely; through the setting of the traction member, when the first resistance welding machine assembly has not welded the head vertical reinforcement and one end of the support beam located above in the truss, the traction member can pull the vertical plate to prevent the vertical plate from falling freely; the above-mentioned vertical plate is vertically slidably connected to the first bracket by adopting a structure of sliding block and sliding rail sliding connection, and the above-mentioned traction member is a cylinder, and the magnitude of the traction force applied by the cylinder to the vertical plate can be achieved by adjusting the air pressure of the air source connected to the cylinder.
[0007] The truss head vertical reinforcement welding structure of the present invention, wherein a second bracket is fixed on the inner side of the first resistance welding machine assembly, the first bracket is vertically slidably connected to the second bracket, and a second driving member is fixed to the upper end of the second bracket, the driving end of the second driving member is fixed to the upper end of the first bracket, and the second driving member is used to drive the first bracket to move vertically to adjust the initial position of the welding head and the clamping assembly; after adopting this structure, the second driving member can drive the first bracket to move vertically to adjust the initial position of the welding head and the clamping assembly, that is, the welding head and the clamping assembly can be adjusted to a suitable height to meet the welding requirements of the head vertical reinforcement; the above-mentioned first bracket is vertically slidably connected to the second bracket using a structure of a slider and a slide rail sliding connection, and the above-mentioned second driving member is a cylinder, and the adjustment of the height of the welding head and the clamping assembly can be achieved by adjusting the driving stroke of the second driving member.
[0008] The truss head vertical reinforcement welding structure of the present invention, wherein the clamping assembly includes a third driving member and two first clamping arms, the two first clamping arms are rotatably connected to the lower end of the vertical plate, the two ends of the third driving member are respectively rotatably connected to the outer end of one of the first clamping arms, and the third driving member is used to drive the two first clamping arms to rotate relative to each other so that the inner ends of the two first clamping arms can clamp or release the head vertical reinforcement; the above-mentioned third driving member can adopt a cylinder, and when the third driving member is extended, the third driving member can drive the outer ends of the two first clamping arms away from each other. At this time, the inner ends of the two first clamping arms can approach each other and achieve clamping of the head vertical reinforcement, and when the third driving member is contracted, the third driving member can drive the outer ends of the two first clamping arms close to each other. At this time, the inner ends of the two first clamping arms can move away from each other and achieve release of the head vertical reinforcement.
[0009] The truss head vertical reinforcement welding structure of the present invention is characterized in that the first resistance welding machine assembly is connected to the support platform so as to be movable left and right, and the support platform is connected to the first drive assembly, the first resistance welding machine assembly is connected to the drive end of the first drive assembly, and the first drive assembly is used to drive the first resistance welding machine assembly to move left and right relative to the support platform so that the welding head and the clamping assembly are close to or away from the end of the truss; after adopting this structure, since the first drive assembly can drive the first resistance welding machine assembly to move left and right relative to the support platform so that the welding head and the clamping assembly are close to or away from the end of the truss, when the welding head and the clamping assembly weld the head vertical reinforcement and the truss, the welding head and the clamping assembly can be close to the truss. After the welding of the head vertical reinforcement and the truss is completed, the welding head and the clamping assembly can be away from the truss. At this time, the welding head and the clamping assembly can avoid the truss, that is, when the truss needs to be taken, placed or moved subsequently, interference between the welding head and the clamping assembly and the truss can be avoided; the above-mentioned first drive assembly can adopt a servo drive mechanism, which is an existing mechanism currently on the market and will not be described in detail here.
[0010] The truss head vertical reinforcement welding structure of the present invention further includes a second resistance welding machine assembly, a movable frame, a second driving assembly, a fourth driving member and two second clamping arms, the second resistance welding machine assembly is fixed to the support platform, the movable frame is vertically slidably connected to the support platform, the second driving assembly is connected to the support platform, the movable frame is connected to the driving end of the second driving assembly, the second driving assembly is used to drive the movable frame to move vertically, the two second clamping arms are both rotatably connected to the movable frame, the two ends of the fourth driving member are respectively rotatably connected to the lower ends of the two second clamping arms, the fourth driving member is used to drive the two second clamping arms to rotate relative to each other so that the upper ends of the two second clamping arms are close to or away from each other, and the two second clamping arms are respectively electrically connected to the two electrodes of the second resistance welding machine assembly; when the fourth driving member drives the two second clamping arms to rotate relative to each other so that the upper ends of the two second clamping arms are close to each other, the upper ends of the two second clamping arms are used to clamp the lower ends of the head vertical reinforcement and the head transverse reinforcement located on the end portion of the truss to achieve welding of the lower ends of the head vertical reinforcement and the head transverse reinforcement; By adopting this structure, after the upper end of the head vertical rib is welded to one end of the supporting beam located above in the truss, the second driving assembly can drive the movable frame to move upward. After the movable frame moves upward, the fourth driving member can drive the two second clamping arms to rotate relative to each other so that the upper ends of the two second clamping arms approach each other and clamp the lower ends of the head vertical rib and the head transverse rib located on the end of the truss. At this time, the two electrodes in the second resistance welding machine assembly can pass through one of the second clamping arms, the head vertical rib, the head transverse rib and the other second clamping arm structure. A circuit is formed, and a welding arc can be generated between the lower end of the head vertical rib and the head transverse rib located on the end of the truss to weld the lower end of the head vertical rib and the head transverse rib together. After welding is completed, the fourth drive member can drive the upper ends of the two second clamping arms away from each other and release the head vertical rib and the head transverse rib. Subsequently, the second drive assembly can drive the movable frame to move downward and reset; the above-mentioned fourth drive member can adopt a cylinder, and the above-mentioned second drive assembly can adopt a cylinder or a servo drive mechanism. The servo drive mechanism is an existing mechanism on the market, so it will not be described here.
[0011] The truss head vertical rib welding structure of the present invention, wherein the truss head vertical rib welding structure also includes an upper hopper, a conveyor belt and a manipulator assembly, the upper hopper and the manipulator assembly are all fixed on the supporting platform, the conveyor belt is fixed on the inner side of the upper hopper, the upper hopper is used to transport the head vertical ribs to the conveyor belt, a material receiving trough is fixed on one side of the discharge end of the conveyor belt, and a sensor assembly and a first pushing device are fixed on the other side of the discharge end of the conveyor belt. When the sensor assembly detects that the head vertical rib on the conveyor belt moves to the discharge end of the conveyor belt, the first pushing device is used to push the head vertical rib at the discharge end of the conveyor belt into the material receiving trough, and a second pushing device is fixed on one side of the material receiving trough, and the second pushing device is used to push the head vertical rib located in the material receiving trough so that one end of the head vertical rib is against the inner wall of the other side of the material receiving trough, and the manipulator assembly It is used to grab the head vertical ribs located in the material receiving trough and rotate the head vertical ribs to a vertical state and then move them between the clamping assembly and the truss; after adopting this structure, the upper hopper can transport the head vertical ribs to be welded to the conveyor belt, and the conveyor belt can transport the head vertical ribs to be welded to the first pushing device, and the first pushing device can push the head vertical ribs to be welded into the material receiving trough, and the second pushing device can push the head vertical ribs located in the material receiving trough so that one end of the head vertical ribs abuts against the inner wall on the other side of the material receiving trough, thereby realizing the positioning of the head vertical ribs in the material receiving trough, and the manipulator assembly can grab the head vertical ribs located in the material receiving trough and rotate the head vertical ribs to a vertical state and then move them between the clamping assembly and the truss, thereby realizing automatic feeding of the head vertical ribs; the above-mentioned sensor assembly can adopt a proximity sensor.
[0012] The truss head vertical rib welding structure of the present invention, wherein the first pushing device includes a fifth driving member and a pushing plate, the fifth driving member is fixed on the other side of the conveyor belt discharge end, the pushing plate is fixed on the driving end of the fifth driving member, and the fifth driving member is used to drive the pushing plate to move so that the pushing plate pushes the head vertical ribs located at the conveyor belt discharge end into the material receiving trough; the above-mentioned fifth driving member can adopt driving components such as air cylinders, oil cylinders or servo electric cylinders. When the fifth driving member drives the pushing plate, the pushing plate can push the head vertical ribs located at the conveyor belt discharge end into the material receiving trough. After the head vertical ribs are pushed into the material receiving trough, the fifth driving member can drive the pushing plate to move and reset.
[0013] The truss head vertical rib welding structure of the present invention, wherein the second pushing device includes a sixth driving member and a push rod, the sixth driving member is fixed on one side of the material receiving trough, one end of the push rod is fixed to the driving end of the sixth driving member, and the sixth driving member is used to drive the push rod to push the head vertical rib located in the material receiving trough so that one end of the head vertical rib abuts against the inner wall on the other side of the material receiving trough; the above-mentioned sixth driving member can adopt driving components such as air cylinders, oil cylinders or servo electric cylinders. When the sixth driving member drives the push rod, the push rod can push the head vertical rib located in the material receiving trough so that one end of the head vertical rib abuts against the inner wall on the other side of the material receiving trough, that is, the positioning of the head vertical rib in the material receiving trough can be achieved. After the head vertical rib is pushed and positioned by the push rod, the sixth driving member can drive the push rod to move and reset.
[0014] The truss head vertical reinforcement welding structure of the present invention is characterized in that a notch is provided at the lower edge of the material receiving trough, and the notch is used to avoid the clamping claws in the robot assembly so that the clamping claws in the robot assembly can clamp the head vertical reinforcement located in the material receiving trough; through the setting of the notch, the notch can avoid the clamping claws in the robot assembly so that the clamping claws in the robot assembly can clamp the head vertical reinforcement located in the material receiving trough. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0016] Figure 1 It is a schematic diagram of the first three-dimensional structure of the present invention;
[0017] Figure 2 This is a second schematic diagram of the three-dimensional structure of the present invention;
[0018] Figure 3 for Figure 2 The schematic diagram of the structure after enlarging at A in the middle;
[0019] Figure 4 for Figure 2 Schematic diagram of the structure after enlarging point B in the middle
[0020] Figure 5 This is a third schematic diagram of the three-dimensional structure of the present invention;
[0021] Figure 6 for Figure 5 Schematic diagram of the structure after enlargement at point C in the middle. DETAILED DESCRIPTION
[0022] The following diagrams illustrate various embodiments of the present invention. For clarity, many practical details are included in the following description. However, it should be understood that these practical details are not intended to limit the present invention. In other words, in some embodiments of the present invention, these practical details are not essential. Furthermore, to simplify the drawings, some commonly used structures and components are depicted in simplified schematic form.
[0023] In addition, in the present invention, descriptions such as "first" and "second" are only used for descriptive purposes and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0024] like Figure 1-6As shown, the truss head vertical reinforcement welding structure of the present invention includes a support platform 1 and a first resistance welding machine assembly 2, the first resistance welding machine assembly 2 is connected to the support platform 1, the inner side of the first resistance welding machine assembly 2 is vertically slidably connected with a vertical plate 31, the upper part of the inner side of the vertical plate 31 is connected with a first driving member 32, a welding head 33 is fixed on the driving end of the first driving member 32, the first driving member 32 is used to drive the welding head 33 to move vertically, the welding head 33 is electrically connected to one of the electrodes of the first resistance welding machine assembly 2, the lower end of the vertical plate 31 is connected to a clamping assembly for clamping the head vertical reinforcement 4, and the clamping assembly is electrically connected to the other electrode of the first resistance welding machine assembly 2; when the first driving member 32 drives the welding head 33 to move downward so that the welding head 33 is aligned with the top of one end of the support beam 51 located above in the truss 5 After abutting against each other, the first driving member 32 is used to apply a thrust to the vertical plate 31 to drive the vertical plate 31 to move upward so that the clamping assembly drives the upper end of the head vertical rib 4 to abut against the bottom of one end of the support beam 51 located above in the truss 5 and realize welding; the above-mentioned first driving member adopts a cylinder; when the above-mentioned truss head vertical rib welding structure is working, when the first driving member drives the welding head to move downward so that the welding head abuts against the top of one end of the support beam located above in the truss, the first driving member can apply a thrust to the vertical plate to drive the vertical plate to move upward so that the clamping assembly drives the upper end of the head vertical rib to abut against the bottom of one end of the support beam located above in the truss and realize welding. In addition, under the cooperation of the first driving member and the vertical plate, the welding head and the clamping assembly can freely align the clamping center, that is, it has a self-centering function.
[0025] The inner side of the first resistance welding machine assembly 2 is connected to a first bracket 34, and the vertical plate 31 is vertically slidably connected to the first bracket 34. A traction member 35 is fixed to the upper end of the first bracket 34, and the traction end of the traction member 35 is connected to the upper end of the vertical plate 31; when the first resistance welding machine assembly 2 has not welded the head vertical rib 4 and one end of the support beam 51 located above the truss 5, the traction member 35 is used to pull the vertical plate 31 to prevent the vertical plate 31 from falling freely; through the setting of the traction member, when the first resistance welding machine assembly has not welded the head vertical rib and one end of the support beam located above the truss, the traction member can pull the vertical plate to prevent the vertical plate from falling freely; the above-mentioned vertical plate is vertically slidably connected to the first bracket using a structure of a slider and a slide rail sliding connection, and the above-mentioned traction member is a cylinder, and the magnitude of the traction force applied by the cylinder to the vertical plate can be achieved by adjusting the air pressure of the air source connected to the cylinder.
[0026] A second bracket 36 is fixed to the inner side of the first resistance welding machine assembly 2, and the first bracket 34 is vertically slidably connected to the second bracket 36. A second driving member 37 is fixed to the upper end of the second bracket 36, and the driving end of the second driving member 37 is fixed to the upper end of the first bracket 34. The second driving member 37 is used to drive the first bracket 34 to move vertically to adjust the initial position of the welding head 33 and the clamping assembly; after adopting this structure, the second driving member can drive the first bracket to move vertically to adjust the initial position of the welding head and the clamping assembly, that is, the welding head and the clamping assembly can be adjusted to a suitable height to meet the welding requirements of the vertical ribs of the head; the above-mentioned first bracket is vertically slidably connected to the second bracket using a structure of a slider and a slide rail sliding connection, and the above-mentioned second driving member is a cylinder, and the height adjustment of the welding head and the clamping assembly can be achieved by adjusting the driving stroke of the second driving member.
[0027] The clamping assembly includes a third driving member 61 and two first clamping arms 62. The two first clamping arms 62 are both rotatably connected to the lower end of the vertical plate 31. The two ends of the third driving member 61 are respectively rotatably connected to the outer end of one of the first clamping arms 62. The third driving member 61 is used to drive the two first clamping arms 62 to rotate relative to each other so that the inner ends of the two first clamping arms 62 can clamp or release the head vertical rib 4; the above-mentioned third driving member can adopt a cylinder. When the third driving member is extended, the third driving member can drive the outer ends of the two first clamping arms away from each other. At this time, the inner ends of the two first clamping arms can approach each other and achieve clamping of the head vertical rib. When the third driving member is contracted, the third driving member can drive the outer ends of the two first clamping arms towards each other. At this time, the inner ends of the two first clamping arms can move away from each other and achieve release of the head vertical rib.
[0028] The first resistance welding machine assembly 2 is connected to the support platform 1 so as to be movable left and right. The support platform 1 is connected to a first driving assembly 21. The first resistance welding machine assembly 2 is connected to the driving end of the first driving assembly 21. The first driving assembly 21 is used to drive the first resistance welding machine assembly 2 to move left and right relative to the support platform 1 so that the welding head 33 and the clamping assembly are close to or away from the end of the truss 5. After adopting this structure, since the first driving assembly can drive the first resistance welding machine assembly to move left and right relative to the support platform so that the welding head and the clamping assembly are close to or away from the end of the truss 5, the first driving assembly can be connected to the support platform 1. Or away from the end of the truss, so that when the welding head and the clamping assembly weld the head vertical ribs and the truss, the welding head and the clamping assembly can be close to the truss. After the welding of the head vertical ribs and the truss is completed, the welding head and the clamping assembly can be away from the truss. At this time, the welding head and the clamping assembly can avoid the truss, that is, when the subsequent truss needs to be taken or moved, interference between the welding head and the clamping assembly and the truss can be avoided; the above-mentioned first drive assembly can adopt a servo drive mechanism, which is an existing mechanism on the market, so it will not be described here.
[0029] The truss head vertical reinforcement welding structure also includes a second resistance welding machine assembly 71, a mobile frame 72, a second drive assembly, a fourth drive member 73 and two second clamping arms 74. The second resistance welding machine assembly 71 is fixed on the support platform 1, the mobile frame 72 is vertically slidably connected to the support platform 1, the second drive assembly is connected to the support platform 1, the mobile frame 72 is connected to the driving end of the second drive assembly, the second drive assembly is used to drive the mobile frame 72 to move vertically, the two second clamping arms 74 are both rotatably connected to the mobile frame 72, and the two ends of the fourth drive member 73 are respectively connected to the second drive assembly. The lower ends of the two second clamping arms 74 are rotatably connected, and the fourth driving member 73 is used to drive the two second clamping arms 74 to rotate relative to each other so that the upper ends of the two second clamping arms 74 are close to or away from each other. The two second clamping arms 74 are electrically connected to the two electrodes of the second resistance welding machine assembly 71 respectively; when the fourth driving member 73 drives the two second clamping arms 74 to rotate relative to each other so that the upper ends of the two second clamping arms 74 are close to each other, the upper ends of the two second clamping arms 74 are used to clamp the lower ends of the head vertical ribs 4 and the head transverse ribs 52 located on the ends of the trusses 5 to achieve the head The lower end of the vertical rib 4 is welded to the head transverse rib 52; by adopting this structure, after the upper end of the head vertical rib is welded to one end of the support beam located above in the truss, the second driving assembly can drive the movable frame to move upward. After the movable frame moves upward, the fourth driving member can drive the two second clamping arms to rotate relative to each other so that the upper ends of the two second clamping arms approach each other and clamp the lower end of the head vertical rib and the head transverse rib located on the end of the truss. At this time, the two electrodes in the second resistance welding machine assembly can pass through one of the second clamping arms, the head vertical rib, the head transverse rib and Another second clamping arm forms a loop, and a welding arc can be generated between the lower end of the head vertical rib and the head transverse rib located on the end of the truss to weld the lower end of the head vertical rib and the head transverse rib together. After welding is completed, the fourth drive member can drive the upper ends of the two second clamping arms away from each other and release the head vertical rib and the head transverse rib. Then, the second drive assembly can drive the movable frame to move downward and reset; the above-mentioned fourth drive member can adopt a cylinder, and the above-mentioned second drive assembly can adopt a cylinder or a servo drive mechanism. The servo drive mechanism is an existing mechanism on the market, so it will not be described here.
[0030] The truss head vertical reinforcement welding structure also includes an upper hopper 81, a conveyor belt 82 and a manipulator assembly 9. The upper hopper 81 and the manipulator assembly 9 are both fixed on the supporting platform 1, and the conveyor belt 82 is fixed on the inner side of the upper hopper 81. The upper hopper 81 is used to convey the head vertical reinforcement 4 to the conveyor belt 82. A receiving trough 83 is fixed on one side of the discharge end of the conveyor belt 82, and a sensor assembly 84 and a first pushing device are fixed on the other side of the discharge end of the conveyor belt 82. When the sensor assembly 84 detects that the head vertical reinforcement 4 located on the conveyor belt 82 moves to the discharge end of the conveyor belt 82, the first pushing device is used to push the head vertical reinforcement 4 located at the discharge end of the conveyor belt 82 into the receiving trough 83. A second pushing device is fixed on one side of the receiving trough 83. The second pushing device is used to push the head vertical reinforcement 4 located in the receiving trough 83 so that one end of the head vertical reinforcement 4 is aligned with the other side of the receiving trough 83. The inner walls are against each other, and the manipulator assembly 9 is used to grab the head vertical rib 4 located in the receiving trough 83 and rotate the head vertical rib 4 to a vertical state and then move it between the clamping assembly and the truss 5; after adopting this structure, the upper hopper can transport the head vertical rib to be welded to the conveyor belt, and the conveyor belt can transport the head vertical rib to be welded to the first pushing device, and the first pushing device can push the head vertical rib to be welded into the receiving trough, and the second pushing device can push the head vertical rib located in the receiving trough so that one end of the head vertical rib is against the inner wall on the other side of the receiving trough, so as to realize the positioning of the head vertical rib in the receiving trough, and the manipulator assembly can grab the head vertical rib located in the receiving trough and rotate the head vertical rib to a vertical state and then move it between the clamping assembly and the truss, thereby realizing automatic feeding of the head vertical rib; the above-mentioned sensor assembly can adopt a proximity sensor.
[0031] The first pushing device includes a fifth driving member 851 and a pushing plate 852. The fifth driving member 851 is fixed on the other side of the discharge end of the conveyor belt 82, and the pushing plate 852 is fixed on the driving end of the fifth driving member 851. The fifth driving member 851 is used to drive the pushing plate 852 to move so that the pushing plate 852 pushes the vertical ribs 4 of the head located at the discharge end of the conveyor belt 82 into the receiving trough 83; the above-mentioned fifth driving member can adopt driving components such as air cylinders, oil cylinders or servo electric cylinders. When the fifth driving member drives the pushing plate, the pushing plate can push the vertical ribs of the head located at the discharge end of the conveyor belt into the receiving trough. After the vertical ribs of the head are pushed into the receiving trough, the fifth driving member can drive the pushing plate to move and reset.
[0032] The second pushing device includes a sixth driving member 861 and a push rod 862. The sixth driving member 861 is fixed on one side of the material receiving trough 83, and one end of the push rod 862 is fixed to the driving end of the sixth driving member 861. The sixth driving member 861 is used to drive the push rod 862 to push the head vertical rib 4 located in the material receiving trough 83 so that one end of the head vertical rib 4 is against the inner wall on the other side of the material receiving trough 83; the above-mentioned sixth driving member can adopt driving components such as air cylinders, oil cylinders or servo electric cylinders. When the sixth driving member drives the push rod, the push rod can push the head vertical rib located in the material receiving trough so that one end of the head vertical rib is against the inner wall on the other side of the material receiving trough, that is, the positioning of the head vertical rib in the material receiving trough can be achieved. After the head vertical rib is pushed and positioned by the push rod, the sixth driving member can drive the push rod to move and reset.
[0033] A notch 831 is provided at the lower edge of the material receiving trough 83, and the notch 831 is used to avoid the clamping claws in the robot assembly 9 so that the clamping claws in the robot assembly 9 can clamp the head vertical ribs 4 located in the material receiving trough 83; through the setting of the notch, the notch can avoid the clamping claws in the robot assembly so that the clamping claws in the robot assembly can clamp the head vertical ribs located in the material receiving trough.
[0034] When welding the head vertical rib and one end of the support beam located above the truss, the present invention firstly enables the manipulator assembly to grab the head vertical rib located in the receiving trough and rotate the head vertical rib to a vertical state and then move it between the clamping assembly and the truss. Then, the first driving assembly can drive the first resistance welding machine assembly to move relative to the supporting platform so that the clamping assembly is close to the head vertical rib located on the manipulator assembly. Then, the clamping assembly can clamp the head vertical rib located on the manipulator assembly. After the clamping assembly clamps the head vertical rib located on the manipulator assembly, the manipulator assembly can release the head vertical rib and After the welding head is in contact with the top of the support beam, the first driving member can be driven to move upwards to move the welding head and the clamping assembly relative to the support platform. The thrust is applied so that the clamping assembly drives the upper end of the head vertical rib to rest against the bottom of one end of the upper support beam in the truss (the welding head and the clamping assembly can apply clamping force to the head vertical rib and one end of the upper support beam in the truss. In addition, in the above process, the welding head and the clamping assembly can float and automatically locate the clamping center and the welding center). At this time, the two electrodes in the first resistance welding machine assembly can form a circuit through the welding head, the upper support beam in the truss, the head vertical rib and the clamping assembly, and the upper end of the head vertical rib and the upper support beam in the truss can be pressed against each other. The first driving member can then drive the first resistance welding machine assembly to move relative to the support platform so that the welding head and the clamping assembly are away from the truss (during the above welding process, since pressure is applied between the head vertical rib and the upper support beam in the truss, the upper end of the head vertical rib can be more reliably welded and fixed to the upper support beam in the truss);Then the second driving assembly can drive the movable frame to move upward. After the movable frame moves upward, the fourth driving member can drive the two second clamping arms to rotate relative to each other so that the upper ends of the two second clamping arms approach each other and clamp the lower ends of the head vertical ribs and the head transverse ribs located on the end of the truss. At this time, the two electrodes in the second resistance welding machine assembly can form a circuit through one of the second clamping arms, the head vertical ribs, the head transverse ribs and the other second clamping arm, and a welding arc can be generated between the lower ends of the head vertical ribs and the head transverse ribs located on the end of the truss to weld the lower ends of the head vertical ribs and the head transverse ribs together. After the welding is completed, the fourth driving member can drive the upper ends of the two second clamping arms to move away from each other and release the head vertical ribs and the head transverse ribs. Finally, the second driving assembly can drive the movable frame to move downward and reset. After the above process, the upper ends of the head vertical ribs can be welded and fixed to the support beam located above in the truss, and the lower ends of the head vertical ribs can be welded and fixed to the head transverse ribs located on the end of the truss.
[0035] The foregoing is merely an embodiment of the present invention and is not intended to limit the present invention. It will be apparent to those skilled in the art that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention are intended to be included within the scope of the claims of the present invention.
Claims
1. A truss head vertical reinforcement welding structure, characterized by: The invention comprises a support platform (1) and a first resistance welding machine assembly (2), wherein the first resistance welding machine assembly (2) is connected to the support platform (1), the inner side of the first resistance welding machine assembly (2) is vertically slidably connected to a vertical plate (31), the upper part of the inner side of the vertical plate (31) is connected to a first driving member (32), a welding head (33) is fixed on the driving end of the first driving member (32), the first driving member (32) is used to drive the welding head (33) to move vertically, and the welding head (33) is connected to the first resistance welding machine assembly. (2), the lower end of the vertical plate (31) is connected to a clamping assembly for clamping the head vertical rib (4), and the clamping assembly is electrically connected to the other electrode of the first resistance welding machine assembly (2); when the first driving member (32) drives the welding head (33) to move downward so that the welding head (33) abuts against the top of one end of the support beam (51) located above in the truss (5), the first driving member (32) is used to apply a thrust to the vertical plate (31) to drive the vertical plate (31) to move upward so that the clamping assembly is brought The upper end of the dynamic head vertical rib (4) is abutted against the bottom of one end of the support beam (51) located above the truss (5) and is welded; the clamping assembly includes a third driving member (61) and two first clamping arms (62), both of which are rotatably connected to the lower end of the vertical plate (31), and the two ends of the third driving member (61) are respectively rotatably connected to the outer end of one of the first clamping arms (62), and the third driving member (61) is used to drive the two first clamping arms (62) to rotate relative to each other so that the two first clamping arms (62) are The inner end of the tightening arm (62) clamps or releases the head vertical rib (4); the first resistance welding machine assembly (2) is connected to the support platform (1) so as to be movable left and right; the support platform (1) is connected to a first drive assembly (21); the first resistance welding machine assembly (2) is connected to a drive end of the first drive assembly (21); the first drive assembly (21) is used to drive the first resistance welding machine assembly (2) to move left and right relative to the support platform (1) so that the welding head (33) and the clamping assembly are close to or away from the end of the truss (5).
2. The truss head vertical reinforcement welding structure according to claim 1 is characterized in that: A first bracket (34) is connected to the inner side of the first resistance welding machine assembly (2), the vertical plate (31) is vertically slidably connected to the first bracket (34), a traction member (35) is fixed to the upper end of the first bracket (34), and the traction end of the traction member (35) is connected to the upper end of the vertical plate (31); when the first resistance welding machine assembly (2) does not weld the head vertical reinforcement (4) and one end of the support beam (51) located above the truss (5), the traction member (35) is used to pull the vertical plate (31) to prevent the vertical plate (31) from falling freely.
3. The truss head vertical reinforcement welding structure according to claim 2 is characterized in that: A second bracket (36) is fixed on the inner side of the first resistance welding machine assembly (2), the first bracket (34) is vertically slidably connected to the second bracket (36), a second driving member (37) is fixed to the upper end of the second bracket (36), the driving end of the second driving member (37) is fixed to the upper end of the first bracket (34), and the second driving member (37) is used to drive the first bracket (34) to move vertically to adjust the initial position of the welding head (33) and the clamping assembly.
4. The truss head vertical reinforcement welding structure according to claim 1, characterized in that: The truss head vertical reinforcement welding structure further includes a second resistance welding machine assembly (71), a movable frame (72), a second drive assembly, a fourth drive member (73) and two second clamping arms (74), wherein the second resistance welding machine assembly (71) is fixed on the support platform (1), the movable frame (72) is vertically slidably connected to the support platform (1), the second drive assembly is connected to the support platform (1), the movable frame (72) is connected to the drive end of the second drive assembly, the second drive assembly is used to drive the movable frame (72) to move vertically, the two second clamping arms (74) are both rotatably connected to the movable frame (72), and the two ends of the fourth drive member (73) are respectively connected to the two second The lower end of the clamping arm (74) is rotatably connected, and the fourth driving member (73) is used to drive the two second clamping arms (74) to rotate relative to each other so that the upper ends of the two second clamping arms (74) are close to or away from each other, and the two second clamping arms (74) are respectively electrically connected to the two electrodes of the second resistance welding machine assembly (71); when the fourth driving member (73) drives the two second clamping arms (74) to rotate relative to each other so that the upper ends of the two second clamping arms (74) are close to each other, the upper ends of the two second clamping arms (74) are used to clamp the lower end of the head vertical rib (4) and the head transverse rib (52) located on the end of the truss (5) to achieve welding of the lower end of the head vertical rib (4) and the head transverse rib (52).
5. The truss head vertical reinforcement welding structure according to claim 1 is characterized in that: The truss head vertical rib welding structure further includes a hopper (81), a conveyor belt (82) and a manipulator assembly (9), wherein the hopper (81) and the manipulator assembly (9) are both fixed on the support platform (1), the conveyor belt (82) is fixed on the inner side of the hopper (81), the hopper (81) is used to convey the head vertical rib (4) to the conveyor belt (82), a receiving trough (83) is fixed on one side of the discharge end of the conveyor belt (82), and a sensor assembly (84) and a first pushing device are fixed on the other side of the discharge end of the conveyor belt (82). When the sensor assembly (84) detects that the head is located on the conveyor belt (82), the sensor assembly (84) and the first pushing device are fixed. When the vertical rib (4) moves to the discharge end of the conveyor belt (82), the first pushing device is used to push the head vertical rib (4) located at the discharge end of the conveyor belt (82) into the receiving trough (83), and a second pushing device is fixed on one side of the receiving trough (83). The second pushing device is used to push the head vertical rib (4) located in the receiving trough (83) so that one end of the head vertical rib (4) abuts against the inner wall of the other side of the receiving trough (83). The manipulator assembly (9) is used to grab the head vertical rib (4) located in the receiving trough (83) and rotate the head vertical rib (4) to a vertical state and then move it between the clamping assembly and the truss (5).
6. The truss head vertical reinforcement welding structure according to claim 5, characterized in that: The first pushing device includes a fifth driving member (851) and a pushing plate (852), wherein the fifth driving member (851) is fixed to the other side of the discharge end of the conveyor belt (82), and the pushing plate (852) is fixed to the driving end of the fifth driving member (851), and the fifth driving member (851) is used to drive the pushing plate (852) to move so that the pushing plate (852) pushes the head vertical rib (4) located at the discharge end of the conveyor belt (82) into the receiving trough (83).
7. The truss head vertical reinforcement welding structure according to claim 5, characterized in that: The second pushing device includes a sixth driving member (861) and a push rod (862), the sixth driving member (861) is fixed to one side of the material receiving trough (83), one end of the push rod (862) is fixed to the driving end of the sixth driving member (861), and the sixth driving member (861) is used to drive the push rod (862) to push the head vertical rib (4) located in the material receiving trough (83) so that one end of the head vertical rib (4) is against the inner wall of the other side of the material receiving trough (83).
8. The truss head vertical reinforcement welding structure according to claim 5, characterized in that: A notch (831) is provided at the lower edge of the receiving trough (83), and the notch (831) is used to avoid the clamping claws in the manipulator assembly (9) so that the clamping claws in the manipulator assembly (9) can clamp the head vertical rib (4) located in the receiving trough (83).
Citation Information
Patent Citations
Resistance welding machine for end socket of steel bar truss
CN115041795A
Truss head vertical reinforcement welded structure
CN218799764U