Intelligent circular material selection training equipment based on the Industrial Internet

Abstract

The present invention provides an intelligent circular material selection training device based on the industrial Internet, which relates to the technical field of industrial Internet skill training equipment. The intelligent circular material selection training device based on the industrial Internet includes a training platform, an intelligent circular material selection model, and an industrial Internet software platform; the intelligent circular material selection model is arranged on the top of the control chassis on the training platform, and the intelligent circular material selection model has an installation base plate, a circular conveying mechanism is arranged on the left side of the top front of the installation base plate, and a material selection assembly mechanism is arranged on the right side of the top of the circular conveying mechanism; the circular conveying mechanism includes a main beam, a guide plate, a barrel, a drive motor, a first belt, a second belt, a partition plate, two belt winding fixing plates, and a material selection slide mechanism is arranged on the right side. Through the training operation and study of the intelligent circular material selection model, students can deeply and vividly understand the information technology and industrial control technology knowledge they have learned. At the same time, because it has strong ornamental and interesting features, students' learning initiative is stimulated and the training effect is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of industrial Internet skill training equipment, and specifically to intelligent circular material selection training equipment based on the industrial Internet. Background Art

[0002] The Industrial Internet is a new type of infrastructure, application model, and industrial ecosystem that deeply integrates the next-generation information and communication technology with the industrial economy. By comprehensively connecting people, machines, objects, and systems, it builds a comprehensive industrial chain, providing a path for the digitalization, networking, and intelligent development of industry and even the entire industry. In the current Industrial Internet field, there is a lack of talent proficient in Industrial Internet R&D, management, and services at the product developer level; and for users of the Industrial Internet, there is also a lack of talent who understands the use, operation, maintenance, and management of the Industrial Internet. Therefore, the development of the Industrial Internet industry has higher requirements for skilled personnel. Fortunately, most universities currently have specialized courses to train personnel with professional knowledge or specialized skills in the new generation of information and communication technology and the industrial field.

[0003] At present, the training methods for industrial Internet talents are in the gradual exploration stage, and the industrial Internet skill-related training products are not very perfect, and cannot effectively integrate information technology with industrial control technology, which is not conducive to in-depth teaching. Therefore, technical personnel in this field propose intelligent circular material selection training equipment based on the industrial Internet to solve the problems raised in the above background technology. Summary of the Invention

[0004] (1) Technical problems solved

[0005] In response to the shortcomings of the existing technology, the present invention provides intelligent circular material selection training equipment based on the industrial Internet, which solves the problem that the current equipment for training related to industrial Internet skills is not perfect, cannot effectively integrate information technology with industrial control technology, and is not conducive to teaching promotion.

[0006] (2) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: intelligent circular material selection training equipment based on the industrial Internet, including a training platform, an intelligent circular material selection model and an industrial Internet software platform. The intelligent circular material selection model is placed on the control chassis of the training platform. The intelligent circular material selection model consists of an installation base plate, which includes control buttons, a circular conveyor belt, a material selection component mechanism, a material selection slide mechanism, an intelligent valve island, a frequency converter, and an IO module; a circular conveying mechanism is provided on the left side of the top front of the installation base plate, a material selection component mechanism is provided on the right side of the top of the circular conveying mechanism, and a material selection slide mechanism is provided on the right side of the circular conveying mechanism;

[0008] The transmission mechanism is a pair of ...

[0009] The material selection assembly mechanism includes a cylinder mounting plate, a lifting cylinder, a material selection cylinder, a left plate, a right plate, a material selection baffle, a middle plate, a rotating pin, a push block, a sensor and a guide block. The left and right sides of the cylinder mounting plate are respectively fixedly connected to the left plate and the right plate. The lifting cylinder is fixedly connected to the inner side of the cylinder mounting plate. The guide block is fixedly connected to the piston rod of the lifting cylinder. The material selection cylinder is fixedly connected to the upper left end of the right plate. The middle plate is fixedly connected to the right end of the left plate. The rotating pin is rotatably connected to the corresponding hole in the middle plate. The material selection baffle is fixedly connected to the bottom end of the rotating pin. The top of the material selection baffle is provided with a slot. The push block is fixedly connected to the piston rod of the material selection cylinder.

[0010] The material selection slide mechanism includes a supporting base plate, two vertical plates, a slide base plate, two slide side plates, a slide isolation plate, a top plate and a clamping plate. The two vertical plates are respectively fixedly connected to the front and rear sides of the top of the supporting base plate. The top of the vertical plate is provided with an inclined surface. The two slide side plates are fixedly connected to the slide base plate, and the slide isolation plate is fixedly connected to the middle part of the top of the slide base plate.

[0011] Preferably, the sensor is fixedly connected to the corresponding slot of the middle plate, and one end of the push block passes through the slots on the middle plate and the material selection baffle in sequence.

[0012] Preferably, the clamping plate is fixedly connected to the front and rear sides of the middle of the bottom end of the slide bottom plate, and the top plate is fixedly connected to the right side of the top end of the slide side plate.

[0013] Preferably, a control box is provided at the middle of the top of the training platform, and a plurality of training computers are equidistantly provided at the top of the training platform.

[0014] Preferably, three groups of PLC modules, intelligent gateways and three groups of power modules are equidistantly and staggeredly arranged on the side of the control chassis, and the PLC modules and the intelligent gateways are on the same surface.

[0015] Preferably, a plurality of mesh holes are equidistantly arranged on the top of the mounting base plate.

[0016] Preferably, a control button is provided on the right side of the front top portion of the installation base plate, and an IO module is provided on the right side of the rear top portion of the installation base plate.

[0017] Preferably, a frequency converter is provided at the middle right portion of the rear side of the top end of the installation base plate, and an intelligent valve island is provided at the left portion of the rear side of the top end of the installation base plate.

[0018] Working principle: First, randomly put the cylindrical material into the barrel of the circulating conveyor belt, control button to start the model, the frequency converter drives the circulating conveyor belt motor to rotate, the first belt and the second belt move relative to each other, according to the PLC program setting, the selected color material comes out from the second belt, the pushing cylinders on both sides of the circulating conveyor belt are activated, and the material is pushed out of the barrel in turn, the lifting cylinder of the material selection component mechanism descends so that the guide block is close to the top of the first belt and the second belt, the first belt and the second belt carry the material to move, under the action of the guide plate and the guide block, the material at one end of the material selection component mechanism can pass from the first belt to the second belt, and the material at one end of the barrel can pass from the second belt to the first belt. When the material flows under the sensor of the material selection component mechanism, the required material is detected, and then the circulating conveyor belt is reversed, and the second The movement directions of the first belt and the second belt are reversed accordingly. The second belt will detect the required material and carry it to the arc surface of the material selection baffle of the material selection component mechanism. Then the material selection cylinder will be activated to rotate the material selection baffle, and transfer the material to the outlet of the circulating conveyor belt while blocking the undetected material. When the required material falls into the material selection chute mechanism, the material selection cylinder will restore the material selection baffle to its original position, and repeat this material selection action until the material in the barrel is pushed out and the material selection is completed. At this time, there are many unnecessary materials on the circulating conveyor belt. The lifting cylinder of the material selection component mechanism rises to lift the guide block, and the circulating conveyor belt runs. The first belt carries the unnecessary materials and drops them into another chute of the material selection chute mechanism. The above process is the process of cyclic material selection. The required color materials can be selected and the unnecessary materials can be discharged.

[0019] (3) Beneficial effects

[0020] The present invention provides an intelligent circular material selection training device based on the Industrial Internet. It has the following beneficial effects:

[0021] 1. The present invention builds a network architecture by setting up a distributed bus IO module, an intelligent gateway, a PLC module and an industrial Internet software platform. It can be placed on a training platform for skill training with a compact intelligent cycle material selection model. It is connected to the PLC module on the training platform through the IO module on the intelligent cycle material selection model, and the PLC module is connected to the industrial Internet software platform through the intelligent gateway. The training platform adopts a six-sided arc-shaped three-station design, and each station can accommodate two people for training. At the same time, you can develop your favorite APP software on the platform, making it easier for students to accept new technologies and new knowledge.

[0022] 2. The present invention uses the intelligent cycle material selection model as a carrier and utilizes a training computer to install the industrial Internet software platform. The intelligent valve island and IO wiring module on the intelligent cycle material selection model can be adapted to various communication protocols by simply adjusting the conversion switch. The PLC module can also be connected separately to realize training. The PLC program is written on the training computer, and then the program is downloaded into the PLC module. The training operation can be carried out by pressing the start button. It is closer to the actual industrial process, and at the same time has strong viewing and interesting features, which can better stimulate students' learning initiative. It has good operability and training effect for the training of industrial Internet application technicians. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A three-dimensional diagram of the intelligent cycle material selection model of the present invention;

[0024] Figure 2 This is a front view of the intelligent circular material selection model of the present invention;

[0025] Figure 3 A side sectional view of the intelligent cycle material selection model of the present invention;

[0026] Figure 4 This is a top view of the intelligent cycle material selection model;

[0027] Figure 5 It is a three-dimensional diagram of the circulating conveying mechanism of the present invention;

[0028] Figure 6 It is a front sectional view of the circulating conveying mechanism of the present invention;

[0029] Figure 7 It is a side view of the circulating conveying mechanism of the present invention;

[0030] Figure 8 A top view of the circulating conveying mechanism of the present invention;

[0031] Figure 9 A three-dimensional diagram of the material selection assembly mechanism of the present invention;

[0032] Figure 10It is a front side view of the material selection assembly mechanism of the present invention;

[0033] Figure 11 A top view of the material selection assembly mechanism of the present invention;

[0034] Figure 12 A three-dimensional diagram of the material selection slide mechanism of the present invention;

[0035] Figure 13 for Figure 6 A magnified view of point A;

[0036] Figure 14 This is a three-dimensional diagram of the intelligent circular material selection training equipment of the present invention.

[0037] Among them, 1. Intelligent cycle material selection model; 2. Industrial Internet software platform; 3. Training table; 4. Mounting base; 5. Control button; 6. Circular conveying mechanism; 7. Material selection component mechanism; 8. Material selection slide mechanism; 9. Intelligent valve island; 10. Frequency converter; 11. IO module; 12. Main beam; 13. Guide plate; 14. Barrel; 15. Drive motor; 16. Push cylinder; 17. First belt; 18. Second belt; 19. Partition plate; 20. Belt winding fixing plate; 21. Active shaft; 22. Driven shaft; 2 3. Support seat; 24. Guide block; 25. Cylinder mounting plate; 26. Lifting cylinder; 27. Material selection cylinder; 28. Left side plate; 29. ​​Right side plate; 30. Material selection baffle; 31. Middle plate; 32. Rotating pin; 33. Push block; 34. Sensor; 35. Support base plate; 36. Vertical plate; 37. Slide base plate; 38. Slide side plate; 39. Slide isolation plate; 40. Top plate; 41. Card board; 42. Training computer; 43. Control chassis; 44. Power module; 45. PLC module; 46. Intelligent gateway. DETAILED DESCRIPTION

[0038] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example

[0039] like Figure 1As shown, the intelligent circulation material selection model provided by the embodiment of the present invention includes a mounting base plate 4, a circulation conveying mechanism 6 is provided on the left side of the front top of the mounting base plate 4, a material selection assembly mechanism 7 is provided on the right side of the top of the circulation conveying mechanism 6, and a material selection slide mechanism 8 is provided on the right side of the circulation conveying mechanism 6. They are all mounted on the mounting base plate 4, and the mounting base plate 4 is designed with a number of mesh holes to facilitate the disassembly and assembly of various components, so that trainees can design the layout according to their own ideas. The control button 5 is mounted on the mounting base plate 4, which is used to control the start, reset and stop of the model. The IO module 11 is mounted on the mounting base plate 4, which is a distributed bus IO wiring module. The intelligent valve island 9 is a valve island with a field bus, which greatly simplifies the wiring and piping of the solenoid valve. It is synchronously mounted on the mounting base plate 4, and the frequency converter 8 is used to control the forward and reverse rotation of the circulation conveyor belt, adjust the speed, etc.

[0040] like Figure 5-8 As shown, the circulating conveying mechanism 6 includes a main beam 12, a guide plate 13, a barrel 14, a driving motor 15, a first belt 17, a second belt 18, a partition plate 19, two belt winding fixing plates 20, a driving shaft 21, six driven shafts 22, and a support seat 23. The support seat 23 is fixed on both sides of the main beam 12. The driving motor 15 is fixedly connected to the bottom plate of the support seat 23 to cooperate with the transmission belt to drive the driving shaft 21 to rotate. The belt winding fixing plate 20 is fixed on both sides of the main beam 12. The driving shaft 21 and the driven shaft 22 are fixed on the belt winding fixing plate 20. The support seats 23 at both ends of the main beam 12 are equipped with a driven shaft 22. The driven shaft 22 has two rollers, one with a larger outer diameter and the other with a smaller outer diameter. A little smaller, and then the first belt 17 and the second belt 18 pass around the driving shaft 21 and the driven shaft 22 respectively. When the driving shaft 21 rotates clockwise, the first belt 17 goes to the right and the second belt 18 goes to the left. When the driving shaft 21 rotates counterclockwise, the first belt 17 goes to the left and the second belt 18 goes to the right. The partition plate 19 is fixed in the middle of the top of the main beam 12 to separate the first belt 17 and the second belt 18. The guide plate 13 is fixed on the top of the support seat 23, and the end is designed with an open groove to facilitate the outflow of the material. The material is a cylindrical structure with different colors. The barrel 14 is fixed on the guide plate 13, and the pushing cylinder 16 is fixed on both sides of the guide plate 13 to push the material out of the barrel 14;

[0041] like Figure 9-11As shown, the material selection assembly mechanism 7 includes a guide block 24, a cylinder mounting plate 25, a lifting cylinder 26, a material selection cylinder 27, a left plate 28, a right plate 29, a material selection baffle 30, a middle plate 31, a rotating pin 32, a push block 33, and a sensor 34. The left plate 28 and the right plate 29 are fixed on both sides of the cylinder mounting plate 25. The lifting cylinder 26 is installed on the inner side of the cylinder mounting plate 25. The guide block 24 is fixed on the piston rod of the lifting cylinder 26. As the piston rod of the lifting cylinder 26 moves up and down, it is designed with an arc surface, so that the material rolls along the arc surface under the action of external force. The material selection cylinder 27 is fixed on the right On the side plate 29, the middle plate 31 is fixed on the left side plate 28, and the sensor 34 is fixed on the corresponding groove of the middle plate 31. It is used to distinguish the color of the material. The rotating pin 32 is installed in the corresponding hole of the middle plate 31. The material selection baffle 30 is fixed on the rotating pin 32. The top of the material selection baffle 30 is designed with a groove, and the bottom is an arc plate structure. The push block 33 is fixed on the piston rod of the material selection cylinder 27. The other end of the push block 33 passes through the groove of the middle plate 31 and the material selection baffle 30. The push block 33 slides in the groove of the middle plate 31 as the piston rod of the material selection cylinder 27 moves, so that the material selection baffle 30 rotates around the rotating pin 32.

[0042] like Figure 12 As shown, the material selection slide mechanism 8 includes a supporting base plate 35, two vertical plates 36, a slide base plate 37, two slide side plates 38, a slide isolation plate 39, a top plate 40 and a card plate 41. The vertical plate 36 is installed on the supporting base plate 35 to become a separate component. The top of the vertical plate 36 is an inclined surface, and the vertical inclined surface is designed with a groove. The slide side plates 38 and the slide isolation plates 39 are installed on the slide base plate 37, the card plate 41 is installed on the bottom surface of the slide base plate 37, and the top plate 40 is fixed on the slide side plates 38. They are installed to form a separate slide component, which can make the card plate 41 stuck in the groove of the vertical plate 36, making it convenient to take the slide and remove the material in the slide.

[0043] like Figure 14As shown, the intelligent cycle material selection model is compact and can be placed on a training table 3 for skill training. It is connected to the PLC module 45 on the training table 3 through the IO module 11 on the intelligent cycle material selection model. The PLC module 45 is connected to the industrial Internet software platform 2 through the intelligent gateway 46. The training table 3 adopts a six-sided arc-shaped three-station design. Each station can accommodate two people for training. There is a control chassis 43 in the middle of the three sides of the training table. The PLC module 45, the intelligent gateway 46 and the power module 44 are respectively installed on the control chassis 43. Each station has a group of intelligent gateways 46, PLC modules 45 and power modules 46. Group training is carried out according to the stations. The computer 42 is placed on the training table 3. The training computer 42 is installed with the industrial Internet software platform. The intelligent valve island 9 and the IO module 11 on the intelligent cycle material selection model 1 can be adapted to various communication protocols by adjusting the conversion switch. The PLC module 45 can also be connected separately to realize training. The PLC program is written using the training computer 42, and then the program is downloaded into the PLC module 45. The training operation can be carried out by pressing the start button 5. Because its operation process is closer to the actual industrial process and has strong viewing and interesting features, it can better stimulate students' learning initiative. At the same time, it also has good operability and training effects for the training of industrial Internet application technicians.

[0044] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. The intelligent cycle material selection training equipment based on the industrial Internet includes an intelligent cycle material selection model, an industrial Internet software platform and a training platform, which is characterized by: The intelligent cycle material selection model includes a mounting base plate, on which are mounted control buttons, a cycle conveying mechanism, a material selection assembly mechanism, a material selection slide mechanism, an intelligent valve island, a frequency converter, and an IO module; The circulating conveying mechanism is arranged on the left side of the front top of the installation base plate, the material selection assembly mechanism is arranged on the right side of the top of the circulating conveying mechanism, and the material selection slide mechanism is arranged on the right side of the circulating conveying mechanism; The material selection assembly mechanism includes a guide block, a cylinder mounting plate, a lifting cylinder, a material selection cylinder, a left plate, a right plate, a material selection baffle, a middle plate, a rotating pin, a push block, and a sensor. The left and right sides of the cylinder mounting plate are respectively fixedly connected to the left plate and the right plate. The lifting cylinder is fixedly connected to the inner side of the cylinder mounting plate. The guide block is fixedly connected to the piston rod of the lifting cylinder. The material selection cylinder is fixedly connected to the upper left end of the right plate. The middle plate is fixedly connected to the left plate. The rotating pin is rotatably connected to the corresponding hole in the middle plate. The material selection baffle is fixedly connected to the bottom end of the rotating pin. The top of the material selection baffle is provided with a slot. The push block is fixedly connected to the piston rod of the material selection cylinder. The industrial Internet software platform can be deployed in two forms: local server deployment and cloud server deployment.

2. The intelligent circular material selection training equipment based on the industrial Internet according to claim 1 is characterized in that: The control button is used to control the start, reset and stop of the model; the IO module is a distributed bus IO module; the intelligent valve island is a valve island with a field bus; the frequency converter is used to control the forward and reverse rotation and adjust the speed of the circulating conveyor belt.

3. The intelligent circular material selection training equipment based on the industrial Internet according to claim 1 is characterized in that: The transmission mechanism comprises a main beam, a guide plate, a barrel, a driving motor, a first belt, a second belt, a partition plate, two belt winding fixing plates, a driving shaft, six driven shafts, and a support seat, wherein the support seat is fixed on the left and right sides of the main beam, the driving motor is fixed on the bottom plate of the support seat, and the output end of the driving motor is connected with the driving shaft through a transmission belt, and the driving shaft is rotatably connected to the middle part between the two belt winding fixing plates, and the two belt winding fixing plates are respectively fixedly connected to the left and right sides of the main beam, the four driven shafts are respectively rotatably connected around the two belt winding fixing plates, and the other two driven shafts are respectively rotatably connected to the pin holes of the support seat, the first belt and the second belt pass around the driving shaft and the driven shaft respectively, the partition plate is fixedly connected to the middle part of the top end of the main beam, the guide plate is fixedly connected to the top end of the support seat, the barrel is fixedly connected to the left side of the top end of the guide plate, and the left and right sides of the guide plate are fixedly connected with a pushing cylinder.

4. The intelligent circular material selection training equipment based on the industrial Internet according to claim 1 is characterized in that: The material selection slide mechanism includes a supporting base plate, two vertical plates, a slide base plate, two slide side plates, a slide isolation plate, a top plate and a clamping plate. The two vertical plates are respectively fixedly connected to the front and rear sides of the top of the supporting base plate. The top of the vertical plate is provided with an inclined surface. The two slide side plates are fixedly connected to the slide base plate, and the slide isolation plate is fixedly connected to the middle part of the top of the slide base plate.

5. The intelligent circular material selection training equipment based on the industrial Internet according to claim 1 is characterized in that: The sensor is fixedly connected to the corresponding slot of the middle plate, and one end of the push block passes through the slots on the middle plate and the material selection baffle in sequence.

6. The intelligent circular material selection training equipment based on the industrial Internet according to claim 4 is characterized in that: The clamping plates are respectively fixedly connected to the middle of the bottom end of the slide bottom plate, and the top plate is fixedly connected to the top end of the slide side plate.

7. The intelligent circular material selection training equipment based on the industrial Internet according to claim 1 is characterized in that: A control box is provided at the middle of the top of the training platform, and a number of training computers are equidistantly provided at the top of the training platform; The side of the control chassis is equidistantly and staggeredly provided with three groups of PLC modules, an intelligent gateway and three groups of power modules, and the PLC modules and the intelligent gateway are on the same surface; The intelligent cycle material selection model is electrically connected to the PLC module through the IO module, and the PLC module is electrically connected to the training computer equipped with the industrial Internet software platform through the intelligent gateway.

8. The intelligent circular material selection training equipment based on the industrial Internet according to claim 1 is characterized in that: The system perception layer of the industrial Internet software platform is used to collect various types of information data on site of the intelligent cycle material selection training equipment, and the intelligent gateway of the communication layer on the training platform is sent to the data layer of the industrial Internet software platform. The application layer of the industrial Internet software platform processes the data and displays the corresponding equipment status, data, tables, curves, etc. on the presentation layer of the platform.

9. The intelligent circular material selection training equipment based on the industrial Internet according to claim 1 is characterized in that: The industrial Internet software platform is mainly composed of industrial Internet software on the PC side and APP software on the mobile terminal.

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