An automatic assembly machine for door and window carriers

Abstract

The present application provides an automatic assembly machine for door and window carriers. The door and window carrier includes a main body, pulleys, buckles, and connecting lines. A material channel is installed on the tabletop of the frame of the automatic assembly machine for door and window carriers. The main body is conveyed to the material channel through the first vibratory bowl of the main body feeding mechanism, and the first misaligned pushing device of the main body feeding mechanism misaligns and pushes the main body to the pulley assembly position on the material channel. The pulleys are conveyed to the pulley assembly position through the pulley feeding device and are assembled on the main body through the pulley assembly device. The main body equipped with pulleys is conveyed to the buckle assembly position through the material taking device and the second misaligned pushing device. The buckles are conveyed to the upper part of the buckle assembly position through the buckle feeding device. The connecting lines pass through the space between the buckles and the main body, and the buckles are buckled onto the top end of the main body through the buckle assembly device, thereby realizing the connection of multiple main bodies already equipped with pulleys in series. The automatic assembly machine for door and window carriers provided by the present application can achieve the efficient automatic assembly of door and window carriers, which is beneficial to improving production efficiency.

Description

Technical Field

[0001] This application belongs to the technical field of automatic assembly equipment for door and window hardware, and more specifically, relates to an automatic assembly machine for door and window carriers. Background Art

[0002] A door and window carrier is a commonly used door and window hardware, usually including various components, such as a main body, pulleys, buckles, and connecting lines. Among them, a mounting shaft is respectively protruded on each of the opposite sides of the main body of the door and window carrier, a buckle hole is provided at the top of the main body, a pulley is installed on each mounting shaft, the buckle is buckled into the buckle hole, and the connecting line is clamped between the buckle and the main body, so as to realize the fixed connection among the three. However, in the current common assembly process of door and window carriers, usually two pulleys are first installed on the main body manually or by using special equipment, and then multiple main bodies with installed pulleys are transferred to the next workbench. On this workbench, the connecting line is manually passed through between the buckle and the main body, and then the buckle is pressed downwards, so that the buckle is buckled into the buckle hole at the top of the main body, and the connecting line is also clamped between the buckle and the main body accordingly. By repeating the buckle assembly process like this, multiple main bodies with installed pulleys and buckles can be connected in series on a connecting line, and the distance between two adjacent main bodies is consistent. When the number of connected main bodies reaches a predetermined value and the connecting line reaches a predetermined length, the connecting line is manually cut off, so as to obtain a string of qualified door and window carriers. From the above assembly process, it can be seen that the assembly of the existing door and window carriers mostly relies on manual labor, which not only has low efficiency, but also the assembly quality cannot be well guaranteed. Summary of the Invention

[0003] The purpose of the embodiments of this application is to provide an automatic assembly machine for door and window carriers, so as to solve the technical problems of low assembly efficiency and poor assembly quality of door and window carriers existing in the prior art.

[0004] To achieve the above purpose, the technical solution adopted in this application is: to provide an automatic assembly machine for door and window carriers, which is used for the automatic assembly of door and window carriers. The door and window carriers include a main body, pulleys, buckles, and connecting lines. The automatic assembly machine for door and window carriers includes:

[0005] A frame having a tabletop;

[0006] A material channel installed on the tabletop;

[0007] A main body feeding mechanism including a first vibrating disk and a first misaligned pushing device; the first vibrating disk is connected to the material channel; the first misaligned pushing device is installed on the tabletop and is located beside the material channel;

[0008] A pulley assembly mechanism including a pulley feeding device and a pulley assembling device both installed on the tabletop; the pulley feeding device is arranged beside the material channel, and a pulley assembling position corresponding to the pulley assembling device is provided on the material channel; and,

[0009] The buckle threading assembly mechanism comprises a material taking device, a second offset material pushing device, a buckle feeding device, a threading device and a buckle assembly device; the material taking device is arranged below the material channel; the second offset material pushing device and the buckle feeding device are arranged beside the material channel; the connecting line pulled out from the threading device is located above the material channel; a buckle assembly position corresponding to the position of the buckle assembly device is arranged on the material channel;

[0010] Among them, the main body is transported to the material channel through the first vibrating plate, and the first offset pushing device offsets the main body and pushes it to the pulley assembly position; the pulley is transported to the pulley assembly position through the pulley loading device, and assembled on the main body through the pulley assembly device; the main body equipped with the pulley is transported to the second offset pushing device through the material taking device, and then the second offset pushing device offsets the main body and pushes it to the buckle assembly position, the buckle is transported to the top of the buckle assembly position through the buckle loading device, the connecting line passes through the space between the buckle and the main body, and the buckle is buckled into the top of the main body through the buckle assembly device, so as to realize connecting multiple main bodies equipped with pulleys in series.

[0011] Optionally, the material channel includes a main body feeding section, a pulley assembly section, and a buckle assembly section which are sequentially connected along the running direction; the main body feeding section, the pulley assembly section, and the buckle assembly section have the same length extension direction, but are sequentially staggered;

[0012] The first vibrating plate is connected to the starting end of the main feeding section, and the first offset pushing device is arranged at the connection between the main feeding section and the pulley assembly section; the pulley assembly position is arranged on the pulley assembly section, the pulley feeding device is arranged beside the pulley assembly position, and the material taking device is arranged below the pulley assembly section; the second offset pushing device is arranged at the connection between the pulley assembly section and the buckle assembly section; the buckle feeding device is arranged beside the buckle assembly section, the connecting line pulled out from the threading device is located above the buckle assembly section, and the buckle assembly position is arranged on the buckle assembly section.

[0013] Optionally, the first offset pushing device includes a first offset cylinder and a first pushing cylinder; the first offset cylinder is arranged at the tail end of the main feeding section away from the first vibration plate, and the first pushing cylinder is arranged at the starting end of the pulley assembly section;

[0014] The axial direction of the piston rod of the first pushing cylinder is consistent with the length direction of the pulley assembly section, and the axial direction of the piston rod of the first offset cylinder is perpendicular to the length directions of the pulley assembly section and the main body feeding section.

[0015] Optionally, the main body feeding mechanism further includes a plurality of first optical fiber sensing devices, and the first optical fiber sensing devices are arranged in the main body feeding section.

[0016] Optionally, the main body includes two installation shafts, and the two installation shafts are formed by protruding outwards from two sides of the main body respectively;

[0017] The pulley feeding device includes a pulley vibrating bowl and two pulley channels. The pulleys are conveyed from the pulley vibrating bowl through the pulley channels to the pulley assembly position and are assembled on the corresponding side mounting shafts by a pulley assembly device.

[0018] Optionally, the pulley assembly device includes a front pulley assembly cylinder and a rear pulley assembly cylinder respectively arranged on both sides of the pulley assembly section. The axial direction of the piston rod of the front pulley assembly cylinder is perpendicular to the length direction of the pulley assembly section, and the axial direction of the piston rod of the rear pulley assembly cylinder is perpendicular to the length direction of the pulley assembly section.

[0019] Optionally, the second misalignment pushing device includes a second misalignment cylinder and a second pushing cylinder; the second misalignment cylinder is arranged at the tail end of the pulley assembly section, and the second pushing cylinder is arranged at the starting end of the buckle assembly section;

[0020] The axial direction of the piston rod of the second pushing cylinder is consistent with the length direction of the buckle assembly section, and the axial direction of the piston rod of the second misalignment cylinder is perpendicular to the length directions of both the pulley assembly section and the buckle assembly section.

[0021] Optionally, the buckle feeding device includes a buckle vibrating bowl, a buckle channel, and a buckle misalignment cylinder. The buckles are conveyed to the side of the buckle assembly position after passing through the buckle channel from the buckle vibrating bowl, and the buckle misalignment cylinder misaligns and pushes the buckles above the buckle assembly position; at the buckle assembly position, the buckle assembly device connects the buckle, the connecting wire, and the main body by pressing the buckle with the connecting wire already passed through into the buckle hole at the top of the main body.

[0022] Optionally, the wire threading device includes a wire feeding reel, a wire winding reel, and a wire cutting device. The wire feeding reel is adjacent to the starting end of the buckle assembly section, the wire winding reel is arranged at the tail end of the buckle assembly section and has a spacing from the buckle assembly section; the wire cutting device is arranged above the buckle assembly section and is located between the buckle assembly position and the wire winding reel; the connecting wire is pulled out from the wire feeding reel, passes through the space between the buckle and the main body, and then is connected to the wire winding reel.

[0023] Optionally, the automatic window and door carrier assembly machine further includes a first auxiliary frame and a second auxiliary frame. The first auxiliary frame is arranged beside the frame and close to the first misalignment pushing device, and the first vibrating bowl is arranged on the first auxiliary frame and is connected to the channel; the second auxiliary frame is located on the other side of the frame far from the first auxiliary frame, and the wire winding reel is arranged inside the second auxiliary frame.

[0024] The beneficial effects of the automatic window and door carrier assembly machine provided by this application are as follows: The operation process of the automatic window and door carrier assembly machine is as follows: First, a large number of main bodies are poured into the first vibrating tray. The main bodies are fed by the direct vibration of the first vibrating tray, that is, the main bodies are conveyed onto the material channel. Then, the main bodies on the material channel continue to move forward along the running direction to reach the first misaligned pushing device, and the first misaligned pushing device misaligns and pushes the main bodies to the pulley assembly position. At the same time, the pulleys are conveyed to the pulley assembly position through the pulley feeding device. After the main bodies reach the pulley assembly position, two pulleys located on opposite sides of the main body can be assembled onto the main body through the pulley assembly device. Then, the main bodies equipped with pulleys are conveyed to the second misaligned pushing device through the material taking device, and the second misaligned pushing device misaligns the main bodies equipped with pulleys and pushes them to the buckle assembly position on the material channel. At the same time, the buckles to be assembled are conveyed above the buckle assembly position through the buckle feeding device. The connecting line pulled out from the threading device passes through the space between the buckle and the main body, and the buckle is buckled onto the top of the main body through the buckle assembly device. The connecting line is clamped between the buckle and the top of the main body, thereby realizing the fixed connection among the main body, the buckle, and the connecting line. Then, by repeating the buckle assembly process multiple times, multiple main bodies already equipped with pulleys can be connected in series. When the number of connected main bodies reaches the predetermined value and the connecting line reaches the predetermined length, the connecting line will be automatically cut, thus obtaining a string of qualified window and door carriers. From the foregoing operation process, it can be seen that the assembly of each component of the window and door carrier can be automatically completed by the automatic window and door carrier assembly machine on a production line, that is, the assembly of each component is completed by an integrated and automated machine instead of manual labor, and no additional turnover is required, thereby greatly improving the assembly efficiency. In addition, since the assembly of the main body and other components, such as pulleys, buckles, etc., is automatically completed through the corresponding assembly devices, and moreover, the spacing between the connected main bodies can be precisely controlled by the material taking speed of the material taking device and the misaligned pushing frequency of the second misaligned pushing device, etc., the assembly quality of the window and door carrier can also be well guaranteed. Description of the Drawings

[0025] In order to more clearly illustrate the technical solutions in the embodiments of this application, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings in the following description are only some embodiments of this application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0026] Figure 1 It is a schematic structural diagram of the automatic window and door carrier assembly machine provided by an embodiment of this application;

[0027] Figure 2 It is Figure 1 an enlarged schematic diagram of part A in

[0028] Figure 3 is Figure 1 an enlarged schematic view of part B in

[0029] Figure 4 a partial structural schematic view of the automatic assembly machine for door and window carriers provided by an embodiment of the present application;

[0030] Figure 5 is Figure 4 an enlarged schematic view of part C in

[0031] Figure 6 is Figure 4 an enlarged schematic view of part D in

[0032] Figure 7 an exploded view of the main body, pulley, connecting line and buckle of the door and window carrier provided by an embodiment of the present application;

[0033] Figure 8 a structural schematic view of the main body, pulley, connecting line and buckle of the door and window carrier provided by an embodiment of the present application after assembly is completed.

[0034] Explanation of the reference numerals in the attached drawings:

[0035]

[0036] Detailed implementation manners

[0037] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0038] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0039] It should also be noted that the orientation terms such as left, right, up and down in the embodiments of the present application are only relative concepts to each other or are referenced based on the normal use state of the product, and should not be considered as restrictive.

[0040] It should be understood that the orientation or positional relationship indicated by terms such as "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.

[0041] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, "a plurality of" means two or more unless otherwise specifically defined.

[0042] In the present application, unless otherwise clearly specified and defined, terms such as "installed", "connected", "joined", "fixed", etc. shall be construed in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0043] The embodiments of the present application will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present application, and should not be construed as a limitation to the present application.

[0044] The embodiments of the present application provide an automatic assembling machine for door and window carriers.

[0045] Please refer to Figures 1 to 8, in one embodiment, this automatic door and window carrier assembly machine is mainly used for the automatic assembly of door and window carriers. Among them, the door and window carrier includes a main body 110, pulleys 120, fasteners 130, and connecting lines 140. Specifically, the automatic door and window carrier assembly machine includes a frame 200, a material channel 300, a main body feeding mechanism 400, a pulley assembly mechanism 500, and a fastener threading and assembly mechanism. The frame 200 has a tabletop 210; the material channel 300 is installed on the tabletop 210. The main body feeding mechanism 400 includes a first vibrating disk 410 and a first misaligned pushing device 420; the first vibrating disk 410 is connected to the material channel 300; the first misaligned pushing device 420 is installed on the tabletop 210 and is located beside the material channel 300. The pulley assembly mechanism 500 includes a pulley feeding device 510 and a pulley assembly device 520 both installed on the tabletop 210; the pulley feeding device 510 is located beside the material channel 300, and a pulley assembly position 321 corresponding to the position of the pulley assembly device 520 is provided on the material channel 300; the fastener threading and assembly mechanism includes a material taking device 610, a second misaligned pushing device 620, a fastener feeding device 630, a threading device 640, and a fastener assembly device 650; the material taking device 610 is located below the material channel 300; the second misaligned pushing device 620 and the fastener feeding device 630 are located beside the material channel 300; the connecting line 140 pulled out from the threading device 640 is located above the material channel 300; a fastener assembly position 331 corresponding to the position of the fastener assembly device 650 is provided on the material channel 300.

[0046] Based on this structural design, in this embodiment, the operation process of the automatic door and window carrier assembly machine is as follows: First, a large number of main bodies 110 are poured into the first vibrating tray 410, and the main bodies 110 are fed by the direct vibration of the first vibrating tray 410, that is, the main bodies 110 are conveyed onto the material channel 300; then, the main bodies 110 on the material channel 300 continue to move forward along the running direction to reach the first misaligned pushing device 420, and the first misaligned pushing device 420 misaligns and pushes the main bodies 110 to the pulley assembly position 321; at the same time, the pulleys 120 are conveyed to the pulley assembly position 321 through the pulley feeding device 510. After the main bodies 110 reach the pulley assembly position 321, the two pulleys 120 located on the opposite sides of the main bodies 110 can be assembled onto the main bodies 110 through the pulley assembly device 520; then, the main bodies 110 equipped with pulleys 120 are conveyed to the second misaligned pushing device 620 through the material taking device 610, and the second misaligned pushing device 620 misaligns the main bodies 110 equipped with pulleys 120 and pushes them to the buckle assembly position 331 on the material channel 300; at the same time, the buckles 130 to be assembled are conveyed above the buckle assembly position 331 through the buckle feeding device 630, the connecting wire 140 pulled out from the wire threading device 640 passes through the space between the buckle 130 and the main body 110, and the buckle 130 is buckled onto the top end of the main body 110 through the buckle assembly device 650, and the connecting wire 140 is clamped between the buckle 130 and the top end of the main body 110, thereby realizing the fixed connection among the main body 110, the buckle 130 and the connecting wire 140; then, by repeating the buckle 130 assembly process multiple times, multiple main bodies 110 already equipped with pulleys 120 can be connected in series. When the number of serially connected main bodies 110 reaches a predetermined value and the connecting wire 140 reaches a predetermined length, the connecting wire 140 will be automatically cut off, thus obtaining a string of qualified door and window carriers. From the foregoing operation process, it can be seen that the assembly of each component of the door and window carrier can be automatically completed by the automatic door and window carrier assembly machine on a production line, that is, the assembly of each component is completed by an integrated and automated machine instead of manual labor, and no additional turnover is required, thereby greatly improving the assembly efficiency. In addition, since the assembly of the main body 110 and other components, such as the pulleys 120, the buckles 130, etc., is automatically completed through the corresponding assembly devices, and moreover, the spacing between the serially connected main bodies 110 can also be precisely controlled by the material taking speed of the material taking device 610 and the misaligned pushing frequency of the second misaligned pushing device 620, etc., the assembly quality of the door and window carrier can be well guaranteed.

[0047] It should be noted here that the automatic assembly machine for door and window carriers also includes a control system (not marked). Key components such as the first vibration plate 410, the first offset pushing device 420, the pulley loading device 510, the pulley assembly device 520, the material picking device 610, the second offset pushing device 620, the buckle loading device 630, the threading device 640 and the buckle assembly device 650 are all connected to the control system information. The control system generates corresponding instructions based on the received information. After each device receives the corresponding instructions sent by the control system, it performs corresponding operations, thereby ensuring that the intelligent automatic assembly of door and window carriers can be smoothly realized.

[0048] See also Figures 1 to 6 In this embodiment, the material channel 300 includes a main body feeding section 310, a pulley assembly section 320, and a buckle assembly section 330 which are sequentially connected along the running direction. The main body feeding section 310, the pulley assembly section 320, and the buckle assembly section 330 have the same length extension direction, but are staggered in sequence. In this way, it is convenient to set up each device beside the material channel 300, so that the pulley feeding device 510 and the buckle feeding device 630 can be as close to the corresponding functional section on the material channel 300 as possible to reduce the feeding time; it can also make the pulley assembly device 520, the threading device 640, and the buckle assembly device 650 have more sufficient placement space; and these optimized settings are conducive to further improving the assembly efficiency, and can also make the overall structure of the automatic assembly machine for door and window carriers more compact and more integrated, reducing the site occupation.

[0049] Specifically, the first vibration plate 410 is connected to the starting end of the main feeding section 310, the first offset pushing device 420 is arranged at the connection between the main feeding section 310 and the pulley assembly section 320; the pulley assembly position 321 is arranged on the pulley assembly section 320, the pulley feeding device 510 is arranged beside the pulley assembly position 321, and the material taking device 610 is arranged below the pulley assembly section 320; the second offset pushing device 620 is arranged at the connection between the pulley assembly section 320 and the buckle assembly section 330; the buckle feeding device 630 is arranged beside the buckle assembly section 330, the connecting line 140 pulled out from the threading device 640 is located above the buckle assembly section 330, and the buckle assembly position 331 is arranged on the buckle assembly section 330. Here, since the main body loading section 310 and the pulley assembly section 320 are arranged in parallel and staggered, it is necessary to set a first offset pushing device 420 at the connection between the two so that the main body 110 can be smoothly transferred from the main body loading section 310 to the pulley assembly section 320; similarly, the setting of the second offset pushing device 620 is mainly to ensure that the main body 110 can be smoothly transferred from the pulley assembly section 320 to the buckle assembly section 330.

[0050] Specific as Figure 2As shown in the figure, in this embodiment, the first misaligned feeding device 420 includes a first misaligned cylinder 421 and a first feeding cylinder 422; the first misaligned cylinder 421 is provided at the end of the main body feeding section 310 away from the first vibrating disk 410, and the first feeding cylinder 422 is provided at the starting end of the pulley assembling section 320; the axial direction of the piston rod of the first feeding cylinder 422 is consistent with the length direction of the pulley assembling section 320, and the axial direction of the piston rod of the first misaligned cylinder 421 is perpendicular to the length directions of both the pulley assembling section 320 and the main body feeding section 310. That is to say, the axial directions of the piston rods of the first misaligned cylinder 421 and the first feeding cylinder 422 are perpendicular to each other. The first misaligned cylinder 421 first misaligns and pushes the main body 110 at the end of the main body feeding section 310 to the starting end of the pulley assembling section 320, and then the first feeding cylinder 422 pushes the main body 110 forward to the pulley assembling position 321. In this way, the cooperation of the first misaligned cylinder 421 and the first feeding cylinder 422 can realize the transfer of the main body 110 from the main body feeding section 310 to the misaligned pulley assembling section 320, and by controlling the movement frequencies of the first misaligned cylinder 421 and the first feeding cylinder 422, the purpose of controlling the assembly rhythm to a certain extent can be achieved. Of course, in other embodiments, the first misaligned feeding device 420 may also include various drive motors, etc., and is not limited to the cylinder drive method, and thus the misalignment and pushing effects on the main body 110 can also be realized.

[0051] Further, as Figure 2 shown, in this embodiment, the main body feeding mechanism 400 further includes several first optical fiber induction devices 423, and the first optical fiber induction devices 423 are provided on the main body feeding section 310. Here, the first optical fiber induction devices 423 include two groups. The first group of first optical fiber induction devices 423 is provided on the main body feeding section 310 near the first vibrating disk 410. The first optical fiber induction device 423 uses the principle of infrared induction and can monitor the position of the main body 110 on the main body feeding section 310 in real time, so as to achieve the purpose of better controlling the feeding speed of the main body 110; the second group of first optical fiber induction devices 423 is provided at the end of the main body feeding section 310 to detect in real time whether there is a main body 110 here, so as to provide effective information for the movement of the first misaligned cylinder 421 and ensure that the first misaligned cylinder 421 can misalign and push one main body 110 each time.

[0052] Please refer to Figure 4 、 Figure 5 and Figure 7, in this embodiment, the main body 110 includes two mounting shafts 111, and the two mounting shafts 111 respectively protrude outward from both sides of the main body 110. The pulley feeding device 510 includes a pulley vibratory bowl 511 and two pulley channels 512. The pulley 120 is transported from the pulley vibratory bowl 511 to the pulley assembly position 321 through the pulley channels 512, and is assembled on the corresponding mounting shaft 111 on one side by the pulley assembly device 520. The pulley assembly device 520 includes a front pulley assembly cylinder 521 and a rear pulley assembly cylinder 522 respectively arranged on both sides of the pulley assembly section 320. The axial direction of the piston rod of the front pulley assembly cylinder 521 is perpendicular to the length direction of the pulley assembly section 320, and the axial direction of the piston rod of the rear pulley assembly cylinder 522 is perpendicular to the length direction of the pulley assembly section 320. In this way, when the main body 110 reaches the pulley assembly position 321, a pulley 120 is prepared beside each of the two mounting shafts 111. Then, the front pulley assembly cylinder 521 and the rear pulley assembly cylinder 522 move simultaneously, so that the two pulleys 120 are respectively snapped into the corresponding mounting shafts 111. In this way, the assembly of the pulley 120 can be completed quickly and well.

[0053] In addition, as Figure 5 shown, on the pulley assembly section 320, between the pulley assembly position 321 and the second misaligned pushing device 620, a picking device 610 is provided below this area. Each main body 110 with a pulley 120 assembled can be transported to the end of the pulley assembly section 320 through the corresponding picking device 610; meanwhile, a plurality of second optical fiber sensing devices 611 are provided above the material channel 300 in this area to monitor the position of the main body 110 with a pulley 120 assembled in real time, so as to better control the subsequent assembly speed and improve the assembly quality.

[0054] Please refer to Figure 3 , in this embodiment, the second misaligned pushing device 620 includes a second misaligned cylinder 621 and a second pushing cylinder 622; the second misaligned cylinder 621 is arranged at the end of the pulley assembly section 320, and the second pushing cylinder 622 is arranged at the starting end of the buckle assembly section 330. The axial direction of the piston rod of the second pushing cylinder 622 is consistent with the length direction of the buckle assembly section 330, and the axial direction of the piston rod of the second misaligned cylinder 621 is perpendicular to the length directions of both the pulley assembly section 320 and the buckle assembly section 330. Here, the structure and function of the second misaligned pushing device 620 are the same as those of the first misaligned pushing device 420, so details will not be repeated. Of course, in other embodiments, the second misaligned pushing device 620 is not limited to the cylinder driving method.

[0055] Please refer to Figure 1 , Figure 3 , Figure 4 and Figures 6 to 8, in this embodiment, the buckle feeding device 630 includes a buckle vibrating disk 631, a buckle feeding track 632, and a buckle misalignment cylinder 633. The buckle 130 is conveyed from the buckle vibrating disk 631 to the side of the buckle assembly position 331 through the buckle feeding track 632, and the buckle misalignment cylinder 633 misaligns and pushes the buckle 130 above the buckle assembly position 331; at the buckle assembly position 331, the buckle assembly device 650 realizes the connection among the buckle 130, the connecting wire 140, and the main body 110 by pressing the buckle 130 with the connecting wire 140 already passed through into the buckle hole 112 at the top of the main body 110. Here, the assembly of the main body 110 and the buckle 130 is realized by the mutual cooperation of the second misalignment feeding device 620, the buckle misalignment cylinder 633, and the buckle assembly device 650, and the spacing between the series-connected main bodies 110 should be consistent, and this spacing is controlled to reach the preset value by the wire pulling speed and the assembly frequency.

[0056] Please refer to Figure 1 , Figure 4 and Figure 3 and Figure 6 , in this embodiment, the wire threading device 640 includes a wire feeding reel 641, a wire winding reel 642, and a wire cutting device 643. The wire feeding reel 641 is adjacent to the starting end of the buckle assembly section 330, the wire winding reel 642 is arranged at the end of the buckle assembly section 330 and has a spacing from the buckle assembly section 330; the wire cutting device 643 is arranged above the buckle assembly section 330 and is located between the buckle assembly position 331 and the wire winding reel 642; the connecting wire 140 is pulled out from the wire feeding reel 641, passes through the space between the buckle 130 and the main body 110, and then is connected to the wire winding reel 642. Specifically, after one end of the connecting wire 140 is pulled out from the wire feeding reel 641, it is pressed by a wire pressing device (not marked) to be parallel to the buckle assembly section 330. In this way, one end of the connecting wire 140 can pass through between the main body 110 at the buckle assembly position 331 and the buckle 130 above it, and then is connected to the wire winding reel 642; then, the buckle assembly device 650 moves to press the buckle 130 into the buckle hole 112 at the top of the main body 110, thus completing the assembly of one buckle 130 and the main body 110; then, the next main body 110 is pushed to the buckle assembly position 331, and the next buckle 130 is also pushed above this main body 110. At the same time, the wire winding reel 642 pulls the connecting wire 140 forward a preset distance, and then presses the buckle 130; repeating this many times, when the number of series-connected main bodies 110 and the length of the connecting wire 140 reach the preset value, the wire cutting device 643 is started to automatically cut the connecting wire 140. In this way, a string of qualified assembled window and door carriers can be obtained.

[0057] In addition, as Figure 1 and Figure 4As shown, in this embodiment, the automatic door and window carrier assembly machine further includes a first auxiliary frame 220 and a second auxiliary frame 230. The first auxiliary frame 220 is arranged beside the frame 200 and close to the first misaligned feeding device 420. The first vibrating disk 410 is arranged on the first auxiliary frame 220 and connected to the material channel 300. The second auxiliary frame 230 is located on the other side of the frame 200 away from the first auxiliary frame 220, and the wire take-up reel 642 is arranged inside the second auxiliary frame 230. It can be understood that since the volumes of the first vibrating disk 410 and the wire take-up reel 642 are relatively large, the arrangements of the first auxiliary frame 220 and the second auxiliary frame 230 can make the positions of the first vibrating disk 410 and the wire take-up reel 642 more flexible and better adapt to the actual automatic assembly situation of the door and window carrier.

[0058] The above are only the preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present application shall be included within the protection scope of the present application.

Claims

1. An automatic assembly machine for door and window carriers, used for the automatic assembly of door and window carriers. The door and window carriers include a main body, pulleys, buckles, and connecting lines, and are characterized in that, The automatic assembling machine for door and window carriers includes: A frame with a tabletop; A material channel installed on the tabletop; A main body feeding mechanism including a first vibrating disk and a first misaligned pushing device; the first vibrating disk is connected to the material channel; the first misaligned pushing device is installed on the tabletop and is located beside the material channel; A pulley assembling mechanism including a pulley feeding device and a pulley assembling device both installed on the tabletop; the pulley feeding device is located beside the material channel, and a pulley assembling position corresponding to the pulley assembling device is provided on the material channel; and, A buckle threading and assembling mechanism including a material taking device, a second misaligned pushing device, a buckle feeding device, a threading device, and a buckle assembling device; the material taking device is located below the material channel; the second misaligned pushing device and the buckle feeding device are located beside the material channel; the connecting line pulled out from the threading device is located above the material channel; a buckle assembling position corresponding to the buckle assembling device is provided on the material channel; Wherein, the main body is conveyed to the material channel through the first vibrating disk, and the first misaligned pushing device misaligns and pushes the main body to the pulley assembling position; the pulley is conveyed to the pulley assembling position through the pulley feeding device and is assembled on the main body through the pulley assembling device; the main body assembled with the pulley is conveyed to the second misaligned pushing device through the material taking device, and then the second misaligned pushing device misaligns and pushes the main body to the buckle assembling position, the buckle is conveyed to above the buckle assembling position through the buckle feeding device, the connecting line passes through the space between the buckle and the main body, and the buckle is buckled onto the top end of the main body through the buckle assembling device, so as to connect multiple main bodies assembled with the pulley in series; The material channel includes a main body feeding section, a pulley assembling section, and a buckle assembling section connected in sequence along the running direction; the length extension directions of the main body feeding section, the pulley assembling section, and the buckle assembling section are the same, but they are arranged in a staggered manner in sequence; The first vibrating disk is communicated with the starting end of the main body feeding section, the first misaligned pushing device is arranged at the connection of the main body feeding section and the pulley assembling section; the pulley assembling position is arranged on the pulley assembling section, the pulley feeding device is arranged beside the pulley assembling position, the material taking device is arranged below the pulley assembling section; the second misaligned pushing device is arranged at the connection of the pulley assembling section and the buckle assembling section; the buckle feeding device is arranged beside the buckle assembling section, the connecting line pulled out from the threading device is located above the buckle assembling section, and the buckle assembling position is arranged on the buckle assembling section; The buckle feeding device includes a buckle vibrating disk, a buckle feeding track, and a buckle misalignment cylinder. The buckle is conveyed from the buckle vibrating disk through the buckle feeding track to the side of the buckle assembly position, and the buckle misalignment cylinder misaligns and pushes the buckle above the buckle assembly position. At the buckle assembly position, the buckle assembly device connects the buckle, the connecting wire, and the main body by pressing the buckle with the connecting wire already threaded into the buckle hole at the top of the main body downwards. The wire threading device includes a wire feeding reel, a wire winding reel, and a wire cutting device. The wire feeding reel is adjacent to the starting end of the buckle assembly section, the wire winding reel is arranged at the end of the buckle assembly section and has a spacing from the buckle assembly section. The wire cutting device is arranged above the buckle assembly section and between the buckle assembly position and the wire winding reel. The connecting wire is pulled out from the wire feeding reel, passes through the space between the buckle and the main body, and then is connected to the wire winding reel.

2. The automatic assembling machine for door and window carriers according to claim 1, characterized in that, The first misalignment pushing device includes a first misalignment cylinder and a first pushing cylinder. The first misalignment cylinder is arranged at the end of the main body feeding section far from the first vibrating disk, and the first pushing cylinder is arranged at the starting end of the pulley assembly section. The axial direction of the piston rod of the first pushing cylinder is consistent with the length direction of the pulley assembly section, and the axial direction of the piston rod of the first misalignment cylinder is perpendicular to the length directions of both the pulley assembly section and the main body feeding section.

3. The automatic assembling machine for door and window carriers according to claim 2, characterized in that, The main body feeding mechanism further includes a plurality of first optical fiber sensing devices, and the first optical fiber sensing devices are arranged on the main body feeding section.

4. The automatic assembling machine for door and window carriers according to claim 1, wherein, The main body includes two mounting shafts, and the two mounting shafts respectively protrude outwards from both sides of the main body. The pulley feeding device includes a pulley vibrating disk and two pulley feeding tracks. The pulley is conveyed from the pulley vibrating disk through the pulley feeding tracks to the pulley assembly position and is assembled on the corresponding mounting shaft on the corresponding side by the pulley assembly device.

5. The automatic assembling machine for door and window carriers according to claim 4, characterized in that, The pulley assembly device includes a front pulley assembly cylinder and a rear pulley assembly cylinder respectively arranged on both sides of the pulley assembly section. The axial direction of the piston rod of the front pulley assembly cylinder is perpendicular to the length direction of the pulley assembly section, and the axial direction of the piston rod of the rear pulley assembly cylinder is perpendicular to the length direction of the pulley assembly section.

6. The automatic assembling machine for door and window carriers according to claim 1, characterized in that, The second misalignment pushing device includes a second misalignment cylinder and a second pushing cylinder. The second misalignment cylinder is arranged at the end of the pulley assembly section, and the second pushing cylinder is arranged at the starting end of the buckle assembly section. The axial direction of the piston rod of the second pushing cylinder is consistent with the length direction of the buckle assembly section, and the axial direction of the piston rod of the second misalignment cylinder is perpendicular to the length directions of both the pulley assembly section and the buckle assembly section.

7. The automatic assembling machine for door and window carriers according to claim 1, characterized in that, The automatic window and door carrier assembling machine further includes a first auxiliary frame and a second auxiliary frame. The first auxiliary frame is arranged beside the frame and close to the first misalignment pushing device, the first vibrating disk is arranged on the first auxiliary frame and is connected to the feeding track. The second auxiliary frame is located on the other side of the frame far from the first auxiliary frame, and the wire winding reel is arranged inside the second auxiliary frame.

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