Second tube processing device

By designing a second pipe processing device including a pipe material push mechanism, a clamping rotating mechanism, a step knife and a cutting knife, the problems of high cost and low automation of the second pipe processing in the prior art are solved, and efficient and low-cost automatic processing of the second pipe is achieved.

CN115647814BActive Publication Date: 2025-06-10LUCHUAN JIWEI WATCH ACCESSORIES CO LTD
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Patent Information

Application Number
CN202211292678.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-21
Publication Date
2025-06-10
Estimated Expiration
2042-10-21

AI Technical Summary

Technical Problem

In the prior art, the processing of seconds tubes requires expensive precision processing equipment, which is costly and has no shorter tube processing automation equipment for miniaturization of structural design, high degree of automation and good processing accuracy.

Method used

A second pipe processing device is designed, including a base plate, a pipe material push mechanism, a pipe material clamping rotating mechanism, a step knife assembly, a cutting knife assembly and a knife driving mechanism. Through the coordinated work of these components, the automatic processing of the second pipe is realized.

Benefits of technology

The device can automatically process the second tube, improve production efficiency, reduce production costs, and has the characteristics of miniaturization, low cost and high automation. It is suitable for automated production lines of needle accessories.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention aims to provide a second tube processing device, which includes a bottom plate, a tube material pushing mechanism, a tube material clamping and rotating mechanism, a step turning tool assembly, a cutting tool assembly, and a tool driving mechanism; a tube material clamping and rotating mechanism is arranged on the right side of the bottom plate, and the tube material clamping and rotating mechanism is used for clamping the tube material and driving it to rotate; the tube material pushing mechanism is arranged on the right side of the tube material clamping and rotating mechanism and is used for periodically pushing the tube material to move leftward by a certain distance, at this time the tube material clamping and rotating mechanism releases the clamping of the tube material; a step turning tool assembly and a cutting tool assembly are arranged on the left side of the bottom plate, the step turning tool assembly is used for turning the tube material into a stepped shaft ring shape; the cutting tool assembly is used for cutting the tube material processed into a stepped shaft ring to obtain a second tube; the tool driving mechanism is used for driving the step turning tool assembly and the cutting tool assembly to enter the cutting position and withdraw from the cutting position. The structure of the present invention is scientifically and reasonably designed, can automatically process the second tube, can improve the production efficiency, and reduce the production cost.
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Description

Technical Field

[0001] The present invention relates to the field of clock and watch parts processing, and particularly to a second hand tube processing device. Background Art

[0002] The second hand tube of a watch hand is an important component part of the watch hand. It is very small in volume and has very high processing precision requirements. In the prior art, the processing of the second hand tube requires expensive precision processing equipment, resulting in high costs. Currently, there is no automated second hand tube processing equipment with a small structural design, high automation degree, and good processing precision in the prior art. Summary of the Invention

[0003] The present invention aims to provide a second hand tube processing device. The structural design of the second hand tube processing device is scientific and reasonable, which can automatically process the second hand tube, improve production efficiency, and reduce production costs.

[0004] The described second hand tube processing device includes a bottom plate, a tube material feeding mechanism, a tube material clamping and rotating mechanism, a step turning tool assembly, a cutting tool assembly, and a tool driving mechanism;

[0005] The tube material clamping and rotating mechanism is arranged on the right side of the bottom plate and is used for clamping the tube material and driving it to rotate; the tube material feeding mechanism is arranged on the right side of the tube material clamping and rotating mechanism and is used for periodically pushing the tube material to move leftward by a certain distance. At this time, the tube material clamping and rotating mechanism releases the clamping of the tube material;

[0006] The step turning tool assembly and the cutting tool assembly are arranged on the left side of the bottom plate. The step turning tool assembly is used for turning the tube material into a stepped shaft ring shape; the cutting tool assembly is used for cutting the tube material processed into a stepped shaft ring to obtain the second hand tube;

[0007] The tool driving mechanism is used for driving the step turning tool assembly and the cutting tool assembly to enter and exit the cutting position.

[0008] The tube material clamping and rotating mechanism includes a material guiding bearing seat, a material guiding bearing, a material guiding shaft, a clamping driving mechanism, a rotating driving mechanism, and a clamping assembly. The material guiding bearing seat, the clamping driving mechanism, and the clamping assembly are sequentially arranged at intervals from right to left on the rear side of the bottom plate; the material guiding bearing is arranged on the material guiding bearing seat, the right end of the material guiding shaft is assembled on the material guiding bearing, the axial direction of the material guiding shaft is horizontal from right to left, and the left end of the material guiding shaft passes through the front of the clamping driving mechanism and extends into the clamping assembly; the material guiding shaft is a hollow tube body with openings at both ends, and the tube material is loaded into the material guiding shaft through clearance fit from the right end opening, and the rear end of the tube material extends out from the left end of the clamping assembly; the clamping driving mechanism drives the clamping assembly to clamp or release the tube material;

[0009] The described rotation driving mechanism is arranged on the right side of the bottom plate, and the rotation driving mechanism is used to drive the clamping assembly to drive the pipe material to rotate.

[0010] The described clamping driving mechanism is a cylinder, and the piston shaft of the cylinder is of a hollow structure, and the material guiding shaft passes through the piston shaft;

[0011] The described clamping assembly includes a pneumatic quick chuck and auxiliary jaws. The piston shaft of the cylinder is connected to the pneumatic quick chuck through a pull rod. The right end of the pull rod is connected to the left end of the piston shaft through a deep groove bearing. The piston shaft extends forward and backward, and drives the pneumatic quick chuck to open and close through the pull rod. A set of auxiliary jaws is arranged on the inner side surface of each jaw of the pneumatic quick chuck. The auxiliary jaws are of a pipe type, and their inner side surfaces are in clearance fit with the pipe material. More than three opening slits are evenly arranged at the front end of the auxiliary jaws. When the auxiliary jaws close or open following the pneumatic quick chuck, when each group of auxiliary jaws closes, the opening slits contract and contact the outer circular surface of the pipe material, clamping the outer circular surface of the pipe material.

[0012] The described rotation driving mechanism includes a rotation motor, a driving wheel, a driven wheel, and a friction wheel. The rotation motor is installed on the front part of the right side of the bottom plate through a rotation motor seat. The output shaft of the rotation motor extends horizontally to the left in the right-left direction, and a driving wheel is arranged on it. A driven wheel is arranged on the pull rod. The driving wheel and the driven wheel are in contact connection through the friction wheel. The driving wheel rotates to drive the friction wheel to rotate, and the friction wheel drives the driven wheel, thereby driving the pull rod, and further driving the jaws of the pneumatic quick chuck to rotate.

[0013] The described friction wheel is installed on a friction wheel assembly component. The friction wheel assembly component includes a vertical plate I, a guide post mounting plate I, a spring guide post I, a return spring I, a lifting frame, a friction wheel shaft, a swing rod, a top rod, a top block, a brake return spring, and a brake rod;

[0014] The vertical plate I is arranged in the middle of the front side of the bottom plate. A guide post mounting plate I is arranged at the rear side of the top of the vertical plate I. The rear end of the guide post mounting plate I extends backward behind the vertical plate I, and a guide post hole I is arranged on it. The spring guide post I is assembled in the guide post hole I through clearance fit. The upper end of the spring guide post I is located above the guide post mounting plate I, and a limit ring I is arranged on its outer circular surface. The lower end of the spring guide post I is located below the guide post mounting plate I, and a lifting frame is installed on it. A return spring I is arranged on the spring guide post I between the lifting frame and the guide post mounting plate I. A bearing seat II is arranged at the rear side of the lifting frame. The friction wheel shaft is installed on the bearing seat II through a bearing arranged on it. The friction wheel is installed on the friction wheel shaft. In the natural state, the return spring I gives a downward pressure, so that the right and left edges at the lower part of the friction wheel are in contact with the driving wheel and the driven wheel respectively;

[0015] A top block is provided on the front side of the top of the vertical plate I. The top block extends forward and backward in front of the vertical plate I, and a downward brake return spring is provided on the bottom surface at this position. The brake rod is an arc-shaped rod. The middle of the brake rod is installed on the vertical plate I through a rotating shaft. The top surface of the front end of the brake rod contacts the lower end of the brake return spring. The rear end of the brake rod extends to the driven wheel. In the natural state, under the pressure of the brake return spring, the rear end of the brake rod does not contact the driven wheel.

[0016] A swing rod is provided on the right side of the lifting frame. The swing rod extends forward to the lower part of the brake return spring, and a push rod is provided thereon. The push rod contacts the bottom surface of the front end of the brake rod.

[0017] Under the push of the knife driving mechanism, the lifting frame rises, so that the friction wheel rises and separates from the driving wheel and the driven wheel. At the same time, the front end of the brake rod is pushed up, so that the rear end of the brake rod rotates downward and contacts and presses the driven wheel, making the driven wheel decelerate and stop.

[0018] The pipe feeding mechanism includes a cylinder seat, a pushing cylinder, a push plate, and cylinder jaws. The cylinder seat is provided on the right side of the bottom plate, to the right of the pipe clamping and rotating mechanism. A pushing cylinder is arranged on the cylinder seat. The piston rod of the pushing cylinder is horizontally arranged to the right. The right end of the push plate is installed on the piston rod of the pushing cylinder. The left end surface of the push plate faces the pipe clamping and rotating mechanism. Cylinder jaws are provided on the left end surface of the push plate. The jaws on the cylinder jaws are near the right port of the piston shaft and are used to clamp or release the pipe. When clamping, the pipe is pushed forward by one stroke to the left by the pushing cylinder according to the stroke. The model of the pushing cylinder can be selected as the HLF16X10S ultra-thin precision sliding table cylinder.

[0019] The stepped turning tool assembly includes a base, a slide rail I, a slide I, a stepped turning tool holder, a stepped turning tool, and a return spring II. The base is provided at the front right of the bottom plate. A slide rail I along the rear-front direction is provided on the bottom plate at the rear of the base. The slide I is installed on the slide rail I through a slider. A return spring II is provided between the slide I and the base. The stepped turning tool holder is provided on the top surface of the slide I. A stepped turning tool is provided on the rear side of the stepped turning tool holder. The stepped turning tool faces the pipe direction. In the natural state, it is pulled by the return spring II and there is a gap between it and the outer wall of the pipe. Under the knife driving mechanism, it contacts the outer wall of the pipe for turning.

[0020] The described cutting tool assembly includes vertical plate II, guide post mounting plate II, spring guide post II, return spring III, rotating shaft, rotating table, cutting tool holder, and cutting tool; the vertical plate II is arranged at the front right of the bottom plate and is located on the right side of the base; a guide post mounting plate II is provided at the top of the vertical plate II; the front end of the guide post mounting plate II extends forward in front of the vertical plate II and is provided with a guide post hole II, and the spring guide post II is assembled in the guide post hole II by clearance fit. The upper end of the spring guide post II is located above the guide post mounting plate II, and a limit ring II is provided on its outer cylindrical surface; the lower end of the spring guide post II is located below the guide post mounting plate II; the rotating table is installed in the middle of the vertical plate II through the rotating shaft, and the front top surface of the rotating table contacts the lower end of the spring guide post II. A return spring III is provided on the spring guide post II between the rotating table and the guide post mounting plate II; a cutting tool holder is provided at the rear end of the rotating table, and the lower end of the cutting tool holder extends towards the material pipe and is located directly above the material pipe. A cutting tool is provided at the lower end of the cutting tool holder, and the cutting tool faces the direction of the pipe material. In the natural state, due to the thrust of the return spring III, it does not contact the pipe material; during cutting, the front end of the rotating table is lifted under the drive of the tool drive mechanism, and the front end of the rotating table drives the pipe material towards the cutting tool to rotate and cut the pipe material.

[0021] The described tool drive mechanism includes a drive motor base, a drive motor, a drive shaft, a drive bearing seat, drive bearings, cam I, cam II, and cam III; the drive bearing seat is arranged in the middle of the left side of the bottom plate, and the drive shaft is installed on it through the drive bearings; the drive motor base is arranged at the front end of the top surface of the base, and the drive motor is installed on the drive motor base. The output shaft of the drive motor extends horizontally to the left and is connected to the drive shaft through a coupling; cam I, cam II, and cam III are sequentially arranged at intervals on the drive shaft from left to right.

[0022] A cam top block I corresponding to cam II is provided at the left end of the slide table I. The convex part of cam II rotates and contacts and pushes the cam top block I so that the step turning tool follows the slide table I to move to the right to perform step turning on the pipe material.

[0023] The front end of the rotating table cooperates with the convex part of cam I. The convex part of cam I rotates and contacts and pushes the rotating table so that the cutting tool follows the rotating table to cut the pipe material.

[0024] A cam top block III corresponding to cam III is provided at the lower end of the lifting frame. The convex part of cam III rotates and contacts and pushes the cam top block III so that the friction wheel rises and separates from the driving wheel and the driven wheel. At the same time, it pushes the front end of the brake lever to rise, causing the rear end of the brake lever to rotate downward to contact and press the driven wheel, making the driven wheel decelerate and stop.

[0025] The convex parts of the cam I and the cam II are staggered, and the staggering position is exactly one step turning distance stroke. The convex parts of the cam II and the cam III are staggered, so that the cutting tool cuts first, and then the driven wheel decelerates and stops, enabling the tube feeding mechanism to feed the material.

[0026] The described second tube processing device further includes a finished product conduit. The finished product conduit is clamped and installed at the rear of the left end of the bottom plate by a conduit fixture. It is provided with a V-shaped groove, and the center of the V-shaped groove is a finished product channel. The front end of the tube material extends into the center of the V-shaped groove. The cutting tool enters the center of the V-shaped groove under the push of the cam I to complete the cutting; the step turning tool enters the V-shaped groove under the push of the cam II to perform step turning on the tube material.

[0027] The working process of the present invention is as follows:

[0028] Load the tube material from the rear end of the material guiding shaft, make it pass through the middle of the auxiliary clamping jaws forward, reach the finished product conduit, and operate the entire equipment numerically controlled. Start the rotating motor to make the driving shaft rotate, and synchronously start the driving motor to drive the driving shaft and then drive the cam I, the cam II, and the cam III to rotate;

[0029] The convex part of the cam II rotates and contacts and pushes the cam top block I, so that the step turning tool follows the slide table I and moves to the right to perform step turning on the tube material, and then resets under the action of the return spring II; then the convex part of the cam I rotates and contacts and pushes the turntable, so that the cutting tool follows the rotating table to cut the tube material, and then resets under the action of the return spring III; then the convex part of the cam III rotates and contacts and pushes the cam top block III, so that the friction wheel rises and separates from the driving wheel and the driven wheel. At the same time, it pushes the front end of the brake lever to rise, so that the rear end of the brake lever rotates downward to contact and press the driven wheel, making the driven wheel decelerate and stop. At this time, the clamping jaw cylinder clamps the tube material, and the pushing cylinder pushes the tube material forward by one stroke. The front end of the tube material enters the processing position while pushing the cut finished product forward on the finished product conduit. The brake lever resets under the action of the return spring I. At the same time, the friction wheel descends and frictionally contacts the driving wheel and the driven wheel, making the front end of the tube material rotate and be processed by the step turning tool pushed by the next cam II, and then be cut by the cutting tool pushed by the next cam I; repeat continuously to perform the second tube processing operation.

[0030] The present invention is a part of the automatic production line for watch hand accessories. This equipment is small in volume, low in manufacturing cost, high in automation degree, and good in processing accuracy. It can effectively reduce the production cost and has a wide application prospect. Description of the Drawings

[0031] Figure 1 It is a schematic structural diagram of the second tube processing device of Embodiment 1;

[0032] Figure 2 It is a schematic structural diagram of the clamping component of Embodiment 1;

[0033] Figure 3 Schematic structural diagram of the right part of the tool drive device of the friction wheel assembly component in Embodiment 1;

[0034] Figure 4 Schematic structural diagram of the friction wheel assembly component in Embodiment 1;

[0035] Figure 5 Schematic structural diagram of the pipe material pushing mechanism in Embodiment 1;

[0036] Figure 6 Schematic structural diagram of the step turning tool assembly in Embodiment 1;

[0037] Figure 7 Schematic structural diagram of the cut-off tool assembly in Embodiment 1;

[0038] Figure 8 Schematic structural diagram of the tool drive device after removing the cut-off tool assembly in Embodiment 1

[0039] Figure 9 Schematic structural diagram of the finished product catheter in Embodiment 1;

[0040] The numbers and names in the figure are as follows:

[0041] 1 - bottom plate, 2 - material guiding bearing seat, 3 - material guiding bearing, 4 - material guiding shaft, 5 - clamping drive mechanism, 6 - clamping assembly, 7 - piston shaft, 8 - three-jaw chuck, 9 - auxiliary jaw, 10 - rotating motor, 11 - driving wheel, 12 - driven wheel, 13 - friction wheel, 14 - vertical plate Ⅰ, 15 - guide post mounting plate Ⅰ, 16 - spring guide post Ⅰ, 17 - return spring Ⅰ, 18 - lifting frame, 19 - friction wheel shaft, 20 - swing rod, 21 - ejector rod, 22 - ejector block, 23 - vertical plate for mounting brake return spring, 24 - brake lever, 25 - limit ring Ⅰ, 26 - bearing seat Ⅱ, 27 - cylinder seat, 28 - pushing cylinder, 29 - push plate, 30 - cylinder jaw, 31 - base, 32 - slide rail Ⅰ, 33 - slide block Ⅰ, 34 - step turning tool holder, 35 - step turning tool, 36 - rotating shaft, 37 - vertical plate Ⅱ, 38 - guide post mounting plate Ⅱ, 39 - spring guide post Ⅱ, 40 - return spring Ⅲ, 41 - rotating table, 42 - cut-off tool holder, 43 - cut-off tool, 44 - limit ring Ⅱ, 45 - driving motor seat, 46 - driving motor, 47 - driving shaft, 48 - driving bearing seat, 49 - driving bearing, 50 - cam Ⅰ, 51 - cam Ⅱ, 52 - cam Ⅲ, 55 - cam ejector block Ⅲ, 56 - finished product catheter, 57 - catheter fixture, 58 - V-shaped groove. Detailed implementation manners Embodiment 1

[0042] The present invention will be specifically described below with reference to the accompanying drawings and embodiments.

[0043] As shown in Figures 1-9 the second tube processing device includes a bottom plate 1, a tube material pushing mechanism, a tube material clamping and rotating mechanism, a step turning tool assembly, a cutting tool assembly, and a tool driving mechanism;

[0044] The tube material clamping and rotating mechanism is arranged on the right side of the bottom plate 1 and is used to clamp the tube material and drive it to rotate; the tube material pushing mechanism is arranged on the right side of the tube material clamping and rotating mechanism and is used to regularly push the tube material to move a certain distance to the left. At this time, the tube material clamping and rotating mechanism releases the clamping of the tube material;

[0045] The step turning tool assembly and the cutting tool assembly are arranged on the left side of the bottom plate 1. The step turning tool assembly is used to turn the tube material into a stepped shaft ring; the cutting tool assembly is used to cut the tube material processed into a stepped shaft ring to obtain a second tube;

[0046] The tool driving mechanism is used to drive the step turning tool assembly and the cutting tool assembly to enter and exit the cutting position.

[0047] The tube material clamping and rotating mechanism includes a material guiding bearing seat 2, a material guiding bearing 3, a material guiding shaft 4, a clamping driving mechanism 5, a rotating driving mechanism, and a clamping assembly 6. The material guiding bearing seat 2, the clamping driving mechanism 5, and the clamping assembly 6 are sequentially arranged at intervals from right to left on the rear side of the bottom plate 1; the material guiding bearing 3 is arranged on the material guiding bearing seat 2. The right end of the material guiding shaft 4 is assembled on the material guiding bearing 3. The axial direction of the material guiding shaft 4 is horizontal from right to left. The left end of the material guiding shaft 4 passes through the front of the clamping driving mechanism 5 and extends into the clamping assembly 6; the material guiding shaft 4 is a hollow tube body with openings at both ends. The tube material is loaded into the material guiding shaft 4 through clearance fit from the right end opening, and the rear end of the tube material extends out from the left end of the clamping assembly 6; the clamping driving mechanism 5 drives the clamping assembly 6 to clamp or release the tube material;

[0048] The rotating driving mechanism is arranged on the right side of the bottom plate 1 and is used to drive the clamping assembly 6 to drive the tube material to rotate.

[0049] The clamping driving mechanism 5 is a cylinder, and the piston shaft 7 of the cylinder is a hollow structure, and the material guiding shaft 4 passes through the piston shaft 7;

[0050] The clamping assembly 6 includes a pneumatic quick chuck 8 and auxiliary jaws 9. The piston shaft 7 of the cylinder is connected to the pneumatic quick chuck 8 through a pull rod. The right end of the pull rod is connected to the left end of the piston shaft 7 through a deep groove bearing. The pneumatic quick chuck 8 is opened and closed by the forward and backward telescoping of the piston shaft 7 through the pull rod. A set of auxiliary jaws 9 are provided at the inner side surfaces of the jaws of the pneumatic quick chuck 8. The auxiliary jaws 9 are tubular, and their inner sides are in clearance fit with the pipe material. More than three opening slits are evenly spaced at the front end of the auxiliary jaws 9. Following the closing or opening of the pneumatic quick chuck 8, when each group of auxiliary jaws 9 closes, their opening slits contract and contact the outer circular surface of the pipe material, clamping the outer circular surface of the pipe material.

[0051] The rotation drive mechanism includes a rotation motor 10, a driving wheel 11, a driven wheel 12, and a friction wheel 13. The rotation motor 10 is installed on the front part of the right side of the bottom plate 1 through a rotation motor base. The output shaft of the rotation motor 10 extends horizontally to the left in the right-left direction, and a driving wheel 11 is provided thereon. A driven wheel 12 is provided on the pull rod. The driving wheel 11 and the driven wheel 12 are in contact connection through the friction wheel 13. The rotation of the driving wheel 11 drives the friction wheel 13 to rotate, and the friction wheel 13 drives the driven wheel 12, thereby driving the pull rod, and further driving the jaws of the pneumatic quick chuck 8 to rotate.

[0052] The friction wheel 13 is installed on a friction wheel assembly component. The friction wheel assembly component includes a vertical plate I 14, a guide post mounting plate I 15, a spring guide post I 16, a return spring I 17, a lifting frame 18, a friction wheel shaft 19, a swing rod 20, a push rod 21, a top block 22, a brake return spring 23, and a brake rod 24;

[0053] The vertical plate I 14 is provided in the middle of the front side of the bottom plate 1. A guide post mounting plate I 15 is provided at the rear side of the top of the vertical plate I 14. The rear end of the guide post mounting plate I 15 extends backward behind the vertical plate I 14, and a guide post hole I is provided thereon. The spring guide post I 16 is assembled in the guide post hole I through clearance fit. The upper end of the spring guide post I 16 is located above the guide post mounting plate I 15, and a limit ring I 25 is provided on its outer circular surface. The lower end of the spring guide post I 16 is located below the guide post mounting plate I 15, and the lifting frame 18 is installed thereon. A return spring I 17 is provided on the spring guide post I 16 between the lifting frame 18 and the guide post mounting plate I 15. A bearing seat II 26 is provided at the rear side of the lifting frame 18. The friction wheel shaft 19 is installed through the bearing provided thereon on the bearing seat II 26. The friction wheel 13 is installed on the friction wheel shaft 19. In the natural state, the return spring I 17 gives a downward pressure, so that the lower right and left edges of the friction wheel 13 are in contact with the driving wheel 11 and the driven wheel 12 respectively;

[0054] A top block 22 is provided on the front side of the top of the vertical plate I 14. The top block 22 extends forward and backward in front of the vertical plate I 14, and a downward brake return spring 23 is provided on the bottom surface at this position. The brake lever 24 is an arc-shaped lever. The middle of the brake lever 24 is installed on the vertical plate I 14 through a rotating shaft. The top surface of the front end of the brake lever 24 contacts the lower end of the brake return spring 23. The rear end of the brake lever 24 extends to the driven wheel 12. In the natural state, under the pressure of the brake return spring 23, the rear end of the brake lever 24 does not contact the driven wheel 12.

[0055] A swing rod 20 is provided on the right side of the lifting frame 18. The swing rod 20 extends forward to below the brake return spring 23, and a top rod 21 is provided thereon. The top rod 21 contacts the bottom surface of the front end of the brake lever 24.

[0056] Under the push of the tool driving mechanism, the lifting frame 18 rises, so that the friction wheel 13 rises and separates from the driving wheel 11 and the driven wheel 12. At the same time, the front end of the brake lever 24 is pushed up, causing the rear end of the brake lever 24 to rotate downward and contact and press the driven wheel 12, so that the driven wheel 12 decelerates and stops.

[0057] The pipe material pushing mechanism includes a cylinder base 27, a pushing cylinder 28, a push plate 29, and a cylinder jaw 30. The cylinder base 27 is provided on the right side of the bottom plate 1, to the right of the pipe material clamping and rotating mechanism. The pushing cylinder 28 is arranged on the cylinder base 27. The piston rod of the pushing cylinder 28 is horizontally arranged to the right. The right end of the push plate 29 is installed on the piston rod of the pushing cylinder 28. The left end surface of the push plate 29 faces the pipe material clamping and rotating mechanism. The cylinder jaw 30 is provided on the left end surface of the push plate 29. The jaws on the cylinder jaw 30 are located near the right port of the piston shaft 7, for clamping or loosening the pipe material. When clamping, the pipe material is pushed forward by one stroke to the left by the pushing cylinder 28 according to the stroke.

[0058] The stepped turning tool assembly includes a base 31, a slide rail I 32, a slide table I 33, a stepped turning tool holder 34, a stepped turning tool 35, and a return spring II. The base 31 is provided at the front right side of the bottom plate 1. A slide rail I 32 along the rear-front direction is provided on the bottom plate 1 behind the base 31. The slide table I 33 is installed on the slide rail I 32 through a slider. A return spring II is provided between the slide table I 33 and the base 31. The stepped turning tool holder 34 is provided on the top surface of the slide table I 33. The stepped turning tool 35 is provided on the rear side of the stepped turning tool holder 34. The stepped turning tool 35 faces the pipe material direction. In the natural state, it is pulled by the return spring II and there is a gap between it and the outer wall of the pipe material. Under the tool driving mechanism, it contacts the outer wall of the pipe material for turning.

[0059] The described cutting tool assembly includes a vertical plate II 37, a guide post mounting plate II 38, a spring guide post II 39, a return spring III 40, a rotating shaft 36, a rotating table 41, a cutting tool holder 42, and a cutting tool 43. The vertical plate II 37 is provided at the front right of the bottom plate 1 and is located on the right side of the base 31. The top of the vertical plate II 37 is provided with a guide post mounting plate II 38. The front end of the guide post mounting plate II 38 extends forward in front of the vertical plate II 37 and is provided with a guide post hole II. The spring guide post II 39 is assembled in the guide post hole II by clearance fit. The upper end of the spring guide post II 39 is located above the guide post mounting plate II 38, and a limiting ring II 44 is provided on its outer cylindrical surface. The lower end of the spring guide post II 39 is located below the guide post mounting plate II 38. The rotating table 41 is mounted in the middle of the vertical plate II 37 through the rotating shaft 36. The front top surface of the rotating table 41 contacts the lower end of the spring guide post II 39. A return spring III 40 is provided on the spring guide post II 39 between the rotating table 41 and the guide post mounting plate II 38. The rear end of the rotating table 41 is provided with a cutting tool holder 42. The lower end of the cutting tool holder 42 extends towards the material pipe and is located directly above the material pipe. The lower end of the cutting tool holder 42 is provided with a cutting tool 43, and the cutting tool 43 faces the direction of the pipe material. In the natural state, under the thrust of the return spring III 40, it does not contact the pipe material. During cutting, the front end of the rotating table 41 is jacked up under the drive of the tool drive mechanism, and the front end of the rotating table 41 drives the pipe material towards the cutting tool 43 to rotate and cut the pipe material.

[0060] The described tool drive mechanism includes a drive motor base 45, a drive motor 46, a drive shaft 47, a drive bearing seat 48, a drive bearing 49, a cam I 50, a cam II 51, and a cam III 52. The drive bearing seat 48 is provided in the middle of the left side of the bottom plate 1, and the drive shaft is installed thereon through the drive bearing 49. The drive motor base 45 is provided at the front end of the top surface of the base 31. The drive motor 46 is installed on the drive motor base 45. The output shaft of the drive motor 46 extends horizontally to the left and is connected to the drive shaft 47 through a coupling. The cam I 50, the cam II 51, and the cam III 52 are sequentially arranged at intervals on the drive shaft 47 in the direction from left to right.

[0061] A cam top block I corresponding to the cam II 51 is provided at the left end of the slide table I 33. The convex part of the cam II 51 rotates and contacts and pushes the cam top block I, so that the step turning tool 35 follows the slide table I 33 to move to the right to perform step turning on the pipe material.

[0062] The front end of the rotating table 41 cooperates with the convex part of the cam I 50. The convex part of the cam I 50 rotates and contacts and pushes the rotating table 41, so that the cutting tool 43 follows the rotating table 41 to cut the pipe material.

[0063] The lower end of the lifting frame 18 is provided with a cam top block III 55 corresponding to the cam III 52. The convex part of the cam III 52 rotates in contact with and pushes the cam top block III 55, causing the friction wheel 13 to rise and separate from the driving wheel 11 and the driven wheel 12. At the same time, the front end of the brake lever 24 is pushed up, causing the rear end of the brake lever 24 to rotate downward and contact and press the driven wheel 12, so that the driven wheel 12 decelerates and stops.

[0064] The convex parts of the cam I 50 and the cam II 51 are staggered, and the staggered position is exactly one step turning distance stroke. The convex parts of the cam II 51 and the cam III 52 are staggered, so that the cutting tool 43 cuts first, and then the driven wheel 12 decelerates and stops, enabling the pipe material feeding mechanism to feed.

[0065] The second pipe processing device further includes a finished product conduit 56. The finished product conduit 56 is clamped and installed at the rear part of the left end of the bottom plate 1 by a conduit clamp 57. It is provided with a V-shaped groove 58. The center of the V-shaped groove 58 is a finished product channel. The front end of the pipe material extends into the center of the V-shaped groove 58. The cutting tool 43 enters the center of the V-shaped groove 58 under the push of the cam I 50 to complete the cutting. The step turning tool 35 enters the V-shaped groove 58 under the push of the cam II 51 to perform step turning on the pipe material.

[0066] In the description of this embodiment, the orientation or positional relationship terms such as "upper", "lower", "right", "left", "rear", "front", etc. are based on the Figure 1 orientation or positional relationship shown. It is only for the convenience of description and simplifying the operation, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation of the present invention.

Claims

1. A second tube processing device, comprising a bottom plate (1), a tube material pushing mechanism, a tube material clamping and rotating mechanism, a step turning tool assembly, a cutting tool assembly, and a tool driving mechanism, Characterized in that: A tube material clamping and rotating mechanism is arranged on the right side of the bottom plate (1), and the tube material clamping and rotating mechanism is used for clamping the tube material and driving it to rotate; the tube material pushing mechanism is arranged on the right side of the tube material clamping and rotating mechanism and is used for periodically pushing the tube material to move leftward by a certain distance, and at this time, the tube material clamping and rotating mechanism releases the clamping of the tube material; A step turning tool assembly and a cutting tool assembly are arranged on the left side of the bottom plate (1), and the step turning tool assembly is used for turning the tube material into a stepped shaft ring shape; the cutting tool assembly is used for cutting the tube material processed into a stepped shaft ring to obtain a second tube; The tool driving mechanism is used for driving the step turning tool assembly and the cutting tool assembly to enter and exit the cutting position; The tube material pushing mechanism includes a cylinder seat (27), a pushing cylinder (28), a push plate (29), and a cylinder claw (30). The cylinder seat (27) is arranged on the right side of the bottom plate (1) and is located to the right of the tube material clamping and rotating mechanism. The pushing cylinder (28) is arranged on the cylinder seat (27). The piston rod of the pushing cylinder (28) is horizontally arranged to the right. The right end of the push plate (29) is installed on the piston rod of the pushing cylinder (28). The left end face of the push plate (29) faces the tube material clamping and rotating mechanism. The cylinder claw (30) is arranged on the left end face of the push plate (29). The claw on the cylinder claw (30) is located near the right port of the piston shaft (7) and is used for clamping or releasing the tube material. When clamping, the tube material is pushed leftward by one stroke by the pushing cylinder (28) according to the stroke; The step turning tool assembly includes a base (31), a slide rail I (32), a slide table I (33), a step turning tool holder (34), a step turning tool (35), and a return spring II. The base (31) is arranged at the front right of the bottom plate (1). A slide rail I (32) along the rear-front direction is arranged on the bottom plate (1) at the rear of the base (31). The slide table I (33) is installed on the slide rail I (32) through a slider. A return spring II is arranged between the slide table I (33) and the base (31). The step turning tool holder (34) is arranged on the top surface of the slide table I (33). The step turning tool (35) is arranged on the rear side of the step turning tool holder (34). The step turning tool (35) faces the tube material direction. In the natural state, it is pulled by the return spring II and there is a gap between it and the outer wall of the tube material. Under the action of the tool driving mechanism, it contacts the outer wall of the tube material for turning.

2. The second tube processing device according to claim 1, Characterized in that: The described tube material clamping and rotating mechanism includes a material guiding bearing seat (2), a material guiding bearing (3), a material guiding shaft (4), a clamping driving mechanism (5), a rotating driving mechanism, and a clamping assembly (6). The material guiding bearing seat (2), the clamping driving mechanism (5), and the clamping assembly (6) are sequentially arranged at intervals from right to left on the rear side of the bottom plate (1). A material guiding bearing (3) is arranged on the material guiding bearing seat (2). The right end of the material guiding shaft (4) is assembled on the material guiding bearing (3). The axial direction of the material guiding shaft (4) is horizontal from right to left. The left end of the material guiding shaft (4) passes through the front of the clamping driving mechanism (5) and extends into the clamping assembly (6). The material guiding shaft (4) is a hollow tube body with openings at both ends. The tube material is loaded into the material guiding shaft (4) through clearance fit from the right end opening, and the rear end of the tube material extends out from the left end of the clamping assembly (6). The clamping driving mechanism (5) drives the clamping assembly (6) to clamp or loosen the tube material. The described rotating driving mechanism is arranged on the right side of the bottom plate (1) and is used to drive the clamping assembly (6) to drive the tube material to rotate.

3. The second tube processing device according to claim 2, characterized in that: The clamping driving mechanism (5) is a cylinder, and the piston shaft (7) of the cylinder is of a hollow structure. The material guiding shaft (4) passes through the piston shaft (7). The clamping assembly (6) includes a pneumatic quick chuck (8) and auxiliary jaws (9). The piston shaft (7) of the cylinder is connected to the pneumatic quick chuck (8) through a pull rod. The right end of the pull rod is connected to the left end of the piston shaft (7) through a deep groove bearing. The pneumatic quick chuck (8) is opened and closed by the forward and backward telescoping of the piston shaft (7) through the pull rod. A group of auxiliary jaws (9) are arranged on the inner side surfaces of the jaws of the pneumatic quick chuck (8). The auxiliary jaws (9) are of a tube type, and their inner side surfaces are in clearance fit with the tube material. Three or more opening slits are evenly arranged at the front end of the auxiliary jaws (9). When the pneumatic quick chuck (8) closes or opens, when the groups of auxiliary jaws (9) close, their opening slits contract and contact the outer circular surface of the tube material to clamp the outer circular surface of the tube material.

4. The second tube processing device according to claim 3, characterized in that: The rotating driving mechanism includes a rotating motor (10), a driving wheel (11), a driven wheel (12), and a friction wheel (13). The rotating motor (10) is installed on the front part of the right side of the bottom plate (1) through a rotating motor seat. The output shaft of the rotating motor (10) extends horizontally to the left in the right-left direction, and a driving wheel (11) is arranged on it. A driven wheel (12) is arranged on the pull rod. The driving wheel (11) and the driven wheel (12) are in contact connection through the friction wheel (13). The driving wheel (11) rotates to drive the friction wheel (13) to rotate, and the friction wheel (13) drives the driven wheel (12) to drive the pull rod, and then drives the jaws of the pneumatic quick chuck (8) to rotate.

5. The second tube processing device according to claim 4, characterized in that: The described friction wheel (13) is installed on a friction wheel assembly component, and the friction wheel assembly component includes a vertical plate I (14), a guide post mounting plate I (15), a spring guide post I (16), a return spring I (17), a lifting frame (18), a friction wheel shaft (19), a swing rod (20), a push rod (21), a top block (22), a brake return spring (23), and a brake rod (24); The vertical plate I (14) is arranged in the middle of the front side of the bottom plate (1). At the rear side of the top of the vertical plate I (14), there is a guide post mounting plate I (15); the rear end of the guide post mounting plate I (15) extends backward behind the vertical plate I (14), and it is provided with a guide post hole I. The spring guide post I (16) is assembled in the guide post hole I through clearance fit. The upper end of the spring guide post I (16) is located above the guide post mounting plate I (15), and a limit ring I (25) is provided on its outer cylindrical surface; the lower end of the spring guide post I (16) is located below the guide post mounting plate I (15), and a lifting frame (18) is installed thereon. A return spring I (17) is provided on the spring guide post I (16) between the lifting frame (18) and the guide post mounting plate I (15). At the rear side of the lifting frame (18), there is a bearing seat II (26). The friction wheel shaft (19) is installed through the bearing provided thereon, and the friction wheel (13) is installed on the friction wheel shaft (19). In the natural state, the return spring I (17) gives a downward pressure, so that the right and left edges at the lower part of the friction wheel (13) are respectively in contact with the driving wheel (11) and the driven wheel (12); At the front side of the top of the vertical plate I (14), there is a top block (22). The top block (22) extends forward and backward in front of the vertical plate I (14), and a downward brake return spring (23) is provided on the bottom surface at this position; the brake rod (24) is an arc-shaped rod. The middle of the brake rod (24) is installed on the vertical plate I (14) through a rotating shaft. The top surface of the front end of the brake rod (24) is in contact with the lower end of the brake return spring (23). The rear end of the brake rod (24) extends to the position of the driven wheel (12). In the natural state, under the pressure of the brake return spring (23), the rear end of the brake rod (24) is not in contact with the driven wheel (12); At the right side of the lifting frame (18), there is a swing rod (20). The swing rod (20) extends forward to the lower part of the brake return spring (23), and a push rod (21) is provided thereon. The push rod (21) is in contact with the bottom surface of the front end of the brake rod (24); Under the push of the tool driving mechanism, the lifting frame (18) rises, so that the friction wheel (13) rises and separates from the driving wheel (11) and the driven wheel (12). At the same time, the front end of the brake rod (24) is pushed to rise, so that the rear end of the brake rod (24) rotates downward and presses against the driven wheel (12), making the driven wheel (12) decelerate and stop.

6. The second hand tube processing device according to claim 1, characterized in that: The described cutting tool assembly includes vertical plate II (37), guide post mounting plate II (38), spring guide post II (39), return spring III (40), rotating shaft (36), rotating table (41), cutting tool holder (42), and cutting tool (43); the vertical plate II (37) is provided at the front right of the bottom plate (1) and is located on the right side of the base (31); a guide post mounting plate II (38) is provided at the top of the vertical plate II (37); the front end of the guide post mounting plate II (38) extends forward in front of the vertical plate II (37), and it is provided with a guide post hole II. The spring guide post II (39) is assembled in the guide post hole II by clearance fit. The upper end of the spring guide post II (39) is located above the guide post mounting plate II (38), and a limit ring II (44) is provided on its outer cylindrical surface; the lower end of the spring guide post II (39) is located below the guide post mounting plate II (38); the rotating table (41) is installed in the middle of the vertical plate II (37) through the rotating shaft (36). The front top surface of the rotating table (41) contacts the lower end of the spring guide post II (39). A return spring III (40) is provided on the spring guide post II (39) between the rotating table (41) and the guide post mounting plate II (38); a cutting tool holder (42) is provided at the rear end of the rotating table (41). The lower end of the cutting tool holder (42) extends towards the material pipe and is located directly above the material pipe. A cutting tool (43) is provided at the lower end of the cutting tool holder (42). The cutting tool (43) faces the direction of the pipe material. In the natural state, due to the thrust of the return spring III (40), it does not contact the pipe material; during cutting, the front end of the rotating table (41) is lifted under the drive of the tool drive mechanism, and the front end of the rotating table (41) drives the pipe material towards the cutting tool (43) to rotate and cut the pipe material.

7. The second pipe processing device according to claim 6, characterized in that: The described tool drive mechanism includes a drive motor base (45), a drive motor (46), a drive shaft (47), a drive bearing seat (48), a drive bearing (49), a cam I (50), a cam II (51), and a cam III (52); the drive bearing seat (48) is provided in the middle of the left side of the bottom plate (1), and the drive shaft is installed thereon through the drive bearing (49); the drive motor base (45) is provided at the front end of the top surface of the base (31), the drive motor (46) is installed on the drive motor base (45), the output shaft of the drive motor (46) extends horizontally to the left and is connected to the drive shaft (47) through a coupling; the cam I (50), the cam II (51), and the cam III (52) are sequentially arranged at intervals in the left-to-right direction on the drive shaft (47); A cam top block I corresponding to the cam II (51) is provided at the left end of the slide table I (33). The convex part of the cam II (51) rotates and contacts and pushes the cam top block I so that the step turning tool (35) follows the slide table I (33) to move to the right to perform step turning on the pipe material; The front end of the rotary table (41) is engaged with the convex part of the first cam (50). The convex part of the first cam (50) rotates and contacts to push the rotary table (41), so that the cutting tool (43) follows the rotary table (41) to cut the pipe material. At the lower end of the lifting frame (18), there is a third cam top block (55) corresponding to the third cam (52). The convex part of the third cam (52) rotates and contacts to push the third cam top block (55), so that the friction wheel (13) rises to separate from the driving wheel (11) and the driven wheel (12). At the same time, it pushes the front end of the brake lever (24) to rise, so that the rear end of the brake lever (24) rotates downward to contact and press the driven wheel (12), making the driven wheel (12) decelerate and stop. The positions of the convex parts of the first cam (50) and the second cam (51) are staggered, and the staggered position is exactly the stroke of a stepped turning. The positions of the convex parts of the second cam (51) and the third cam (52) are staggered, so that the cutting tool (43) cuts first, and then the driven wheel (12) decelerates and stops, enabling the pipe material feeding mechanism to feed the material.

8. The second pipe processing device according to claim 7, characterized in that: It further includes a finished product conduit (56). The finished product conduit (56) is clamped and installed at the rear part of the left end of the bottom plate (1) by a conduit clamp (57). It is provided with a V-shaped groove (58). The center of the V-shaped groove (58) is a finished product channel. The front end of the pipe material extends into the center of the V-shaped groove (58). The cutting tool (43) enters the center of the V-shaped groove (58) under the push of the first cam (50) to complete the cutting. The stepped turning tool (35) enters the V-shaped groove (58) under the push of the second cam (51) to perform stepped turning on the pipe material.

Citation Information

Patent Citations

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