A dual-layer, auto-decap, cooled sample device

Abstract

The application discloses a kind of double-layer automatic uncovering cooling sample equipment, including the upper and lower structure of rack installation, both sides structure is equipped with a set of processing equipment on upper and lower, processing equipment includes uncovering mechanism, cooling temperature measuring mechanism and a conveyor belt, uncovering mechanism includes sample carrier tray, sample carrier tray is equipped with sample carrier, sample carrier one side is equipped with C type jaw cylinder, C type jaw cylinder is connected with the C type jaw of adaptive cylinder push rod, C type jaw is composed of left jaw jaw and right jaw jaw.The advantages of the present application compared with prior art are that: the device is provided with upper and lower layer structure, can carry out uncovering and cooling step simultaneously, and can be transmitted to two different direction processing devices simultaneously, save space, reduce cost, reduce waiting time, greatly improve production efficiency, and upper and lower layer mechanism working state do not affect each other, integrate two process steps of uncovering and cooling in one device, good applicability, convenient for promotion.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of steel sample analysis, in particular to a double-layer automatic uncovering and cooling sample device. BACKGROUND

[0002] The steel furnace is one of the main equipment for steelmaking, which can improve the performance of the metal by controlling the carbon content of the smelted material, eliminating harmful elements such as P, S, O and N, retaining or increasing beneficial elements such as Si, Mn, Ni and Cr, and adjusting the proportion between elements. SUMMARY

[0003] The technical problem to be solved by the present application is that the current uncovering and cooling steps of the steel sample require a large space, the uncovering and cooling device is separated, the cost is high, the efficiency is low, and it does not meet the production needs.

[0004] To solve the above technical problems, the technical scheme provided by the present application is as follows: a double-layer automatic uncovering and cooling sample device, which comprises an upper and lower structure installed on a rack, and a set of processing equipment is arranged on the upper and lower structures, the processing equipment comprises an uncovering mechanism 26, a cooling and temperature measuring mechanism 27 and a conveying belt 15, the uncovering mechanism 26 comprises a sample carrier tray 19, a sample carrier 25 is arranged on the sample carrier tray 19 in a matched manner, a C-shaped clamping jaw cylinder 11 is arranged on one side of the sample carrier 25, a matched C-shaped clamping jaw 16 is connected to the cylinder push rod of the C-shaped clamping jaw cylinder 11, the C-shaped clamping jaw 16 is composed of a left clamping jaw jaw 17 and a right clamping jaw jaw 18, and the left clamping jaw jaw 17 and the right clamping jaw jaw 18 are clamped on both sides of the sample carrier 25, a matched sample reversing rotary cylinder 3 is arranged at the rear of the C-shaped clamping jaw cylinder 11, an uncovering cylinder support 8 is arranged above the C-shaped clamping jaw cylinder 11, an uncovering key piece 9 is arranged at the bottom of the uncovering cylinder support 8, an uncovering cylinder 7 is arranged on the uncovering cylinder support 8, an uncovering longitudinal limit 6 is arranged on one side of the uncovering cylinder support 8, a transverse cylinder 1 is arranged on the side of the frame of the uncovering longitudinal limit 6, and a longitudinal cylinder 2 is arranged at the rear of the frame of the uncovering longitudinal limit 6.

[0005] The cooling and temperature measuring mechanism 27 is arranged at the rear of the uncovering mechanism 26, and the cooling and temperature measuring mechanism 27 comprises a 180° three-position rotary cylinder 10, a frame is connected above the 180° three-position rotary cylinder 10, a sample clamping jaw cylinder 5 is arranged on one side of the frame, a 90° two-position rotary cylinder 20 is arranged on the other side of the frame, a cooling water tank 23 is arranged on one side of the 180° three-position rotary cylinder 10, a temperature measuring sensor 14 matched with an electric sliding rail frame is arranged on the cooling water tank 23, and a conveying belt 15 is arranged at the rear of the cooling and temperature measuring mechanism 27.

[0006] Compared with the prior art, the device has upper and lower layer structures, can simultaneously perform the steps of opening the cover and cooling, can simultaneously transmit to two different processing devices, saves space, reduces cost and waiting time, greatly improves production efficiency, and the working states of the upper and lower layer structures do not affect each other, two process steps of opening the cover and cooling are integrated in one device, the device has good applicability, and is convenient to popularize.

[0007] Further, the cooling and temperature measuring mechanism 27 is further provided with a display screen 28 for control between the cooling and temperature measuring mechanism 27 and the conveying belt 15.

[0008] Further, the left clamping jaw jaw opening 17 is provided with a matched left clamping jaw limit 21 below, and the right clamping jaw jaw opening 18 is provided with a matched right clamping jaw limit 22 below.

[0009] Further, the sample carrier 25 is additionally provided with a sample carrier cover 13 with an opening cover button 24 at the top.

[0010] Further, the cooling water tank 5 is arranged at the edge of the bottom plate on one side of the cooling and temperature measuring mechanism 27.

[0011] Further, the 180° three-position rotary cylinder 10 is provided with a sample lifting platform 4 at the front. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a structure schematic view of a double-layer automatic cover opening and cooling sample device.

[0013] Figure 2 It is a structure schematic view of a cover opening mechanism of a double-layer automatic cover opening and cooling sample device.

[0014] Figure 3 It is a structure schematic view of a sampling position of an automatic cover opening and cooling sample device.

[0015] Figure 4 It is a position schematic view of a temperature measuring position of an automatic cover opening and cooling sample device.

[0016] Figure 5 It is a position schematic view of a cooling position of an automatic cover opening and cooling sample device.

[0017] Figure 6 It is a position schematic view of a transmission position of an automatic cover opening and cooling sample device.

[0018] As shown in the figure: 1- horizontal cylinder; 2- longitudinal cylinder; 3- inverted sample rotary cylinder; 4- sample lifting platform; 5- sample clamping cylinder; 6- longitudinal limit for opening the lid; 7- opening cylinder; 8- opening cylinder bracket; 9- opening key blade; 10- 180° three-position rotary cylinder; 11- C-type clamping cylinder; 12- sample; 13- sample loader cover; 14- temperature sensor; 15- conveyor belt; 16- C-type clamping cylinder; 17- left clamping jaw; 18- right clamping jaw; 19- sample loader tray; 20- 90° two-position rotary cylinder; 21- left clamping jaw limit; 22- right clamping jaw limit; 23- cooling water tank; 24- opening lid button; 25- sample loader; 26- opening lid mechanism; 27- cooling temperature measurement mechanism; 28- display screen. DETAILED DESCRIPTION

[0019] The present invention will be described in further detail below with reference to the accompanying drawings.

[0020] When the present invention is specifically implemented, Figure 1 In the embodiment shown, this device is a double-layer lid opening and cooling device suitable for use in laboratory automatic analysis systems. Sampling is performed in front of a steelmaking furnace, and then the high-temperature sample is sent to the laboratory by a sample loader. A robot places the sample loader into this device for lid opening, sample temperature measurement and cooling. The sample, which is several hundred degrees Celsius, is rapidly cooled to less than 50°C and then transferred to the next step. Structurally, it includes an upper and lower structure mounted on a frame. A set of processing equipment is provided on both the upper and lower structures. The processing equipment includes a lid opening mechanism 26, a cooling and temperature measurement mechanism 27, and a conveyor belt 15. The lid opening mechanism 26 includes a sample loader tray 19. The sample loader tray 19 is equipped with a sample loader 25. A C-type clamp cylinder 11 is provided on one side of the sample loader 25. The cylinder push rod of the C-type clamp cylinder 11 is connected to an adapted C-type clamp 16. The C-type clamp 16 consists of a left clamp jaw 17 and a right clamp jaw 18. The left clamping jaw 17 and the right clamping jaw 18 are respectively clamped on both sides of the sample carrier 25. A matching sample-inverting rotating cylinder 3 is provided at the rear of the C-shaped clamping jaw cylinder 11. A cover-opening cylinder bracket 8 is provided above the C-shaped clamping jaw cylinder 11. A cover-opening key piece 9 is provided at the bottom of the cover-opening cylinder bracket 8. An cover-opening cylinder 7 is provided on the cover-opening cylinder bracket 8. A cover-opening longitudinal limit 6 is provided on one side of the cover-opening cylinder bracket 8. A horizontal cylinder 1 is provided on the side of the frame of the cover-opening longitudinal limit 6, and a longitudinal cylinder 2 is provided on the rear of the frame of the cover-opening longitudinal limit 6.

[0021] Cooling temperature measuring mechanism 27 is arranged at the rear of the cover opening mechanism 26, cooling temperature measuring mechanism 27 includes a 180° three position rotary cylinder 10, 180° three position rotary cylinder 10 is connected with a frame body above, the frame body is equipped with sample clamp cylinder 5 on one side, and is equipped with 90° two position rotary cylinder 20 on the other side, 180° three position rotary cylinder 10 is equipped with cooling water tank 23 on one side, cooling water tank 23 is equipped with temperature sensor 14 matched with electric sliding rail frame; cooling temperature measuring mechanism 27 is equipped with conveying belt 15 at the rear; it can be seen that the upper and lower layers of the device can simultaneously open the cover and cool, and can be transmitted to two different direction processing devices simultaneously, save space, reduce cost, reduce waiting time and high efficiency.

[0022] Workflow brief: 25 (sample carrier) is placed on 19 (sample carrier tray) by mechanical hand, 11 (C-shaped clamp cylinder) is actuated to clamp the sample carrier, 21 (left clamp limit) and 22 (right clamp limit) are just clamped on the bottom edge of 25 (sample carrier), 1 (horizontal cylinder) drives 7 (cover opening cylinder) to move to the center position of the sample carrier, 6 (cover opening longitudinal limit) is just clamped on the upper end of 16 (C-shaped clamp), so as to avoid pulling 16 (C-shaped clamp) upward together during longitudinal movement when opening the cover. After reaching the position, 9 (cover opening key piece) is inserted into the cover opening groove of the sample carrier, 7 (cover opening cylinder) presses 24 (cover opening button), 2 (longitudinal cylinder) moves upward to pull out 13 (sample carrier cover), and then 1 (horizontal cylinder) retreats, and 6 (cover opening longitudinal limit) is separated from 16 (C-shaped clamp). 3 (sample pouring rotary cylinder) rotates about 140 degrees to pour the sample in the sample carrier into the sample hopper, and then returns to the original position. 1 (horizontal cylinder) moves forward to align the cover with the center of the sample carrier, 2 (longitudinal cylinder) lowers to cover the cover, 7 (cover opening cylinder) retracts, 1 (horizontal cylinder) moves backward, 11 (C-shaped clamp cylinder) is released, and the mechanical hand takes away 25 (sample carrier) to wait for the next sample carrier.

[0023] Sample cooling process description: after the cover is opened, 12 (sample) is put on the sample hopper to 4 (sample lifting platform), and then 5 (sample clamping jaw cylinder) clamps it, and then 10 (180° three-position rotatable cylinder) rotates 90 degrees clockwise to reach below 14 (temperature sensor); after the temperature is measured, there are two states, one state needs to be cooled, 20 (90° two-position rotating cylinder) rotates 90 degrees to drive 5 (sample clamping jaw cylinder) to immerse 12 (sample) in 23 (cooling water tank) for cooling, and after a delay for a period of time, 20 (90° two-position rotating cylinder) rotates back, and the temperature is measured again, and after the temperature meets the requirements, an electric signal is sent out to execute the next step. The other state does not need to be cooled, and an electric signal is directly sent out to execute the next step. When the temperature of 12 (sample) meets the requirements, 10 (180° three-position rotatable cylinder) rotates 90 degrees clockwise to send the sample to 15 (conveying belt). 5 (sample clamping jaw cylinder) 12 (sample), 10 (180° three-position rotatable cylinder) rotates 180 degrees counterclockwise, and waits for the next sample to be opened.

[0024] The basic principles and main features of the present application are shown and described above, and the advantages of the present application are also shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A dual-tiered, auto-decap, sample cooling apparatus comprising an upper and lower tiered structure mounted on a rack, characterized in that: Both upper and lower sides are provided with a set of processing equipment, processing equipment includes opening mechanism (26), cooling temperature measuring mechanism (27) and a conveyor belt (15), opening mechanism (26) includes sample carrier tray (19), sample carrier tray (19) is provided with a sample carrier (25), sample carrier (25) is provided with C type jaw cylinder (11) on one side, C type jaw cylinder (11) is connected with the matched C type jaw (16) at the cylinder push rod, C type jaw (16) is composed of left jaw jaw (17) and right jaw jaw (18), and left jaw jaw (17) and right jaw jaw (18) are clamped on both sides of sample carrier (25), the rear of C type jaw cylinder (11) is provided with a matched sample rotation cylinder (3), C type jaw cylinder (11) is provided with a cover opening cylinder support (8) above, the bottom of cover opening cylinder support (8) is provided with cover opening key piece (9), cover opening cylinder support (8) is provided with cover opening cylinder (7), one side of cover opening cylinder support (8) is provided with cover opening longitudinal limit (6), the side of the frame of cover opening longitudinal limit (6) is provided with transverse cylinder (1), the rear of the frame of cover opening longitudinal limit (6) is provided with longitudinal cylinder (2); The cooling temperature measuring mechanism (27) is provided behind the opening mechanism (26), and the cooling temperature measuring mechanism (27) comprises a 180° three-position rotary cylinder (10), a frame is connected above the 180° three-position rotary cylinder (10), one side of the frame is provided with a sample jaw cylinder (5), and the other side is provided with a 90° two-position rotary cylinder (20), one side of the 180° three-position rotary cylinder (10) is provided with a cooling water tank (23), and a temperature measuring sensor (14) matched with an electric sliding rail frame is arranged on the cooling water tank (23); The rear of the cooling temperature measuring mechanism (27) is provided with a conveyor belt (15). The cooling temperature measuring mechanism (27) and the conveyor belt (15) are further provided with a display screen (28) for control.

2. The apparatus of claim 1, wherein: The left jaw jaw (17) is provided with a matched left jaw limit (21) below.

3. The apparatus of claim 1, wherein: The sample carrier (25) is provided with a sample carrier cover (13) with an opening button (24) on the top.

4. The apparatus of claim 1, wherein: The cooling water tank (23) is arranged at the edge of the bottom plate on one side of the cooling temperature measuring mechanism (27).

5. The apparatus of claim 1, wherein: The 180° three-position rotary cylinder (10) is provided with a sample lifting platform (4) in front.

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