Blanking Rotation Module and Full-Automatic Brush Plate Cleaning Equipment
By designing the cutting rotary module and fully automatic brush plate cleaning equipment, the dirty control of the camera module is automated during the production process, the problem of poor dirty control in the existing technology is solved, and the production efficiency and environmental protection effect are improved.
Patent Information
- Application Number
- CN202211443614.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-18
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2042-11-18
AI Technical Summary
In the prior art, dirty and dirty spot control is poor during the production process of camera modules, especially after the CSP chip is mounted, the dirt on the surface of the chip reaches 80%, resulting in the semi-automatic brushing machine being unable to effectively seal the water mist, affecting the environment of a level 100 dust-free workshop and causing manpower and economic losses.
Design a feeding rotary module and fully automatic brush plate cleaning equipment, including receiving components, flow components and flip components. Through automated flow channels and flip position, the carrier plate is automatically loaded, cleaned and unloaded, and combined with automatic feeding module and cutting robot module to achieve fully automated production.
Through automated processes, the dirt control effect is significantly improved, the loss of manual operation and environmental pollution are reduced, and the production efficiency and equipment stability and reliability are improved.
Smart Images

Figure CN115672815B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of camera modules, in particular to a material unloading rotary module and a full-automatic brush plate cleaning device. Background Art
[0002] The biggest problem faced during the production of camera modules is the control of dirt and spots, also known as particle control.
[0003] Especially after the CSP chip is mounted by SMT process, the chip surface is dirty and has 80% defects. The conventional practice is to transport it to the semi-automatic brushing machine after ultrasonic and plasma cleaning, and then manually load and brush it, and then manually place it in the material storage water tank for short storage, and then further wash it. Due to the loss of some personnel and the untimely placement of materials in the storage water tank, the adverse effects are caused, and the semi-automatic brushing equipment cannot seal the water mist during the brushing process, which seriously affects the environment of the Class 100 dust-free workshop, causing huge losses and manpower losses to the company, and also makes the customer group lack confidence in the company, and even causes customer loss in serious cases.
[0004] In addition, the existing semi-automatic plate brushing machine lacks a reversing structure, which is not conducive to the rational use of height space and is not convenient for cooperating with subsequent unloading mechanisms. Summary of the invention
[0005] The object of the present invention is to provide a material unloading rotary module and a fully automatic brush plate cleaning device, which can at least solve some of the defects in the prior art.
[0006] To achieve the above-mentioned purpose, an embodiment of the present invention provides the following technical solution: a material unloading rotary module, comprising a receiving component for receiving a delivered carrier, a circulation component for carrying the receiving component through a circulation channel and delivering it to a flipping position, and a flipping component for flipping the carrier on the flipping position to an external mechanism. In an initial state, the receiving component and the flipping position are respectively located at two ends of the circulation channel.
[0007] Furthermore, it also includes a positioning component for aligning and positioning the carrier plate.
[0008] Furthermore, the positioning assembly includes a pushing member disposed on one side of the carrier plate, and the pushing member pushes the carrier plate onto the side wall of the circulation channel.
[0009] Furthermore, the receiving assembly includes an upper clamping plate, a lower clamping plate, and a driving member for driving the upper clamping plate and the lower clamping plate to close together, and a gap is provided between the upper clamping plate and the lower clamping plate for the carrier plate to pass through.
[0010] Further, a sliding plate is installed on the driving member, and the sliding plate is slidably arranged on the mating plate of the flow component. The extending direction of the mating plate is consistent with the length direction of the flow channel.
[0011] Further, the driving member is a cylinder.
[0012] Further, the flow component includes a plurality of groups of guide wheels arranged in the flow channel and a rotating member for driving each of the guide wheels to rotate synchronously. The adjacent two groups of guide wheels cooperate to hold up the jaws of the receiving component.
[0013] Further, the rotating member includes a pulley group and a motor for driving the pulley group to rotate.
[0014] Further, the flow channel is formed by the space between two relatively arranged vertical plates arranged at intervals, and the receiving component is located in the space.
[0015] Another technical solution provided by an embodiment of the present invention is: a fully automatic brush plate cleaning device, including the above-mentioned blanking rotation module.
[0016] Compared with the prior art, the beneficial effects of the present invention are: it can change the moving direction of the carrier plate, facilitate the external mechanism to take away the carrier plate, and rationally utilize the height space. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic flow chart of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;
[0018] Figure 2a is a schematic diagram of the automatic feeding module of a fully automatic brush plate cleaning device provided by an embodiment of the present invention (showing five material boxes);
[0019] Figure 2b is a schematic diagram of the automatic feeding module of a fully automatic brush plate cleaning device provided by an embodiment of the present invention (showing three material boxes);
[0020] Figure 2c is Figure 2b a partial enlarged schematic diagram;
[0021] Figure 3a is a schematic diagram of the feeding mechanism and the empty material storage box of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;
[0022] Figure 3b is a schematic diagram of the material box picking device of the feeding mechanism of a fully automatic brush plate cleaning device provided by an embodiment of the present invention (showing the material box);
[0023] Figure 3cSchematic diagram of the feeding and pushing device of the feeding mechanism of a full-automatic brush board cleaning device provided by an embodiment of the present invention;
[0024] Figure 3d Schematic diagram of the cartridge picking device of the feeding mechanism of a full-automatic brush board cleaning device provided by an embodiment of the present invention (the cartridge is not shown);
[0025] Figure 3e For Figure 3d Partial enlarged schematic diagram;
[0026] Figure 4a Partial structural schematic diagram of the brush board carrier of a full-automatic brush board cleaning device provided by an embodiment of the present invention;
[0027] Figure 4b First perspective schematic diagram of the board-carrying platform of the brush board carrier of a full-automatic brush board cleaning device provided by an embodiment of the present invention;
[0028] Figure 4c Second perspective schematic diagram of the board-carrying platform of the brush board carrier of a full-automatic brush board cleaning device provided by an embodiment of the present invention;
[0029] Figure 4d Schematic diagram of the download platform of the board-carrying platform of the brush board carrier of a full-automatic brush board cleaning device provided by an embodiment of the present invention;
[0030] Figure 4e Schematic diagram of the upload platform of the board-carrying platform of the brush board carrier of a full-automatic brush board cleaning device provided by an embodiment of the present invention;
[0031] Figure 4f For Figure 4a Partial enlarged schematic diagram (another perspective);
[0032] Figure 4g For Figure 4a Partial enlarged schematic diagram (another perspective);
[0033] Figure 5a Schematic diagram of the wool wheel cleaning mechanism of a full-automatic brush board cleaning device provided by an embodiment of the present invention;
[0034] Figure 5b Schematic diagram of the wool wheel cleaning mechanism of a full-automatic brush board cleaning device provided by an embodiment of the present invention after removing the cover plate;
[0035] Figure 5c For Figure 5b Partial enlarged schematic diagram;
[0036] Figure 5dSchematic diagram of the water knife removal component and the air knife removal component of the hair wheel cleaning mechanism of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;
[0037] Figure 6a Schematic diagram of the brush plate carrier, hair wheel cleaning mechanism, cleaning agent supply mechanism, water collection tank, blanking rotation module, and material storage water tank of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;
[0038] Figure 6b For Figure 6a Schematic diagram of another perspective;
[0039] Figure 6c For Figure 6a Schematic diagram of another perspective;
[0040] Figure 6d For Figure 6a Schematic diagram of another perspective;
[0041] Figure 7a Schematic diagram of the cleaning agent supply mechanism of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;
[0042] Figure 7b For Figure 7a Schematic diagram after removing the box cover;
[0043] Figure 8a Schematic diagram of the first perspective of the blanking rotation module of a fully automatic brush plate cleaning device provided by an embodiment of the present invention (state where the carrier plate is flipped 90°);
[0044] Figure 8b Schematic diagram of the second perspective of the blanking rotation module of a fully automatic brush plate cleaning device provided by an embodiment of the present invention (state where the carrier plate is flipped 90°);
[0045] Figure 8c Partial enlarged schematic diagram of the blanking rotation module of a fully automatic brush plate cleaning device provided by an embodiment of the present invention (state where the carrier plate is not flipped);
[0046] Figure 9a First perspective schematic diagram of the blanking manipulator module of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;
[0047] Figure 9b Second perspective schematic diagram of the blanking manipulator module of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;
[0048] Fig.9c Partial enlarged schematic diagram of the blanking manipulator module of a fully automatic brush plate cleaning device provided by an embodiment of the present invention;
[0049] Figure 9d Partial enlarged schematic view of another perspective of the blanking manipulator module of a fully automatic brush board cleaning device provided by an embodiment of the present invention;
[0050] Fig.9e Schematic view of the carrier plate of the blanking manipulator module of a fully automatic brush board cleaning device provided by an embodiment of the present invention during the grasping process (only a part of the carrier plate is grasped);
[0051] Figure 9f For Fig.9e Partial enlarged schematic view;
[0052] Fig.10a Schematic view of the material storage water tank of a fully automatic brush board cleaning device provided by an embodiment of the present invention;
[0053] Fig.10b Schematic view of the material storage water tank of a fully automatic brush board cleaning device provided by an embodiment of the present invention after removing the outer shell;
[0054] Fig.10c Schematic view of the material storage water tank of a fully automatic brush board cleaning device provided by an embodiment of the present invention after removing the housing and the water tank;
[0055] Fig.10d Partial schematic view of the material storage water tank of a fully automatic brush board cleaning device provided by an embodiment of the present invention after removing one material box;
[0056] Fig.10e Schematic view of the bottom of the material storage water tank of a fully automatic brush board cleaning device provided by an embodiment of the present invention;
[0057] Fig.10f Schematic view of the air inlet joint and the sealing structure of the material storage water tank of a fully automatic brush board cleaning device provided by an embodiment of the present invention;
[0058] Fig.11 Schematic view of the empty material box storage box of a fully automatic brush board cleaning device provided by an embodiment of the present invention. Detailed implementation manners
[0059] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0060] Please refer to Figure 1, an embodiment of the present invention provides a fully automatic brush plate cleaning device, including a feeding mechanism, a brush plate carrier, a cleaning device, a discharging mechanism, and a material storage water tank. The feeding mechanism is used to send the carrier plate with products attached to the brush plate carrier; the brush plate carrier is used to clamp the carrier plate and carry the carrier plate through the cleaning device for processing by the cleaning device, and after the processing is completed, send the carrier plate to the discharging mechanism; the discharging mechanism is used to take out the carrier plate processed by the cleaning device from the brush plate carrier and put it into the material storage water tank; the material storage water tank is used to temporarily soak and store the carrier plate. In this embodiment, by arranging the cleaning device and the material storage water tank on an automated production line, it reduces the omission of personnel and the untimely placement of materials in the storage water tank. In addition, it solves the defect brought by the need for manual loading and unloading in semi-automatic cleaning equipment. At the same time, automated production not only greatly improves production efficiency compared with traditional semi-automatic production, but also has higher stability and reliability. Specifically, products are attached to the carrier plate to be cleaned. The feeding mechanism can transport the carrier plates one by one to the brush plate carrier. The brush plate carrier will close up and down to clamp the carrier plate and carry the carrier plate in the flowing direction of the automated production line. During the transportation, it will be washed by the cleaning device. After passing through the cleaning process of the cleaning device, it will be sent to the discharging area. In the discharging area, the brush plate carrier opens up and down, and the carrier plate is taken out from the brush plate carrier by the discharging mechanism, and then sent to the material storage water tank for temporary storage by the discharging mechanism. Preferably, the brush plate carrier can drive the carrier plate to swing, and the swinging direction can be perpendicular to the transporting direction of the brush plate carrier. For example, if the transporting direction of the brush plate carrier is the X-axis direction, then the swinging direction can be the Y-axis direction. In this way, when carrying the carrier plate through the cleaning device, it can be cleaned in multiple directions, which can further improve the cleaning effect.
[0061] Embodiment 1:
[0062] Please refer to Figure 2a , Figure 2b and Figure 2c, an embodiment of the present invention provides an automatic feeding module, which includes a box body 101 for placing a cartridge 100 and a driving member for moving the position of the cartridge 100 in the box body 101. The box body 101 has a picking position 102 and a plurality of placement positions 103 for placing the cartridge 100. The picking position 102 and each of the placement positions 103 are arranged in sequence, and the picking position 102 is arranged adjacent to one of the placement positions 103; the direction from the placement position 103 to the picking position 102 is consistent with the driving direction of the driving member, and the driving member is used to move the cartridge 100 from one of the placement positions 103 to the picking position 102. In this embodiment, by arranging the picking position 102 and a plurality of placement positions 103 in sequence and cooperating with the driving member, a feeding mechanism can be realized that replenishes one cartridge 100 when one cartridge 100 is taken away, greatly improving the operation efficiency and laying a foundation for the full automation operation of the whole machine. This box body 101 is used to store the cartridge 100, and the box body 101 is filled with clean water or other solvents to keep the carrier plate in the cartridge 100 initially clean. For example, some floating dust and easily soluble dirt can be removed. At this time, it has not been cleaned by the cleaning device, but only preliminarily cleaned. There are a plurality of placement positions 103 in the box body 101. As shown in this embodiment, there are five placement positions 103, and five cartridges 100 can be placed at the same time. And many carrier plates can be placed in each cartridge 100. Therefore, there are many carrier plates that can be transferred to the next process, and the automation can work for a long time (that is, the time for automatically cleaning the products on the carrier plate can be very long). After the device is started, the feeding mechanism will take away the prepared cartridge 100 from the picking position 102. At this time, the picking position 102 is empty. Then, the driving member moves the cartridge 100 on other placement positions 103 to this picking position 102 so that the feeding mechanism can take away the cartridge 100 again. This automatic feeding module can provide the initial auxiliary preparation for full automation cleaning, is the basis for the continuous operation of the device, and can greatly improve the efficiency. Preferably, the driving member sends the cartridge 100 in the placement position 103 adjacent to the picking position 102 to the picking position 102, which can save time and can be realized by a simple translation movement. Of course, it is also feasible to place the cartridge 100 on other placement positions 103 on the picking position 102, and a manipulator that can move in the Z-axis direction can be used to achieve precise grasping.
[0063] As an optimized solution of the embodiment of the present invention, please refer to Figure 2a , Figure 2b and Figure 2c, the driving member includes a clamping assembly 104 for clamping the cartridge 100 and a moving assembly 105 for driving the movement of the cartridge 100. In this embodiment, the clamping assembly 104 can be used to clamp the cartridge 100, and then the moving assembly 105 is used to drive the movement of the cartridge 100 to send the clamped cartridge 100 to the picking position 102.
[0064] For further optimization of the above solution, please refer to Figure 2a , Figure 2b and Figure 2c , there are two clamping assemblies 104, which are respectively arranged at both ends of the box body 101, and the direction between the two clamping assemblies 104 is the same as the driving direction of the driving member. In this embodiment, two sets of clamping assemblies 104 can be used to cooperate to clamp multiple cartridges 100. When clamping and moving the cartridge 100, it can pick up one cartridge 100, or pick up all the cartridges 100 and then move the whole body of one placement position 103, so the second method will be more efficient. When clamping as a whole, in order to avoid the situation that the cartridges 100 are too many to be clamped or deformed, etc., the method of arranging the clamping assemblies 104 at both ends can be adopted.
[0065] For further optimization of the above solution, please refer to Figure 2a , Figure 2b and Figure 2c , the clamping assembly 104 includes a cylinder and two clamping arms arranged oppositely, and the clamping interval for clamping the cartridge 100 is between the two clamping arms. In this embodiment, the cylinder can be used to push the clamping arms closer or farther away to achieve the purpose of clamping or releasing the cartridge 100. The clamping arms can be designed to make multiple linkages as needed. For example, in this embodiment, the first clamping arm 106 and the second clamping arm 107 are designed. The first clamping arm 106 drives the movement of the second clamping arm 107. The first clamping arm 106 is slightly higher than the second clamping arm 107, which is convenient for the cylinder to drive.
[0066] As an optimized solution of the embodiment of the present invention, please refer to Figure 2a , Figure 2b and Figure 2c , the moving assembly 105 includes a servo motor. The driving force can be provided by the way of motor, driving wheel and belt, and then the lead screw transmission or other transmission methods are used to make the cartridge 100 generate displacement. Of course, in addition to this, electric push rods, cylinders, etc. can also be used to achieve driving, and this embodiment does not limit this.
[0067] As an optimized solution of the embodiment of the present invention, please refer to Figure 2a , Figure 2b and Figure 2c, a cartridge rack 108 is provided inside the box body 101, the placement position 103 is provided on the cartridge rack 108, and the picking position 102 is located on one side of the cartridge rack 108. In this embodiment, the cartridge rack 108 can be used to place the cartridge 100, so that by designing the size of the cartridge rack 108, the above-mentioned picking position 102 can be left in the box body 101. On the other hand, the purpose of setting this cartridge rack 108 is to facilitate the above-mentioned clamping mechanism to clamp the entire cartridge rack 108, so that multiple cartridges 100 can be moved more smoothly. Clamping the cartridge rack 108 can also avoid damaging the cartridge 100 compared to directly clamping the cartridge 100. The cartridge rack 108 is provided inside the box body 101 and has a certain length, so two clamping mechanisms can ensure that the cartridge rack 108 is clamped in place. The above-mentioned second clamping arm 107 can clamp the cartridge rack 108.
[0068] For further optimization of the above solution, please refer to Figure 2a , Figure 2b and Figure 2c , the cartridge rack 108 includes side frames 109 and a bottom frame 110, the side frames 109 and the bottom frame 110 enclose a frame structure, and the placement position 103 is provided on the bottom frame 110. In this embodiment, the upper part of the box body 101 is open, and the cartridge rack 108 is also made open to facilitate the insertion of the cartridge 100. Preferably, there are multiple side frames 109, and the bottom frame 110 and two relatively arranged side frames 109 form a placement position 103. Thus, the number of side frames 109 can be selected according to the number of cartridges 100. During specific clamping, the two relatively arranged clamping arms move closer to each other and squeeze the two relatively arranged side frames 109, and these two side frames 109 can cooperate to clamp the cartridge 100 inside. At this time, the moving assembly 105 can drive the clamping arm to move to drive the side frame 109 to move. The bottom frame 110 does not need to move.
[0069] For further optimization of the above solution, please refer to Figure 2a , Figure 2b and Figure 2c , the side frame 109 includes a vertical plate 111 and baffles 112 provided on the two vertical side edges of the vertical plate 111, and the two baffles 112 open outward from the vertical plate 111 to be in a flared shape. In this embodiment, it is designed in an expanded structural form, which facilitates the staff to place the cartridge 100 into the placement position 103. When placing, the two baffles 112 can play a certain guiding role, and compared with the baffles 112 being perpendicular to the vertical plate 111 or having a narrow opening design, it makes it easier for the cartridge 100 to be placed into the cartridge rack 108.
[0070] As an optimized solution of the embodiment of the present invention, please refer to Figure 2a , Figure 2b and Figure 2c, a notch 113 is provided on one side of the material taking position 102 away from the placement position 103, and the notch 113 is located in the box body 101. In this embodiment, by providing this notch 113, it is convenient for the feeding mechanism to extend into the box body 101 to grab the material box 100. The material box 100 is in the shape of a cube as a whole and has a certain thickness, so that it is easier for the feeding mechanism to reach into the box body 101 to grab the material box 100. The material box 100 is provided with a number of grooves, and both end faces of the material box 100 are open, which is convenient for the carrier plate to be inserted into the grooves from the openings.
[0071] As an optimized solution of the embodiment of the present invention, please refer to Figure 2a , Figure 2b and Figure 2c , and further includes a circulation structure for the water circulation in the box body 101. Preferably, the circulation structure includes a water tank 114 provided on the side surface of the box body 101. The water tank 114 serves as a baffle 112 on the side surface of the box body 101 where it is located, and the tank wall of the water tank 114 close to the inside of the box body 101 is lower than the opposite tank wall. In this embodiment, the water in the box body 101 can flow into the water tank 114 from the lower tank wall. After the water enters the water tank 114, it is discharged from the drain hole at the bottom of the water tank 114. On the other hand, water is continuously replenished into the water tank, so as to ensure that the water in the water tank is always flowing in a cycle.
[0072] As an optimized solution of the embodiment of the present invention, please refer to Figure 2a , Figure 2b and Figure 2c , a sensor 115 for sensing the material box 100 is provided in the box body 101. In this embodiment, through the provided sensor 115, it can be sensed whether the material box 100 in the box body 101 reaches the material taking position 102, so as to avoid the empty running of the material box 100 taking device.
[0073] Embodiment Two:
[0074] Please refer to Figure 3a , Figure 3b , Figure 3c , Figure 3d and Figure 3e, an embodiment of the present invention provides a feeding mechanism, including a cartridge picking device 200 and a feeding and pushing device 201 for pushing the carrier plate grabbed by the cartridge picking device 200 onto the brush plate carrier. The cartridge picking device 200 includes a manipulator for grasping the cartridge and a driving member for driving the manipulator to displace in the X-axis direction and the Z-axis direction. The pushing direction of the feeding and pushing device 201 is the Y-axis direction. In this embodiment, there are movements in two directions, the X-axis and the Z-axis, so as to accurately and quickly pick out the cartridge from the automatic replenishing module 211, and then cooperate with the feeding and pushing device 201 to push the carrier plate in the cartridge onto the brush plate carrier. The cooperation of the two can improve the operation efficiency of the full-automatic brush plate cleaning. Specifically, the manipulator is sent into the automatic replenishing module 211 through the Z-axis. Under the driving action in the X-axis direction, the manipulator approaches the cartridge, the manipulator starts to act to grasp the cartridge, then retracts along the X-axis direction, and then returns to the original position along the Z-axis, that is, the action of picking out the cartridge from the box body of the automatic replenishing module 211 is completed. Immediately afterwards, the feeding and pushing device 201 then pushes the carrier plate in the cartridge out of the cartridge onto the brush plate carrier, and thus the feeding action is completed. The driving member can adopt a cylinder or other existing driving methods, and no limitation is made here. Preferably, the empty cartridge is placed into the empty cartridge storage box 210.
[0075] For further optimization of the above solution, please refer to Figure 3a , Figure 3b , Figure 3c , Figure 3d and Figure 3e , the manipulator includes an upper clamping plate 202, a lower clamping plate 203, and a cylinder for driving the upper clamping plate 202 and the lower clamping plate 203 to open and close. Between the upper clamping plate 202 and the lower clamping plate 203 is a clamping interval for clamping the cartridge. In this embodiment, the cylinder drives the upper clamping plate 202 and the lower clamping plate 203 to open and close to clamp the upper and lower surfaces of the cartridge in the automatic replenishing module 211. The notch in the box body in the first embodiment can facilitate the manipulator to enter the box body to pick up the material, and sufficient space for movement is reserved for it.
[0076] For further optimization of the above solution, please refer to Figure 3a , Figure 3b , Figure 3c , Figure 3d and Figure 3e , a spring guide post 204 is installed on the upper clamping plate 202 or the lower clamping plate 203. In this embodiment, by providing this spring guide post 204, the driving force of the cylinder can be buffered, thereby controlling the clamping force. On the one hand, it ensures that the cartridge is clamped tightly, and on the other hand, it avoids sudden increase in the clamping force and damage to the cartridge.
[0077] As an optimized solution of the embodiment of the present invention, please refer to Figure 3a , Figure 3b , Figure 3c , Figure 3d and Figure 3e , both the upper clamping plate 202 and the lower clamping plate 203 are provided with stoppers 205 that can hold the material box, and the stoppers 205 expand outward toward the clamping area to be flared. In this embodiment, the stoppers 205 can ensure that the material box will not fall out of the clamping area after being clamped. Additionally, designing it into a flared structure can facilitate clamping the material box with relatively high freedom.
[0078] For further optimization of the above solution, please refer to Figure 3a , Figure 3b , Figure 3c , Figure 3d and Figure 3e , the manipulator further includes a cushion block 206 for pressing the material box against the stopper 205. In this embodiment, providing this cushion block 206 can ensure that the material box is clamped tightly. The cushion block 206 can provide a certain force in the horizontal direction, and combined with the vertical forces of the upper clamping plate 202 and the lower clamping plate 203, a stable clamping force can be formed.
[0079] As an optimized solution of the embodiment of the present invention, please refer to Figure 3a , Figure 3b , Figure 3c , Figure 3d and Figure 3e , the feeding and pushing device 201 includes a pushing rod 207 and a pushing member for driving the pushing rod 207 to move along the Y-axis direction. The pushing rod 207 is in a long strip shape, and the length of the pushing rod 207 is not less than the length of the carrier plate. In this embodiment, the feeding and pushing device 201 pushes the carrier plate out of the material box through the pushing rod 207. The pushing rod 207 is in a long strip shape, specifically it can be sheet-shaped, and its thickness can be designed to be similar to that of the carrier plate. In this way, when it moves in the Y-axis direction, it can push the carrier plate to be pushed out of the material box without interfering with other carrier plates. In Embodiment 1, the structure of the material box is described, and it has many grooves inside, and the carrier plates can be placed in the grooves. In this way, the pushing rod 207 only needs to be able to enter the grooves to push the carrier plates out of the grooves. Preferably, the entire feeding and pushing device 201 is mounted on one side of the material box picking device 200 through a bracket, and the bracket has a certain height to cooperate with the position where the material box picking device 200 moves in place on the Z-axis.
[0080] For further optimization of the above solution, please refer to Figure 3a , Figure 3b , Figure 3c , Figure 3d and Figure 3eThe pushing member includes an upper guide wheel 208, a lower guide wheel 209, and a servo motor for driving the upper guide wheel 208 and the lower guide wheel 209 to rotate. The upper guide wheel 208 and the lower guide wheel 209 are arranged opposite to each other, and the push rod 207 passes between the upper guide wheel 208 and the lower guide wheel 209. In this embodiment, the guide wheel is driven to rotate by a motor to push out the push rod 207. Compared with the conventional method of directly pushing the push rod 207 by linear drive, the push rod 207 can be guided out by rotation to avoid excessive extension of the push rod 207 to affect the accuracy.
[0081] As an optimization solution of the embodiment of the present invention, please refer to Figure 3a , Figure 3b , Figure 3c , Figure 3d and Figure 3e The feeding and pushing device 201 further includes a buffer structure for limiting excessive pushing of the pushing rod 207. Preferably, the buffer structure includes a buffer spring provided at the tail end of the pushing rod 207. In this embodiment, by designing the buffer spring, the spring's resilience can be utilized to retract the pushing rod 207 for a certain distance after it is pushed to the limit, thereby preventing excessive pushing force from causing deformation of the carrier plate with the product attached thereto.
[0082] Embodiment three:
[0083] See also Figure 4a , is a partial structural diagram of the brush plate carrier 314, which omits the guide rail parallel to the Y-axis linear module 301. The guide rail is used to prevent one side from collapsing due to excessive weight.
[0084] See also Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f as well as Figure 4g The embodiment of the present invention provides a carrier plate bearing platform 300, including an upper carrier 302 and a lower carrier 303 that can be opened and closed, wherein a clamping interval for clamping the carrier plate is provided between the upper carrier 302 and the lower carrier 303, wherein the upper carrier 302 has a hollow position for exposing the product on the carrier plate, and the lower carrier 303 has a convex block 305 for lifting the product on the carrier plate. In this embodiment, the feeding and pushing device pushes the carrier plate in the material box into the clamping interval, and then the upper carrier 302 and the lower carrier 303 cooperate to clamp the carrier plate tightly. Since the product on the carrier plate is to be cleaned, the convex block 305 is used to lift the product on the carrier plate to facilitate the brush wheel cleaning mechanism 318 above the brush plate carrier 314 to brush the product.
[0085] As an optimization solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f and Figure 4g , a cover plate 306 is provided at the hollow position of the upload table 302, and the cover plate 306 has a plurality of windows for the products on the carrier plate to be exposed. In this embodiment, in order to prevent the hair brush from doing useless work in other places, the cover plate 306 can be designed in a shape with multiple windows to match the positions of the products on the carrier plate.
[0086] As an optimized solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f and Figure 4g , it further includes a jacking rod 307 for jacking up the upload table 302 and a cylinder for driving the telescopic movement of the jacking rod 307. The jacking rod 307 penetrates through the download table 303 and extends to the upload table 302, and the cylinder is arranged below the download table 303. In this embodiment, the movement of the upload table 302 is driven by the cooperation of the jacking rod 307 and the cylinder. Before the carrier plate enters the clamping interval, the jacking rod 307 jacks up, and the clamping interval between the upload table 302 and the download table 303 is opened to facilitate the entry of the carrier plate. When clamping is required, the jacking rod 307 is retracted, driving the upload table 302 to press on the download table 303, thereby completing the clamping of the carrier plate. At this time, the carrier plate bearing platform 300 can stably carry the carrier plate into the subsequent processes.
[0087] For further optimization of the above solution, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f and Figure 4g , there are multiple jacking rods 307, and adjacent jacking rods 307 are connected by a connecting arm, and the cylinder drives the connecting arm to move. In this embodiment, the use of the connecting arm can reduce the number of cylinders, saving space and cost.
[0088] As an optimized solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f and Figure 4g, a leveling structure for adjusting the pressing degree of the uploading platform 302 is provided on the downloading platform 303. In this embodiment, in order to avoid over-tightening of the uploading platform 302, the position of the uploading platform 302 in the vertical direction can be adjusted through the leveling structure. This leveling structure can also adjust whether the attitude of the uploading platform 302 is horizontal.
[0089] For further optimization of the above solution, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f and Figure 4g , the leveling structure includes multiple leveling rods 308 penetrating through the downloading platform 303, and each of the leveling rods 308 is threadedly connected to the downloading platform 303. In this embodiment, the leveling method can be to drive the distance that the leveling rod 308 extends out of the downloading platform 303 by means of threaded connection, so as to support against the uploading platform 302, thereby achieving the purpose of adjusting the position of the uploading platform 302.
[0090] As an optimized solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f and Figure 4g , the downloading platform 303 is provided with a guiding structure. Preferably, the guiding structure includes a guiding rod 309 and a bushing 310, the bushing 310 is provided on the downloading platform 303, and the guiding rod 309 vertically penetrates through the downloading platform 303. Through the designed guiding structure, it can be ensured that the above-mentioned jacking rod 307 moves up and down vertically.
[0091] As an optimized solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f and Figure 4g , a drain ditch 311 is provided on the downloading platform 303. Preferably, there are also drain ditches 311 on both sides of the downloading platform 303. In this embodiment, designing the drain ditch 311 can quickly drain away the sewage during cleaning.
[0092] As an optimized solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f and Figure 4g, a clamping plate 312 is provided at the edge of the surface of the upload table 302 facing the download table 303, and a clamping groove for the clamping plate 312 to snap into is provided on the download table 303. In this embodiment, a structure in which the clamping plate 312 and the clamping groove are provided at the edge position can play a role in blocking water. The clamping groove can be the above-mentioned drainage groove 311, killing two birds with one stone. Preferably, the feeding end of the clamping plate 312 is inclined towards the inside of the upload table 302, which can play a role in guiding and correcting. Even if the posture of the carrier plate is not good when it enters, it can be guided and corrected through the inclined surface 3120.
[0093] As an optimized solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f and Figure 4g , a limit limiting structure 313 is provided at the tail end of the download plate. In this embodiment, by providing this limit limiting structure 313, it can ensure that the carrier plate is inserted into the clamping interval in place, and at the same time, it can also block the carrier plate to prevent the carrier plate from being pushed out of the clamping interval.
[0094] As an optimized solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f and Figure 4g , the feeding end of the download table 303 has an inclined surface, and the inclined surface is inclined upward along the direction from the feeding end to the discharging end of the download table 303. By providing this inclined surface 3030, damage to the carrier plate can be avoided because the inclined surface can play a role in guiding and buffering. Preferably, an inclined surface 3031 is also provided at the discharging end of the download table 303, with the same function.
[0095] Please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f and Figure 4g, an embodiment of the present invention provides a brush board carrier 314, which includes the above-mentioned carrier board bearing platform 300 and a driving component for driving the displacement of the carrier board bearing platform 300. The carrier board bearing platform 300 includes an openable upper carrier 302 and a lower carrier 303. Between the upper carrier 302 and the lower carrier 303 is a clamping interval for clamping the carrier board. The upper carrier 302 has a hollow position for the product on the carrier board to be exposed, and the lower carrier 303 has a convex block 305 for jacking up the product on the carrier board. In this embodiment, the driving component is used to move the carrier board bearing platform 300 to reach the working range of the wool wheel cleaning mechanism 318, and after passing through the wool wheel cleaning mechanism 318, the carrier board bearing platform 300 is further moved forward to the blanking rotation module 319. Here, the driving component is the above-mentioned Y-axis linear module 301. The Y-axis linear module 301 of this brush board carrier 314 is very long, extending from loading to unloading, specifically from the feeding and pushing device to the blanking rotation module 319, and will also pass through a wool wheel cleaning mechanism 318 in the middle, which is the longest displacement section in the entire device.
[0096] As an optimized solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f and Figure 4g , the carrier board bearing platform 300 is installed on a water blocking structure. In this embodiment, installing the carrier board bearing platform 300 on the water blocking structure can block sewage, cleaning agents, etc. during cleaning, avoiding damage to some driving components.
[0097] For further optimization of the above solution, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f and Figure 4g , the water blocking structure includes a water baffle 315 provided below the carrier board bearing platform 300, and the water baffle 315 is arranged in the driving direction of the carrier board bearing platform 300. In this embodiment, water baffles 315 are provided in front of and behind the carrier board bearing platform 300 to block sewage and cleaning agents.
[0098] For further optimization of the above solution, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f and Figure 4g, the water retaining structure further includes a retractable bellows 316, and the bellows 316 is arranged on both sides of the carrier plate bearing platform 300. In this embodiment, both sides here refer to the positions parallel to the driving direction of the carrier plate bearing platform 300. After cooperating with the front and rear water baffle plates 315 above, here it is to block the sewage and cleaning agent on the left and right, so as to avoid damaging the Y-axis linear module 301 and the guide rail on the side opposite to the Y-axis linear module 301. The bellows 316 has retractability and can comprehensively block sewage and cleaning agent.
[0099] As an optimized solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f and Figure 4g , it further includes a swing mechanism 317 for driving the carrier plate bearing platform 300 to swing in the X-axis direction. In this embodiment, the above-mentioned Y-axis linear module 301 drives the carrier plate bearing platform 300 to move in the Y-axis direction. In this way, the rotating wool wheel of the wool wheel cleaning mechanism 318 can clean the products on the carrier plate. However, such cleaning is not in the cleanest state. By setting the swing mechanism 317, the carrier plate bearing platform 300 can be moved in the X-axis direction, so that cleaning in two directions of the X-axis and the Y-axis can be formed, which is similar to the concept of "scrubbing", and can further improve the cleaning cleanliness. The swing frequency can be controlled by setting the output frequency of the swing mechanism 317. A higher frequency swing can achieve a better "scrubbing" effect.
[0100] For further optimizing the above solution, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f and Figure 4g , the swing mechanism 317 includes an eccentric wheel and a motor, the eccentric wheel is connected to the output shaft of the motor, and the eccentric wheel provides a force for repeatedly vibrating the carrier plate bearing platform 300. In this embodiment, the swing method can adopt the cooperation of the eccentric wheel and the motor to realize vibration, that is, to achieve the effect of swinging back and forth. Then the eccentric wheel outputs the swinging force to the lower platform 303 of the carrier plate bearing platform 300, and the lower platform 303 drives the entire carrier plate bearing platform 300 to swing. Of course, in addition to this, other existing swing methods are also feasible, and this embodiment does not limit this.
[0101] Please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f , Figure 4g As well as 6a, an embodiment of the present invention provides a fully automatic brush plate cleaning device, including a wool wheel cleaning mechanism 318 and the above-mentioned brush plate carrier 314. The brush plate carrier 314 is located below the wool wheel cleaning mechanism 318, and the wool wheel cleaning mechanism 318 brushes the products on the carrier plate on the brush plate carrier 314. In this embodiment, the positional relationship between the brush plate carrier 314 and the wool wheel cleaning mechanism 318 is reflected. Due to the action of the convex block 305, the product can be lifted up a little, which is more convenient for the wool wheel of the wool wheel cleaning mechanism 318 to act on the product.
[0102] As an optimized solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f , Figure 4g As well as 6a, it further includes a water collecting tank, which is located below the brush plate carrier 314, and the water collecting tank is used to collect the sewage and cleaning agent left after the wool wheel cleaning mechanism 318 cleans the products on the carrier plate. In this embodiment, the positional relationship between the brush plate carrier 314 and the water collecting tank is reflected. In this way, along the height space, the wool wheel cleaning mechanism 318, the brush plate carrier 314, and the water collecting tank are arranged in sequence.
[0103] As an optimized solution of the embodiment of the present invention, please refer to Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f , Figure 4g As well as 6a, it further includes a blanking rotation module 319, which is located at the discharge end of the brush plate carrier 314. In this embodiment, when the carrier plate is transported by the brush plate carrier 314 to the blanking rotation module 319, it reaches the end point. After the blanking rotation module 319 takes away the carrier plate, the brush plate carrier 314 will carry the empty carrier plate bearing platform 300 back to the starting point to pick up another carrier plate to be cleaned. Of course, a circular path can also be designed, that is, multiple carrier plate bearing platforms 300 are arranged on the brush plate carrier 314, and the multiple carrier plate bearing platforms 300 continuously circulate and carry goods on a circular line. In this way, the waiting time can be saved and the work efficiency can be further improved. The circular path can be circular in the horizontal direction or can use the height space for circulation, both of which are feasible.
[0104] As an optimized solution of the embodiment of the present invention, please refer to Figure 3c , Figure 4a , Figure 4b , Figure 4c , Figure 4d , Figure 4e , Figure 4f , Figure 4g and 6a, further comprising a feeding and pushing device which pushes the carrier board in the cartridge to the carrier board bearing platform 300 of the brush board stage 314. In this embodiment, on the loading side, the feeding and pushing device pushes the carrier board in the cartridge onto the carrier board bearing platform 300, and then it is taken away by the Y-axis linear module 301.
[0105] Embodiment 4:
[0106] Please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d , this embodiment of the present invention provides a cleaning device, including a wool wheel cleaning mechanism 400. The wool wheel cleaning mechanism 400 includes a cleaning box 401. A plurality of wool wheels 402 are sequentially arranged in the cleaning box 401 along the transportation direction of the carrier board, and a spraying component 410 for spraying cleaning agent is arranged in the cleaning box 401. Below each wool wheel is a washing area. In this embodiment, the carrier board is cleaned by the rotation of the wool wheels. When the carrier board passes through the cleaning area where the cleaning box 401 is located, the wool wheels rotate to wash the carrier board below them. At the same time, cooperating with the spraying component 410 to spray the cleaning agent into the cleaning box 401 can achieve a better cleaning effect. Of course, in addition to using wool wheel washing, other existing cleaning methods are also feasible, and this embodiment does not limit this. As for the number of wool wheels, it can be set according to actual needs, and the adjacent wool wheels are arranged at intervals.
[0107] As an optimized solution of this embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d , there is a hollow position 403 above the cleaning box 401, and each wool wheel is loaded into the cleaning box 401 from the hollow position 403. In this embodiment, the upper part of the cleaning box 401 is an open design, which is convenient for loading the wool wheels. Preferably, a cover plate 404 is installed on the cleaning box 401, and the cover plate 404 closes the hollow position 403. Preferably, the cleaning box 401 is lifted by a gantry 405. The cover plate 404 can shield the wool wheels when they are working, avoiding potential safety hazards. The cover plate 404 and the cleaning box 401 are hinged. The gantry 405 can improve the stability of the cleaning box 401 and the wool wheels therein.
[0108] To further optimize the above solution, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d, a weight reduction structure 406 is installed between the gantry 405 and the cleaning box 401. In this embodiment, by installing the weight reduction structure 406, the weight of the cleaning box 401 can be reduced, thereby reducing the load on the Z-axis. The weight reduction structure 406 can adopt a pulling structure with tension, such as a spring or a cylinder. One end of it is installed on the gantry 405, and the other end is installed on the cleaning box 401. Or according to the design dimension requirements, a connecting component is provided on the cleaning box 401, and then one end can be installed on the gantry 405 and the other end can be connected to this connecting component. The connecting component in this embodiment is a vertical plate.
[0109] As an optimized solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d , and further includes an adjustment assembly 407 for adjusting the horizontal position of the cleaning box 401. In this embodiment, the horizontal position of the cleaning box 401, or rather its height, is adjustable. On the one hand, it is adjusted to a suitable position before use to clean the carrier board transported by the brush plate carrier. On the other hand, during the use process, if the hair wheel is damaged, by finely adjusting the position of the cleaning box 401, it can be ensured that the hair wheel can always brush the carrier board. The adjustment assembly 407 can adopt a lifting mechanism such as a cylinder.
[0110] As an optimized solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d , the hair wheel is installed on the cleaning box 401 through a semi-open coupling 408. In this embodiment, using the semi-open coupling 408 can facilitate the replacement of the hair wheel.
[0111] As an optimized solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d , each of the hair wheels is configured with an independent driver. In this embodiment, each hair wheel 402 works independently, so we can control its rotation speed, rotation direction, etc. separately, which can ensure the cleaning effect. The driver can adopt a servo motor.
[0112] As an optimized solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d, it further includes a brush wheel cleaning assembly 409 for cleaning the brush wheel. In this embodiment, when the brush wheel is working, it is inevitable to get stained, so the design of the brush wheel cleaning assembly 409 can clean the brush wheel. Preferably, the brush wheel cleaning assembly 409 includes a spray head disposed adjacent to the brush wheel, which can spray clean water, cleaning agent, etc. onto the brush wheel, and the brush wheel can be cleaned during the rotation process. The sprayed clean water, cleaning agent, etc. can also be used as a solvent for cleaning the carrier plate. Of course, the method of removing the brush wheel for cleaning can also be adopted, and this embodiment does not limit this.
[0113] As an optimized solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d , the spraying assembly 410 is disposed at the entrance of the cleaning box 401. In this embodiment, by disposing the spraying assembly 410 at the entrance of the cleaning box 401, when the carrier plate enters the cleaning box 401, along with the movement of the brush plate carrier, the cleaning agent can cover the entire carrier plate, ensuring better cleaning of each part.
[0114] As an optimized solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d , the spraying assembly 410 includes a pressurized spray head. In this embodiment, after the cleaning agent enters the spray head, since the spray head is a pressurized spray head, it can spray the cleaning agent in a mist form, making the cleaning agent cover the carrier plate evenly and more comprehensively, saving the amount of cleaning agent used while improving the cleaning effect.
[0115] As an optimized solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d , it further includes a water knife removal assembly 411 for removing the cleaning agent and an air knife removal assembly 412 for removing the excess water. In this embodiment, after all parts of the carrier plate have been cleaned by the brush wheel, a water knife removal assembly 411 can be disposed at the tail of the cleaning box 401 to remove the cleaning agent, and the excess water on the carrier plate can be removed by the air knife removal assembly 412. Preferably, both the water knife removal assembly 411 and the air knife removal assembly 412 adopt pressurized spray heads, one for spraying water and the other for spraying air. Preferably, a long strip-shaped pipeline is used, and multiple spray heads are disposed along the length direction of the pipeline, which can achieve better effects.
[0116] As an optimized solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d, it further includes a grating scale for positioning the cleaning box 401 on the Z-axis. In this embodiment, it is assumed that the grating scale can accurately position the cleaning box 401 at a convenient position to ensure the cleaning of the carrier board below it.
[0117] As an optimized solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d , height gauges are provided on both ends outside the cleaning box 401. In this embodiment, through the designed height gauges, the horizontal condition of the hair wheel cleaning mechanism 400 can be accurately monitored.
[0118] As an optimized solution of the embodiment of the present invention, please refer to Figure 5a , Figure 5b , Figure 5c and Figure 5d , the cleaning box 401 is a transparent box body. In this embodiment, the cleaning box 401 is designed to be transparent. Specifically, its side plates are made of transparent material, which can facilitate the staff to observe the cleaning situation and make timely rectifications if any abnormalities occur.
[0119] Embodiment Five:
[0120] Please refer to Figure 6a , Figure 6b , Figure 6c and Figure 6d , the embodiment of the present invention provides a water collecting tank, including a substrate 500 that can be arranged below the hair wheel cleaning mechanism. The substrate 500 has a drain port for discharging cleaning wastewater. A water collecting tank (not shown) that can block the drain port is installed on the substrate 500. The water collecting tank is detachably installed on the substrate 500, and the water collecting tank has a drain hole. In this embodiment, a water-blocking substrate 500 is arranged below the hair wheel cleaning mechanism. When the hair wheel cleaning mechanism is working, the wastewater will fall down and will be completely received by the substrate 500, and then flow into the water collecting tank through the drain port on the substrate 500 to converge, and then be drained away through the water collecting tank. There are two ways to drain the water collecting tank. One is to drain through the drain hole provided on it, and the other is to drain after removing the water collecting tank. Both are feasible solutions.
[0121] As an optimized solution of the embodiment of the present invention, please refer to Figure 6a , Figure 6b , Figure 6c and Figure 6d , a slide rail 502 is provided on the substrate 500, and the water collecting tank is slidably arranged on the substrate 500 through the slide rail 502. In this embodiment, the water collecting tank can be installed on the substrate 500 in a drawer-like manner and can be detached from the substrate 500 by pulling it out.
[0122] As an optimized solution of the embodiment of the present invention, please refer to Figure 6a , Figure 6b , Figure 6c and Figure 6d . A filtering structure is provided in the water collecting tank. In this embodiment, a filtering structure can be provided in the water collecting tank to filter the sewage, and then it is discharged through the drain hole. On the one hand, it avoids the blockage of the drain pipe connected to the drain hole when the drain hole is blocked. On the other hand, combined with the detachable water collecting tank, it is convenient to remove the filtered dirt and avoid polluting the environment. Preferably, the filtering structure can adopt a filter net, such as arranging multiple layers of filter nets along the height direction of the water collecting tank to achieve layer-by-layer filtering, or other existing filtering methods can also be used, such as adsorption filtering, etc., which are all feasible, and this embodiment does not limit this.
[0123] Please refer to Figure 6a , Figure 6b , Figure 6c and Figure 6d . The embodiment of the present invention further provides a cleaning device, including a wool wheel cleaning mechanism and the above-mentioned water collecting tank. The water collecting tank is arranged below the wool wheel cleaning mechanism, and a cleaning area for the carrier plate to pass through is provided between the water collecting tank and the wool wheel cleaning mechanism. In this embodiment, when the carrier plate is carried by the brush plate carrier and passes through the wool wheel cleaning mechanism, the wool wheel cleaning mechanism will clean the products (chips, or camera modules) on the carrier plate, and the sewage from the cleaning will naturally fall into the water collecting tank for collection, avoiding soiling the factory building.
[0124] As an optimized solution of the embodiment of the present invention, please refer to Figure 6a , Figure 6b , Figure 6c and Figure 6d . The drain port is an inspection port 501. In this embodiment, the above-mentioned wool wheel cleaning mechanism and the brush plate carrier are very large equipment. Once the wool wheel cleaning mechanism fails or it is time for inspection and maintenance, it is necessary to remove both the wool wheel cleaning mechanism and the brush plate carrier, which will bring a very large workload. Therefore, we can use the above-mentioned drain port as the inspection port 501, and only need to design its size slightly larger for easy inspection. Moreover, designing the size larger can also facilitate the sewage to fall into the water collecting tank. In this way, the function of this water collecting tank is not only to collect sewage, but also has the function of inspection.
[0125] Embodiment Six:
[0126] Please refer to Figure 7a and Figure 7b, an embodiment of the present invention provides a cleaning agent supply mechanism, including a box body 600 for storing the cleaning agent. The box body 600 sends the cleaning agent to an external mechanism through a siphon pipeline. At the top opening of the box body 600, a box cover 601 is covered. A counterweight 602 for pressing the siphon pipeline into the box body 600 is installed on the box cover 601. The counterweight 602 has an opening 603 through which the pipeline passes. In this embodiment, the box body 600 can store the cleaning agent. The cleaning agent is sent to the wool wheel cleaning mechanism through the pipeline. The pipeline supplies the cleaning agent to the wool wheel cleaning mechanism by means of siphon, which can minimize the consumption of the cleaning agent as much as possible. The pipeline is relatively light. Using the counterweight 602 can make the pipeline extend into the box body 600 without floating, which is convenient for the formation of the siphon effect. The counterweight 602 has an opening 603, and the pipeline can enter the box body 600 through this opening 603, but it is ensured that the opening 603 can lock the pipeline to prevent the pipeline from moving freely.
[0127] As an optimized solution of the embodiment of the present invention, please refer to Figure 7a and Figure 7b , the counterweight 602 is threadedly connected to the box cover 601, and the extending direction of the thread is consistent with the height direction of the box body 600. In this embodiment, the position of the counterweight 602 can be adjusted by the thread, so as to adjust the position of the pipeline. Usually, the pipeline cannot touch the bottom, that is, it cannot touch the bottom of the box body 600, because the cleaning agent will crystallize at the bottom, and the pipeline touching the bottom is easy to be blocked by the crystal and cause abnormal operation. During use, most of the pipeline will be inserted into the box body 600 first, and then the counterweight 602 is used for fine adjustment to make the pipeline not touch the bottom of the box body 600 but be able to be at the bottom position to ensure the supply of the cleaning agent.
[0128] As an optimized solution of the embodiment of the present invention, please refer to Figure 7a and Figure 7b , further including a heating component for heating the cleaning agent in the box body 600. In this embodiment, the heating component is used to heat the cleaning agent in the box body 600, which can improve the activity and the cleaning yield.
[0129] For further optimization of the above solution, please refer to Figure 7a and Figure 7b, the heating component includes a control end 604 provided on the lid 601 and a heating coil 605 provided inside the box body 600. The heating coil 605 is electrically connected to the control end 604. In this embodiment, the control end 604 can adjust the heating temperature and heating time of the heating coil 605. Preferably, the heating coil 605 uses an electric wire for heating, such as a resistor with adjustable resistance, and then adjusts the resistance value through the control end 604 to adjust its heat generation. The control end 604 is installed on the lid 601, and the lid 601 and the box body 600 are detachably connected. When it is necessary to take out the heating component, the lid 601 can be directly removed.
[0130] For further optimization of the above solution, please refer to Figure 7a and Figure 7b , the heating coil 605 is provided at the bottom of the box body 600. In this embodiment, setting the heating coil 605 at the bottom of the box body 600 allows the temperature of the cleaning agent to start from the bottom and continuously spread upwards, ensuring that the cleaning agent throughout the box body 600 is warm, and also ensuring that the cleaning agent sucked by the siphon pipe from the bottom is hot.
[0131] As an optimized solution of the embodiment of the present invention, please refer to Figure 7a and Figure 7b , it further includes a filtering component for filtering the cleaning agent. In this embodiment, since there are some impurities in the cleaning agent and it cannot be directly sucked and used, the filtering component can filter the cleaning agent to ensure that the cleaning agent sent to the brush cleaning mechanism is clean.
[0132] For further optimization of the above solution, please refer to Figure 7a and Figure 7b , the filtering component includes a filtering hopper 606, and the filtering hopper 606 is installed below the counterweight 602 and placed inside the box body 600; the siphon pipe includes a first pipe and a second pipe. The first pipe is outside the box body 600 and the first pipe communicates with the opening 603 of the lid 601, and the second pipe communicates with the filtering hopper 606 and the second pipe is outside the filtering hopper 606. In this embodiment, the second pipe sends the cleaning agent into the filtering hopper 606 for filtering, and the cleaning agent filtered by the filtering hopper 606 is then sent to the brush cleaning mechanism by the first pipe. In this way, the fine adjustment of the above counterweight 602 can drive the filtering hopper 606 to make fine adjustment together, and the filtering hopper 606 then drives the second pipe to make fine adjustment. The inside of the filtering hopper 606 is sealed. When the filtering hopper 606 is filled with the cleaning agent, the first pipe can still use the siphon effect to suck away the cleaning agent. In this solution, the filtering hopper 606 and the counterweight 602 can be regarded as an integral body, and both can be used as the counterweight components of the second pipe. Only this counterweight accessory also has the function of filtering, killing two birds with one stone.
[0133] For further optimization of the above solution, please refer to Figure 7a and Figure 7b The filter hopper 606 includes a filter screen at the bottom, and the second pipe is arranged on the filter screen. In this embodiment, the filtering method of the filter hopper 606 is to use a filter screen for filtering. The filter screen can be made of steel plate to have a certain strength so that it can play a role in driving the second pipe, and then a number of dense small holes are opened on the steel plate to filter out impurities through the small holes. In this way, a counterweight 602, a filter hopper 606 and a heating component are arranged on the lid 601. When it is necessary to remove them all, only the lid 601 needs to be taken away. This facilitates the later cleaning of the box body 600. The box body 600 usually does not need to be cleaned. Only when the cleaning agent inside is almost used up, the cleaning agent can be added immediately. If it needs to be cleaned after a long time, the lid 601 is taken away, and the components on the lid 601 can be taken away together, which is convenient for cleaning the box body 600.
[0134] As an optimized solution of the embodiment of the present invention, please refer to Figure 7a and Figure 7b Function holes 607 are reserved on the lid 601. In this embodiment, some function holes 607 can be reserved on the lid 601 to facilitate the cleaning agent supply mechanism to have more functions, and when it needs to be taken away, only the lid 601 needs to be taken away.
[0135] As an optimized solution of the embodiment of the present invention, please refer to Figure 7a and Figure 7b The box body 600 is a transparent box body 600. In this embodiment, the box body 600 is designed to be transparent, which can facilitate the staff to observe the amount of the cleaning agent in the box body 600 and facilitate replenishing the liquid immediately.
[0136] As an optimized solution of the embodiment of the present invention, please refer to Figure 7a and Figure 7b A liquid level gauge is installed on the lid 601, and the liquid level gauge extends into the box body 600. In this embodiment, the liquid level gauge is not shown in the figure. It can always monitor the liquid level of the cleaning agent in the box body 600. When the set liquid level is reached, an alarm can be connected to give an alarm to prompt the staff to replenish the liquid. This function can eliminate the need for the staff to always pay attention to the liquid level change in the box body 600. The liquid level gauge is installed through the above-mentioned function holes 607.
[0137] As an optimized solution of the embodiment of the present invention, please refer to Figure 7a and Figure 7b A scale 608 is installed on the box body 600. In this embodiment, through this scale 608, the staff can have an intuitive feeling and know how much the current liquid level is, which is convenient for the staff to perform the liquid replenishment operation.
[0138] Embodiment Seven:
[0139] Please refer to Figure 8a 、 Figure 8b and Figure 8c As shown in, an embodiment of the present invention provides a blanking rotation module, which includes a receiving component 700 for receiving the incoming carrier plate 712, a transfer component 702 for carrying the receiving component 700 through a transfer channel 701 and sending it to a flipping position 704, and a flipping component 703 for flipping the carrier plate 712 at the flipping position 704 to an external mechanism. In the initial state, the receiving component 700 and the flipping position 704 are respectively located at both ends of the transfer channel 701. In this embodiment, after the carrier plate 712 is cleaned by the wool wheel cleaning mechanism, it will continue to be transferred along with the brush plate stage. After being sent to this blanking rotation module, the receiving component 700 locks the incoming carrier plate 712 after receiving it, and then the transfer component 702 carries the entire receiving component 700 through the transfer channel 701 until the flipping position 704 at the end of the transfer channel 701. At this time, the carrier plate 712 also arrives at the flipping position 704 along with the receiving component 700. Then the receiving component 700 withdraws. Now only the carrier plate 712 is at the flipping position 704. Then the flipping component 703 flips the carrier plate 712 at the flipping position 704 to the external mechanism, and the flipping action is completed. The external mechanism here is the blanking manipulator module, which is used to pick up the carrier plate 712 and place it into the material storage water tank, which will be described in detail in the subsequent embodiments. Through this blanking rotation module, the moving direction of the carrier plate 712 can be changed, which is convenient for the external mechanism to pick up the carrier plate 712 and makes reasonable use of the height space. The flipping angle can be set according to the actual situation. For example, in this embodiment, it is flipped by 90°. The carrier plate 712 sent by the previous brush plate stage is horizontal, and the movement of the receiving component 700 is also horizontal. After flipping by 90°, the carrier plate 712 is in a vertical state, which is convenient for the blanking manipulator module to grab the carrier plate 712.
[0140] As an optimized solution of the embodiment of the present invention, please refer to Figure 8a 、 Figure 8b and Figure 8c It further includes a positioning component 705 for aligning and positioning the carrier plate 712. In this embodiment, by providing this positioning component 705, it can ensure the accurate position of the carrier plate 712 sent by the receiving component 700, thereby ensuring the grasping and alignment accuracy of the subsequent blanking manipulator module.
[0141] To further optimize the above solution, please refer to Figure 8a 、 Figure 8b and Figure 8c, the positioning component 705 includes a pushing member provided on one side of the carrier plate 712, and the pushing member pushes the carrier plate 712 against the side wall of the transfer channel 701. In this embodiment, after the carrier plate 712 reaches the flipping position 704, the pushing member pushes one side of the carrier plate 712, causing the carrier plate 712 to abut against the side wall of the transfer channel 701, thereby achieving its positioning.
[0142] As an optimized solution of the embodiment of the present invention, please refer to Figure 8a , Figure 8b and Figure 8c , the receiving component 700 includes an upper clamping plate 706, a lower clamping plate 707, and a driving member for driving the upper clamping plate 706 and the lower clamping plate 707 to close. There is a gap between the upper clamping plate 706 and the lower clamping plate 707 for the carrier plate 712 to pass through. In this embodiment, the receiving mode of the receiving component 700 is realized by using a clamping jaw. The upper clamping plate 706 and the lower clamping plate 707 form the clamping jaw. The upper clamping plate 706 and the lower clamping plate 707 do not need to be too long. After the carrier plate 712 passes through most of the gap between them, the driving member is used to drive them to clamp, and the carrier plate 712 can be clamped. Of course, the size design can be selected according to the actual situation. Preferably, the driving member is a cylinder, and the cylinder pushes the lower clamping plate 707 to approach the upper clamping plate 706 to achieve clamping.
[0143] For further optimization of the above solution, please refer to Figure 8a , Figure 8b and Figure 8c , a sliding plate 708 is installed on the driving member, and the sliding plate 708 is slidably arranged on the mating plate 709 of the transfer component 702. The extending direction of the mating plate 709 is the same as the length direction of the transfer channel 701. In this embodiment, the driving member also moves together to continuously push against the lower clamping plate 707 to achieve a continuous clamping force. To ensure the smooth movement of the driving member, a sliding plate 708 can be configured for guiding. The mating plate 709 of the transfer component 702 is a plate body extending along the X-axis direction, and the extending direction of this plate body is also the same as the conveying direction of the brush plate stage.
[0144] As an optimized solution of the embodiment of the present invention, please refer to Figure 8a , Figure 8b and Figure 8cThe circulation assembly 702 includes a plurality of guide wheels 710 arranged in the circulation channel 701 and a rotating member for driving the guide wheels 710 to rotate synchronously. Two adjacent guide wheels 710 cooperate to hold the clamping nozzle of the receiving assembly 700. In this embodiment, the clamping nozzle, i.e., the structure composed of the upper clamping plate 706 and the lower clamping plate 707, is advanced and retreated by these guide wheels 710, so as to prevent the carrier plate 712 with the material attached from deviating from the track. Each set of guide wheels 710 is arranged at intervals, and the interval distance ensures that the two adjacent sets of guide wheels 710 can just hold the clamping nozzle.
[0145] To further optimize the above solution, please refer to Figure 8a , Figure 8b and Figure 8c The rotating member includes a pulley group and a motor for driving the pulley group to rotate. In this embodiment, a pulley group can be used to realize the synchronous rotation of each guide wheel 710, and a motor is used to provide power. The pulley group is a prior art, and its specific structure will not be described in detail here.
[0146] As an optimization solution of the embodiment of the present invention, please refer to Figure 8a , Figure 8b and Figure 8c The circulation channel 701 is formed by the space between two vertical plates 711 disposed opposite to each other and spaced apart, and the receiving assembly 700 is located in the space. In this embodiment, the two vertical plates 711 are relatively long, forming the entire circulation channel 701, and the above-mentioned pulley assembly can also be installed on the vertical plates 711. The vertical plates 711 have hollow positions for the above-mentioned sliding plates 708 to pass through.
[0147] Embodiment eight:
[0148] See also Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e as well as Figure 9f, an embodiment of the present invention further provides a blanking manipulator module, which includes a first driver 800 for driving in the X-axis direction, a second driver 801 for driving in the Y-axis direction, a third driver 802 for driving in the Z-axis direction, a fourth driver 803 for driving in the Z-axis direction, and a fifth driver 804 for driving in the Z-axis direction. The second driver 801 drives the first driver 800 to move, the first driver 800 drives the third driver 802 to move, the third driver 802 drives the fourth driver 803 to move, the fourth driver 803 drives the fifth driver 804 to move, and a manipulator for gripping the carrier plate 809 is installed on the fifth driver 804. In this embodiment, three drivers for driving in the Z-axis direction are adopted. Among them, the third driver 802 can enable the manipulator to quickly reach a position near the carrier plate 809, improving the picking accuracy. The fourth driver 803 can slowly and accurately send the manipulator to contact the carrier plate 809, and then the fifth driver 804 drives the manipulator to move in the Z-axis direction, which can ensure that the manipulator can fully cover the carrier plate 809 and stably and reliably grip the carrier plate 809. Compared with the existing conventional manipulator gripping, this module can more easily and accurately grip the carrier plate 809. Moreover, when placing the carrier plate, that is, when inserting the carrier plate 809 into the material storage water tank, the coordinated actions of the three drivers in the Z-axis direction can ensure that the carrier plate 809 is inserted into the cartridge in the material storage water tank. Even if the carrier plate 809 is deformed, it can be slowly inserted into the cartridge. When gripping, it is necessary to cooperate with the above-mentioned flipping assembly to flip the carrier plate 809 to a vertical state, making it easier for the manipulator to grip the carrier plate 809.
[0149] As an optimized solution of the embodiment of the present invention, please refer to Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e and Figure 9f , the manipulator includes a placement table 805 for placing the carrier plate 809 and a jaw assembly for clamping the carrier plate 809 on the placement table 805. In this embodiment, the method of gripping the carrier plate 809 is to use the jaw assembly to press the carrier plate 809 on the placement table 805.
[0150] For further optimization of the above solution, please refer to Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e and Figure 9f, the jaw assembly includes a plurality of first jaws 806 for pressing the outer edge of the carrier plate 809 onto the placement table 805, and a first driving member for driving each of the first jaws 806 to move in a direction close to or away from the placement table 805. In this embodiment, the carrier plate 809 can be clamped by the first jaws 806 clamping the outer side of the edge of the carrier plate 809. Since there are a plurality of first jaws 806, the carrier plate 809 can be clamped omnidirectionally to ensure that the carrier plate 809 will not fall off when clamped.
[0151] For further optimization of the above solution, please refer to Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e and Figure 9f , the jaw assembly further includes a second jaw 807 for pressing the inner edge of the carrier plate 809 onto the placement table 805, and a second driving member for driving the second jaw 807 to move in a direction close to or away from the placement table 805. In this embodiment, compared with the first jaws 806, the clamping position of the second jaws 807 is different from that of the first jaws 806. The second jaws 807 clamp the inner edge of the carrier plate 809, that is, the inner side of the edge. In this way, cooperating with the first jaws 806 can ensure the stable clamping of the carrier plate 809.
[0152] For further optimization of the above solution, please refer to Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e and Figure 9f, the second jaw 807 is a circular jaw, and the circular jaw is also provided on the placing table 805. Two relatively arranged circular jaws cooperate to clamp the inner edge of the carrier plate 809. In this embodiment, circular jaws are adopted, and circular jaws are also provided on the placing table 805. When clamping, the two circular jaws are like fingers pinching the carrier plate 809, and can cooperate with the fifth driver 804 to slowly pick up all the carrier plates 809, just like eating, taking one bite at a time. Here, it mainly functions in unloading. After the carrier plate 809 is inserted into the groove of the magazine, the first jaw 806 is completely released, and only the second jaw 807 continues to clamp the carrier plate 809. The fifth driver 804 drives the manipulator to move forward a certain distance, the second jaw 807 is released, the fifth driver 804 drives the manipulator to retract a certain distance, the second jaw 807 clamps the carrier plate 809 again, the fifth driver 804 drives the manipulator to move forward a certain distance again, the second jaw 807 is released again, and so on, until the carrier plate 809 is completely inserted into the groove of the magazine. In this way, regardless of whether the carrier plate 809 is deformed or not, it can be ensured that the carrier plate 809 is inserted. As for how to determine the insertion, an inductor can be used to sense the position of the carrier plate 809, or the distance of the displacement of the fifth driver 804 can be controlled. For example, moving forward a certain number of centimeters represents that the carrier plate 809 is completely inserted.
[0153] As an optimized solution of the embodiment of the present invention, please refer to Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e and Figure 9f , the placing table 805 includes side walls 808 on both sides, and the two side walls 808 expand outward to be flared. In this embodiment, by designing it into a flared structure, damage to the carrier plate 809 can be avoided, and it is also convenient for the carrier plate 809 to enter.
[0154] Please refer to Figure 6a , Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e , Figure 9f and Fig.10a , the embodiment of the present invention also provides a blanking mechanism, including a material storage water tank and the above-mentioned blanking manipulator module, and the blanking manipulator module places the carrier plate 809 into the magazine in the material storage water tank. In this embodiment, the blanking manipulator module places the carrier plate 809 in the material storage water tank. For the specific structure of the material storage water tank, please refer to Embodiment Nine.
[0155] For further optimization of the above solution, refer to Figure 6a , Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e , Figure 9f and Fig.10a , in the blanking manipulator module, there are multiple material boxes, and each of the material boxes is arranged in sequence along the Y-axis direction. In this embodiment, designing the material boxes in the Y-axis direction can facilitate the second driver 801 to bring the manipulator above each material box for blanking.
[0156] Please refer to Figure 6a , Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e , Figure 9f and Fig.10a , an embodiment of the present invention further provides a full-automatic brush plate cleaning device, including a blanking rotation module and the above-mentioned blanking mechanism, and the blanking manipulator module takes materials from the blanking rotation module. In this embodiment, the blanking manipulator module takes away the carrier plate 809 from the blanking rotation module. For the specific structure of the blanking rotation module, please refer to Embodiment Seven.
[0157] Please refer to Figure 6a , Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e , Figure 9f and Fig.10a, an embodiment of the present invention provides a blanking method for the above-mentioned blanking manipulator module, including the following steps: S1, the first driver 800 and the second driver 801 act to quickly bring the manipulator to the material taking position; S2, the third driver 802 acts to quickly bring the manipulator near the carrier plate 809; S3, the fourth driver 803 acts to bring the manipulator into contact with the carrier plate 809; S4, the fifth driver 804 acts to drive the manipulator to fully grasp the carrier plate 809; S5, the third driver 802, the fourth driver 803 and the fifth driver 804 return to their original positions, and the first driver 800 and the second driver 801 act to bring the manipulator grasping the carrier plate 809 to the blanking position; S6, the third driver 802, the fourth driver 803 and the fifth driver 804 cooperate to place the carrier plate 809 into the groove of the material box. In this embodiment, three drivers driven in the Z-axis direction are adopted. Among them, the third driver 802 can enable the manipulator to quickly reach the position near the carrier plate 809, improving the material taking accuracy. The fourth driver 803 can slowly and precisely send the manipulator to contact the carrier plate 809, and the fifth driver 804 then moves the manipulator in the Z-axis direction, which can ensure that the manipulator can fully cover the carrier plate 809 and stably and reliably grasp the carrier plate 809. Compared with the existing conventional manipulator grasping, this module is easier and more accurate to grasp the carrier plate 809. Moreover, when placing the stage, that is, when placing the carrier plate 809 into the material storage water tank, the coordinated actions of the three in the Z-axis direction can ensure that the carrier plate 809 is inserted into the material box in the material storage water tank. Even if the carrier plate 809 is deformed, it can be slowly inserted into the material box. When grasping, it is necessary to cooperate with the above-mentioned flipping component to flip the carrier plate 809 to a vertical state, making it easier for the manipulator to grasp the carrier plate 809.
[0158] As an optimized solution of the embodiment of the present invention, please refer to Figure 9a , Figure 9b , Fig.9c , Figure 9d , Fig.9e and Figure 9f, the manipulator uses a jaw assembly to clamp the carrier plate 809. The jaw assembly includes a first jaw 806 and a second jaw 807. The second jaw 807 is a circular jaw, and the circular jaw is also provided on the placement table 805. The two relatively arranged circular jaws cooperate to clamp the inner edge of the carrier plate 809. During unloading, after the carrier plate 809 is inserted into the groove of the cartridge, the first jaw 806 is completely loosened, and only the second jaw 807 continues to clamp the carrier plate 809. The fifth driver 804 drives the manipulator to move forward a certain distance, the second jaw 807 is loosened, then the fifth driver 804 drives the manipulator to retract a certain distance, the second jaw 807 clamps the carrier plate 809 again, the fifth driver 804 drives the manipulator to move forward a certain distance again, and the second jaw 807 is loosened again. This reciprocating motion continues until the carrier plate 809 is completely inserted into the groove of the cartridge.
[0159] Embodiment Nine:
[0160] Please refer to Fig.10a 、 Fig.10b 、 Fig.10c 、 Fig.10d 、 Fig.10e and Fig.10f , an embodiment of the present invention provides a material storage water tank, including a box body 900 that can be filled with liquid. The box body 900 has a placement position 901 for placing a cartridge 912; the material storage water tank further includes a liquid agitating structure for agitating the liquid in the box body 900 and an overflow water structure for discharging the dirt on the liquid surface. In this embodiment, the cartridge 912 is completely immersed in the liquid, and the liquid can be clean water or other liquids. By using the liquid agitating structure, the liquid in the box body 900 can be agitated to keep the liquid in a moving state all the time, avoiding dirt from adhering to the surface of the product. Then, in cooperation with the overflow water structure, the dirt floating on the liquid surface can be discharged from the box body 900, avoiding contaminating the product on the carrier plate. Through these two structures, the cleanliness of the product can be well maintained.
[0161] As an optimized solution of the embodiment of the present invention, please refer to Fig.10a 、 Fig.10b 、 Fig.10c 、 Fig.10d 、 Fig.10e and Fig.10f, the liquid bubbling structure includes an air inlet joint 902. The box body 900 includes a closed and open shell 904. A bottom plate 903 is provided on the inner bottom of the shell 904. A bubbling plate 905 is provided on the bottom plate 903. The air inlet joint 902 passes through the shell 904 through a sealing structure and is fixed on the opening of the bottom plate 903. In this embodiment, the way of liquid bubbling is to introduce gas from the air inlet joint 902, and then the gas is introduced into the bubbling plate 905 to produce a bubbling effect on the bubbling plate 905, thereby agitating the liquid in the box body 900. The bottom plate 903 and the sealing structure are both for achieving a better sealing effect and avoiding water leakage.
[0162] For further optimization of the above solution, please refer to Fig.10a , Fig.10b , Fig.10c , Fig.10d , Fig.10e and Fig.10f , the sealing structure includes a first sealing ring 906 clamped between the bubbling plate 905 and the bottom plate 903 and a second sealing ring 908 locked on the shell 904 by a nut 907. In this embodiment, after designing the bottom plate 903 and then cooperating with two layers of sealing rings for sealing, the sealing effect can be ensured.
[0163] For further optimization of the above solution, please refer to Fig.10a , Fig.10b , Fig.10c , Fig.10d , Fig.10e and Fig.10f , a washer 909 is further provided inside the second sealing ring 908, and the washer 909 is pressed against the shell 904 by the second seal. In this embodiment, the washer 909 is also designed. On the one hand, it can avoid damaging the shell 904 during locking, and on the other hand, it can also achieve a sealing effect.
[0164] For further optimization of the above solution, please refer to Fig.10a , Fig.10b , Fig.10c , Fig.10d , Fig.10e and Fig.10f , the air inlet joint 902 is threadedly connected to the opening of the bottom plate 903. In this embodiment, the threaded connection method can be adopted, which is convenient for installing or removing the air inlet joint 902.
[0165] As an optimized solution of the embodiment of the present invention, please refer to Fig.10a , Fig.10b , Fig.10c , Fig.10d , Fig.10e and Fig.10f, there are multiple liquid agitating structures, and each of the liquid agitating structures is arranged in a line. In this embodiment, multiple liquid agitating structures can be provided to ensure the agitation of the liquid in the box body 900. The number of liquid agitating structures can match the number of the material boxes 912, and one liquid agitating structure is provided for each material box 912 to discharge materials.
[0166] As an optimized solution of the embodiment of the present invention, please refer to Fig.10a , Fig.10b , Fig.10c , Fig.10d , Fig.10e and Fig.10f , the overflow water structure includes a water tank 910, the water tank 910 is arranged on the outer edge of the housing 904, the upper part of the housing 904 has a notch, the housing 904 communicates with the water tank 910 through the notch, and the water tank 910 has a drain port. In this embodiment, the overflow water structure is realized through the water tank 910, and the liquid in the housing 904 can enter the water tank 910 through the notch, so that the liquid near the upper part of the water tank can be drained away. Since dirt will float on the surface of the liquid, draining away the upper liquid can ensure the cleanliness of the liquid in the box body 900.
[0167] For further optimization of the above solution, please refer to Fig.10a , Fig.10b , Fig.10c , Fig.10d , Fig.10e and Fig.10f , the water tank 910 is arranged around the housing 904 in a circle, and the drain port is arranged at the corner of the water tank 910. In this embodiment, the water tank 910 is designed in a circle, which can improve the drainage efficiency of the liquid.
[0168] As an optimized solution of the embodiment of the present invention, please refer to Fig.10a , Fig.10b , Fig.10c , Fig.10d , Fig.10e and Fig.10f , a sensor 911 for sensing the material box 912 is arranged in the box body 900. In this embodiment, the sensor 911 can be used to sense whether there is a material box 912 in the box body 900.
[0169] Embodiment Ten:
[0170] Please refer to Figure 3a and Fig.11, an embodiment of the present invention provides an empty cartridge 1006 storage box, including a box body 1000. The feeding side of the box body 1000 is open for the cartridge 1006 to enter. A water receiving plate 1001 for receiving water is installed in the box body 1000. A hole 1002 through which water flows into the box body 1000 is provided on the water receiving plate 1001. And a notch 1003 is provided on the plate body of the water receiving plate 1001 close to the feeding side. The lower clamping plate of the cartridge 1006 picking device is inserted into the notch 1003. In this embodiment, the cartridge 1006 is taken out from the automatic feeding module by the cartridge 1006 picking device. Therefore, there is water on the cartridge 1006. When all the carrier plates in the cartridge 1006 are pushed out layer by layer by the feeding pusher device, the cartridge 1006 at this time becomes an empty cartridge 1006. At this time, the cartridge 1006 picking device will put the empty cartridge 1006 into the box body 1000 of the empty cartridge 1006 storage box. The water receiving plate 1001 will catch the water. And the water receiving plate 1001 is designed with a notch 1003, which can facilitate the insertion of the lower clamping plate of the cartridge 1006 picking device from the notch 1003 to place the cartridge 1006 on the water receiving plate 1001. The shape of the notch 1003 matches the shape of the lower clamping plate. For example, if the lower clamping plate has several convex ribs, then the notch 1003 is a matching groove for the convex ribs to insert. Please refer to Embodiment 2 for the cartridge 1006 picking device.
[0171] As an optimized solution of the embodiment of the present invention, please refer to Figure 3a and Fig.11 , a slide rail 1004 for the cartridge 1006 to slide thereon is provided on the water receiving plate 1001. In this embodiment, the slide rail 1004 is provided for the cartridge 1006 to slide thereon. On the one hand, it is convenient for the cartridge 1006 to enter the deep part of the box body 1000. On the other hand, the cartridge 1006 is lifted up, which is also convenient for drying the cartridge 1006. When the cartridge 1006 is put into the box body 1000, the first cartridge 1006 will be placed at a position close to the feeding side. When the second cartridge 1006 is put in, it will push the first cartridge 1006 deeper. When the third cartridge 1006 is put in, it will push the second cartridge 1006 deeper until the first cartridge 1006 is pushed to the deepest part.
[0172] As an optimized solution of the embodiment of the present invention, please refer to Figure 3a and Fig.11 , a sensor 1005 for sensing the cartridge 1006 is provided at a position of the box body 1000 far from the feeding side. In this embodiment, since the cartridges 1006 are crowded into the deep part of the box body 1000 one by one, a sensor 1005 is provided in the deep part. When the sensor senses the cartridge 1006, it means that the box body 1000 is full.
[0173] As an optimized solution of the embodiment of the present invention, please refer to Figure 3a and Fig.11 A drain hole is provided at the bottom of the box body 1000. In this embodiment, the water dropped from the material box 1006 can be discharged from the drain hole.
[0174] Please refer to Figure 3a and Fig.11 This embodiment of the present invention also provides a fully automatic brush plate cleaning device, including a material box 1006 picking device and the above-mentioned empty material box 1006 storage box. The empty material box 1006 on the material box 1006 picking device is sent into the empty material box 1006 storage box.
[0175] As an optimized solution of this embodiment of the present invention, please refer to Figure 3a and Fig.11 The material box 1006 picking device includes an upper clamping plate, a lower clamping plate, and a cylinder for driving the upper clamping plate and the lower clamping plate to open and close. The notch 1003 is for the lower clamping plate to insert.
[0176] As an optimized solution of this embodiment of the present invention, please refer to Figure 3a and Fig.11 The empty material box 1006 storage box is installed on the X-axis linear module of the material box 1006 picking device through a vertical plate. In this embodiment, the empty material box 1006 storage box is suspended in the air and is just on the X-axis movement track of the material box 1006 picking device, which facilitates the material box 1006 picking device to put the empty material box 1006 into the empty material box 1006 storage box.
[0177] As an optimized solution of this embodiment of the present invention, please refer to Figure 3a and Fig.11 It also includes an automatic feeding module. The empty material box 1006 storage box is located directly above the automatic feeding module. In this embodiment, the automatic feeding module supplies materials to the feeding mechanism. Specifically, it provides the material box 1006 for the material box 1006 picking device of the feeding mechanism. After the material box 1006 is picked up by the material box 1006 picking device, it is put in by manual. Setting the empty material box 1006 storage box directly above the automatic feeding module can facilitate the water dropped from the empty material box 1006 to enter the automatic feeding module again through the drain hole for use. Of course, the drain hole can also be connected to a pipeline to drain the water, and whether to drain it depends on the cleanliness of the water.
[0178] Embodiment Eleven:
[0179] Please refer to Figure 1 、 Figure 2a 、 Figure 3a 、 Figure 4a 、 Figure 5a 、 Figure 6a 、 Figure 7a 、 Figure 8a 、 Figure 9a, Fig.10a and Fig.11 , embodiments of the present invention further provide a fully automatic brush plate cleaning method, including the following steps: S1, using a feeding mechanism to send a carrier plate with a product to a brush plate carrier 314; S2, the brush plate carrier 314 moves with the carrier plate and drives the carrier plate to swing during the movement; S3, the brush plate carrier 314 sends the carrier plate to a cleaning device to clean the carrier plate; S4, after cleaning, the brush plate carrier 314 takes the carrier plate away from the cleaning area where the cleaning device is located and sends it to a discharging mechanism; S5, the discharging mechanism puts the carrier plate processed by the cleaning device into the material storage water tank 320. In this embodiment, by arranging the cleaning device and the material storage water tank 320 on an automated production line, it reduces the omission of personnel and the untimely placement of materials in the storage water tank. Additionally, it solves the defect brought by the need for manual loading and unloading of materials in semi-automatic cleaning equipment. At the same time, automated production not only greatly improves production efficiency compared with traditional semi-automatic production, but also has higher stability and reliability.
[0180] As an optimized solution of the embodiment of the present invention, please refer to Figure 1 , Figure 2a , Figure 3a , Figure 4a , Figure 5a , Figure 6a , Figure 7a , Figure 8a , Figure 9a , Fig.10a and Fig.11 , before feeding, an automatic replenishment module 211 replenishes materials for the feeding mechanism. In this embodiment, the automatic replenishment module 211 replenishes materials for the feeding mechanism. Specifically, it provides a cartridge for the cartridge picking device 200 of the feeding mechanism. After the cartridge is picked up by the cartridge picking device 200, it is put in by manual again. Since each cartridge has several grooves and each groove can hold a carrier plate, there are many carrier plates. By designing the size of the automatic replenishment module 211, multiple cartridges can be placed, which can basically meet the requirements of fully automatic operation. Cleaning is to clean the product on the carrier plate, so the carrier plate is transferred downward along with the cleaning process.
[0181] As an optimized solution of the embodiment of the present invention, please refer to Figure 1 , Figure 2a , Figure 3a , Figure 4a , Figure 5a , Figure 6a , Figure 7a , Figure 8a , Figure 9a , Fig.10a and Fig.11, during loading, the cartridge picking device 200 of the loading mechanism takes out a cartridge from the automatic replenishment module 211, and then the feeding and pushing device 201 of the loading mechanism pushes one of the carrier plates in the cartridge onto the brush plate stage 314. In this embodiment, the loading is divided into two steps. One is that the cartridge picking device 200 operates to take out the cartridge from the automatic replenishment module 211. The second step is that the feeding and pushing device 201 pushes one of the carrier plates in the cartridge onto the brush plate stage 314, and the brush plate stage 314 drives the carrier plate to flow through the following various processes. This involves actions in three directions. First, the cartridge picking device 200 involves actions in the X-axis and Z-axis directions to take out the cartridge from the automatic replenishment module 211 into the air, and then moves in the Z-axis direction to the working position of the feeding and pushing device 201. Then, the feeding and pushing device 201 pushes the carrier plate in the Y-axis direction onto the brush plate stage 314. In other individual processes, the directions can be redefined for ease of description. When following the overall flow direction, the direction in which the brush plate stage 314 drives the carrier plate is the Y-axis direction, and there is also a swing in the X-axis direction, so that the cleaning device can clean from multiple directions, making the cleaning of the products on the carrier plate more thorough.
[0182] As an optimized solution of the embodiment of the present invention, please refer to Figure 1 , Figure 2a , Figure 3a , Figure 4a , Figure 5a , Figure 6a , Figure 7a , Figure 8a , Figure 9a , Fig.10a and Fig.11 , when performing the cleaning process, a wool wheel cleaning mechanism 400 is used to brush the carrier plate. In this embodiment, the cleaning method can be to brush by rotating the wool wheel.
[0183] For further optimization of the above solution, please refer to Figure 1 , Figure 2a , Figure 3a , Figure 4a , Figure 5a , Figure 6a , Figure 7a , Figure 8a , Figure 9a , Fig.10a and Fig.11 , the wool wheel cleaning mechanism 400 has a plurality of wool wheels, and each wool wheel can rotate independently. In this embodiment, the plurality of wool wheels can operate independently, so that the rotation speed and rotation direction of each wool wheel can be controlled to provide all-round cleaning and improve the cleaning effect.
[0184] For further optimization of the above solution, please refer to Figure 1 , Figure 2a , Figure 3a , Figure 4a , Figure 5a , Figure 6a , Figure 7a , Figure 8a , Figure 9a , Fig.10a and Fig.11 , a water collecting tank is arranged below the hair wheel cleaning mechanism 400 to collect waste water. In this embodiment, setting this water collecting tank to collect waste water can avoid polluting the environment with the waste water after cleaning.
[0185] As an optimized solution of the embodiment of the present invention, please refer to Figure 1 , Figure 2a , Figure 3a , Figure 4a , Figure 5a , Figure 6a , Figure 7a , Figure 8a , Figure 9a , Fig.10a and Fig.11 , when blanking, the blanking rotation module receives the carrier board sent by the brush board carrier 314, and then rotates 90°, so that the horizontally placed carrier board becomes vertically placed. In this embodiment, changing the position state of the carrier board can facilitate the subsequent blanking manipulator module to grab the carrier board, and can also reasonably utilize the height space to set the blanking manipulator module.
[0186] To further optimize the above solution, please refer to Figure 1 , Figure 2a , Figure 3a , Figure 4a , Figure 5a , Figure 6a , Figure 7a , Figure 8a , Figure 9a , Fig.10a and Fig.11 , the blanking rotation module first moves the carrier board sent by the brush board carrier 314 a certain distance in the transfer channel, and then flips the carrier board 90°. In this embodiment, following the above orientation description, the blanking rotation module will first move the carrier board a certain distance, and the direction of this movement is the Y-axis direction, which is the same as the movement direction of the brush board carrier 314. Through this transfer, a buffering stage can be given to the carrier board before flipping to avoid deviation. After transferring to the flipping position, an alignment will be performed first to ensure no deviation during flipping.
[0187] As an optimized solution of the embodiment of the present invention, please refer to Figure 1 , Figure 2a , Figure 3a , Figure 4a , Figure 5a , Figure 6a , Figure 7a , Figure 8a , Figure 9a , Fig.10a and Fig.11 , the blanking manipulator module grabs the carrier board after it is flipped 90° by the blanking rotation module, and then sends the carrier board to the material storage water tank 320. In this embodiment, following the above orientation description, after the blanking manipulator grabs the carrier board, it moves in the X-axis direction, brings the carrier board to the material storage water tank 320, and then inserts the carrier board into the cartridge in the material storage water tank 320.
[0188] As an optimized solution of the embodiment of the present invention, please refer to Figure 1 , Figure 2a , Figure 3a , Figure 4a , Figure 5a , Figure 6a , Figure 7a , Figure 8a , Figure 9a , Figure 10a and Figure 11 , after the feeding pusher device 201 pushes all the carrier boards in the cartridge grabbed by the cartridge picking device 200 onto the brush board stage 314, the feeding pusher device 201 puts the empty cartridge into the empty cartridge storage box. In this embodiment, following the above orientation description, the cartridge picking device 200 first rises a certain distance on the Z-axis, and then moves in the X-axis direction to put the empty cartridge into the empty cartridge storage box after reaching the empty cartridge storage box. After placing it, it repeats the action of picking up the cartridge (i.e., grabbing the cartridge from the automatic replenishment module 211). Providing this empty cartridge storage box can further improve the automation level of the cleaning operation.
[0189] So far, the description of the entire full-automatic brush board cleaning method is completed. For the specific structures of the various components involved in the method, please refer to Embodiments 1 to 10, which will not be elaborated here.
[0190] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic brush plate cleaning device, characterized in that: It includes a blanking rotation module and an automatic feeding module. The blanking rotation module includes a receiving component for receiving the incoming carrier plate, a transfer component for carrying the receiving component through a transfer channel and sending it to a flipping position, and a flipping component for flipping the carrier plate at the flipping position to an external mechanism. In the initial state, the receiving component and the flipping position are respectively located at both ends of the transfer channel. The receiving component includes an upper clamping plate, a lower clamping plate, and a driving member for driving the upper clamping plate and the lower clamping plate to close. There is a gap for the carrier plate to pass through between the upper clamping plate and the lower clamping plate. A sliding plate is installed on the driving member, and the sliding plate is slidably arranged on a matching plate of the transfer component. The extending direction of the matching plate is consistent with the length direction of the transfer channel. The transfer component includes several groups of guide wheels arranged in the transfer channel and a rotating member for driving each of the guide wheels to rotate synchronously. The adjacent two groups of guide wheels cooperate to hold up the clamping jaws of the receiving component. The automatic feeding module includes a box body for placing the material box, a driving member for moving the position of the material box in the box body, and a circulation structure for the water circulation in the box body. There is a material taking position and several placement positions for placing the material box in the box body. The material taking position and each of the placement positions are arranged in sequence, and the material taking position is adjacent to one of the placement positions. The direction from the placement position to the material taking position is consistent with the driving direction of the driving member. The driving member is used to move the material box from one of the placement positions to the material taking position.
2. The full-automatic brush plate cleaning device according to claim 1, wherein: It further includes a positioning component for aligning and positioning the carrier plate.
3. The full-automatic brush plate cleaning device according to claim 2, wherein: The positioning component includes a pushing member arranged on one side edge of the carrier plate, and the pushing member pushes the carrier plate to the side wall of the transfer channel.
4. The fully automatic brush plate cleaning device according to claim 1, characterized in that: The driving member for driving the upper clamping plate and the lower clamping plate to close is a cylinder.
5. The fully automatic brush plate cleaning device according to claim 1, characterized in that: The rotating member includes a pulley group and a motor for driving the pulley group to rotate.
6. The fully automatic brush plate cleaning device according to claim 1, wherein: The transfer channel is formed by the space between two relatively arranged vertical plates arranged at intervals, and the receiving component is located in the space.
Citation Information
Patent Citations
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