Intelligent material storage and sorting automation integrated equipment

By setting up detection, absorption and dehumidification chambers in textile fabric storage equipment, as well as forced ventilation and air blowing mechanisms, combined with photomonitoring mechanisms, the macular problem caused by nitrolation of phenolic compounds in storage of textile fabrics is solved, automatic detection and sorting is achieved, and storage quality and out-of-stock accuracy are improved.

CN115676207BActive Publication Date: 2025-04-22SUZHOU UNITEDTEX ENTERPRISE LTD
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Patent Information

Application Number
CN202211352982.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-01
Publication Date
2025-04-22
Estimated Expiration
2042-11-01

AI Technical Summary

Technical Problem

During the storage process of textile fabrics, due to the nitrolation of phenolic compounds in antioxidants, the white fabric surface causes macular phenomena, affecting product quality, and due to the characteristics of packaging film materials, it is difficult to detect these yellowing phenomena.

Method used

An integrated equipment for intelligent material storage and sorting automation is designed. By setting up a detection chamber, an absorption chamber and a dehumidification chamber inside the storage cabinet, and equipped with a forced ventilation fan, an absorption mechanism and a dehumidification mechanism, combined with an air blowing and pushing mechanism and an optical inspection mechanism, automatic detection and sorting of textile fabrics are realized.

Benefits of technology

Through a forced ventilator and the absorption of alkaline water, the concentration of nitrogen oxides in the storage cabinet is reduced, and nitrosynthetic compounds are avoided, thereby reducing the occurrence of macular phenomena. At the same time, the dehumidification mechanism and the air blowing material push mechanism ensure that the fabric remains dry during storage and out of the warehouse, improving storage quality. The photomonitor can automatically detect the macular phenomenon on the surface of the fabric to ensure that the unqualified products do not come out of the inventory.

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Abstract

The present invention belongs to the field of fabric sample storage technology, and in particular, relates to intelligent material storage and sorting automation integrated equipment, including a storage cabinet, a feeding line, a manipulator assembly, a discharging line and a sorting position, wherein the upper and lower sides of the storage cabinet are respectively provided with a top plate and a bottom plate, and a group of discharging plates are fixedly provided between the bottom plate and the top plate. The present invention transports the textile fabric sample folder to the manipulator assembly through the feeding line, and the manipulator cooperates with the visual system to identify the sample holder, so as to accurately locate the location of the textile fabric sample folder, and put it into the designated storage position after accurate grasping, and store it in the cabinet. When receiving the outbound instruction, the yellowed textile fabric samples are removed through yellowing detection, and the qualified textile fabric samples are transported to the sorting position through the discharging line by the manipulator, and then the sorting action is performed, which can greatly improve the outbound quality, accuracy and work efficiency of the textile fabric samples.
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Description

Technical Field

[0001] The present invention belongs to the technical field of fabric sample storage, and in particular relates to intelligent material storage and sorting automation integrated equipment. Background Art

[0002] Textile fabrics refer to fabrics made of yarns composed of one or more fibers, through weaving, printing and dyeing according to process technology. After the preparation of textile fabrics, large manufacturers generally adopt intelligent warehousing systems to ensure the speed and accuracy of data input in each link of cargo warehouse management.

[0003] After the preparation of textile fabrics is completed, the single piece of textile fabric needs to be placed in a sample folder, and then the folder containing the single piece of textile fabric and the rolled textile fabric are transported to the three-dimensional storage cabinet for storage through a transmission line body and a clamping manipulator. Before the white textile fabric is stored in the warehouse, a temporary packaging film material will be wrapped around the outside of the rolled fabric to prevent dust and other pollutants from contaminating the white fabric. Antioxidants are usually added to these packaging film materials during production to delay their own anti-aging properties. However, during the storage process, due to the high solubility of phenolic compounds in the antioxidants, Small, volatile, once the NOx content in the air environment around the textile fabric is high, phenolic compounds will be nitrated in the presence of NOx, resulting in phenolic yellowing of the textile fabric during storage, resulting in yellow spots on the surface of the white fabric, seriously affecting the quality of subsequent products shipped out of the warehouse. Due to the low cost, easy recycling and convenient use of packaging film materials, it is difficult for manufacturers to find equivalent packaging materials to replace them. At the same time, since the fabric is stored in rolls, it is not easy to detect these yellowing phenomena when it is shipped out of the warehouse, whether it is manual inspection or machine inspection. For this reason, we propose intelligent material warehousing and sorting automation integrated equipment to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to provide intelligent material storage and sorting automation integrated equipment in order to solve the above problems.

[0005] To achieve the above-mentioned purpose, the present invention adopts the following technical solutions: intelligent material storage, including a storage cabinet, wherein a top plate and a bottom plate are respectively provided on the upper and lower sides of the interior of the storage cabinet, and a group of discharging plates are fixedly provided between the bottom plate and the top plate, a plurality of discharging ports are provided at the bottom of the bottom plate, and a plurality of discharging mechanisms matching the discharging ports are provided below the bottom plate, two sealing partitions are fixedly provided on the end surface of the top plate and are divided into a detection chamber, an absorption chamber and a dehumidification chamber by the two sealing partitions, a vent is provided at the bottom of the detection chamber, and a porous ceramic box is provided above the vent, and the A forced ventilator is provided above the porous ceramic box, and a detection trigger mechanism matched with the forced ventilator is provided inside the porous ceramic box, a first U-shaped tube is fixedly connected to the absorption chamber and the detection chamber, an absorption mechanism is provided inside the absorption chamber, a second U-shaped tube is connected to the dehumidification chamber and the absorption chamber, a dehumidification mechanism is provided inside the dehumidification chamber, an air blowing pushing mechanism matched with the dehumidification mechanism is provided at the positions of multiple discharge ports at the bottom side of the storage cabinet, a machine cover is fixedly provided on the outer wall of the storage cabinet, and a discharge trough connected to the storage cabinet is provided on the side wall of the machine cover.

[0006] Preferably, the discharging mechanism includes a group of oil cylinders fixedly plugged into the bottom of the storage cabinet, each of the oil cylinders is fixedly provided with a sealing pressure plate at the output end, and each sealing pressure plate is arranged below the corresponding discharge port, and each of the sealing pressure plates is provided with a U-shaped push plate on one side, and the side wall of the U-shaped push plate is provided with two silk threads.

[0007] Preferably, the detection trigger mechanism includes an insulating base, a Pt electrode block is fixedly provided at the bottom of the insulating base, a solid electrolyte is fixedly provided at the bottom of the Pt electrode block, a NiO electrode block is fixedly provided at the bottom of the solid electrolyte, a heating chamber is opened inside the insulating base, and the interior of the heating chamber is filled with heat-conducting oil, an electric heating plate is fixedly provided inside the heating chamber, a first electromagnet connected to the Pt electrode block and the NiO electrode block is provided inside the insulating base, a pressure switch connected to the forced ventilation fan is provided above the first electromagnet, and the moving contact of the pressure switch is provided with an iron block.

[0008] Preferably, the absorption mechanism comprises alkaline water liquid filled in the absorption cavity, the cavity wall of the absorption cavity is plugged with a water inlet pipe and a water outlet pipe, and control valves are provided inside the water inlet pipe and the water outlet pipe.

[0009] Preferably, the dehumidification mechanism includes two air baffles fixedly arranged inside the dehumidification chamber, and the side walls of the two air baffles are plugged with stainless steel mesh, an insulating weighing plate is slidably provided at a position between the two air baffles inside the dehumidification chamber, and a position between the two air baffles and above the insulating weighing plates is filled with hygroscopic filler, support springs are commonly provided at the four corners between the insulating weighing plates and the dehumidification chamber, an insulating block is fixedly provided at the bottom of the dehumidification chamber, and conductive blocks are provided on the end faces of the insulating block and the insulating weighing plates, and an alarm connected to the conductive block is provided on the top of the storage cabinet.

[0010] Preferably, the air blowing pushing mechanism includes an outlet pipe fixedly plugged into the wall of the dehumidification chamber, and a circulation pipe is plugged into the wall of the outlet pipe, a plurality of return pipes are fixedly plugged into the wall of the circulation pipe and the position of the storage cabinet located on the upper side of the bottom plate, and each return pipe is provided with a reflux valve, an air blowing pipe is fixedly plugged into the bottom side of the wall of the return pipe, and a plurality of exhaust pipes are plugged into the wall of the air blowing pipe, and each exhaust pipe is provided with an exhaust valve, a plurality of square grooves connected to the exhaust pipe are provided on the side wall of the storage cabinet, a square plug is slidably provided inside each of the square grooves, and the side wall of the square groove is fixedly connected to the end of the silk thread, the silk thread is slidably connected to the groove wall of the square groove, a winding chamber is provided inside the storage cabinet, and a coil spring is provided inside the winding chamber, the end of the coil spring is fixedly connected to the side wall of the square plug, and the side wall of the coil spring is slidably connected to the chamber wall of the winding chamber.

[0011] The present application also provides an integrated sorting automation equipment for the above-mentioned intelligent material storage, including a feeding line, a manipulator assembly, a discharging line and a sorting position, the manipulator assembly is arranged on one side of the discharging trough, the feeding line is arranged on one side of the manipulator assembly, the discharging line is arranged above the feeding line, and the sorting position is arranged on the discharging end side of the discharging line, the side wall of the storage cabinet is provided with a plurality of conical shaping holes connected with the discharging trough, and the side wall of the storage cabinet is provided with a plurality of optical inspection mechanisms matching the conical shaping holes, and each of the U-shaped pushing plates is provided with a strong pushing mechanism matching the optical inspection mechanism.

[0012] Preferably, the optical inspection mechanism includes a circular tube fixedly arranged on the side wall of the storage cabinet at the position of the conical shaping hole, an annular light tube is fixedly arranged on the inner wall of the circular tube, and cone-sleeve-shaped photoresistors are fixedly arranged on the inner wall of the circular tube at positions on both sides of the annular light tube, the side wall of the storage cabinet is provided with a connection with the cone-sleeve-shaped photoresistor, a box body is fixed on the upper end of the circular tube, a second electromagnet connected to the cone-sleeve-shaped photoresistor is provided inside the box body, a trigger switch is provided inside the box body at a position above the second electromagnet, and an iron column is fixed to the moving contact of the trigger switch, and a time relay is provided at the upper end of the box body.

[0013] Preferably, the forced pushing mechanism includes an electric push rod fixedly inserted into the side wall of the U-shaped pushing plate, and the output end of the electric push rod is provided with a forced pushing plate, the upper end of the box body is provided with a forward switch and a return switch connected to the electric push rod, and the forward switch and the return switch are both connected to the time relay.

[0014] Compared with existing technologies, the advantages of intelligent material storage and sorting automation equipment are:

[0015] 1. Through the cooperation of the storage cabinet, top plate, bottom plate and dividing plate, textile fabrics can be stored in an orderly manner. Through the discharging mechanism, the fabrics can be discharged. Through the detection chamber and the detection trigger mechanism, the forced ventilator can be triggered to work by the redox reaction with the nitrogen oxides inside the storage cabinet. Through the forced ventilator and the absorption mechanism, the nitrogen oxides inside the storage cabinet can be forced to pass into the alkaline water liquid to achieve the purpose of absorbing the nitrogen oxides, thereby avoiding the nitration of phenolic compounds caused by excessive concentration of nitrogen oxides, reducing the possibility of yellow spots on the surface of textile fabrics, and achieving the purpose of improving the storage quality of textile fabrics.

[0016] 2. The dehumidification mechanism can prevent the water that absorbs nitrogen oxides from entering the storage cabinet, and can automatically alarm based on the weight of the absorbed liquid to remind personnel to replace the alkaline water and hygroscopic filler in time, which has a good use effect.

[0017] 3. Through the air-blowing pushing mechanism, the forced ventilator can be used as the driving source. Through air-blowing pressurization, the cloth can be pushed out horizontally for subsequent inspection and sorting.

[0018] 4. Through the cooperation of the feeding line, manipulator assembly, discharging line, sorting position, conical shaping hole, optical inspection mechanism and forced pushing mechanism, the resistance value can be changed by reflecting light and receiving the emitted light, and the forced pushing mechanism can be controlled to force the supplementary material with yellow spots on the surface out of the discharging trough to prevent unqualified textile fabrics from being discharged from the warehouse, so as to achieve the purpose of automatic sorting. The discharging line is used for discharging textile fabrics and folders, and the sorting position is used for conventional sorting processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the intelligent material storage and sorting automation integrated equipment provided by the present invention;

[0020] Figure 2 It is a schematic diagram of the internal structure of a storage cabinet of the intelligent material storage and sorting automation integrated equipment provided by the present invention;

[0021] Figure 3It is a structural schematic diagram of a detection trigger mechanism of the intelligent material storage and sorting automation integrated equipment provided by the present invention;

[0022] Figure 4 This is an enlarged structural diagram of part A of the intelligent material storage and sorting automation integrated equipment provided by the present invention;

[0023] Figure 5 It is a structural schematic diagram of the dehumidification mechanism of the intelligent material storage and sorting automation integrated equipment provided by the present invention;

[0024] Figure 6 It is a structural schematic diagram of the pneumatic material pushing mechanism of the intelligent material storage and sorting automation integrated equipment provided by the present invention;

[0025] Figure 7 It is a structural schematic diagram of the optical inspection mechanism of the intelligent material storage and sorting automation integrated equipment provided by the present invention;

[0026] Figure 8 It is a schematic diagram of the connection between the air outlet pipe, the circulation pipe and the air blowing pipe of the intelligent material storage and sorting automation integrated equipment provided by the present invention;

[0027] Fig. 9 It is a structural schematic diagram of a storage cabinet sample holder of the intelligent material storage and sorting automation integrated equipment provided by the present invention.

[0028] In the figure: 1, storage cabinet; 2, top plate; 3, bottom plate; 4, material dividing plate; 5, discharging mechanism; 51, oil cylinder; 52, sealing pressure plate; 53, U-shaped pushing plate; 54, silk thread; 6, sealing partition; 7, detection chamber; 8, absorption chamber; 9, dehumidification chamber; 10, ventilation hole; 11, porous ceramic box; 12, forced ventilator; 13, detection trigger mechanism; 131, insulating base; 132, Pt electrode block; 133, solid electrode electrolyte; 134, NiO electrode block; 135, heating chamber; 136, electric heating plate; 137, first electromagnet; 138, pressure switch; 139, iron block; 14, first U-shaped tube; 15, absorption mechanism; 151, alkaline water; 152, water inlet pipe; 153, water outlet pipe; 16, second U-shaped tube; 17, dehumidification mechanism; 171, air baffle; 172, stainless steel mesh; 173, insulating weighing plate; 174, Hygroscopic filler; 175, support spring; 176, insulating block; 177, conductive block; 178, alarm; 18, air blowing and pushing mechanism; 181, air outlet pipe; 182, circulation pipe; 183, return pipe; 184, air blowing pipe; 185, exhaust pipe; 186, square groove; 187, square plug; 188, winding chamber; 189, coil spring; 19, machine cover; 20, discharge trough; 21, feed line; 22, robot assembly ; 23. Conical shaping hole; 24. Light inspection mechanism; 241. Round tube; 242. Ring light tube; 243. Cone-shaped photoresistor; 244. Box body; 245. Second electromagnet; 246. Trigger switch; 247. Time relay; 248. Iron column; 25. Forced push mechanism; 251. Electric push rod; 252. Forced push plate; 253. Forward switch; 254. Return switch; 26. Discharging line; 27. Sorting position. DETAILED DESCRIPTION

[0029] The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.

[0030] like Figure 1-8 As shown, the intelligent material storage includes a storage cabinet 1, wherein a top plate 2 and a bottom plate 3 are respectively provided on the upper and lower sides of the interior of the storage cabinet 1, and a group of discharging plates 4 are fixedly provided between the bottom plate 3 and the top plate 2, and a plurality of discharging ports are opened at the bottom of the bottom plate 3, and a plurality of discharging mechanisms 5 matching the discharging ports are provided below the bottom plate 3, and the discharging mechanisms 5 include a group of oil cylinders 51 fixedly plugged into the bottom of the storage cabinet 1, and a sealing pressure plate 52 is fixedly provided at the output end of each oil cylinder 51, and each sealing pressure plate 52 is arranged below the corresponding discharging port, and a U-shaped pushing plate 53 is provided on one side of each sealing pressure plate 52, and two silk threads 54 are provided on the side wall of the U-shaped pushing plate 53, and the sealing pressure plate 52 can ensure that during the storage process, external air cannot enter the storage cabinet 1 through the discharging port.

[0031] Two sealing partitions 6 are fixedly provided on the end surface of the top plate 2 and are divided into a detection chamber 7, an absorption chamber 8 and a dehumidification chamber 9 by the two sealing partitions 6. A vent 10 is provided at the bottom of the detection chamber 7, and a porous ceramic box 11 is provided above the vent 10. A forced ventilator 12 is provided above the porous ceramic box 11, and a detection trigger mechanism 13 matched with the forced ventilator 12 is provided inside the porous ceramic box 11. The detection trigger mechanism 13 includes an insulating base 131, a Pt electrode block 132 is fixedly provided at the bottom of the insulating base 131, and a solid electrolyte 133 is fixedly provided at the bottom of the Pt electrode block 132, a NiO electrode block 134 is fixedly provided at the bottom of the solid electrolyte 133, and a heating plate 134 is provided inside the insulating base 131. The interior of the heating chamber 135 is filled with heat-conducting oil, an electric heating plate 136 is fixedly provided inside the heating chamber 135, a first electromagnet 137 connected to the Pt electrode block 132 and the NiO electrode block 134 is provided inside the insulating base 131, a pressure switch 138 connected to the forced ventilator 12 is provided above the first electromagnet 137, and an iron block 139 is provided at the moving contact of the pressure switch 138, the solid electrolyte 133 is made of zirconia ceramic material, the insulating base 131 can be heated by the electric heating plate 136 in combination with the heat-conducting oil to ensure that the temperature of the insulating base 131 is stable, the nitrogen oxides undergo oxidation reaction with the NiO electrode block 134, and a reduction reaction occurs on the Pt electrode block 132.

[0032] The absorption chamber 8 and the detection chamber 7 are fixedly connected with a first U-shaped tube 14. An absorption mechanism 15 is provided inside the absorption chamber 8. The absorption mechanism 15 includes an alkaline aqueous liquid 151 filled in the absorption chamber 8. An inlet pipe 152 and an outlet pipe 153 are connected to the cavity wall of the absorption chamber 8. Control valves are provided inside the inlet pipe 152 and the outlet pipe 153. The alkaline aqueous liquid 151 can be replaced through the inlet pipe 152 and the outlet pipe 153. The alkaline aqueous liquid 151 is made by adding sodium hydroxide to water.

[0033] The dehumidification chamber 9 and the absorption chamber 8 are commonly connected with a second U-shaped tube 16, and a dehumidification mechanism 17 is arranged inside the dehumidification chamber 9. The dehumidification mechanism 17 includes two air baffles 171 fixedly arranged inside the dehumidification chamber 9, and the side walls of the two air baffles 171 are both connected with a stainless steel mesh 172. An insulating weighing plate 173 is slidably arranged inside the dehumidification chamber 9 between the two air baffles 171, and a hygroscopic filler 174 is filled between the two air baffles 171 and above the insulating weighing plate 173. Support springs 175 are commonly arranged at the four corners between the insulating weighing plate 173 and the dehumidification chamber 9, and a fixed spring 176 is arranged at the bottom of the dehumidification chamber 9. There is an insulating block 176, and the end faces of the insulating block 176 and the insulating weighing plate 173 are both provided with conductive blocks 177. The top of the storage cabinet 1 is provided with an alarm 178 connected to the conductive block 177. The hygroscopic filler 174 is made of silica gel desiccant. The gas can be dehumidified and dried by the silica gel desiccant, and as it absorbs moisture and increases in weight, the insulating weighing plate 173 is pressed down, so that the two conductive blocks 177 can contact, thereby enabling the alarm 178 to work, so as to remind personnel to replace the hygroscopic filler 174 and the alkaline aqueous solution 151 in time, wherein a material replacement door (not shown in the figure) for replacing the hygroscopic filler 174 is provided on the dehumidification chamber 9.

[0034] The bottom side of the storage cabinet 1 is provided with an air blowing pushing mechanism 18 matched with the dehumidification mechanism 17 at the positions of multiple discharge ports, the outer side wall of the storage cabinet 1 is fixedly provided with a hood 19, and the side wall of the hood 19 is provided with a discharge trough 20 connected with the storage cabinet 1, and a feed hatch (not shown in the figure) should also be provided on the upper side of the side wall of the storage cabinet 1, through which the storage cabinet 1 can be provided with a storage textile fabric roll. The air blowing pushing mechanism 18 includes an air outlet pipe 181 fixedly plugged into the wall of the dehumidification chamber 9, and a circulation pipe 182 is plugged into the wall of the air outlet pipe 181, and a plurality of return pipes 183 are fixedly plugged into the wall of the circulation pipe 182 and the position of the storage cabinet 1 on the upper side of the bottom plate 3, and each return pipe 183 is provided with a reflux valve, an air blowing pipe 184 is fixedly plugged into the bottom side of the wall of the return pipe 183, and a plurality of exhaust pipes 18 are plugged into the wall of the air blowing pipe 184. 5. Each exhaust pipe 185 is provided with an exhaust valve. The side wall of the storage cabinet 1 is provided with a plurality of square grooves 186 connected with the exhaust pipe 185. A square plug 187 is slidably provided inside each square groove 186. The side wall of the square groove 186 is fixedly connected to the end of the wire 54. The wire 54 is slidably connected to the groove wall of the square groove 186. A winding chamber 188 is provided inside the storage cabinet 1. A coil spring 189 is provided inside the winding chamber 188. The end of the coil spring 189 is fixedly connected to the side wall of the square plug 187. The side wall of the coil spring 189 is slidably connected to the cavity wall of the winding chamber 188. When the square plug 187 moves, the coil spring 189 will be pulled out. After the subsequent discharging is completed, the square plug 187 can be pulled back and reset by the coil spring 189. When the square plug 187 is pulled back, the excess air flows back to the inside of the storage cabinet 1 through the exhaust pipe 185 and the air blowing pipe 184.

[0035] The present application also provides an integrated sorting automation device for the above-mentioned intelligent material storage, including a feed line 21, a manipulator assembly 22, a discharge line 26 and a sorting position 27, the manipulator assembly 22 is arranged on one side of the discharge trough 20, the feed line 21 is arranged on one side of the manipulator assembly 22, the discharge line 26 is arranged above the feed line 21, and the sorting position is arranged on the discharge end side of the discharge line 26, the side wall of the storage cabinet 1 is provided with a plurality of conical shaping holes 23 connected to the discharge trough 20, and the side wall of the storage cabinet 1 is provided with a plurality of conical shaping holes 23 connected to the discharge trough 20. 23 is matched with an optical inspection mechanism 24, and each U-shaped pushing plate 188 is provided with a forced pushing mechanism 25 matched with the optical inspection mechanism 24. The feeding line 21 is used for the storage of textile fabrics and folders. The manipulator assembly 22 can clamp the textile fabrics and folders on the feeding line 21 and transfer them to the inside of the storage cabinet 1 by clamping and moving. The discharging line 26 is used for the discharge of textile fabrics and folders. After the yellowing detection, the qualified textile fabrics can be transported and discharged to the sorting position 27 through the discharging line 61 by the manipulator assembly 22 for conventional sorting and discharge.

[0036] The optical inspection mechanism 24 includes a round tube 241 fixedly arranged on the side wall of the storage cabinet 1 at the position of the conical shaping hole 23, an annular lamp tube 242 is fixedly arranged on the inner wall of the round tube 241, and a cone-shaped photoresistor 243 is fixedly arranged on the inner wall of the round tube 241 at positions on both sides of the annular lamp tube 242, a side wall of the storage cabinet 1 is connected to the cone-shaped photoresistor 243, a box body 244 is fixed on the upper end of the round tube 241, a second electromagnet 245 connected to the cone-shaped photoresistor 243 is arranged inside the box body 244, a trigger switch 246 is arranged inside the box body 244 at a position above the second electromagnet 245, and The moving contact of the trigger switch 246 is fixed with an iron column 248, and a time relay 247 is provided at the upper end of the box body 244. The trigger switch 246 is a pressure type switch, that is, the circuit is opened and closed by moving the moving contact. When the iron column 248 is attracted by the second electromagnet 245, the moving contact can disconnect the circuit of the trigger switch 246. After the attraction of the second electromagnet 245 to the iron column 248 becomes smaller, the elastic element inside the trigger switch 246 itself can move the moving contact back and reset, and make the time relay 247 work. The color of the light emitted by the annular lamp tube 242 is the same as the color of the fabric.

[0037] The forced pushing mechanism 25 includes an electric push rod 251 fixedly inserted into the side wall of the U-shaped push plate 53, and a forced pushing plate 252 is provided at the output end of the electric push rod 251. The upper end of the box body 244 is provided with a forward switch 253 and a return switch 254 connected to the electric push rod 251, and the forward switch 253 and the return switch 254 are both connected to the time relay 247. When the time relay 247 starts working, it will immediately control the forward switch 253 to work, and after counting for 5 seconds, it will control the return switch 254 to work. The return switch 254 can make the telescopic end of the electric push rod 251 move back and reset.

[0038] The operating principle of the present invention is described as follows: the textile fabric can be placed at the corresponding position inside the storage cabinet 1 for storage through the feeding line 21 and the manipulator assembly 22, the air inside the storage cabinet 1 contacts the NiO electrode block 134 through the porous ceramic box 11, the nitrogen oxides in the air react with the NiO electrode block 134 to generate nitrogen dioxide by losing electrons and reacting with oxygen ions, and the Pt electrode block 132 undergoes a reduction reaction, and the NiO electrode block 134 and the Pt electrode block 132 in the air form a loop with the first electromagnet 137, and when the redox reaction occurs When the first electromagnet 137 is turned on, current can be passed through the first electromagnet 137, and when the concentration of nitrogen oxides is high, the current passing through the first electromagnet 137 becomes larger, so that the iron block 139 can be adsorbed, so as to drive the moving contact of the pressure switch 138 to move through the iron block 139, and the forced ventilator 12 is turned on, so that the air inside the storage cabinet 1 can be sucked out through the operation of the forced ventilator 12, and the first U-shaped tube 14 is cooperated to pass into the alkaline water liquid 151, and the alkaline water liquid 151 can be used to absorb nitrogen oxides in the air, so as to achieve the purpose of reducing nitrogen oxides in the air inside the storage cabinet 1;

[0039] The gas discharged from the alkaline water liquid 151 enters the dehumidification chamber 9 through the second U-shaped tube 16, and the water vapor in the gas can be absorbed and dried by the hygroscopic filler 174 to prevent the water vapor from entering the storage cabinet 1 and affecting the textile fabric. As the water liquid absorbed by the hygroscopic filler 174 increases, the weight gradually increases, thereby gradually pressing down the insulating weighing plate 173 until the two conductive blocks 177 are in contact, and the alarm 178 can be powered on to remind personnel to replace the hygroscopic filler 174 and the alkaline water liquid 151 in time.

[0040] Under normal circumstances, the dehumidified gas flows back to the internal storage space of the storage cabinet 1 through the outlet pipe 181, the circulation pipe 182 and the return pipe 183 to achieve an internal circulation effect until the concentration in the air is reduced to a suitable level. At this time, the current passing into the first electromagnet 137 becomes smaller, and the moving contact of the pressure switch 138 returns to its position, so that the forced ventilator 12 stops working;

[0041] When the stored textile fabrics need to be taken out of the warehouse, the corresponding oil cylinder 51, the forced ventilator 12, and the annular lamp tube 242 are controlled to work, and the reflux valve on the reflux pipe 183 is controlled to be closed, and the corresponding exhaust valve is controlled to be opened. At this time, the oil cylinder 51 drives the sealing pressing plate 52 to move downward, and the stored textile fabrics fall through the discharge port. The forced ventilator 12 works, and the gas can be passed into the corresponding square groove 186 through the outlet pipe 181, the air blowing pipe 184 and the multiple exhaust pipes 185. Due to the increase in air pressure, Therefore, the square plug 187 can be pushed to move, so that the corresponding U-shaped push plate 53 can be driven to move through the silk thread 54, and then the textile cloth roll on the same side sealing pressure plate 52 can be pushed out from the conical shaping hole 23. At this time, the light emitted by the annular lamp tube 242 is irradiated on the textile cloth, and the textile cloth reflects the light emitted by the annular lamp tube 242, and the emitted light is received by the cone sleeve photoresistor 243. When there is a yellow spot phenomenon on the surface of the textile cloth, due to the change in color here, the reflection of the light here becomes weaker, which will cause the light intensity received by the cone sleeve photoresistor 243 to become lower. At this time, the resistance value of the cone sleeve photoresistor 243 becomes larger, which will cause the current passing through the second electromagnet 245 to become smaller. At this time, the adsorption force on the iron column 248 becomes smaller, so that under the action of the elastic element of the trigger switch 246 itself, the moving contact can be returned to its position, and then the time relay 247 can be enabled. At this time, the time relay 247 controls the forward switch 253 to work, which can make the corresponding electric push rod 251 work, and cooperate with the strong push plate 2 52 can apply a forward push force to the textile fabric roll, so that the textile fabric can be quickly pushed out, and due to the effect of inertia, the textile fabric cannot remain on the discharge trough 20, that is, the unqualified textile fabric is separated, and the subsequent time relay 247 controls the return switch 254 to work, which can reset the corresponding electric push rod 251, and the fabric without yellow spot phenomenon falls on the discharge trough 20. At this time, the textile fabric roll is clamped on the discharge line 26 by the manipulator assembly 22 to complete the yellowing detection and outbound work of the textile fabric.

[0042] The above-mentioned intelligent material storage and sorting automation integrated equipment is actually used for overall control through the existing system. The specific operation process is as follows:

[0043] S1. Turn on the computer, enter the system page and log in;

[0044] S2. Import the required clothing fabric sample list and place an order online;

[0045] S3. Search for the required clothing fabric products online and place an order online after selecting;

[0046] S4. The system receives the order, reviews the order, and intelligently screens and merges the order. The system issues instructions to the intelligent storage cabinet and the robot, and the intelligent storage cabinet and the robot perform the operation at the same time. The robot takes out the required sample folder and the corresponding textile fabric sample from the intelligent storage cabinet (automatic sampling is achieved after data analysis based on the peak and valley time of the order volume);

[0047] S4-1. After receiving the order, the system will automatically review the order. During the order review process, the materials and samples required for the order will be intelligently screened, classified, and merged to improve the system's work efficiency;

[0048] S4-2. After the order is reviewed and merged, the system transmits the material information required for the order to the intelligent storage cabinet and issues instructions to it. After receiving the system instructions, the intelligent storage cabinet will reply to confirm and execute the operation according to the instructions, automatically controlling the sample rack to work (the sample rack is as shown in the attached Fig. 9 As shown, it is located inside the cabinet, and the uppermost side is a sample holder for placing a textile fabric sample folder. The sample holder is fixed to the tray below by screws, and the tray slides on the electric slide rail below. The electric slide rail is fixed in the storage cabinet 1). When working, the system mobilizes the tray to carry the sample holder to slide to the specified position through the system-controlled electric track, and drives the air hook in parallel with the bottom of the tray through the external cylinder (the cylinder is located outside the cabinet), so that the tray holder can be fixed and locked to ensure accurate position. The position of the sample holder is allocated by the system, and each storage position on the sample holder is calibrated by the underlying algorithm; the robot arm needs to scan the code through the visual system (camera) to take and put the folder, and the system will proceed to the next step after confirming that it is correct; each storage position on the sample rack has a coding setting, which is bound to the system by the number set on the bracket and the folder fabric sample number, and then accurate positioning and placement are achieved. After receiving the recognition signal, the robot arm component 22 performs the action of picking up or putting, and completes the taking and putting of the textile fabric sample folder. This is more accurate, ensuring that the robot arm component 22 can accurately take and put the textile fabric sample folder;

[0049] S4-3. When the system issues instructions to the intelligent storage cabinet, it also issues instructions to the sampling robot. After receiving the system instructions, the sampling robot will reply with confirmation and perform operations according to the instructions, that is, automatically go to the cabinet material taking port and find the precise storage location according to the system instructions to take out the sample folder and textile fabric samples, and sort the textile fabric samples after yellowing, and put them into the designated position of the discharging line specified by the system;

[0050] S4-4, the discharging line delivers the sample folder and the textile fabric sample to the material picking position of the conveying robot. The conveying robot receives the system's instruction, replies to confirm and performs operations according to the instruction, and puts the sample folder and the textile fabric sample into the automated flow sorting system for sample sorting;

[0051] S4-5. The system automatically sorts orders, prepares corresponding samples and packages them according to the requirements of each order, and the service robot distributes the samples to the designated workstation of the orderer. If they need to be mailed, they will be directly sorted and sent to the address specified by the orderer. At the same time, the system will automatically update the order status and details, and notify and feedback the relevant information to the orderer.

[0052] S5. After the sample folder and textile fabric sample are taken out by the robot, the system sends a command to the robot, and the robot puts the sample folder and textile fabric sample into the automated flow sorting system for sorting;

[0053] S6. Orders are automatically sorted by the system;

[0054] S7. After the order is completed, the sample is taken and sent to the person who placed the order by the robot, and the complete status of the order is fed back to the person who placed the order.

[0055] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. Intelligent material storage, comprising a storage cabinet (1), characterized in that: The storage cabinet (1) is provided with a top plate (2) and a bottom plate (3) on the upper and lower sides thereof, and a group of discharging plates (4) are fixedly arranged between the bottom plate (3) and the top plate (2); a plurality of discharging ports are arranged at the bottom of the bottom plate (3); a plurality of discharging mechanisms (5) matching the discharging ports are arranged below the bottom plate (3); two sealing partitions (6) are fixedly arranged on the end surface of the top plate (2) and the top plate (2) is divided into a detection chamber (7), an absorption chamber (8) and a dehumidification chamber (9) by the two sealing partitions (6); a vent hole (10) is arranged at the bottom of the detection chamber (7), and a porous ceramic box (11) is arranged above the vent hole (10); a forced ventilator (12) is arranged above the porous ceramic box (11), and the porous ceramic box (11) is provided with a forced ventilator (12). A detection trigger mechanism (13) matched with the forced ventilator (12) is provided inside the porcelain box (11); a first U-shaped tube (14) is fixedly connected between the absorption chamber (8) and the detection chamber (7); an absorption mechanism (15) is provided inside the absorption chamber (8); a second U-shaped tube (16) is inserted between the dehumidification chamber (9) and the absorption chamber (8); a dehumidification mechanism (17) is provided inside the dehumidification chamber (9); an air blowing and pushing mechanism (18) matched with the dehumidification mechanism (17) is provided at the positions of the multiple discharge ports on the bottom side of the storage cabinet (1); a machine cover (19) is fixedly provided on the outer side wall of the storage cabinet (1), and a discharge trough (20) connected with the storage cabinet (1) is provided on the side wall of the machine cover (19); The dehumidification mechanism (17) comprises two air baffles (171) fixedly arranged inside the dehumidification chamber (9), and the side walls of the two air baffles (171) are both plugged with stainless steel meshes (172); an insulating weighing plate (173) is slidably arranged inside the dehumidification chamber (9) at a position between the two air baffles (171); a hygroscopic filler (174) is filled at a position above the insulating weighing plate (173) between the two air baffles (171); support springs (175) are commonly arranged at the four corners between the insulating weighing plate (173) and the dehumidification chamber (9); an insulating block (176) is fixedly arranged at the bottom of the dehumidification chamber (9); conductive blocks (177) are arranged on the end faces of the insulating block (176) and the insulating weighing plate (173); and an alarm (178) connected to the conductive block (177) is arranged at the top of the storage cabinet (1); The air blowing and pushing mechanism (18) comprises an air outlet pipe (181) fixedly plugged into the wall of the dehumidification chamber (9), and a circulation pipe (182) is plugged into the wall of the air outlet pipe (181), a plurality of return pipes (183) are fixedly plugged into the wall of the circulation pipe (182) and the position of the storage cabinet (1) on the upper side of the bottom plate (3), and each return pipe (183) is provided with a return valve, an air blowing pipe (184) is fixedly plugged into the bottom side of the wall of the return pipe (183), and a plurality of exhaust pipes (185) are plugged into the wall of the air blowing pipe (184), Each of the exhaust pipes (185) is provided with an exhaust valve, a plurality of square grooves (186) connected to the exhaust pipes (185) are provided on the side wall of the storage cabinet (1), a square plug (187) is slidably provided inside each of the square grooves (186), a winding chamber (188) is provided inside the storage cabinet (1), and a coil spring (189) is provided inside the winding chamber (188), an end of the coil spring (189) is fixedly connected to the side wall of the square plug (187), and the side wall of the coil spring (189) is slidably connected to the cavity wall of the winding chamber (188).

2. The intelligent material storage according to claim 1, characterized in that: The discharging mechanism (5) comprises a group of oil cylinders (51) fixedly plugged into the bottom of the storage cabinet (1), the output end of each oil cylinder (51) is fixedly provided with a sealing pressure plate (52), and each sealing pressure plate (52) is arranged below the corresponding discharging port, and one side of each sealing pressure plate (52) is provided with a U-shaped pushing plate (53), the side wall of the U-shaped pushing plate (53) is provided with two wires (54), and the side wall of the square groove (186) is fixedly connected to the end of the wire (54), and the wire (54) is slidably connected to the groove wall of the square groove (186).

3. The intelligent material storage according to claim 1, characterized in that: The detection trigger mechanism (13) comprises an insulating base (131), a Pt electrode block (132) is fixedly provided at the bottom of the insulating base (131), a solid electrolyte (133) is fixedly provided at the bottom of the Pt electrode block (132), a NiO electrode block (134) is fixedly provided at the bottom of the solid electrolyte (133), a heating chamber (135) is provided inside the insulating base (131), the interior of the heating chamber (135) is filled with heat-conducting oil, an electric heating plate (136) is fixedly provided inside the heating chamber (135), a first electromagnet (137) connected to the Pt electrode block (132) and the NiO electrode block (134) is provided inside the insulating base (131), a pressure switch (138) connected to the forced ventilator (12) is provided above the first electromagnet (137), and a moving contact of the pressure switch (138) is provided with an iron block (139).

4. The intelligent material storage according to claim 1, characterized in that: The absorption mechanism (15) comprises an alkaline aqueous solution (151) filled in an absorption chamber (8); a water inlet pipe (152) and a water outlet pipe (153) are inserted into the wall of the absorption chamber (8); and control valves are provided inside the water inlet pipe (152) and the water outlet pipe (153).

5. The integrated sorting automation equipment for intelligent material storage of claim 2 comprises a feed line (21), a manipulator assembly (22), a discharge line (26) and a sorting position (27), characterized in that: The manipulator assembly (22) is arranged on one side of the discharge trough (20), the feed line (21) is arranged on one side of the manipulator assembly (22), the discharge line (26) is arranged above the feed line (21), and the sorting position is arranged on one side of the discharge end of the discharge line (26), the side wall of the storage cabinet (1) is provided with a plurality of conical shaping holes (23) connected to the discharge trough (20), and the side wall of the storage cabinet (1) is provided with a plurality of optical inspection mechanisms (24) matching the conical shaping holes (23), and each of the U-shaped pushing plates (53) is provided with a forced pushing mechanism (25) matching the optical inspection mechanism (24).

6. The integrated sorting automation equipment according to claim 5, characterized in that: The optical inspection mechanism (24) comprises a circular tube (241) fixedly arranged on the side wall of the storage cabinet (1) at the position of the conical shaping hole (23); an annular lamp tube (242) is fixedly arranged on the inner wall of the circular tube (241); and cone-shaped photoresistors (243) are fixedly arranged on the inner wall of the circular tube (241) at positions on both sides of the annular lamp tube (242); the side wall of the storage cabinet (1) is connected to the cone-shaped photoresistor (243); a box body (244) is fixedly arranged on the upper end of the circular tube (241); a second electromagnet (245) connected to the cone-shaped photoresistor (243) is arranged inside the box body (244); a trigger switch (246) is arranged inside the box body (244) at a position above the second electromagnet (245); an iron column (248) is fixedly arranged on the moving contact of the trigger switch (246); and a time relay (247) is arranged on the upper end of the box body (244).

7. The integrated sorting automation equipment according to claim 6, characterized in that: The forced pushing mechanism (25) comprises an electric push rod (251) fixedly plugged into the side wall of the U-shaped push plate (53), and a forced pushing plate (252) is provided at the output end of the electric push rod (251), and a forward switch (253) and a return switch (254) connected to the electric push rod (251) are provided at the upper end of the box body (244), and the forward switch (253) and the return switch (254) are both connected to the time relay (247).

Citation Information

Patent Citations

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